Final-Test MS2210 Elemen Mesin Dasar

Tuesday/23 May 2023 (duration: 120 minutes)

Closed book and notes (hardcopy or softcopy).

Question 1. Roller Contact Bearing (20%)

The worm shaft shown in part a of the figure
transmits 1.2 hp at 500 rev/min. A static force
analysis gave the results shown in part b of the
figure. Bearing A is to be an angular-contact
ball bearing mounted to take the 555-lbf
thrust load. The bearing at B is to take only the
radial load, so a straight (cylindrical) roller
bearing will be employed. Use an application
factor of 1.2, a desired life of 30 kh, and a
reliability goal, combined, of 0.99. Specify
bearing B (use Table 11-3). Figure 1. Roller Contact Bearing. Forces in pounds.

Question 2. Non-permanent Joint / Bolt (30%)

Figure 2 shows a bolted lap joint that uses SAE grade 5
bolts. The members are made of cold-drawn AISI 1020
steel. Find the safe load F that can be applied to this
connection to provide a minimum factor of safety of 2
for the following failure modes:
a) shear of bolts (7%)
b) bearing on bolts (7%)
c) bearing on members (7%)
d) tension of members (7%)
Figure 2. Bolt Connection e) Which failure mode control the design?(2%)

Question sheet 1 of 2.
Question 3. Permanent Joint / Weld (25%)
If the connection for the same problem (Question 2) is
changed to a welding connection with E6010 as an electrode,
find the safe load F that can be applied to this connection to
provide a minimum factor of safety of 2 for the following
failure modes:
a) shear of weld (7%)
b) tension of members (7%)
c) attachment strength (9%)
d) Which failure mode control the design? (2%)
Figure 3. Welding Connection

Question 4. Mechanical Spring (25%)

The extension spring shown in the figure 4 has full-twisted loop ends. The material is music wire
A228. The spring has 88 coils and is close-wound with a preload of 20 lbf.
a) Find the closed length of the spring (3.75%).
b) Find the torsional stress in the spring corresponding to the preload (3.75%).
c) Estimate the spring rate (3.75%).
d) What load would cause permanent deformation? (10%)
e) What is the spring deflection corresponding to the load found in part d? (3.75%)

Figure 4. Tension Spring.

Question sheet 2 of 2.
 Useful formulas and information
For Bearing:
1/𝑎 𝑏
𝑥𝐷 𝑎𝑓 𝐹𝐷 𝑎
𝐶10 = 𝑎𝑓 𝐹𝐷 [ ] 𝑥𝐷 ( 𝐶 ) − 𝑥0
1/𝑏 10
𝑥0 + (𝜃 − 𝑥0 )(𝑙𝑛(1⁄𝑅𝐷 )) 𝑅 = 𝑒𝑥𝑝 − ;
60𝐿𝐷 𝑛𝐷 𝜃 − 𝑥0
𝑥𝐷 = { }
106
( )
where:
𝐶10 : 𝐿𝑜𝑎𝑑 𝑟𝑎𝑡𝑖𝑛𝑔 𝑎𝑓 : 𝑎𝑝𝑝𝑙𝑖𝑐𝑎𝑡𝑖𝑜𝑛 𝑓𝑎𝑐𝑡𝑜𝑟 𝐿𝐷 : desired Life, hours
FD: desired Radial load 𝑛𝐷 : desired speed of shaft, rev/min
a = 3 for a ball bearing 𝑅 = 𝑅𝐴 𝑅𝐵
a = 10/3 for roller bearing R = combined reliability of bearing A and B
𝑥𝑜 = from table (𝜃 − 𝑥0 ) = from table RA = reliability of bearing A
b = from table RB = reliability of bearing B
1 𝑙𝑏𝑓 = 4.45 𝑁𝑒𝑤𝑡𝑜𝑛
ℒ𝐷 𝑛𝐷 60 1/𝑎
𝐶10 = 𝐹𝐷 ( )
ℒ𝑅 𝑛𝑅 60

Table 11-6. Typical Weibull Parameters for Two Manufacturers

Formulas sheets 1 of 4
For Bolt Connections
𝐹 𝑆𝑠𝑦 𝐹 𝑆𝑦𝑐
𝜏𝑠ℎ𝑒𝑎𝑟 = 𝑆𝐹 = 𝜎𝑏 = 𝑆𝐹 =
𝐴𝑏𝑜𝑙𝑡 𝜏𝑠ℎ𝑒𝑎𝑟 𝑑𝑡 𝜎𝑏
𝜋 2 𝑆𝑠𝑦 = 0.577𝑆𝑦 𝐹 𝑆𝑦
𝐴= 𝑑 𝜎𝑡 = 𝑆𝐹 =
4 𝐴 𝜎𝑡

Formulas sheets 2 of 4
For Welding Connection
𝐹 𝜏𝑎𝑙𝑙𝑜𝑤 𝐹 𝑆𝑦
𝜏= 𝑆𝐹 = 𝜎= 𝑆𝐹 =
𝐴 𝜏 𝐴 𝜎
𝐹
𝜏=
ℎ𝑙

Formulas sheets 3 of 4
For Mechanical Spring
𝐷 2𝑟1 2𝑟2 4𝐶 + 2
𝑆𝑦 = 0.70 𝑆𝑢𝑡 ; 𝑆𝑠𝑦 = 0,50𝑆𝑢𝑡 ; 𝐶= ; 𝐶1 = ; 𝐶2 = ; 𝐾𝐵 =
𝑑 𝑑 𝑑 4𝐶 − 3
4𝐶12 − 𝐶1 − 1 4𝐶2 − 1 8𝐹𝐷 16𝐷 4
(𝐾)𝐴 = ; (𝐾)𝐵 = ; 𝜏 = 𝐾𝐵 3
; 𝜎𝐴 = 𝐹 [(𝐾)𝐴 3
+ 2]
4𝐶1 (𝐶1 − 1) 4𝐶2 − 4 𝜋𝑑 𝜋𝑑 𝜋𝑑
8𝐹𝐷 𝐺 𝑑4𝐺
𝜏𝐵 = (𝐾)𝐵 ; 𝐿𝑜 = 2(𝐷 − 𝑑) + (𝑁𝑏 + 1)𝑑; 𝑁𝑎 = 𝑁𝑏 + ; 𝑘 =
𝜋𝑑3 𝐸 8𝐷 3 𝑁𝑎

Formulas sheets 4 of 4