Service Letter: Improvement of Fuel Injection Pump Himsen Engine H25/33

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Engine & Machinery Division Tel No.

+82 52 202 7590/7588


1, Cheonha-Dong, Dong-Ku Fax No.+82 52 202 7581
Ulsan, Korea 682-792 e-mail: enginecs@hhi.co.kr

Service Letter

Date: July 04, 2007


Ref No.: K190-HiMSEN-18

Improvement of Fuel Injection Pump


HiMSEN Engine H25/33

Dear Sirs,

As we had informed you the development of fuel injection pump on H25/33 type by
our Service Letter K190-HiMSEN-13, we would summarize the improvement as
follow.

1. Plunger ass’y have been changed as Fig. 1

Former Improved
[ Fig.1, Plunger ass’y ]

2. Deflector have been changed as Fig. 2

Former Improved

[ Fig.2, Deflector ]
Page 1 of 3
3. Double back-up ring on barrel
To avoid the leakage of fuel oil, back-up rings are positioned on both sides of O-ring
and the material of O-ring is changed into better resistance for high temperature. And
in order to be applied to double back-up ring, the O-ring grooves of barrel are
enlarged to 6.1mm.

OLD NEW

O-ring

Back-up ring

[ Fig.3, Double back-up ring ]

So, HHI would like to recommend the updated parts (Plunger ass’y with double back-up
ring) for spare parts hereafter.

[Part list]
Old New
No. Description
Position No. (M51000) Position No. (C51000)

1 Plunger ass’y 15 15
2 Deflector 30 30
3 Push head + O-ring 50 50 +54
4 O-ring 16 16
5 Back-up ring 17 17
6 O-ring 19 19
7 O-ring 20 20
8 O-ring 2 2
9 Gasket 31 31

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As for the delivery of above parts, we are willing to supply them free of charge as our
goodwill to our customer, please inform us of your consignee address (We have
already supplied the parts to some of project).

The delivery will be made by the end of August, 2007.

Hoping the above will be of service to you

Looking forward to hearing form you

Faithfully yours,

S. G. Cha, General Manager


Engine CS Dept
Engine & Machinery Division

* Project No. as the parts already delivered : Total : 19 projects


-1696
-SH232, SH233, SH234, SH235
-IH02-122, IH02-123, DQMS-38, YS-187, H/NO.6001, SDY-0401
-SANGHI, KACHCHH, NETT, MAHENDRA, RECRON, MERCASID, NEESA,
ORISSA

* Project No. to be applied : Total 7 Projects


-1630, 1631
-YS-186, JH-1165, NB104, NB105, MTC

Page 3 of 3
Page
H25/33 1/4
Section No. Rev.
Fuel Injection Pump Assembly Assembly Drawing & Part List
연료 분사 펌프 어셈블리 조립도 및 부품 목록
C51000 1C

M.53.000

100
911

912
914

913 M.25.000

Part List
Weight
Item No. Description Q’ty / Eng. Remarks / See Note
(kg)

100 Fuel injection pump complete 1 30


911 Stud 4
912 Hex. nut 4

913 Cylindrical pin 1


914 Hex. socket head bolt 2

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 06.05/YJB
Page
H25/33 2/4
Section No. Rev.
Fuel Injection Pump Assembly Assembly Drawing & Part List
연료 분사 펌프 어셈블리 조립도 및 부품 목록
C51000 1C

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 06.05/YJB
Page
H25/33 3/4
Section No. Rev.
Fuel Injection Pump Assembly Assembly Drawing & Part List
연료 분사 펌프 어셈블리 조립도 및 부품 목록
C51000 1C

Part List
Weight
Pos. No. Item No. Description Q’ty / Cyl. Remarks / See Note
(kg)

1 101 Pump housing ass’y 1set


2 102 O-ring 2
3 103 Socket head bolt 2
8 108 Delivery valve ass’y 1set
8-1 181 Delivery valve case 1
8-2 182 Delivery valve 1
8-3 183 Spring 1
8-4 184 Return valve 1
8-5 185 Spring 1
8-6 186 Pin 1
14 114 Socket head bolt 6
15 115 Plunger ass’y 1set
16 116 O-ring 2
17 117 Back up ring 4
19 119 O-ring 1
20 120 O-ring 1
21 121 Socket head bolt 6
22 122 Control rack 1
23 123 Seal ring 1
24 124 Control sleeve 1
25 125 Pointer 1
26 126 Shim 1
27 127 Bolt 1
28 128 Plug 1
29 129 Gasket 1
30 130 Deflector 2
31 131 Gasket 2
32 132 Spring seat 1
33 133 Spring 1
34 134 Spring seat 1
35 135 Guide; plunger 1
36 136 Snap ring 1

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 06.05/YJB
Page
H25/33 4/4
Section No. Rev.
Fuel Injection Pump Assembly Assembly Drawing & Part List
연료 분사 펌프 어셈블리 조립도 및 부품 목록
C51000 1C

Weight
Pos. No. Item No. Description Q’ty / Cyl. Remarks / See Note
(kg)

40 140 Pump housing ass’y 1set


41 141 O-ring 3
42 142 Snap ring 1
43 143 Tappet ass’y 1set
44 144 Pin 1
45 145 Gasket 1
46 146 Spring 1
47 147 Spring seat 1
48 148 Spring seat 1
50 150 Push head 1
51 151 Plate 1
52 152 Seal ring 1
53 153 Socket head bolt 2
54 154 O-ring 1

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 06.05/YJB

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