Airman Air Compressor

6A Series 90S 130S

185S
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Uploaded by Tomy Efraim Situmorang

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Air Compressor

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2.Operation

2.7.4HowtoStarttheUnitatLowTemperature

•Whentemperatureisverylowanditisdifficulttostartengine,followtheprocedureshown
belowtostarttheunit.

(Procedure)

•Fullyopentheservicevalve.
(Followtheregularstartingproceduretostarttheengine.Bywatchinghowtheenginerotates,
graduallyclosetheservicevalveastheenginespeedsup.Bewareofthecompressedair
dischargedfromtheservicevalve.
Whenthevalveiscompletelyclosed,keeptheunitrunninginthiswayforawhiletowarm-up.

Note:Neveruseetherasastartingaid.

IMPORTANT OperationunderColdWeatherConditionsbelow23°F(5C)

•UseSAE10W-30(CDclass)fortheengineoil.
•Useantifreeze.Usecorrectamounttoprovidefreezeprotection,accordingtothe
ambienttemperature.
•Batteryshouldalwaysbekeptfullycharged.

2.7.5GaugeIndicationwhileOperating

IMPORTANT

•Minimumdischargeairpressureis57psi(0.39MPa)duringoperation.
•Continuingequipmentoperationatalowerpressurethantheabovepressuremay
causeoverheating,sinceitaffectstheseparationoflubricatingoilinsidetheoil
separatorandreducestheoilflowtothecompressorairend.

•Besuretoperiodicallychecktoseeifgauges,foreachcomponentoftheunit,areproperly
working,andifthereisanyair-leak,oil-leak,water-leakorfuel-leaketc.

2-14

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4.Installation

4.Installation
4.1PlaceandConditionofUnitInstallation
 WARNING Installation
•Themachinehastobeparkedhorizontallyonalevel
place.
•Incasethemachinehastobeparkedonaslope,
placeitacrossgradesothatthemachinedoesnot
tendtorolldownhill.
•Gradeonaslopeshallbewithin15°degrees
•Besuretochockthewheels. Chocks
•Themachineshouldbeoperatedinfollowing
conditions:
•Ambienttemperature.....5°Fto104°F(-15°Cto+40°C)
•Humidity Lessthan90% TR0302

•Altitude..........................Lowerthan4921ft(1,500m)abovesealevel

•Parkthemachineinaplacewithgoodventilation,lowertemperatureandwithsurroundingsas
dryaspossible.

•Ifmorethantwomachinesareplacedparallelinoperation,keepenoughdistancesothat
exhaustairfromonemachinedoesnoteffecttheotherone.

•Also,amachinehastobeparkedinanenvironmentwherefreshairisalwaysavailable.
•Keepenoughspacearoundtheunitforinspectionandmaintenanceaccess.
•Donotpositiontheexhaustgasoutletinthedirectionofapersonorahouse.

4-1

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5.PeriodicInspection/Maintenance

5.PeriodicInspectionandMaintenance
5.1ImportantItemsatPeriodicInspectionandMaintenanceorafterMaintenance
•Themanualshowstypicalintervalforperiodicinspectionandmaintenanceforaunit
undernormallyoperatingconditions.Underextremelyharshcondition,inspectionand
maintenanceshouldbeperformedmoreoften.

WARNING Hanga"NowCheckingandunderMaintenance"tag
•Removethestarterkeyfromthestarterswitchbefore
startinginspection,andhangupa"NowCheckingand
underMaintenance"tagwhereitcanbeeasilyseen.The
checkermustkeepthekeyduringcheckingand
maintenance.
•Removethenegative(-)sidecablefromthebattery.
Iftheaboveprocedureisneglected,andanotherperson
startsoperatingthemachineduringcheckor
SY001
maintenance,itcouldcauseseriousinjuryordamageto
themachine.

•^CAUTION Forprotectingoilseparatorfromfireaccident

•Besuretocompletelychangecompressoroilatitsfirst
change,after300hours,andevery500hoursthereafter.
Usedesignatedoil.
•Besuretoperformfollowingperiodicinspectionand
maintenance:

(aCheckandchangethecompressoroil.
bChangetheoilseparator.
(a)
TR0326

IMPORTANT Precautionsforcheckandmaintenance

•Besuretouseappropriatetoolsforinspectionandmaintenancework.Inappropriate
toolscouldcauseunexpectedinjurytotheoperator.
•Ifalargequantityofdischargedcompressoroilisexpected,duetodisassemblingor
cleaningoftheunit,draintheoilbeforesuchoperation.
•Placeacontainerorapanunderneaththeoilporttoreceivewasteliquidorcompressor
oil,sothatsuchliquidcannotdraininsidetheunit.
•Besurethatnowasteliquidisthrownontheground.Suchwasteleftontheground,
riverorlakewillcauseseriousenvironmentalcontamination.Besuretofollowthelocal
code.Ifharmfulmaterialsuchasoil,antifreezesolutionorfiltersaredisposedof
incorrectly,theresponsiblepersonshouldbepunishedbytheauthority.
5-1

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5.PeriodicInspection/Maintenance

5.3ItemandPlaceofInspection
PDS90S,130S

(1)(2 (90(1)

MA.

(19)

TR0805

©ChangeO-ringinthepressurecontrolvalve. (3Changeoilseparator.
(2)Changediaphragmoftheautoreliefvalve. (4)Changediaphragm&O-ringofunloader.
CCleanstrainerinthescavengingorifice. (15)Independentinspectionofseparator
(4Changecompressoroilfilter. receivertank.
6Changeairfilter. (6Changecompressoroil.
6)Changediaphragminthepressureregulator. (Checkbattery.
©Changeengineoilfilter, (8Changediaphragmofspeedregulator.
(8)Changeengineoil. (19)Cleaninsidefueltank.
(9)Cleanoutsideofradiatorandoilcooler. 20Checkfanbelttension.
(10)Cleaninsidetheradiator. (2)Changecoolant.
(I)Changeradiatorhose. •Changenylontube.
(2Changefuelfilterelement. Changerubberhoseandpipe.

5-3

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5.PeriodicInspection/Maintenance

PDS185S

10066 8, (162

(16) (9, (21) (22,

TR0327

©ChangeO-ringinthepressurecontrolvalve. (3Independentinspectionofseparator
(2)Changediaphragmoftheautoreliefvalve. receivertank.
BCleanstrainerinthescavengingorifice. (4)Changeoilseparator.
(Changecompressoroilfilter. (5)Changediaphragm&O-ringofunloader.
6Changeairfilter. (6Changecompressoroil.
6Changediaphragminthepressureregulator. (7)Checkbattery.
(Changeengineoilfilter. 08Changediaphragmofspeedregulator.
(8)Changeengineoil. (9Changefilterofelectromagneticpumpfor
(9)Changefuelfilterelement. fuelairdrain.
(0)Cleanoutsideofradiatorandoilcooler. (0)Checkfanbelttension.
(IDCleaninsidetheradiator. (1)Cleaninsidefueltank.
(Changeradiatorhose. 22)Changecoolant.
•Changenylontube.
•Changerubberhoseandpipe.

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5.PeriodicInspection/Maintenance

•Whentwoormoredifferentbrandsofoilaremixed,itsperformancecanbedeteriorated.
Donotmixoils.
Engineoilcapacity:
PDS9OS 1.6gal.(6L)
PDS130S 1.8gal.(7L)
PDS185S 1.6gal.(6L)

(Procedure)

1Unfastenthedrainplugontheoutsideoftheframe,andcarefullydraintheoilintoanappropriate
container.
(2Whentheoiliscompletelydrained,fastenthedrainplugfirmlyandrefillnewengineoilthrough
thereplenishport.

PDS90S,130S PDS185S
Engineoillevelgauge
Replenishport Replenishport
(withlevelgauge)

Drainplug

5.5.2ChangeEngineOilFilter TRO328

PDS90S,PDS130S
(At50hoursforthefirstchangeandatevery500hours
fromthesecondtimethereafter)

(Whennewoilfilterisinstalled,spreadoiloverthe
Packing
packing,andthenscrewitinthehousing.Whenthe
packingtouchesthesealingsurface,furthertightenthe
filterbyturningitthreequartersrevolutionsbyusinga
filterwrench.
(2Aftertheoilfilterisassembled,checkifthereareanyoil
leaksduringoperation.

PDS185S Oilfilter
(At50hoursforthefirstchangeandatevery250hours
fromthesecondtimethereafter) TR0329

OWhennewoilfilterisinstalled,spreadoiloverthe
packing,andthenscrewitinthehousing.Whenthe
PartNo.;IsuzuMotorsgenuine
packingtouchesthesealingsurface,furthertightenthe 894456-7411
PDS90S,130S
filterbyturningitoneandaquarterrevolutions(1+1/4)
PDS185S 894445-273
byusingafilterwrench.
(Aftertheoilfilterisassembled,checkifthereareanyoil
leaksduringoperation.

5-6

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