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Plasticulture 2003 Paper
Plasticulture 2003 Paper
Introduction
The stabilization of greenhouse films against light degradation remains an important challenge
for the additives industry. From a grower’s point of view, longer service greenhouse film covers offer
important savings both in labor cost and disposal fees. There are two main challenges associated
with greenhouse films lasting 3 or more seasons. The first is that the presence of chemicals often
used in agriculture severely impairs the performance of many of the most effective light stabilizers.
The second is that the UV screening effect that greenhouse films impart, which enhances the growth
of many crops, often diminishes over time. Thus crop yields may drop over time which can mitigate
any labor and waste disposal savings.
The stabilization of polyolefins against attack by UV light has advanced significantly during the
past 20 years but agricultural film applications continue to present a unique challenge. In spite of the
environmental rigors, highly effective light stabilizer formulations have been developed for greenhouse
films. Herein we describe systems designed for optimum visible light transmission, near-permanent
UV blocking effect, and maximum chemical resistance.
X
H O
R WOM Exposure
Film samples were cut to fit into standard 3" by 5
R=O + ROH ROO
¾" WOM frames. Films were analyzed by FT-IR
for carbonyl content and a portion submitted for
mechanical testing before exposure. The operating under Miami exposure conditions.
samples were placed in an Atlas Ci65A xenon Every 400 hours the samples were removed for
arc weatherometer operating under ASTM G155 evaluation.
conditions (63 °C black panel temperature, 42
°C chamber temperature, 0.35 W/m2 irradiance Pesticide Exposure
intensity, 90 minutes dry followed by 30 minutes The film samples were dipped in a 3 % (wt/wt)
of water spray). Samples were removed after solution of Metham Sodium (Metham-Na) for two
every 400 hours of exposure and analyzed by hours and then placed in an Atlas
FT-IR. weatherometer. Conditions: 63 °C black panel
temperature, 42 °C chamber temperature, 0.35
Carbonyl Measurement W/m2 irradiance intensity at 340 nm, 102
Carbonyl intensity was measured using a Nicolet minutes dry, 18 minutes water spray, relative
Impact 410 FT-IR. These intensities were used humidity (dry period) 50 %. The exposure to the
to calculate a "percent carbonyl" by the following pesticide was repeated each week. The extent
formula, of degradation was followed by FTIR and
mechanical properties as previously described.
% Carbonyl = ((I1710-I1835)-Io)/(t*0.19)
Results and Discussion
As a rule, the most effective light
where Io is the intensity difference at zero hours stabilizer systems for greenhouse films with
and t is the film thickness in mils. The percent frequent exposure to agricultural chemicals is a
carbonyl value was used to predict which combination of a nickel quencher and a
samples were nearing failure and should be benzophenone. However, this system has two
submitted for mechanical testing. It was found major limitations. First, films produced using
that a value of 0.1 % marked the onset of these light stabilizers take on a green caste that
degradation and a value of 0.3 % roughly reduces the overall light transmission and this
correlated with a 50 % loss in tensile elongation. can lead to reduced photosynthesis. Second, it
is known that film failure often occurs as a result
Mechanical Testing of degradation at structural attachment sites, not
Film samples were cut into dog-bone shaped in the middle of the film. This happens because
specimens of type 5B (ISO 527-2) using a punch NiQ systems do not provide adequate thermal
press after WOM exposure. Samples were cut protection, so failure is first observed at these
so that the gauge portion of the tensile bar ran ‘hot spots.’ In addition, although the traditional
perpendicular to the machine direction of the film NiQ combination with benzophenones initially
(i.e. the tensile bars were cut across the provides beneficial blocking of UV light, this
machine direction). Five specimens were cut of effect is rapidly lost. Benzophenones (and
each sample. Samples were tested on an benzotriazoles) are lost as a result of
Instron tensile tester at 50 mm/min crosshead photodecomposition and volatilization, leaving
speed. The median value of the five samples films nearly transparent in the UV range after
was used for all analysis. Time to 300 % only a few months of use as the benzophenone
elongation was used as the primary indicator as is depleted due to decomposition and/of
this eliminates the effect of problems with the volatilization.
zero hour data and represents the lower limit of
utility of agricultural films. Hindered amines on the other hand
convey little or no color to the film and are
Acid Treatment excellent thermal stabilizers as well as light
The film samples were cut into small squares (2” stabilizers. However, due to the basic nature of
x 2”) and placed in 0.1 N sulfurous acid for 24 HALS, they are susceptible to deactivation in the
hours at room temperature. The samples were presence of acidic species. Since the photolytic
then rinsed with water and patted dry on a cloth. decomposition products of many pesticides are
The samples were mounted in an Atlas WOM acidic, the presence of these chemicals is
known to severely reduce the light stabilizing arc weatherometer exposure, as illustrated in
efficacy of hindered amines. This is shown Figure 2, but by 4000 hours, HALS-494 has lost
dramatically in Figure 1 below. over 50 % of the original elongation while HALS-
3529 still has 70 % of it original elongation
Figure 1. The effect of pesticide treatment remaining. It is postulated that the failure of the
on the light stability of 50 micron LDPE film HALS-494 is due to the fact that it comprises
containing 5000 ppm of a HALS (hours to only 80% active light stabilizer HALS and the
failure in xenon arc weatherometer). other 20% is an acid scavenger component that
is inactive as a light stabilizer.
3000
HALS-944 Figure 2. Light stability of 50 micron films
2500 HALS-3346 stabilized with tertiary HALS and HALS +
acid scavenger system.
Lifetime (hours)
2000
1500
120 0.55% HALS-3529 0.55% HALS-494
1000
Retention of Origenal
100
Elongation (% )
500 80
0 60
untreated M etham -Na
40
5000 4200
absorption is diminished. The
4000
0
200 micron LDPE/EVA film containing 1.22% Ni-1084/UVA- Ni-1084/ UVA- HALS-492
HALS-3529 + 0.58% B ZP/BZT 531(2:1) 531/ HALS-3529
100
0 Hrs
(4:3:2)
80 1500 Hrs
2785 Hrs
60 3895 Hrs Cytec has found that triazine UV
%T
7000 6500
The high permanence of triazines can be
hours of xenon exposure
6000
explained on the basis of two physical 5000 4300
properties; light stability and low volatility. The 4000
planar nature of the UVA-1164 molecule leads 3000
to a stronger intramolecular hydrogen bond that 2000
results in a more efficient UV absorber. Early
1000
work by Pickett9 measured the degradation rates
0
of several UV absorbers. The UV absorber UVA-
300% Elongation (Failure)
1164 was observed to have the best inherent
Figure 8. UV blocking effect versus xenon
exposure of 200 micron film containing THT- Conclusions
6460. There are a variety of different
200 m icron LDPE/EVA film containing technologies available for the stabilization of
100
1.5 w t % THT-6460 greenhouse films. The performance of each
0h
depends upon the crops and/or chemicals that
80
1500 h are being grown within the confines of the
60 2785 h greenhouse. In the absence of pesticides,
%T
40
3895 h
HALS are very effective light stabilizer, but
exposure to chemicals diminishes the
20
performance of hindered amines. NiQ/UVA
0 tehcnology is very resistant to agricultural
290 310 330 350 370 390 410 chemicals, but these films are less resistant to
nm thermal decomposition and can have lower light
In some cases HALS/triazine technology transmission. Using a combination of HALS,
has shown enhanced resistance to agricultural NiQ and UVA’s can lead to a good balance of
chemicals. Figure 9 below shows weathering properties. Traditional UVA’s are rapidly lost
data for the HALS/triazine technology in from agricultural films leading to a greenhouse
greenhouse films with and without pesticide growing environment that changes over time.
exposure. Base on carbonyl index, a measure Triazine UVA’s can be used to create a
of the amount of film degradation, it appears that consistent UV blocking environment in a
exposure to Metham-Na or permethrin has very greenhouse. Triazines also have extremely high
little effect on the weatherability of the film. synergy with HALS that give films stabilized with
Continued development of this technology may this combination extreme resistance to light
eventually lead to nickel free formulations in degradation. Films stabilized with
even the most chemically harsh growing HALS/triazines also have improved resistance to
environments. agricultural chemicals compared to traditional
HALS/UVA combinations and HALS/acid
Figure 9. 200 micron greenhouse films scavenger technology. The stability of
exposed outdoors in Florida. Condition A HALS/triazines in the presence of agricultural
was free of pesticide exposure, Condition B chemicals can approach that of NiQ/UVA
had Metham-Na exposure 1x / month and systems. The combination of a triazine based
Condition C had permethrin exposure 1x / HALS with a triazine UV absorber is the basis of
month. CYASORB THTTM light stabilizers, a new line of
light stabilizers from Cytec Industries Inc.
0.1 Among these new products is THT-6460, a
21 m o 27 m o 33 m o newly introduced product designed for
delta carbonyl index
0.08
greenhouse film stabilization.
0.06
0.04
0.02
0
A B C
1.0% THT light stabilizer
Appendix 1. Chemical Structures
H H
N
N (CH2)6 N
N N
NH
H H
HALS-3346 N N CYASORB® UV-3346 light
stabilizerb
N
N (CH2)6 N
N N
HALS-3529 CH3
N
CH3
N
CYASORB® UV-3529 light
stabilizerb
N
N (CH2)6 N
N N
n
R N R
HALS-119 H
N N Chimassorb® 119a
R N N N R= N N CH3
N N
R
2
1,6-Hexanediamine, N,N’-bis(2,2,6,6-
HALS-371 tetramethyl-4-piperidinyl)-, polymer with Tinuvin® NOR 371a
2,4,6-trichloro-1,3,5-triazine, reaction
products with 3-bromo-1-propene, N-
butyl-1-butanamine and N-butyl-2,2,6,6-
tetramethyl-4-piperidinamine, oxidized,
hydrogenated
O t-C 8H17
Ni-1084 CYASORB® UV-1084 light
n-C H9NH2
4
Ni S stabilizerb
O t-C 8H17
OH
O
UVA-531 C
CYASORB® UV-531 light
absorberb
OC8 H 1 7
CH 3
H3 C O– C8 H 1 7- n
REFERENCES
1
Stretanski, J. A., “Stabilization of Agricultural Film”, China Agricultural Film Association Conf., Hangzhou, 1999.
2
Lichtblau, A and Zah, M., Kunstoffe Plast Europe, 1998.
3
Shachar, R., Stelman, R., Efrat, B., Ashkenazi, Y., and Lelli, N. “Experiments with HALS Stabilized LDPE Agrifilms in
Rose Greenhouses”, International congress for Plastics in Agriculture (CIPA), Tel-Aviv, Israel, March 9-14, 1997.
4
Guo, M., Horsey, D., Lelli, N., Bonora, “Stabilization on Agricultural Film: Past, Present, and Future”, SPE Polyolefins X
Conf., Houston, TX, 1997.
5
Henninger, F. and Gugumus, F., ”Evaluation of the Life Time of Greenhouse Cover Films”, Plasticulture et Qualite
Industrielle, Puy en Velay, France, 1992.
6
Epacher, E. And Pukansky, B, “Interaction of Pesticides and Stabilizers in PE Films for Agricultural Use”, SPE ANTEC,
NY, NY 1999.
7
Raviv, Michael. From “The effect of filtered light through polyethylene sheets on sporulation of Botrytis cinerea,”
unpublished results of R, Reuveni and M. Raviv, 1986-87. Presented in FVG America Technology Update: “The
development of a new polyethylene film for roses.”
8
Van Der Veen, R. and Merjer, G., Light and Plant Growth, Phillips Tech. Library.
9
Pickett, J. E. 16th Annual International Conf. On Advances in the Stab. and Degradation of Polymers, Luzern,
Switzerland, 1994.
10
a) Cangelosi, F.; Davis, L.; Samuels, S. A new generation of long term stabilizer for polyolefins. Polyolefins 2001, pp
455. Houston, TX. February 25-28, 2001. b) Davis, L.; Samuels, S.B.; Zenner, J.M. A revolutionary light stabilizer
system for polyolefins and other resins. Additives 2001, Hilton Head Island, SC. March 18-21, 2001.
11
a) Vulic, I.; Zenner, J. Environmental Influences on Film Durability. 15th International Congress for Plastics in
Agriculture and the 29th National Agricultural Plastics Congress. pp 373. Hershey, PA, USA. September 23-27, 2000. b)
Vulic, I.; Ungar, D.; Zenner, J.M. Light Stabilization of Agricultural Films. 30th National Agricultural Plastics Congress
pp 77. San Deigo, CA, USA. February 23-26, 2002.