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GT2013 95196
GT2013 95196
GT2013
June 3-7, 2013, San Antonio, Texas, USA
GT2013-95196
ABSTRACT NOMENCLATURE
In rotordynamic analyses, support structures are commonly
represented by lumped mass systems (single-degree-of-freedom, A state matrix
SDOF). This representation is easy to implement using standard an coefficients of denominator polynom
rotordynamic tools. However, in reality the dynamic behaviour B input matrix
of the support structure (e.g. pedestals, casings, foundations) are bm coefficients of numerator polynom
in general much more complex. Only a multi-degree-of-freedom
C output matrix
(MDOF) representation provides modelling close to reality.
For many applications the dynamic behaviour of the support D direct matrix
structure significantly influences the rotordynamic characteris- D(s) denominator
tics of the shaft train and therefore needs to be included in the F force
assessment. Due to this impact, a good quality of the dynamic H frequency response function (FRF)
model used for the support structure is imperative. Regarding H matrix of FRFs
the rotor itself, the modelling is well understood and the predic- I identity matrix
tion quality is excellent, not least due to the jointless welded rotor √
j −1
design.
Numerous theoretical approaches exist for considering the K stiffness matrix
complex dynamic behaviour of the support structure, all com- M mass matrix
ing along with both drawbacks and opportunities. By discussing N(s) numerator
the characteristics of established approaches for modelling the p modal state vector
support structure, the paper particularly presents an advanced q physical displacement
theoretical approach based on a state-space representation us-
s jΩ
ing modal parameters.
A case study of a real shaft train is shown, including a u input vector
comparison of achieved results using the SDOF and the pre- x state vector
sented MDOF approach. By validating with experimental re- y output vector
sults, the excellent prediction quality of the MDOF approach is Z damping matrix
confirmed. The implementation of this approach enabled to fur-
ther improve the reliability and the efficiency, which means high
accuracy combined with low computation time, in performing
rotordynamic assessments.
Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice.
Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
ẋ = A x + B u
(3)
y = Cx + Du with mass-, damping- and stiffness terms M, Z and K respec-
−1
K − Ω2 M + j (Ω Z)
H(Ω) = . (7)
Equations (6) and (7) give an entirely identical result for the
FRFs H(Ω). In order to retrieve FRFs in the form proposed,
the system matrices defined in physical coordinates – or at least
(a) FRF MAIN DIAGONAL part of their entries – must be known. Particularly for the state
matrix A in equation (5) the full system matrix M is required due
to the need for its inversion. The feasibility and the handiness of
this approach is restricted, since usually 3D finite elements are
used for modelling the support structure coming along with big
system sizes. Restrictions also exist, if experimental source data
is available only.
FIGURE 8: AUTOMATIC POLYNOMIAL FITS OF FRFS, (ΦT MΦ) p̈ + (ΦT ZΦ) ṗ + (ΦT KΦ) p = ΦT F (8)
| {z } | {z } | {z }
MAXIMUM ORDER 72
1 Z̃ Ω̃20
tively into the state space representation yields assuming the modal matrix Φ to be mass normalised. Ω20 is a
diagonal matrix containing the squares of the eigenfrequencies.
ẋ A x B u If the damping of the system can be described proportional to
z}|{ z }| { z}|{ z }| { z}|{ M and K, Z̃ is diagonal as well, containing the real parts of the
q̇ 0 I
q 0
eigenvalues λ . In equation (8) the system is described modally
= + F decoupled. Once the eigenfrequencies ωm and the modal matrix
q̈ −M−1 K −M−1 Z q̇ M−1
(5) Φ are known, the FRF from input l to output k can be calculated
q by the modal superposition
q = I 0 + 0 F
q̇
|{z} | {z } |{z} | {z } |{z} N
y x u ϕmk ϕml
C D Hkl (Ω) = ∑ , (9)
m=1 (ω 2 − Ω2 ) +
m j (2 ζm ωm Ω)
System Reduction
scribing all cross-coupling and cross-talking terms. Instead of In the case study the high number of modes to model the
generating FRF lookup tables and fitting polynomials, the modal support structure has been mentioned. Many of the modes can
state space representation (10) has been used for the dynamic be less significant for the overall rotordynamic behaviour e.g.
analysis. A speed dependent eigenvalue analysis was performed because of their local character. But each mode considered to
resulting in a Campbell diagram and the prediction of critical describe the support structure dynamics will appear as mode in
speeds. The comparison is shown exemplarily for the first and an eigenvalue analysis of the coupled system as well, regardless
second critical speed of the GT shaft. of it’s relevance for assessing the coupled system behaviour. This
The mode shapes of these critical speeds are shown in Fig- fact emphasizes the benefit of reducing the system.
ures 9 and 10, whereas Figure 9 represents the SDOF casing Deriving proper FRFs from equation (9) by involving all
model and Figure 10 shows the mode shapes for the MDOF modes is straightforward. However, getting equivalent FRFs
approach. It becomes evident that the differences in the mode based on a reduced set of modes requires additional consider-
shapes between the two support models are comparatively small, ation. A reduced system should be as small as possible and –
since these modes are shaft dominated. to some degree contradictory – still reflect the system dynam-
The higher quality of the MDOF support model becomes ics realistically. In modal representation a system reduction can
obvious when comparing the calculated critical speeds with the be achieved by truncating modes. In order to do this, limiting
ones identified in the Power Plant. The relative deviations are the frequency range of interest is the first step. However, if for
shown in Figure 11. Using a SDOF model for the support struc- instance runup behaviour of the shaft train is of interest, limit-
ture, deviations up to 17 % need to be accepted, whilst the MDOF ing the frequency range may remain pointless. Rather adjuvant
model provides maximum deviations from the identified values instead is to identify relevant modes and neglect the irrelevant
around 2 % which is remarkable for such a complex system. ones. One approach in this manner is offered e.g. by evaluating
If the complex support structure dynamics are considered Hankel singular values, representing a measure for the energy
properly, the noticeable effect of dynamic interaction between each mode adds to the system dynamics. Determining Hankel
the rotor and its support is taken into account and results get singular values in an exact manner is time-consuming [6], espe-
cially for big systems, but usually the bearing locations. The use of Hankel singular val-
ues offers a promising way of reducing even very big systems
efficiently without noticeable loss of quality.
||Bm || · ||Cm ||
γm = (11)
4ζm ωm
Conclusion
provides a sufficient approximation. Having defined system dy- The paper summarises different approaches to include the
namics by a modal state space representation, equation (11) eas- dynamic characteristics of structures like gas turbine casings and
ily can be evaluated. Bm and Cm are the parts of the input and support elements in rotordynamic analysis. The lumped mass
output matrix referring to the m-th mode, || · || denote their ma- (SDOF) approach has still its value for early stage analysis or for
trix norms. For each individual mode one Hankel singular value systems not showing significant rotor-structure interaction (e.g.
γm is determinable. Low values indicate insignificance of the ac- pedestal supported generator rotors). It is clear that the more so-
cording mode shape. phisticated MDOF approaches based on FRFs or the state space
The capability of applying Hankel singular values for sys- deliver a more realistic result over the interesting speed ranges.
tem reduction is illustrated in Figure 12 using the example of the With the availability of accurate finite element models, the re-
GT casing (cf. Figure 4). The plot is the result of an automatic quired input data for the computation of the FRFs as well as for
procedure driven by achieving a target correlation between the the modal state space representation are at hand. By the repre-
full and the reduced system. For the given combination of inputs sentation of the support structure in the state space using modal
and outputs, an overall correlation of 99.927 % has been reached parameters, an efficient, reliable, user-independent way of con-
with including only half of the poles of the full system (28 of 62). sidering complex support dynamics has been implemented. The
At this point, another advantage of the presented method re- approach inherently ensures physically meaningful results only
veals. Only those modes are automatically taken into account and can be used consistently for all calculations needed for a ro-
which are observable and/or excitable at the interface positions, tordynamic assessment: eigenvalue analysis, unbalance as well
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