Pentaline 200 CF

Ceramic Flake Composite Novolac Epoxy

PRODUCT DESCRIPTION
Heavy Duty, Low VOC, High Build, Special Aliphatic Amine cured epoxy lining containing
special Phenolic resin and Ceramic flakes reinforced Composites. It is surface tolerant and direct to
metal coating .Hence no primer is required under this coating. Due to Ceramic flakes composites
coupled with Novolac resin combination ,it has high abrasion and temperature resistance under
immersed condition

Product is capable to withstand all type of mild chemicals , Oils , Lubricants and Acidic/Alkaline
liquids. This can withstand Chlorides and Sulfates present in soil

Permeability to water vapors corrosion is of high standard.

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INTENDED USES For application cleaned and neatly prepared steel as well as concrete surface is required
Specially designed to meet the Aggressive environmental conditions present in Fertilizers & heavy
Chemical Industries

Suitable for application on pipe interiors carrying sea water/Sewage water/Slurry Water/Crude Oil.
It is highly recommended for Crude Oil & Other Petroleum Storage Tanks interiors and under water
structure. A preferred coating for hot/cold fluid storage tank interiors from -45 dc to 230 dc.

It can be used for internal casing of Pumps, Heat exchangers and filters etc where abrasive slurry is
used for circulation
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PRACTICAL INFORMATION FOR Pentaline 200 CF
Color Grey/Red/Black

Gloss Level Semi Glossy to Glossy

Volume Solids 70 %( Minimum)

Typical Thickness 150- 200 microns /coat dry equivalent to 220-300 microns wet

Theoretical Coverage 3.5-4.5 m2/liter at 150-200 microns D.F.T. at stated volume solids

Practical Coverage Allow appropriate loss factors

Method of Application Airless Equipment/ Roller. For small areas/touch

ups brushing can be used

Drying Time & Over Coating Intervals.

Over coating Interval Over coating Interval with

of Pentaline 200 CF with self recommended topcoats

Touch Hard
Temperature Dry Dry Minimum Maximum Minimum Maximum
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25oC (77oF) 3 hours 16 hours 8 hours 15 Days 8 hours 6 Days

45oC (104oF) 2 hours 8 hours 6 hours 10 Days 8 hours 4 Days
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Pentaline 200 CF
Ceramic Flake Composite Novolac Epoxy

REGULATORY DATA
Flash Point Base (Part A) C/A (Part B) Mixed
36oC 31oC 35oC
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PRODUCT CHARACTERISTICS
In order to achieve best performance with this product ensure the best surface preparation.
When applied coat by brush & Rollers ensure thorough wetting out of the substrate by
Pentaline 200 CF for Stripe Coating with brush is recommended.

Power agitation at greater than 800 RPM for minimum 15 minutes is highly recommended . Do not
Mix Curing agent Part- B unless product is homogeneous paste.

When applying by methods other than airless spray, the required film build is unlikely to be achieved.
Low or high temperatures may require specific application techniques to achieve maximum film build

Surface temperature must always be a minimum of 3° C (5° F) above dew point.

Level of sheen and surface finish is dependent on application method. Avoid using a mixture of
application methods whenever possible. Product is Fast Cure Epoxy Amine technology & surface can
be taken for the early services other than exposure to the mild chemicals. Early Foot / Equipments
traffic is possible after 16 Hrs of Drying.

For chemical resistance complete cure of 7 days at 25°C or 4 Days at 40°C must be given.

In common with all epoxies Pentaline 200 CF will chalk and discolor on exterior exposure.
However, these phenomena are not detrimental to anti-corrosive performance. Premature exposure to
pounding water will cause a color change, especially in dark colors.

If used for the exterior exposure can be top coated with Pentathane 4510 or high Volume solid
Polyurethane Top coats.
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SYSTEMS COMPATABILITY
Pentaline 200 CF is normally be applied directly to correctly prepared steel .

However if due to time lag between Blasting and painting of top coat , Pentadur HB 8531blast hold
primer can be used first under the Pentaline 200 CF.

Pentaline 200 CF can be over coated by with Pentathane HS 4510(Only in case of the Exterior
Exposure )
Other suitable primers / topcoats are available. Consult Grauer & Weil India Ltd .
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SURFACE PREPARATION
The performance of this product will depend upon the degree of surface preparation. The
surface to be coated must be clean, dry and free from contamination. Prior to paint
application all surfaces should be assessed and treated in accordance with ISO 8504:1992.
Accumulated dirt and soluble salts must be removed.

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Pentaline 200 CF
Ceramic Flake Composite Novolac Epoxy

Abrasive Blast Cleaning

For atmospheric exposure performance will be achieved when Pentaline 200 CF is applied to
surfaces prepared to a minimum of Sa2½ (ISO 8501-1:1988) or SSPC-SP 10. Surface defects
revealed by the blast cleaning process, should be ground, filled or treated in the appropriate manner.
A surface profile of 55-65 microns (2- 3 mils) is recommended.

This product will perform best when applied on Surface preparation to SA-3 ( ISO-8501) or NACE 1
or SSPC -SP-5 .

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APPLICATION
Mixing Material is supplied in two containers as a unit. Always mix a complete unit
in the proportions supplied. Once the unit has been mixed it must be used
within the working pot life specified.
(1) Agitate Base (Part A) with a power agitator.
(2) Combine entire contents of Curing Agent (Part B)
with Base (Part A) and mix thoroughly with power agitator

Mix Ratio 4.0 parts: 1.00 parts by volume

Working Pot 15o C 25oC 40o C

Life 2.5 hours 2 hours. 1.5 hours(Max)

Airless Spray Recommended - Tip range 0.76- 0.8 mm (29 -34 thou)
- Total output fluid pressure at spray tip not
Less than 176 kg/cm2 (2,500 p.s.i)
Use Tip>39Thou in case of High Dft Required

Trowel Recommended Typically 100-200 microns (4-8mils) can be achieved

Thinner Thinner-145 (Need based addition is recommended).

Cleaner Thinner 145

Work Stoppages Do not allow material to remain in hoses, gun or spray equipment.
Thoroughly flush all equipment with Thinner 145. Once units
of paint have been mixed they should not be resealed and it is advised that
after prolonged stoppages work recommences with freshly mixed units.

Clean Up Clean up all equipment immediately after use with Thinner 145 . It
is good working practice to periodically flush out spray equipment during the
course of the working day. Frequency of cleaning will depend upon amount
sprayed, temperature and elapsed time, including any delays.
All surplus materials and empty containers should be diagnosed of in accordance
with appropriate regional regulations / legislation.

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Pentaline 200 CF
Ceramic Flake Composite Novolac Epoxy

Additional Test Data

Test Type Test Method Specification Details Typical Results

Cathodic Disbondment Test ASTM G-8
ASTM – B 117 "Resistance
Salt Spray to neutral salt spray
(fog) @ 35°C"
ASTM D 2240 -
Hardness "Hardness of
Coatings via Shore -D
ASTM D 4060 -
Abrasion Resistance
Taber Abrasion Resistance Test
Impact Resistance ASTM D2794
Adhesion Test ASTM D 6677- Knife Test
ISO 4624 / ASTM D 4541 - "Pull-
off test
Adhesion Test for adhesion" using
portable adhesion
testers
Holiday Detection Test NACE SP 188
Immersion Test at 180ºC NACE TM 174
Ferric Chloride
Chemical Resistance
Sodium Chloride
Saturated Salts
Ammonium Phosphate
2 x200 μm dft applied
directly to Sa2.5 blasted < 5 mm in 30 days at 28 ºC
steel.
No film defects , and an
2 x200 μm dft applied
average of 3mm rust
directly to Sa2.5 blasted
creep at the 5000 hours
steel.
exposure. Passes
2 x 200μm dft
applied directly to Sa2.5 > 85 Shore D
blasted steel.
1 x 200μm dft Less than 40 mg / 1000 Cycles
applied directly to Sa2.5 at 1 Kg Load . CS -17 Wheel
blasted steel.
1X200 µm dft 5.3 Joules .Passes
1 x 200μm dft
applied directly to Sa2.5 No Flaking or Peel off. Passes
blasted steel
1 x 200μm dft Average of 22.8 MPa when
applied directly to Sa2.5 using a PAT hydraulic adhesion
blasted steel tester on 5mm thick steel.
2 x 200μm dft No holidays found
applied directly to Sa2.5
blasted steel
2 x 200μm dft
applied directly to Sa2.5 No blistering .Passes
blasted steel
AWAA – C 210 Immersion in No Film Defects for 90 Days
Chemicals at room Temperature immersion.

Sodium Hydroxide 30 %
Chemical Resistance AWAA – C 210 Immersion in No Film Defects for 90 Days
Sodium Hydroxide 50 %
( Alkali ) Chemicals at room Temperature immersion.
Ammonium Hydroxide -28 %

HCL – 10 %
HCL- 15 %
H2SO4 – 10 %
Chemical Resistance
H2SO4 – 15 % AWAA – C 210 Immersion in No Film Defects for 90 Days
( Acids )
HNO3 – 5 % Chemicals at room Temperature immersion .
CH3COOH- 5 %

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ADDITIONAL INFORMATION
Further information regarding industry standards, terms and abbreviations used in
this data sheet can be found in the following sections of the NACE /SSPC Specifications

Definitions & Abbreviations

Surface Preparation
Paint Application
Theoretical & Practical Coverage

Individual details of these information sections can be made available upon request.
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SAFETY PRECAUTIONS
This product is intended for use only by professional applicators in industrial situations in
accordance with the advice given on this sheet, the Material Safety Data Sheet and the container(s),
and should not be used without reference to the Material Safety Data sheets (MSDS) which
Grauer & Weil India Ltd has provided to its customers.

All work involving the application and use of this product should be performed in compliance with all
relevant national, Health, Safety and Environmental standards and regulations.

In the event welding or flame cutting is performed on metal coated with this product, dust and fumes
will be emitted which will require the use of appropriate personal protective equipment and adequate
local exhaust ventilation.

If in doubt regarding the suitability of use of this product, consult Grauer & Weil India Ltd for further
advice.

PACK SIZE
20 lts. unit Pentaline 200 CF Base 16 liters in a 20 liter container
Pentaline 200 CF Curing Agent 4 liters in a 10 liter container

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STORAGE Shelf Life :12 months minimum at 25 deg C (77 deg F). Subject to re-inspection thereafter. Store in dry,
shaded conditions away from sources of heat and ignition.
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