2514 BG24 Doku en

BG24V / 2514
BS70
VT 5
Equipment Model /
Construct. No. : BG24V / 2514
IND REVISION NAME DATE
Drawn by : Date : Base Machine : BS70
zan 14.10.2010
Checked : Date :
mrm 28.02.2011
951.180.00.25.14-03
Sheets: Sheet:
69 00
1 2 3 4 5 6 7 8
Equipment No. Base machine Customer Country Delivered
A
BG24/2514 SE BS70 905038 VT 5 XXX 01.2011
Yes No Yes No
Winch 1 on base machine X Crawlers extend-retract X
Measuring Yes No
Winch 1 on mast X Filter 1 X
Winch 1 freewheel control X Filter 2 X Inclination X
Winch 1 free-fall control X Prop cylinder X
Winch 2 free-fall X Rope tensioner X
Depth 1 - Kelly Heidenhain 360/3600 pulses X
B
Hoist limiter 1 X Casing oscillation X
Hoist limiter 2 X Relative displacement X
Crowd depth 2 Heidenhain 360/3600 pulses X
Auger cleaner X Uppercar swing locking X
KDK X Slewing ring lubrication X Winch 1 load measuring X
Crowd X Central lubrication X
mto ".." X Crowd pressure regulation X Winch 2 load measuring X
Leakoil X MEDEF preparation X
Backstay cyl. X concrete pressure X
Boom cyl. X
Engine switch-off by Emergency STOP X Plotter X
C Winch shifting locked when freewheel activated-S039 X
Worklights 2x24V each and SE fuses X
F105-Pos.23/F112-Pos.17 increase to 15A
Slip ring body type: not installed
Bridges:
less ES002 X101/009 - X102/052 X
less ES004 X101/009 - X102/056 X
Drilling mode Yes No less ES003 X101/007 - X102/055 X
Kelly X less ES015 X101/009 - X110/050 X
Kelly + Torque converter X less ES016 X101/009 - X110/052 X
CFA X less oil filter 1, free-fall/wheel X101/007 - X110/073 X
D CFA with main winch X less oil filter 2, KDK lubrication X101/010 - X110/074 X
FDP X less oil filter 3, pilot control X101/007 - X110/075 X
FDP with main winch X less oil filter 4, KDK control X101/007 - X110/076 X
TRD X less oil filter 6, return flow X101/007 - X102/076 X
TRD/BTM X less HS001 hoist limiter 1 X100/011 - X100/012 X
FOW X less HS002 hoist limiter 2 X100/011 - X100/014 X
SMW X less DS010 X101/009 - X103/058 X
HDI X KDK KDK 250 K
BC Level 1 X Note:
BC Level 2 X
E Hammer (Fambo) X
SOB: 28.02.2011
NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.25.14-03 Sheet
Drilling mode selection list 01
Drawn by : zan 14.10.2010 Equipment Model/
Group Construct. No. : BG24V / 2514 Sheets
Checked : mrm 28.02.2011 1_SELECTIVE LIST 01

BAUER Maschinen GmbH D-86529 Schrobenhausen Base Machine : BS70
All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.
1 2 3 4 5 6 7 8
B100
ADS-Tec Monitor W214.00
JS004.05 Engine CAN-Bus Cabine - Right console
J1939
B136
Option
Control panel 1 DTR-Modul GSM Optional
A030
W004.04
JS004.06 W004.00
ADS-Tec Data transfer
A BM-rear BM-right
B116 B117 B114 JS004.07 A001 W211.00 W211.01 C2C-Modul
Backward-camera 1 Backward-camera 2 LCD B137 B210
Control cabinet JP/JS211.00
JS211.01
Antenna
B115 Compactmonitor 7" Control panel 2
USB
W004.05
JS209.00
JS202.00
Switcher JS004.08
B111
JS004.09 B102
C3 C2 C1 MON CAN AT7
B121 Adapter AT7
Monitor
W025.03
W025.05
W202.00
JS210.00
B103
W025.01
JP025.04
JP025.03
JP025.01
JS025.02
JS025.00
W209.00 W003.02
JP/JS025.05
W025.04 W210.00 W003.00 Ground
JP/JS025.07
W025.02 W025.00
B B110
Slack rope switch-off
F001 Q011
Main fuse Battery main switch
Left crawler Right crawler 0 = Lifting 1
S038 Pilot control On/Off B106
FW winch 1 active = Freewheel W003.01
forward forward R007
H151 S040 + - + -
DS007 P P DS005
Emergency STOP Terminal strip
S037 DS006 P P DS004 G001 G002
X101/X102/X103/X106
Left crawler Right crawler X110
R008 Winch 1 FW Winch 1 FW S039
JS/JP009.11
JS/JP022.00
JS/JP009.06
JS/JP009.10
retract control reverse reverse foot switch
JS/JP009.08
R006 Contact pressure
Optional
C JS/JP009.05 adjustment Fast
Optional R009 Freewheel crowd
JS009.09 S042 S044
KFZ Swing KFZ Swing Spin-off / W171.00 Sender on

B065
brake release brake locking Auto pull / concrete pump
KFZ Horn JP/JS171.00
KDK dumping
S171 S172 S096 S062
JP009.71
JS009.07
W008.01 (SE)
W019.01 (SE)
D
W024.01
S041 S043
W022.00
W043.00
Auger cleaner KDK
slow/fast
JS/JP008.01
JS/JP019.01
Cat engine
JS009.74
JS009.73
JS009.72
controller
JS/JP026.00
Optional SE E-distribution SE E-distribution W019.00 (SE) W026.00
Central lubrication Horn
W008.00 (SE) Engine speed ajdustment
W009.05 in Emergency mode
E SE E-distribution
W009.00 (SE)
Slewing ring S045

lubrication
Block wiring diagram 01
Group Overview cab Construct. No. : BG24V / 2514 Sheets
Checked : mrm 28.02.2011 2_BLOCK DIAGRAM 07

1 2 3 4 5 6 7 8
Travel signal left

+KFZ Travel H164.01
signal, left
A001
A +KFZ Worklight, H112 H107.01 +KFZ Control cabinet
rear left 2x70W 2x70W Worklight,
left cab side
Travel signal right B102
+KFZ Worklight, H113 H107.02 +KFZ Worklights
rear right 2x70W 2x70W Cabine
E-distribution
+KFZ Travel H165 right
B103
signal, right H105.01 +KFZ
SE
+KFZ Travel H164.02 2x70W Worklight,
signal, right boom
B110
H105.01 +KFZ
1x70W Worklight,
B Uppercar swing P163 boom
Kfz B106
+KFZ Worklights H105.04
Camera 1x70W Terminal strip
Rear X101/X102/X103/X106
X110
W044.25 / W044.28 W012.08 W012.81 (Compressor

Hydraulic oil vent M002 M P NC
DS169 opens at 8bar) Optional
JS044.25 JP/JS012.08
W150.00 W017.00 Engine running

Optional CO-extension P DS008
JS150.00
W159.00 Emergency STOP
Y159
D WY382.00 Exclude crawler

Y382
pressure compensation
W008.06
GLR Sennebogen
JP008.06/
JS025.00

1 2 3 4 5 6 7 8
P DS025 Main winch down P DS023 Crowd down

WX006.00
A001
JP/JS006.00
A Control cabinet Select fast
Cable tree 70 Y279
WY219.00 Lowering by crowd down
pol. Deutsch Y219
main winch
B102 A-Codiert JS/JP219.00
Y215 Select slow
WX006.01 crowd down
B103 JP/JS006.01
Cable tree 70 Y194 Select right backstay
cylinder extend Add. pressure
pol. Deutsch Y390
B-Codiert Select winch stage to KDK
B110 Y219.01
1 lowering (Select boom
Y126
WX006.02 cyl. extend) (FOW casing
B Y252
tube turn left)
B106 Y213 Select aux.
JP/JS006.02
winch down (Select boom
Cable tree 40 Y127
cyl. retract) (FOW casing
pol. Deutsch Y253
Terminal strip tube turn right)
Y124 (Mast prop Y190 Select left backstay
X101/X102/X103/X106 extend) cylinder extend
Y196 Select right backstay
X110 Select KDK
cylinder retract
Y212
axis 1/2 left
Y125 (Mast prop Y192 Select left backstay
retract) cylinder retract Select slow
Y216
crowd up Select KDK
Y211
axis 1/2 right
Y299 Add. pressure Y214 Select aux.
C stage to crowd down winch up Select fast
Y278
crowd up Fast
Y279.01
crowd down
Y227 Winch 1 lifting Y220 Select winch
pressure stage 1 lifting P Crowd up
DS024
Wind up
Y228.01
winch 1
Y228 Winch 1 P DS026 Main winch up
X-triggering
Pressure compensation
Y293.01 Optional
LDC-Winch
Group Base machine right side Construct. No. : BG24V / 2514 Sheets

1 2 3 4 5 6 7 8
A001
Optional
forward 0-40 bar 0-40 bar

A Control cabinet
forw./back 0-40 bar

Right control lever
Left control lever
Pump 1/2 active

B102
Aux. winch
Uppercar
0-400bar
swing
Optional Optional
B103
DS019
DS044
Right control lever
left/right 0-40 bar
I B062
I B042
I B038
I B036
Pump 3 active
B110
0-400bar
0-400bar
Crowd
KDK
B
P
DS046
B106
I B049
I B041
I B037
I B035
Terminal strip
X101/X102/X103/X106
X110
P
C
JS006.04
WX006.00
WX006.04
JP/JS006.00 (6pol. Deutsch)
Cable tree 70
pol. Deutsch
A-Codiert
WX006.01
D
JP/JS006.01
Cable tree 70
pol. Deutsch
B-Codiert
WX006.02
JP/JS006.02
Cable tree 40
pol. Deutsch
WX006.03
E
JP/JS006.03
Cable tree 24
pol. Deutsch

1 2 3 4 5 6 7 8
A001
A Control cabinet
Slow crowd Crowd pressure
Y215.01 Y193
up/down regulation
B102 Y216.01
Y215.01 = down
Y216.01 = up
B103
Y289/290 LDC winch
up/down
B110 Y290 = up
Y289 = down
B
B106 Y217/218 Boom cyl.
retract / extend
Y218 = extend
Terminal strip
Y217 = retract
X101/X102/X103/X106
X110
Y002 Optional
free
free
C
Y001 Optional
free
free
WX006.00 (Compressor) (Auger cleaner

Y169 Y118/119
extend/retract)
JP/JS006.00
Cable tree 70 Y169 = Compressor On Y118 = extend
pol. Deutsch free Y119 = retract
A-Codiert
Rope tensioner Left backstay cylinder Pressure compensation
D Y130/131 Y110/111 Y293
WX006.01 retract/extend extend/retract LDC-Winch
JP/JS006.01 Y130 = extend Y110 = extend

Winch 1 freewheel
Cable tree 70 Y131 = retract Y111 = retract Y357
retract control
pol. Deutsch
B-Codiert Y144/145 Crawlers Y112/113 Right backstay cylinder
extend/retract extend/retract Winch 1 freewheel
Y357.01
retract control
Y144 = extend Y112 = extend
Y145 = retract Y113 = retract
Y172/173 Optional Y223/224 Optional

E
Y172 = extend Y223 = unlock (retract)
Y172 = retract Y224 = lock (extend)

1 2 3 4 5 6 7 8
A001
Optional FI001 P NC
Y100 Select KDK
A Control cabinet axis 1/2 left
B102 Y100.01 Select KDK

KDK pilotoil axis 1/2 right
FI004 P NC
B103 P DS027 KDK

rotate cw
B110 P DS028 KDK

rotate ccw
Hyd. oil temperature 55°C in suction pipe B076
B
B106
Terminal strip
X101/X102/X103/X106
X110 WX006.00
JP/JS006.00
Cable tree 70
pol. Deutsch
A-Codiert
C
WX006.01
JP/JS006.01
Cable tree 70
pol. Deutsch
B-Codiert
WX006.02
JP/JS006.02
Cable tree 40
pol. Deutsch
D
WX006.03
JP/JS006.03
Cable tree 24
pol. Deutsch

1 2 3 4 5 6 7 8
W085.00 Hoist limiter 1

HS001
A006
A001 Optional
Terminal strip W086.00
HS002 Hoist limiter 2
A Control cabinet
X100 Masthead
concrete pressure
W088.00 Winch 1 load measuring
B102 F I B006
Rotary speed
KDK leakoil
JS/JP088.00
B103 WY151.00
DS009
Y151 Winch 1 freewheel
B026
I B002
W082.02
A012 W044.19
B110 P I B066 Main winch feed pressure
KDK mto
W056.00 End limiter Terminal strip
high G
slow X
ES003
JS/JP082.02
KDK
boom cyl.
B X098 Freewheel
P
B106
Y133
Y114
W067.00
W072.00 JS/JP072.01
JS090.01
Terminal strip
X101/X102/X103/X106
JS/JP067.00
W071.00
X110
W082.01
W091.03 s- s+ B011 Crowd depth
JS/JP091.01
JS/JP082.01
JS/JP091.00
Optional by CFA
C WY114.00 A007
Y166 WY133.00
(Exclude Terminal
enabling
B004 strip X080 KDK
I
W082.00
W091.00
W090.00
auger cleaner)
Inclination
45°
JS/JP166.00
JS/JP061.21
JP061.22
JP061.23
W166.00 WY166.00
W093.00 W093.01
JS/JP093.00 Optional concrete pres

W061.00 W061.01
Endless extension
D
A005 W089.00
JS/JP061.01
W089.03
s- s+ B005 Winch 1 depth
W081.00 W081.01
JS/JP089.00
W012.24
JS/JP081.01 JS/JP081.02 Terminal strip X099 P DS010 (Prop cyl. extended)
Lower mast section
Group Overview mast Construct. No. : BG24V / 2514 Sheets

1 2 3 4 5 6 7 8
7 8 9 ESC
4 5 6
B
1 2 3
. +
0 -
C
F1 F2 F3 F4 F5 F6 F7 F8
Reset Auto Cal.
Reset Auto Cal.

E
AT-7 Monitor 01
Checked : mrm 28.02.2011 3_MONITOR 01

1 2 3 4 5 6 7 8
Winden Aufrüsten Abrüsten Ausleger Nackenzylinder Telefahrwerk

Rüsten ausfahren ausfahren ausfahren einfahren ausfahren
Auto Nacken- Ausleger Nackenzylinder Winden

Turm zylinder einfahren einfahren einfahren Haupt Hilfs
D
AT
1 2
E
Conrol Panel 1 01
Checked : mrm 28.02.2011 4_CONTROL PANEL 04

1 2 3 4 5 6 7 8
Stop
Tiefe
D
Seilspanner
einfahren ausfahren
Control Panel 2 02

1 2 3 4 5 6 7 8
Winch Rigging Derigging Boom Backstay cylinder Extendable crawlers

rigging extend extend extend retract extend
Mast Backstay- Boom Backstay cylinder Winch

reset cylinders retract retract retract Main Aux
D
AT
1 2
Control Panel 1 03
Group Englisch Construct. No. : BG24V / 2514 Sheets

1 2 3 4 5 6 7 8
Depth
interrupt
Rope tensioner
D retract extend
Control Panel 2 04
Group Englisch Construct. No. : BG24V / 2514 Sheets

1 2 3 4 5 6 7 8
Info:
F002 - F015 = Legend: white
F016 - F019 = Legend: blue
F020 - F023 = Legend: yellow
F024 - F025 = Legend: red
F026 - F029 = Legend: green
B
Cable duct approx 0.5cm Cable duct approx 0.5cm
above mounting plate Cover
above mounting plate
fasten fasten
85 247 310 494 535
Control cabinet
Duct 30 x 86 x 465
537
556
M4
513
S077
X110
K002
466 492
4 - pole terminals - 5pcs. 2x18/3x19
green
2-storey terminals - 39pcs. 20-80 2x26/2x27/2x29/2x30/2x40/2x50/2x51/
JS106.00
K031
493
32mm
2x52/2x53/2x57/2x73/2x74/2x76
M4
B106
JS110.00
B110
456
C
Duct 30 x 86 x 465
430
399
402
X103 X106 4 - pole terminals - 8pcs.
S063
4 - pole terminals - 5pcs. 2x18/3x19
yellow red
2-storey terminals - 34pcs. 20-80 2x28/2x29/2x33/2x34/2x58 3x18/4x19/1x20
375
2-storey terminals - 16pcs.

21 - 48 2x26/2x40/2x44
Duct 30 x 86 x 535
342
Duct 50 x 100 x 500
x 86 x 100
Duct 45 x 86 x 410
Duct 45
Duct 45 x 86 x 465
K001
312
F002
F003
F004
F005
F006
F007
F008
F009
F010
F011
F012
F013
F014
F015
F016
F017
F018
F019
F020
F021
F022
F023
F024
F025
F026
F027
F028
F029
275
X102
V004
1A 1A 1A 1A 8A 5A 16A 5A 5A 2A 8A 10A 16A 8A 16A 1A 1A 2A 16A 1A 1A 2A 16A 1A 16A 1A 1A 2A
4 - pole terminals - 13pcs. 3x1/3x2/4x18/3x19
D blue
R001
V001
V002
V003
2-storey terminals - 38pcs. 20-80 2x27/2x28/2x29/2x31/
249
2x35/2x36/2x49/2x52/2x56/3x80
Duct 45 x 86 x 535
200
Duct 45 x 86 x 465
186
M4 M4
130
X101 2 x screw terminal 10sqmm 1x330 / 1x331
4 - pole terminals - 41pcs. 1-19 16x1/2x2/3x3/5x7
white
JS102.00
JS103.00
2-storey terminals - 20pcs. 20-50 2x21/3x22/3x24/2x31/
123
2x34/2x35/2x46/2x48
B102 B103
32mm
40 67
E
Duct 66 x 66 x 505
50
65 249 310 494 517 535
Cabinet A001 01
Drawn by : zan 14.10.2010 A001 Equipment Model/
Checked : mrm 28.02.2011 5_CABINET 01

1 2 3 4 5 6 7 8
Right control Right control Right control Right control

lever forward lever back lever right lever left
S044 S043 S062 S096

4
Fast KDK Spin-off / KFZ Horn
B crowd slow/fast Auto pull /
KDK dumping
303
203
403
701
L4
L4
L4
L4
108
801
10
L4
WH BN GN YE GY BU RD BK
W019.01
C JP019.01 1 2 3 4 5 6 7 8
JS019.01 1 2 3 4 5 6 7 8
1 2 3 4 5 6
W019.00
7_BM\\
7_BM\\
7_BM\\
7_BM\\
7_BM\\
7_BM\\
06-4
03-5
06-3
03-5
06-3
03-6
X101-07
X110-59
X101-07
X110-58
X101-07
X110-60
D
SE E-distribution
to horn
F007
F007
F007
SE
05-7 7_BM\\ 02-1

Ma
ss
e(1)
X101-01 X101-01
Right control lever 01
Group Base machine Construct. No. : BG24V / 2514 Sheets
Checked : mrm 28.02.2011 6_CABIN 08

1 2 3 4 5 6 7 8
Left control Left control Left control Left control

lever forward lever back lever right lever left
S042 S041 S172 S171
Freewheel Auger cleaner KFZ Swing KFZ Swing

B brake locking brake release
103
003
02
02
L4
L4
L6
L8
124
108
02
02
L7
L9
10
10
WH BN GN YE GY BU RD BK
W008.01
C JP008.01 1 2 3 4 5 6 7 8
JS008.01 1 2 3 4 5 6 7 8
1 2 3 4
W008.00
7_BM\\
7_BM\\
7_BM\\
7_BM\\
36-5
03-5
06-4
03-5
X101-24
X110-57
X101-07
X110-56
D
F007
SE E-distribution
to swing
SE
01-8 03-1
Ma
ss
e(1)
X101-01 X101-01
Left control lever 02

1 2 3 4 5 6 7 8
Slack rope switch-off

2 X1
S039 R007 S040 H151

On 0 = Lifting 1
Winch 1 FW 1 2 3 4 5
X2
-- = Freewheel -- 1 FW winch 1 active
B foot switch
--
JP022.00 1 2 JP009.06 1 2 3 4 5 6 JP009.10 1 2 JP009.11 1 2 3

JS022.00 1 2 JS009.06 1 2 3 4 5 6 JS009.10 1 2 JS009.11 1 2 3
1 2 1 9 8 2 6 3 4 5 7
W022.00 W043.00
1B22
e(1)
124
203
108
303
se
603
ss
Mas
10
L3
Ma
10
L3
10
L8
7_BM\\
7_BM\\
7_BM\\
7_BM\\
7_BM\\
7_BM\\
7_BM\\
7_BM\\
7_BM\\
isoliert
36-5
03-4
01-8
01-7
06-4
03-4
08-7
36-5
03-8
D
X101-24
X110-48
X102-80
X102-74
X101-07
X110-49
from Emergency STOP controlX101-22
X101-24
X110-30
Slack rope switch-off: 0 = less 0 kg
Example: Pot. Interval R007 1 = smaller 200 kg
F007
at configeration 2,0t 2 = smaller 400 kg

Pot. from 0 - 10 adjustable 3 = smaller 600 kg
4 = smaller 800 kg
5 = less 1000 kg
X101 01
6 = smaller 1200 kg
E 7 = smaller 1400 kg
8 = smaller 1600 kg
9 = smaller 1800 kg
02-8 04-1
Ma
ss
e(1)
X101-01 X101-01 10 = less 2000 kg
LDC winch - Winch 1 FW 03

1 2 3 4 5 6 7 8
Contact pressure Winch 1 FW

adjustment retract control
1 1
R006 R008
2 3 2 3
Optional R009
JP009.05 1 2 3 JP009.08 1 2 3
JS009.05 1 2 3 JS009.08 1 2 3 JS009.09 1 2 3
C
e(1)
ss
Ma
05-3
Minus
JS009.07-1
901
001
101
L1
L2
L2
1 9 10 8 7
e(1)
ss
Ma
W009.05
e(1)
ss
Ma
D
7_BM\\
7_BM\\
7_BM\\
7_BM\\
01-8
01-7
01-7
02-7
X102-80
X102-73
X102-75
X103-75
X101 01
03-6 05-1
Ma
ss
e(1) Ma
ss
e(1)
X101-01 X101-01
Pot. on operator's left 04

1 2 3 4 5 6 7 8
A
Optional central lubrication
JS009.72 1 2 3 4 JS009.73 A B C JS009.74 1 2
1 2 3 4 5 6 7 8
W024.01
e(1)
405
505
605
705
905
ss
Ma
L2
L2
L2
L2
L2
B JP009.71 1 2 3 4 5 6 7 8
Optional central lubrication

C
D JS009.07 2 1
2
W009.05
7_BM\\
e(1)
805
ss
L2
Ma
06-6
04-2
X101-12
Minus JS009.08-1
E
F012
04-8 06-1
Ma
ss
e(1)
X101-01 X101-01
Central lubrication 05

1 2 3 4 5 6 7 8
A
AT7
B136 Control panel 1 B137 Control panel 2 B111 Monitor
7 8 9 ESC
4 5 6
1 2 3
0 . +/-
B F1 F2 F3 F4 F5 F6 F7 F8
AMP 6-polig DSub-Stecker 9-polig AMP 6-polig DSub-Stecker 9-polig AMP 6-polig
Housing
Housing
1 5 2 6 3 4 9 8 7 6 5 4 3 2 1 1 5 2 6 3 4 9 8 7 6 5 4 3 2 1 1 5 2 6 3 4
Housing
JS004.05 1 5 2 6 3 4 9 8 7 6 5 4 3 2 1 JS004.06 JS004.07 1 5 2 6 3 4 9 8 7 6 5 4 3 2 1 JS004.09 1 5 2 6 3 4
JS004.08
06
L5
End resistance
RD
BK
1 by DIP switch
H001 to be adjusted on last equipment.
C 2
Buzzer
006
306
L1
L2
SHIELD
SHIELD
106
SHIELD
06
L8
L2
06
06
06
L1
L2
L7
WH BN GN YE GY PK WH BN GN YE GY PK WH BN GN YE GY PK
W004.00 W004.04 W004.05
06
L3
D
7_BM\\
7_BM\\
7_BM\\
36-2
36-4
06-3
L20
06
X102-01
X102-02
X101-05
F005
D+
D-
01
01
E
X101
X101
05-8 07-1
Ma
ss
e(1)
X101-01 X101-01
Control panels 1 and 2 06

1 2 3 4 5 6 7 8
A
Optional ADS-Tec Monitor
JS209.00 1 2 3 JS202.00 1 2 3 4 5 6 7 8 9
WH BN GN YE GY PK BU RD BK
4 2 1 3 Shield
W209.00 W202.00
B
007
643
743
843
543
643
06
43
43
43
43
L4
L1
L2
L9
L2
L8
L1
L1
L1
L1
L1
7_BM\\
7_BM\\
7_BM\\
7_BM\\
7_BM\\
7_BM\\
7_BM\\
7_BM\\
7_BM\\
7_BM\\
7_BM\\
Schirm am Gehäuse
207
L1
06-6
07-6
39-4
39-5
39-5
39-5
39-5
39-5
39-6
39-6
39-6
X101-11
X101-15
JS211.00-16
JS211.00-17
JS211.00-18
JS211.00-19
JS211.00-20
JS211.00-21
JS211.00-22
JS211.00-23
JS211.00-24
montiert
F015
F011
C
e(1)
ss
Ma
Optional CAN-Converter
JS210.00 1 2 3 4 5 6 7 8 9
D
WH BN
SHIELD
W210.00
06
06
L1
L2
7_BM\\
7_BM\\
36-1
36-3
X102-01
X102-02
01
E
X101
06-8 08-1
Ma
ss
e(1) Ma
se
s(1)
X101-01 X101-01
01-1 7_BM\\
Ma
ss
e(1)
X102-18
ADS-Tec Monitor 07

1 2 3 4 5 6 7 8
BM-right BM-rear
A B114 B115 B117 B116
LCD Compactmonitor 7" Switcher Backward-camera 2 Backward-camera 1
+24V / +12V
C1 C2 C3
Minus
GND
GND
GND
GND
GND
GND
VCC
VCC
VCC
VCC
VCC
VCC
Plus
VID
VID
VID
VID
VID
VID
SH
SH
SH
SH
SH
SH
0V
4
WH
RD
BU
4
1 2 3 4 1 2 3 4 1 2 3 4
2
1
JS025.01
JP025.02
JP025.03
5 6
JS025.00
SHIELD
SHIELD
CORE
CORE
B
RD
RD
BK
BK
W025.05 W025.03
JP025.04 1 2 3 4 JP025.05 1 2 3 4
JS025.04 1 2 3 4 JS025.05 1 2 3 4
C
SHIELD
SHIELD
SHIELD
108
10
CORE
CORE
CORE
RD
RD
RD
BK
BK
BK
1 2
W025.00 W025.01 W025.04 W025.02
e(1)
ss
Ma
7_BM\\
D
06-5
X101-07
F007
01
X101
07-3
Ma
ss
e(1)
X101-01
Backward-camera 08

E
B
A
D
C
Checked
Drawn by
:
:
X102 22
zan
mrm
NAME
X102 23
F019
B102
2A
05-4 X102 18
X101/01 (ground) X101-01 L15
1201
JS102.00
1
07-1 6_CABIN\\ X102 18 1

W210.00 Ma
ss
e(1)
Analog Ground
2
1
X102 18 55
Digital Ground
X102 18 56
24V Ub VCC
X102 19 57
24V Ub VCC
58
24V Ub VCC
X102 19 59
10
219
24V Ub VCC
06-7 60
DATE
F016/16A F016-2 X102 19
L1
101
24V Ub VCC
28.02.2011
14.10.2010
07-6 X102 20 54
F017/1A F017-2 L151
301
24V Ue
06-8 X102 21 28
F018/1A F018-2 L1
06
24V D+
36-2 26
X102/01 X102-01 L2
06
CAN-Bus D-
IND
2
36-3 27
X102/02 X102-02 L15
0301
CAN-Bus D+
X102 24 4
L15
0401
RS 232 RxD
X102 25 5
RS 232 TxD
DATE
28-5 Y223 X102 26 24
(TRD Locking unlock (retract)) JP006.01-42 10
226
DLO 1 2,5A
28-5 Y224 X102 27 2
(TRD Locking lock (extend)) JP006.01-43 DLO 2 2,5A
26-8 X102 28 25
Interface: Hyd. active (pumps control) JP008.06-3 DLO 3 2,5A
32-6 Y148 X102 29 3
Travel signal / (add. pressure stage to crawlers) V162 DLO 4 2,5A
10-4 Y241 X102 30 61
(Low mto) JS081.01-52 DHO 1 4,0A
10-2 Y133 X102 31 62
High torque JS081.01-42 L151
601
DHO 2 4,0A
10-3 Y114 X102 32 63
KDK slow JS081.01-45 DHO 3 4,0A
14-5 Y279 X102 33 46
REVISION
3
Select fast crowd down JP006.00-52 L151

701
PWM 1 4,0A
14-4 Y278 X102 34 47
Select fast crowd up JP006.00-50 PWM 2 4,0A
12-1 Y219 X102 35 48
Main winch down JP006.00-36 PWM 3 4,0A
12-3 Y220 X102 36 49
Select main winch up JP006.00-40 L2
601
PWM 4 4,0A
20-1 Y110 X102 37 64
Left backstay cylinder extend JP006.01-23 L151
801
PWM 5 4,0A
20-2 Y111 X102 38 42
Left backstay cyl. retract JP006.01-22 L4
901(1)
PWM 6 4,0A 1
20-3 Y112 X102 39 20
Right backstay cyl. extend JP006.01-47 L9
01
Name
PWM 7 4,0A 2
20-4 Y113 X102 40 43
Right backstay cyl. retract JP006.01-46 L151
901
PWM 8 4,0A 3
1
18-2 Y218 X102 41 21

Boom cyl. extend JP006.01-39 L152
001
PWM 9 4,0A 4
Group
18-2 Y217 X102 42 44
7_BM
Location
Boom cyl. retract JP006.01-38 L1
403
PWM 10 4,0A 5
26-6 Y169 22
Babyboard
(Compressor) JP006.01-11 X102 43

L1
001
PWM 11 4,0A 6
4
X102 44 65
L15
0601
frei
X102 45 53
10
2B46
frei
10-3 B026 X102 46 V001 34
KDK 1 rotary speed JS081.01-46 10
1B21
DI 1
B026.01 X102 47 V002 12
(KDK 2 rotary speed) L5
01
DI 2
10-5 B026.02/B061 X102 48 V003 35 Drehzahleingänge
(KDK 3 rotary speed / Auger in pos. for inclination) JS081.01-57 DI 3
08-3 S038 (NO) X102 49 13
Pilot control On/Off X101-21 DI 4
09-7 ES001 (NC) X102 50 36
(Lengthw. inclination) JS081.01-29 DI 5
09-7 ES001 (NO) X102 51 14
(Lengthw. inclination) JS081.01-30 10
252
DI 6
09-5 ES002 (NC) X102 52 37
(Sideward inclination, left) JS081.01-21 L2
301
DI 7
09-6 ES002 (NO) X102 53 15
(Sideward inclination, left) JS081.01-22 L152
201
DI 8
18-4 38
5
ES003 (NC) X102 54

Boom cyl. ES003-2 L150
701
DI 9
18-5 ES003 (NO) X102 55 16
Boom cyl. ES003-3 10
256
DI 10
09-6 ES004 (NC) X102 56 39
(Sideward inclination, right) JS081.01-23 L152
301
DI 11
B102
ESX 2
09-6 ES004 (NO) X102 57 17

(Sideward inclination, right) JS081.01-24 L4
01
DI 12
09-4 40
102
L6
31
01
HS001 (NC) X102 58

Hoist limiter main winch JS081.01-12 L152
401
DI 13
09-4 HS001 (NO) X102 59 18
Hoist limiter main winch JS081.01-13 L152
501
DI 14
09-4 HS002 (NC) X102 60 41
Hoist limiter aux. winch JS081.01-14 Si g
na
l9
DI 15
09-4 HS002 (NO) X102 61 19
Hoist limiter aux. winch JS081.01-15 L1
401
DI 16
09-3 B005 X102 62 52
Main winch depth JS081.01-10 L1
501 II 1 5
09-3 B005 X102 63 10
Main winch depth JS081.01-9 L150
801 II 2 6
Base machine
09-6 B004 X102 64 45
Mast inclination in X-axis JS081.01-27
6
L150
901
AII 9 1
2
09-7 B004 X102 65 11

Mast inclination in Y-axis JS081.01-28 L1
601
AII 10 2
B039 50
L14
2106
(Absolute boom position sender) X102 66

L1
701
AII 11 3
12 Bit
4-20mA
09-5 B066 51
Babyboard
Pressure sensor winch 1 feed 250bar JS081.01-18 X102 67

L1
801
AII 12 4
X102 68 66
L1
01
frei
Function processor B102
27-2 B035 X102 69 6

Pressure sensor KDK 400bar JP006.02-30 L2
01
AII 1
27-3 B041 X102 70 29
Pressure sensor crowd 400bar JP006.03-6 L152
601
AII 2
BAUER Maschinen GmbH D-86529 Schrobenhausen
27-4 B042 X102 71 7 4 - 20mA

(Aux. winch pressure sensor 400 bar) JP006.03-10 L151
101 AII 3
28-8 B062 X102 72 30
(Pressure sensor 400 bar: KDK 2nd axis / Casing tube)
JP006.03-18 L1
901
AII 4
04-2 6_CABIN\\ R006 X102 73 8
Signal pot. Contact pressure adjustment JS009.05-3 1
AIU 5
03-3 6_CABIN\\ R007 X102 74 31
Slack rope switch-off pot. signal JS009.06-3 L2
001
AIU 6
7
04-3 6_CABIN\\ R008 X102 75 9 0 - 8,5V

Free-fall/wheel retract control pot. signal JS009.08-3 AIU 7
FI006 X102 76 32
(Return flow filter) L2
201
AIU 8
Construct. No.
X102 77 67
L15
2701
frei
Equipment Model/
X102 78 33
L2
401
frei
X102 79 68
Ma
ss
e(1)
frei
04-2 6_CABIN\\ R006-R009 X102 80 23
Plus JS009.05-2
Base Machine : BS70
AUO 1 8,5V
03-3 6_CABIN\\
: BG24V
JS009.06-2 X102 80
X102 80
S038 (NO) X102 49
/ 2514
38-2 Y220 X102 36

Select main winch up V004-3
Y219
8
Main winch down X102 35

Drawing No.: 951.180.00.25.14-03
38-2 Y133 X102 31

Emergency wiring, high mto V004-11
Bridges to
29-1 Y148 X102 29

JP006.00-14
Interface / (Add. pressure stage to crawlers)
26-2 X102 28
Interface: Hyd. active (pumps control) JP006.02-23
identical terminals
01
39
Sheet
Sheets
E
B
A
D
C
Checked
Drawn by
:
:
X103 22
zan
mrm
NAME
X103 23
1
F023
2A
JS103.00
L22
302
05-4 X103 18 1
X101/01 (ground) X101-01 Ma
se
s(1)
Analog Ground
2
1
X103 18 55
10
319 Digital Ground
X103 19 56
24V Ub VCC
57
24V Ub VCC
58
DATE
X103 19 24V Ub VCC
28.02.2011
14.10.2010
59
24V Ub VCC
07-1 X103 19 60
F020/16A F020-2 L22
502
24V Ub VCC
07-6 X103 20 54
F021/1A F021-2 L22
602
24V Ue
IND
2
07-2 X103 21 28
F022/1A F022-2 L1
06
24V D+
36-2 26
X102/01 X102-01 L2
06
CAN-Bus D-
36-3 27
X102/02 X102-02 L22
902
CAN-Bus D+
DATE
X103 24 4
L23
002
RS 232 RxD
X103 25 5
L1
502
RS 232 TxD
23-2 Y124 X103 26 24
(Mast prop extend) JP006.00-6 L1
602
DLO 1 2,5A
23-3 Y125 X103 27 2
(Mast prop retract) JP006.00-8 DLO 2 2,5A
K003/A1 X103 28 25
(Enable free-fall) DLO 3 2,5A
K005-A1/K006-A1 X103 29 3
(Select winch 2) L2
02 DLO 4 2,5A
14-1 Y299 X103 30 61
Add. pressure stage to crowd JP006.00-62 L27
802
DHO 1 4,0A
19-1 Y126 X103 31 62
REVISION
3
Select boom cylinders extend JP006.00-10 L5

02
DHO 2 4,0A
19-2 Y127 X103 32 63
Select boom cylinders retract JP006.00-12 L2
902
DHO 3 4,0A
14-7 Y215.01 X103 33 46
Slow crowd down JP006.01-34 L3
002
PWM 1 4,0A
14-8 Y216.01 X103 34 47
Slow crowd up JP006.01-35 L3
02
PWM 2 4,0A
13-1 Y213 X103 35 48
Select aux. winch down JP006.00-28 L27
902
PWM 3 4,0A
13-2 Y214 X103 36 49
Select aux. winch up JP006.00-30 L28
002
PWM 4 4,0A
22-2 Y144 X103 37 64
Crawlers extend JP006.01-19 L28
102
Name
PWM 5 4,0A
22-2 Y145 X103 38 42
Crawlers retract JP006.01-18 L1
02
PWM 6 4,0A 1
21-1 Y190 X103 39 20
Select left backstay cylinder extend JP006.00-16 L28
202
PWM 7 4,0A 2
Group
21-2 Y192 X103 40 43
7_BM
Location
Select left backstay cylinder retract JP006.00-18 L28
302
PWM 8 4,0A 3
1
21-3 Y194 X103 41 21

Select right backstay cylinder extend JP006.00-20 L28
402
PWM 9 4,0A 4
4
21-4 Y196 X103 42 44

Select right backstay cylinder retract JP006.00-22 L1
402
PWM 10 4,0A 5
14-6 Y193 22
Babyboard
Crowd pressure regulation JP006.01-31 X103 43

L24
502
PWM 11 4,0A 6
X103 44 65
L24
602
frei
X103 45 53
L24
702
frei
32-2 DS004 (NO) X103 46 34
Right crawler reverse DS004-3 L24
802
DI 1
32-3 DS005 (NO) X103 47 12
Right crawler forward DS005-3 X10
3B48
DI 2
32-4 DS006 (NO) X103 48 35 Drehzahleingänge
Left crawler reverse DS006-3 L24
902
DI 3
32-5 DS007 (NO) X103 49 13
Left crawler forward DS007-3 L4
02
DI 4
33-2 DS019 (NO) X103 50 36
Uppercar swing JP006.01-63 L19
011
DI 5
DS020 (NO) X103 51 14
(Uppercar swing right) L1
702
DI 6
15-2 DS023 (NO) 37
5
Crowd down JP006.01-67 X103 52

L3
502
DI 7
15-3 DS024 (NO) X103 53 15
Crowd up JP006.02-3 L3
602
DI 8
12-5 DS025 (NO) X103 54 38
Main winch down JP006.02-7 L3
202
DI 9
12-6 DS026 (NO) X103 55 16
Main winch up JP006.02-11 L6
002
DI 10
16-5 DS027 (NO) X103 56 39
KDK rotate cw JP006.02-15 L5
902
L23
L27
302
702
DI 11
B103
ESX 2
16-6 DS028 (NO) X103 57 17

KDK rotate ccw JP006.02-19 DI 12
10-2 DS010 (NO) X103 58 40
Prop cyl. extended JS081.01-41 L25
602
DI 13
26-4 DS169 (NC) X103 59 18
(Compressor) JS012.08-2 L25
702
DI 14
10-4 DS009 (NC) X103 60 41
KDK 1 leakoil JS081.01-50 L25
802
DI 15
DS009.01 (NC) X103 61 19
(KDK 2 leakoil) L1
22
DI 16
Base machine
09-5 B011 X103 62 52
Crowd depth JS081.01-20
6
L2
22 II 1 5
09-5 B011 X103 63 10
Crowd depth JS081.01-19 L27
502 L27
502 II 2 6
10-3 B047 / B004.01 X103 64 45
(Kelly spring deflection sensor on KDK left) JS081.01-43 L27
602 L27
602
AII 9 1
2
10-3 B048 / B004.01 X103 65 11

(Kelly spring deflection sensor on KDK right) JS081.01-44 L26
102
AII 10 2
X103 66 50
free L26
202
AII 11 3
12 Bit
4-20mA
51
Babyboard
free X103 67
L26
302
AII 12 4
X103 68 66
free L26
402
frei
09-2 B006 X103 69 6

Main winch load JS081.01-3 99
B3
AII 1
09-2 B007 X103 70 29
(Aux. winch load) JS081.01-5 L26
502
AII 2
103
58
10-4 B002 X103 71 7 4 - 20mA

concrete pressure JS081.01-49 L26
602 AII 3
10-5 B002.01 X103 72 30
(Concrete pressure - Auger bottom) JS081.01-56 ND
G
AII 4
7
10-4 B002 X103 73 8

CFA On JS081.01-48 L26
802
AIU 5
10-5 B002.01 X103 74 31
(CFA On - Auger bottom) JS081.01-55 L2
101
AIU 6
Construct. No.
04-5 6_CABIN\\ R009 X103 75 9 0 - 8,5V

Signal pot. Pulling control JS009.09-3 L27
002
AIU 7
Equipment Model/
16-8 S077 (NO) X103 76 32

up to medium mto for kelly S077-2 L27
102
AIU 8
X103 77 67
L27
202
frei
X103 78 33
Base Machine : BS70
L27
302
frei
68
: BG24V
X103 79
L27
402
frei
X103 80 23
free AUO 1 8,5V
/ 2514
DS010 (NO)
8
Prop cyl. extended X103 58

Drawing No.: 951.180.00.25.14-03
K005-A1/K006-A1 X103 29
terminals
(Select winch 2)
(Enable free-fall) K003/A1 X103 28
Bridge to identical
02
39
Sheet
Sheets
E
B
A
D
C
Checked
Drawn by
:
:
X110 22
zan
F029
mrm
2A
JS110.00
NAME
X110 23
L1
03
05-5 X110 18 1
X101/01 (ground) X101-01 Ma
ss
e(1)
Analog Ground
2
1
1
X110 18 55
Digital Ground
56
24V Ub VCC
07-3 X110 19 57
F026/16A F026-2 24V Ub VCC
X110 19 58
24V Ub VCC
X110 19 59
11
019
24V Ub VCC
60
L6
503
24V Ub VCC
07-7 54
DATE
F027/1A F027-2 X110 20
L6
603
24V Ue
28.02.2011
14.10.2010
07-3 X110 21 28
F028/1A F028-2 L1
06
24V D+
36-2 26
X102/01 X102-01 L2
06
CAN-Bus D-
36-4 27
X102/02 X102-02 L8
03
CAN-Bus D+
IND
2
X110 24 4
L9
03
RS 232 RxD
X110 25 5
RS 232 TxD
16-1 Y100 X110 26 24
Select KDK axis 1 for Kelly/CFA JP006.00-2 DLO 1 2,5A
DATE
16-2 Y100.01 X110 27 2
Select KDK axis 1 for Kelly/CFA JP006.00-4 L1
203 L1
203
DLO 2 2,5A
10-6 Y166 X110 28 25
(Exclude enabling auger cleaner) JS081.01-61 L3
03
DLO 3 2,5A
11-3 Y293/Y293.01 X110 29 3
(LDC winch lifting/lowering pressure compensation) JP006.00-60 DLO 4 2,5A
09-8 Y151/H151 X110 30 61
Freewheel active JS081.01-33 L1
503
DHO 1 4,0A
X110 31 62
(Plotter On) L1
603
DHO 2 4,0A
10-5 Y195/Y383 X110 32 63
(mto middle) / (Freewheel KDK by KDK-konstant)
JS081.01-53 DHO 3 4,0A
25-2 Y118 X110 33 46
(Auger cleaner extend) JP006.01-7 L1
803
PWM 1 4,0A
25-1 Y119 X110 34 47
REVISION
3
(Auger cleaner retract) JP006.01-6 PWM 2 4,0A

Y121 X110 35 48
(Masthead cyl. retract) PWM 3 4,0A
Y122 X110 36 49
(Masthead cyl. extend) L7
403
PWM 4 4,0A
24-2 Y131 X110 37 64
Rope tensioner retract (tension) JP006.01-14 L7
503
PWM 5 4,0A
24-2 Y130 X110 38 42
Rope tensioner extend (slacken) JP006.01-15 PWM 6 4,0A 1
17-7 Y390 X110 39 20
Add. pressure stage to KDK JP006.03-24 L2
03
PWM 7 4,0A 2
11-2 Y357/Y357.01 X110 40 43
Freewheel retract control JP006.00-66 L5
03
Name
PWM 8 4,0A 3
1
11-8 Y289 X110 41 21

LDC winch down JP006.01-50 L4
03 L4
03
PWM 9 4,0A 4
11-7 Y290 X110 42 44
LDC winch up JP006.01-51 L7
303 L7
303
PWM 10 4,0A 5
Group
17-3 Y279.01 22
Babyboard
X110 43
7_BM
Location
Fast crowd down JP006.00-44 L2
803
PWM 11 4,0A 6
X110 44 65
L2
903
frei
4
X110 45 53
L3
003
frei
31-4 B065/B060 X110 46 34
Concrete quantity signal (pump) / (Slurry flow quantity signal) JS171.00-6 L3
103
DI 1
X110 47 12
(Signal slurry flow) L3
203
DI 2
03-2 6_CABIN\\ S039 (NO) X110 48 35 Drehzahleingänge
Freewheel foot switch JS022.00-2 L3
303
DI 3
03-3 6_CABIN\\ R007 X110 49 13
Slack rope switch-off pot. On JS009.06-5 DI 4
10-1 ES015 NC X110 50 36
(TRD left stopper ES015.01 NO) / (Crowd up switch-off) JS081.01-37 DI 5
10-2 ES015 (NO) X110 51 14
(TRD right stopper ES015.02 NO) / (Crowd up switch-off) JS081.01-38 DI 6
10-2 ES016 NC X110 52 37
(TRD locked left ES016.01) / (Main winch up switch-off) JS081.01-39 DI 7
10-2 ES016 (NO) X110 53 15
(TRD locked right ES016.02) / (Main winch up switch-off) JS081.01-40 L3
803
DI 8
ES017.01 (NO) X110 54 38
(TRD unlocked) L3
903
DI 9
16
5
ES017.02 (NO) X110 55

(TRD unlocked) L4
003
DI 10
02-3 6_CABIN\\ S041 (NO) X110 56 39
(Auger cleaner / Casing tube) JS008.01-4 DI 11
B110
ESX 2
02-2 6_CABIN\\ S042 (NO) X110 57 17

Free-fall / Freewheel JS008.01-2 L4
203
DI 12
01-3 6_CABIN\\ S043 (NO) 40
L70
L69
03
03
KDK fast/slow / (Drill auger) JS019.01-4 X110 58

L4
303
DI 13
01-2 6_CABIN\\ S044 (NO) 18
Ma
ss
e
Fast crowd JS019.01-2 X110 59

L4
403
DI 14
01-4 6_CABIN\\ S062 (NO) X110 60 41
(Spin-off / Auto pull) JS019.01-6 L4
503
DI 15
10-5 DS052 (NO) X110 61 19
(KDK lubeoil pressure) JS081.01-54 L4
603
DI 16
X110 62 52
(Main winch depth/ Uppercar swing position) L4
703
II 1 5
X110 63 10
(Main winch depth/ Uppercar swing position) L4
803 II 2 6
B060 X110 64 45
(Slurry flow l/min) L4
903
AII 9 1
Base machine
2
X110 65 11
(Plotter (blue) - Concrete pressure)
6
L5
003
AII 10 2
X110 66 50
(Plotter (red) - Depth) L5
103
AII 11 3
12 Bit
4-20mA
51
Babyboard
(Plotter (green) - KDK) X110 67

L5
203
AII 12 4
X110 68 66
L5
303
frei
110
110
110
110
53
52
51
50
15-4 B036 X110 69 6

JP006.02-34
Pressure sensor 40bar right control lever forward/back L5
403
AII 1
15-5 B037 29
L41
03
JP006.02-38
(Pressure sensor 40bar Right control lever left/right) X110 70
L3
403
AII 2
12-7 B038 X110 71 7 4 - 20mA
Pressure sensor 40bar left control lever forwardJP006.03-2 L5
603 AII 3
28-7 B049 X110 72 30

JP006.03-14
(Pressure sensor 40bar Left control lever left/right) L5
703
AII 4
28-6 FI001 (NC) X110 73 8
(Free-fall/wheel filter contamination) JP006.01-54 11
074
AIU 5
10-4 FI002 (NC) X110 74 31
(KDK lubeoil filter contamination) JS081.01-51 L5
903
AIU 6
FI003 (NC) X110 75 9 0 - 8,5V
(Pilotoil filter contamination) L7
603
AIU 7
7
16-7 FI004 (NC) X110 76 32

KDK pilotoil filter contamination JP006.01-58 L6
103
AIU 8
X110 77 67
L6
203
frei
Construct. No.
X110 78 33
L6
303
frei
Equipment Model/
X110 79 68
L6
403
frei
X110 80 23
free AUO 1 8,5V
FI002 (NC) X110 74
(KDK lubeoil filter contamination)
Base Machine : BS70
FI001 (NC)
: BG24V
(Free-fall/wheel filter contamination) X110 73

S042 (NO) X110 57
Free-fall / Freewheel
ES016 (NO) X110 53
(TRD locked right ES016.02) / (Main winch up switch-off)
/ 2514
ES016 NC X110 52
(TRD locked left ES016.01) / (Main winch up switch-off)
Bridges to
ES015 (NO)
8
(TRD right stopper ES015.02 NO) / (Crowd up switch-off) X110 51

Drawing No.: 951.180.00.25.14-03
ES015 NC X110 50
(TRD left stopper ES015.01 NO) / (Crowd up switch-off)
identical terminals
03-6 6_CABIN\\ H151 X110 30

Freewheel active JS009.11-2
38-3 Y100.01 X110 27
Emergency wiring Select KDK axis 1/2 right V004-15
03
39
38-3 Y100
Sheet
Sheets
Emergency wiring Select KDK axis 1/2 left V004-13 X110 26

E
B
A
D
C
Checked
Drawn by
:
:
zan
mrm
NAME
1
JS106.00
07-2 42
DATE
F024-2 X106 19
L1
04
F024/10A +UB 24V
28.02.2011
14.10.2010
X106 48 41
L2
04 TxD/CAN H
X106 47 40
L3
04
RxD/CAN L
X106 46 39
SERVICE
IND
2
38
SEL 2
X106 19 37
L3
004
SEL 1
07-2 X106 20 36
F025/1A F025-2 L1
004
+UE 24V
DATE
Y242 X106 45 35
(Mast extension fold out (extend)) PWM 11 4,0A
Y221/Y222 X106 44 34
(Select uppercar swing right/left) L6
04
PWM 9 4,0A
Y109 X106 43 33
(FOW casing tube xxmto) L4
04
PWM 3 4,0A
28-4 Y172 X106 42 32
(Auger-to-casing extend / Select auto casing drive) JP006.01-27 PWM 1 4,0A
X106 18 31
GND
X106 18 30
GND
29
+UB 24V
X106 19 28
REVISION
3
L2
06
+UB 24V
36-3 27
X102/02 X102-02 L1
06
CAN-Bus D+
36-2 26
X102/01 X102-01 L3
804 L3
804
CAN-Bus D-
17-4 A001/K28-K28.1 X106 41 25
(Free-fall activation - CFA with Main winch/TRD) JP006.00-56 PWM 8 4,0A
17-3 Y284/Y285 X106 40 24
(Select KDK 2nd axis ccw/cw for FOW casing tube) JP006.00-54 PWM 7 4,0A
17-6 Y212 23
Ma
ss
e(1)
(Select KDK 2nd axis ccw for Kelly/CFA/CFA with Main winch) JP006.00-26 X106 39 PWM 6 4,0A
17-5 Y211 X106 38 22
(Select KDK 2nd axis cw for Kelly/CFA/CFA with Main winch) JP006.00-24 L1
104
Name
PWM 5 4,0A
106
19
B106
DIOM
Y243 X106 37 21
(Mast extension fold in (retract)) L1
404
PWM 12 4,0A
10-6 Y298 X106 36 20
(Spin-off) JS081.01-58 L1
504
PWM 10 4,0A
Group
Y129 X106 35 19
7_BM
Location
(FOW drill auger xxmto) L5
04
PWM 4 4,0A
28-4 Y173 X106 34 18
(Auger-to-casing extend) JP006.01-26 PWM 2 4,0A
4
17
GND
05-4 X106 18 16
X101/01 (ground) X101-01 GND
15
+UB 24V
X106 19 14
L2
304
+UB 24V
Y140.01 X106 33 13
(Reserved for CO) L2
404
D-Out 8 4,0A
Y139.01 X106 32 12
604
D-Out 7 4,0A
35-2 Y143 X106 31 11
(CO On) JS150.00-6 L1
804
D-Out 6 4,0A
Y142 X106 30 10
904
D-Out 5 4,0A
33-3 Y382 X106 29 9
Exclude crawler pressure compensation Y382 D-Out 12 4,0A
17-2 Y228.01 X106 28 8
(Feed to winch 1 lifting) JP006.00-42 L2
104 L2
104
D-Out 11 4,0A
11-6 Y228 7
5
Winch 1 X-triggering JP006.00-48 X106 27

L3
704
D-Out 10 4,0A
11-5 Y227 X106 26 6
Winch 1 lifting pressure stage JP006.00-46 L4
104
D-Out 9 4,0A
Y141 X106 25 5
704
D-Out 4 4,0A
35-2 Y140 X106 24 4
(CO unlocking) JS150.00-5 L2
804
D-Out 3 4,0A
35-2 Y139 X106 23 3
(CO locking) JS150.00-4 L2
904
D-Out 2 4,0A
35-2 Y138 X106 22 2
(CO select lifting cyl.) JS150.00-3 D-Out 1 4,0A
1
+UB 24V
X106 21
Y221/Y222 X106 44
(Select uppercar swing right/left)
Y284/Y285 X106 40
(Select KDK 2nd axis ccw/cw for FOW casing tube)
38-2 Y227 X106 26
V004-9
6
Emergency wiring, pressure stage to winch 1 lifting


7
Construct. No.
Equipment Model/
Base Machine : BS70

/ 2514 : BG24V
8
Drawing No.: 951.180.00.25.14-03

04
39
Sheet
Sheets
1 2 3 4 5 6 7 8
06-1
K001
A
X102-18
X103-18
X106-18
X110-18
01-1
02-1
04-4
03-1
B 3 x 2,5 mm²
Minus screw terminal
X101 331
X101 330
Plus screw terminal
X101 01
X101 01
X101 01
X101 01
C
BN BK
W003.02 W003.00
6_CABIN\\ 01-1
X101-01 Cab Group
with protective hose with protective hose
Ma
ss
e(1)
08-1
X101-01 GG Group (Base Machine Group)
by Bauer
1 1
installed 2,5qmm
D F001
1
40A
2
Q011 Main fuse Processor mounting
Battery main switch plate ground
2 BK
W003.01
05
L1
with protective hose
SE G001 G002 A001 Control cabinet Spare terminals
134
135
148
10
10
10
E
16
17
18
19
23
25
26
27
X101 29
X101 30
X101 33
X101 34
X101 34
35
35
36
38
43
44
45
47
48
48
49
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
Battery / Lead 05
Checked : mrm 28.02.2011 7_BM 39

E
B
A
D
C
Checked
Drawn by
:
:
10
102
F002
1A
09-5 X101 02 Load measuring/B066/Boom angle sender
zan
JS081.01-17
2
1
mrm
09-2
NAME
JS081.01-2 X101 02
1
1,0qmm
X101-330
06
003
F003
1A
09-6 X101 Inclination/Pressure
03 sensor/Concrete amount B065
JS081.01-26
2
1
15-4
05-7
JP006.02-37
12-7 X101 03
JP006.03-1
1,0qmm
27-1
JP006.02-29
31-3 X101 03
JS171.00-1
27-3
DATE
JP006.03-9
28.02.2011
14.10.2010
28-7 X101 03
JP006.03-13
28-8
JP006.03-17
IND
2
L1
419
F004
1A
09-3 X101 04 Depth B005/Depth B011
JS081.01-8
10qmm
2
1
DATE
1,0qmm
2,5qmm
K001
L3
06
F005
1A
06-2 6_CABIN\\ X101 05 Monitor/Control panels
JS004.05-6
2
1
30
87
08-1
1,0qmm
08-3
S038
F006
8A
08-6 X101 06 Emergency STOP valve/Freewheel Free-fall

K002
2
1
REVISION
3
10
108
1,5qmm
28-5
JP006.01-53
10
108
01-3 6_CABIN\\ X101 07

JS019.01-3 10
108
01-4 6_CABIN\\
JS019.01-5 10
108 10
108
F007
5A
08-8 X101 07 Taster/Filter/ES/DS/Lüfter/R007

DS008 10
108
Name
2
1
01-2 6_CABIN\\
JS019.01-1 10
108
12-4 X101 07
JP006.02-9 10
108
1,0qmm
2,5qmm
Group
03-3 6_CABIN\\
7_BM
Location
JS009.06-4 10
108
02-3 6_CABIN\\ X101 07

JS008.01-3 10
108
4
16-8
S077 10
108
26-4 X101 07
JS012.08-1 10
108
18-4
ES003 10
108
15-1 X101 07
JP006.02-1 10
108
16-4
JP006.02-17 10
108
16-7 X101 07
JP006.01-57 10
108
26-1
JP006.02-25 10
108
33-1 X101 07
JP006.01-61 10
108
08-1
JS025.00-6
5
L142
206 L142
206
F008
16A
30-5 X101 08 Hydraulic oil vent

K031
2
1
2,5qmm
2,5qmm
L1
506 L1
506
F009
5A
Fuses
09-3 End limiter/Hoist limiter on mast
L14
06
JS081.01-11 X101 09
2
1
L1
606 L1
606
1,0qmm
F010
5A
2,5qmm
10-3 X101 10 KDK

JS081.01-47
2
1
Base machine
6
L4
06 L4
06
1,0qmm
F011
2A
07-1 6_CABIN\\ X101 11 ADS-Tec On

JS209.00-2
2
1
L2
805 L2
805
1,0qmm
F012
8A
05-3 6_CABIN\\ X101 12 Central lubrication / (Protective ventilation)

JS009.07-2
2
1
L142
306 L142
306
1,5qmm
F013
10A
35-2 X101 13 (Revolving light/Travel signal)/CO socket

JS150.00-2
2
1
L142
406 L142
406
1,5qmm
F014
16A
7
38-2 X101 14 (Rear worklights) / Emergency mode

S063
2
1
Construct. No.
10
219
2,5qmm
F016
16A
Equipment Model/
01-2 Processor B102 +UB

X102-19
2
1
Info:
Base Machine : BS70
L151
301
2,5qmm
F018
1A
01-2 Processor B102 D+

: BG24V
X102-21
2
1
F026 - F029
F024 - F025
F020 - F023
F016 - F019
F002 - F015
07-1
07-1
07-1
L14
06
1,0qmm
/ 2514
07-1
F015
F017
F021
8
Drawing No.: 951.180.00.25.14-03

= Legend: red
= Legend: blue
= Legend: white
= Legend: green
F020
= Legend: yellow
06
39
Sheet
Sheets
1 2 3 4 5 6 7 8
A
06-8
K001-30
06-8
K001-30
06-8
K001-30
06-8
L14
06
B F018-1
1 1 1 1 1 1 1 1 1 1
F020 F022 F024 F025 F026 F028 F015 F017 F021 F027
16A 1A 16A 1A 16A 1A 8A 1A 1A 1A
2 2 2 2 2 2 2 2 2 2
Processor B103 +UB
Processor B106 +UB
Processor B102 UE
Processor B103 UE
Processor B110 UE
Processor B106 UE
Processor B110 +UB
Monitor ADS-Tec / (Datatranfer)

Processor B103 D+
Processor B110 D+
007
L1
2,5qmm 1,0qmm 2,5qmm 1,0qmm 2,5qmm 1,0qmm 1,5qmm 1,0qmm 1,0qmm 1,0qmm
602
502
319
619
004
019
603
101
503
L22
L22
10
10
L3
11
L6
L1
L6
X101 15
D
6_CABIN\\
02-2
02-2
04-2
04-2
03-1
03-2
39-2
07-2
01-2
02-2
03-2
X103-19
X103-21
X106-19
X106-20
X110-19
X110-21
JS211.00-2
JS209.00-3
X102-20
X103-20
X110-20
E
Fuses 07
Group Fuses Construct. No. : BG24V / 2514 Sheets
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
to
switch-off
SE
A
Emergency STOP
Engine running
S037
Emergency STOP A2
Y159 P
208
708
L2
L2
Minus
108
L2
A1
DS008 1 3 4
F093 F034
808
L1
10A 15A S045 S038
B Slewing ring Pilot control On/Off
lubrication
308
L2
508
L2
15 Sennebogen
diagnostic
Ignition lock + 2106

L14
30 87a
608
08
L2
L2
isoliert
isoliert
K052
008
L1
30
1B22
10
708
L1
C
BK 1,5qmm
GY/WH
108
10
BK/YE BN BK BK 2 1 1 3 4
W009.00 WY159.00 W017.00
508
608
L1
L1
X101 20
X101 37
X101 21
X101 21
X101 22
X101 22
X101 22
X101 46
X101 46
isoliert
isoliert
12 14
106
L142
86 A1
K001 K002
6_CABIN\\
K002
Pilot control On Emergency STOP 08-3
85 A2 11
01-5
06-3
06-3
03-4
06-4
39-2
X102-49
X101-06
X101-06
JS009.10-1
X101-07
JS211.00-6
X101 01
X101 01
E
B102
F006
F007
F006
05-7 09-1
Ma
ss
e(1)
X101-01 X101-01
Emergency STOP control 08
Checked : mrm 28.02.2011 7_BM 39

E
B
A
D
C
Checked
Drawn by
:
:
X101-01
zan
mrm
NAME
08-8
1
W081.00
JS081.01
X101 01 - Minus
1
1
06-1
DATE
F002 X101-02 + Plus load measuring B006/007
2
2
28.02.2011
14.10.2010
L26
402
02-7
X103-69 s 4-20mA B006 Main winch load measuring
3
3
L2
09
IND
2
isoliert
free
4
4
99
B3
02-7
X103-70 s (4-20mA B007 Aux. winch load measuring)
5
5
DATE
L3
09
isoliert
free
6
6
X101 01 - Main winch/Crowd winch B005/B011 depth sender
7
7
L1
419
06-2
F004 X101-04 + Main winch/Crowd winch B005/B011 depth sender
8
8
L1
501
01-6
REVISION
3
X102-63 s Main winch depth sender B005
9
9
L1
401
01-6
X102-62 s Main winch depth sender B005
10
10
L1
506
06-6
F009 X101-09 + HS.../ES.../DS...
11
11
L4
01
01-5
X102-58
Name
s Hoist limiter 1 (NC)
12
12
L152
401
01-6
X102-59 s Hoist limiter 1 (NO)
13
Group
13
7_BM
Location
L152
501
01-6
X102-60 s Hoist limiter 2 (NC)
4
14
14
Si g
na
l9
01-6
X102-61 s Hoist limiter 2 (NO)
15
15
L1
209
isoliert
free
16
16
10
102
06-1
F002 X101-02 + B066 Winch 1 feed pressure sensor
17
17
L1
701
(Mast module)
01-6
X102-67 s B066 Winch 1 feed pressure sensor
to JP081.01 on mast
18
18
L2
22
02-6
X103-63 s Crowd depth sender B011
19
5
19
L1
22
02-6
X103-62 s Crowd depth sender B011
20
20
10
252
01-5
Ma
ss
e(1) X102-52 s (ES002 NC)
21
21
L2
301
01-5
X102-53 s (ES002 NO)
22
22
10
256
01-5
X102-56 s (ES004 NC)
23
23
L152
301
01-5
X102-57 s (ES004 NO)
24
24
6
L2
609
isoliert
Distribution A005
free
25
25
Lower mast section
06
003
06-1
F003 X101-03 + Inclination sender B004
26
26
L150
801
01-6
X102-64 s Inclination in X-axis
27
27
L150
901
01-6
X102-65 s Inclination in Y-axis
28
28
01-5
X102-50 s (ES001 NC Lengthw. inclination)
29
29
7
01-5
X102-51 s (ES001 NO Lengthw. inclination)
30
30
L1
509
Construct. No.
isoliert
free
Equipment Model/
31
31
L1
609
isoliert
free
32
32
Base Machine : BS70
Mas
se
03-3
: BG24V
X110-30 + Y151 Winch 1 freewheel

33
33
L1
809
X101 28 + (Y151.01 Select winch 1 free-fall)

34
/ 2514
34
L1
909
8
X101 31 + (Y255 Winch 2 free-fall)

Drawing No.: 951.180.00.25.14-03
10-1
35
35
X101 31
09
39
X101-01
Sheet
Sheets
E
B
A
D
C
Checked
Drawn by
:
:
X101-01
zan
mrm
NAME
09-8
1
W081.00
L2
010
JS081.01
X101 32 + (Y256 Winch 2 delayed free-fall)
36
36
11
050
03-5
X110-50 s (ES015 NC Crowd up switch-off)
37
37
11
051
03-5
DATE
X110-51 s (ES015 NO Crowd up switch-off)
28.02.2011
14.10.2010
38
38
11
052
03-5
X110-52 s (ES016 NC Main winch up switch-off)
39
39
11
053
IND
2
03-5
X110-53 s (ES016 NO Main winch up switch-off)
40
40
10
358
02-6
X103-58 s (DS010 Prop cyl. extended)
41
DATE
41
01-3
X102-31 + Y133 high mto
42
42
L27
502
02-6
X103-64 s (B047 Kelly spring deflection sensor left)
43
43
L27
602
02-6
X103-65 s (B048 Kelly spring deflection sensor right)
44
44
L151
601
01-3
REVISION
3
X102-32 + Y114 KDK slow
45
45
10
2B46
01-4
X102-46 s B026 KDK speed
46
46
L1
606
06-6
F010 X101-10 + Plus for B.../DS.../FI...
47
47
ND
G
02-7
X103-73
Name
48 s CFA On Concrete pressure B002
48
L26
502
02-7
X103-71 s Concrete pressure sensor B002 4-20mA
49
Group
49
7_BM
Location
L25
702
02-6
X103-60 s DS009 KDK leakoil pressure
4
50
50
11
074
03-7
X110-74 s (FI002 KDK lubrication)
51
51
01-3
X102-30 + (Y241 Low mto)
52
52
L1
603
Ma
ss
e(1)
03-3
X110-32 + (Y195 medium mto) / (Y383 Freewheel KDK konstant)
53
(Mast module)
53
L4
503
to JP081.01 on mast
03-6
X110-61 s DS052 KDK lubeoil pressure
54
54
L26
802
02-7
X103-74 s (CFA auger On B002.01)
55
5
55
L26
602
02-7
X103-72 s (Auger concrete pressure B002.01 4-20mA)
56
56
L5
01
01-4
X102-48 s (B061 Auger in position for inclination)
57
57
L1
404
04-4
X106-36 + (Y298 Spin-off)
58
58
L2
210
isoliert
free
59
59
L2
310
isoliert
free
60
60
6
L1
203
03-2
Distribution A005
X110-28 + (Y166 Exclude enabling auger cleaner)

61
61
Lower mast section
L2
10
isoliert
free
62
62
L3
10
isoliert
free
63
63
L4
10
isoliert
free
64
64
L5
10
isoliert
free
65
65
L6
10
7
isoliert
free
66
66
L7
10
Construct. No.
isoliert
free
Equipment Model/
67
67
L8
10
isoliert
free
68
68
Base Machine : BS70
L9
10
isoliert
: BG24V
free
69
69
L1
010
isoliert
free
70
/ 2514
70
L1
110
isoliert
8
free
Drawing No.: 951.180.00.25.14-03
71
11-1
71
L1
210
isoliert
free
72
72
10
39
X101-01
Sheet
Sheets
1 2 3 4 5 6 7 8
Function freewheel: Rotator draw up: Freewheel active: Freewheel active: Pot. R008 at max. (Signal 8 - 8,5V) together Y289 fall down
- S042 = Pushbutton control lever

- S039 = Pedal
S042 = 1
S039 = 1 - Attitude rotator draw up
S039 = Attitude freewheel
Y289 = limited value
Retract control is possible
Pot. R008
Y357/Y357.01 = max. Value
= min
Y293, Y293.01, Y151, and H151 down (Winch standstill)
Freewheel is dialed by S039 -
Signal R008 < 8V is Y289, Y293, Y293.01, Y151 and
1
A - S040 = Key-operated switch Y290 = max. Value Y293 = 1
- H151 = Freewheel activ as long as B006 arrived Y193.01 = 1 = no retract H151 = 1.
- B006 = Winch 1 load measuring next freewheel activ Y151 = 1 Pot. R008 = max If freewheel is dialed and Pot. R008 at max.
Y357/Y357.01 = zero (Winch standstill) it appears a self-explanatory
= max Retract message.
Winch 1 freewheel Winch 1 freewheel Pressure compensation Pressure compensation Winch 1 lifting Winch 1 LDC winch
retract control retract control LDC-Winch LDC-Winch pressure stage X-triggering up/down
A2
Y289/290
B A2 A2 A2 A2 A2 A2
Y357 Y357.01 Y293 Y293.01 Y227 Y228 A1 up
A1 A1 A1 A1 A1 A1
B2
GN
B1
down
RD LED connector
104
L2
1 3 4 2 on cable
C
JS006.00 63 64 65 66 57 58 59 60 45 46 47 48 JS006.01 49 51 52 50
JP006.00 63 64 65 66 57 58 59 60 45 46 47 48 JP006.01 49 51 52 50
63 64 65 66 57 58 59 60 45 46 47 48 49 51 52 50
WX006.00 WX006.01
704
104
03
03
L3
L2
L4
L5
L2
03 L3
03
D
03-4
03-3
04-5
04-5
03-4
03-4
X110-40
X110-29
X106-26
X106-27
X110-42
X110-41
X101 01
X101 01
X101 01
X101 01
E
10-8 12-1
Ma
ss
e(1)
X101-01 X101-01
LDC freewheel 11
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
Function main winch: Function slack rope limiter: Slack rope switch-off:
- HS001 = Hoist limiter 1
- DS025 = Left control lever forward
Liter-limitation P1/P2 …%
Look for configuration
R007 = Slack rope limiter
B006 = Winch 1 load measuring
Example: Pot. Interval R007
at configuration 2,0t 1
- DS026 = Left control lever backward Pot. from 0 - 10 adjustable
A
- B038 Left control lever forward/backward 0 = less 0 kg
5 = less 1000 kg
10 = less 2000 kg
Lowering by Select winch Select winch Main winch down Main winch up Left control lever
main winch 1 lowering 1 lifting forward 0-40 bar 0-40 bar
P
mA B038
A2 A2 A2
DS025 P Minus DS026 P Minus 4 20
B Y219 Y219.01 Y220
Plus NC NO - Plus NC NO -
A1 A1 A1 1 2
1 2
WY219.00
isoliert
isoliert
602
202
L3
L3
003
403
06
L3
JP219.00 1 2
712
L2
JS219.00 1 2
C
JS006.00 35 36 37 38 39 40 JS006.02 5 6 7 8 9 10 11 12 JS006.03 1 2 3 4
JP006.00 35 36 37 38 39 40 JP006.02 5 6 7 8 9 10 11 12 JP006.03 1 2 3 4
35 36 37 38 39 40 5 6 7 8 9 10 11 12 1 2 3 4
WX006.00 WX006.02 WX006.03
712
602
202
003
403
L2
L3
L3
06
L3
101
08
isoliert
isoliert
108
10
01-3
38-2
01-3
06-4
02-5
02-5
06-1
03-7
isoliert
isoliert
X102-35
X101-50
X102-36
X101-07
X103-54
X103-55
X101-03
X110-71
F007
F003
X101 01
X101 01
X101 01
11-8 13-1
Ma
ss
e(1) Ma
ss
e(1) Ma
ss
e(1)
X101-01 X101-01
Main winch 12
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
Function aux. winch:

- HS002 = Hoist limiter 2
2
By Rigging mode if Lengthw. Inclination
A
higher 25°, is HS002
Out of function.
Select aux. Select aux.

winch down winch up
B A2 A2
Y213 Y214
A1 A1
C
JS006.00 27 28 29 30
JP006.00 27 28 29 30
27 28 29 30
WX006.00
902
02
L3
L27
D
02-3
02-3
X103-35
X103-36
X101 01
12-8 14-1
Ma
ss
e(1)
X101-01 X101-01
Aux. winch 13
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
Function crowd: Function slow crowd: Enable crowd by drilling mode Drilling mode Kelly:
- DS023 = Crowd up Y215 / Y216 - H-Machine --> Sideward inclination with ES001 If KDK - Crowd - Regulation
- DS024 = Crowd down Function fast crowd: - V-Machine with tandem cyl. --> Sideward inclination < 25°dialed:
- R006 = Pot. crowd pressure Y278 / Y279 - V-Machine with only one cyl. --> Sideward inclination < 5°LED On = Crowd pressure regulation about
A
- S044 = Fast crowd Reduction of feed pressure Y193: KDK Pressure sensor B035
- B035 = KDK 0-400bar Crowd up ...% / Crowd down ...% and Pot. R006
- B036 = Right control lever forward/backward LED Off = Crowd pressure regulation about Pot.
R006, Graphic Touch-Screen - Only a display
Crowd pressure Slow crowd

Add. pressure Select slow Select slow Select fast Select fast
regulation up/down
stage to crowd down crowd down crowd up crowd up crowd down
A2 A2
Y193 Y215.01
B A2 A2 A2 A2 A2
Y216.01
Y299 Y215 Y216 Y278 Y279 A1 Y193 A1 Y215.01
A1 A1 A1 A1 A1
B2 B2
GN RD
B1 B1
Spare Y216.01
RD LED connector GN LED connector

1 3 4 2 on cable 1 2 4 3 on cable
C
JS006.00 61 62 31 32 33 34 49 50 51 52 JS006.01 29 31 32 30 33 34 36 35
JP006.00 61 62 31 32 33 34 49 50 51 52 JP006.01 29 31 32 30 33 34 36 35
61 62 31 32 33 34 49 50 51 52 29 31 32 30 33 34 36 35
WX006.00 WX006.01
701
402
902
002
02
L151
14
L2
L1
L8
L2
L3
D
isoliert
02-3
38-2
38-2
01-3
01-3
02-4
02-3
02-3
X103-30
X101-41
X101-42
X102-34
X102-33
X103-43
X103-33
X103-34
X101 01
X101 01
X101 01
X101 01
X101 01
E
13-8 15-1
Ma
ss
e(1)
X101-01 X101-01
Fast/slow crowd 14
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
Optional B037
Crowd down Crowd up Right control lever Right control lever

forw./back 0-40 bar left/right 0-40 bar
P P
mA B036 mA B037
B DS023 P Minus DS024 P Minus 4 20 4 20
1 2 1 2
isoliert
isoliert
isoliert
isoliert
C
JS006.01 65 66 67 68 JS006.02 1 2 3 4 33 34 35 36 37 38 39 40
JP006.01 65 66 67 68 JP006.02 1 2 3 4 33 34 35 36 37 38 39 40
65 66 67 68 1 2 3 4 33 34 35 36 37 38 39 40
WX006.01 WX006.02
702
502
303
403
L1
L3
L5
L5
101
08 060
03
D
108
003
10
06
06-4
02-5
02-5
06-1
03-6
03-6
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
X101-07
X103-52
X103-53
X101-03
X110-69
X110-70
F007
F003
X101 01
14-8 16-1
Ma
ss
e(1)
X101-01 X101-01
Fast/slow crowd 15
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
Function torque limitation:

- 0 = no torque limitation by Kelly
- 1 = torque limitation by Kelly until mto middle
Select KDK Select KDK KDK KDK KDK pilotoil

axis 1/2 left axis 1/2 right rotate cw rotate ccw
B A2 A2
DS027 P Minus DS028 P Minus FI004 P Minus
Y100 Y100.01
Plus NC NO - Plus NC NO - Plus NC NO -
A1 A1
C
S077
002
L27
JS006.00 1 2 3 4 JS006.02 13 14 15 16 17 18 19 20 JS006.01 57 58 59 60 Torque
JP006.00 1 2 3 4 JP006.02 13 14 15 16 17 18 19 20 JP006.01 57 58 59 60 limitation- - 1
to kelly
1 2 3 4 13 14 15 16 17 18 19 20 57 58 59 60
WX006.00 WX006.02 WX006.01
903
003
002
902
603
L6
L7
L6
L5
L7
101
08
D
03-2
03-2
06-4
02-5
02-6
06-5
03-7
06-4
02-7
isoliert
isoliert
isoliert
X110-26
X110-27
X101-07
X103-56
X103-57
X101-07
X110-76
X101-07
X103-76
F007
F007
X101 01
X101 01
X101 01
E
15-8 17-1
Ma
ss
e(1) Ma
ss
e(1) Ma
ss
e(1)
X101-01 X101-01
KDK 16
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
Wind up Fast (FOW casing (FOW casing Select KDK Select KDK Add. pressure
winch 1 crowd down tube turn left) tube turn right) axis 1/2 right axis 1/2 left stage to KDK
B A2 A2 A2 A2 A2 A2 A2
Y228.01 Y279.01 Y252 Y253 Y211 Y212 Y390
A1 A1 A1 A1 A1 A1 A1
303
804
L7
L3
C
JS006.00 41 42 43 44 53 54 55 56 23 24 25 26 JS006.03 23 24
JP006.00 41 42 43 44 53 54 55 56 23 24 25 26 JP006.03 23 24
41 42 43 44 53 54 55 56 23 24 25 26 23 24
WX006.00 WX006.03
303
804
L7
L3
D
04-5
03-4
04-3
04-3
04-4
04-3
03-3
X106-28
X110-43
X106-40
X106-41
X106-38
X106-39
X110-39
X101 01
X101 01
X101 01
X101 01
E
16-8 18-1
Ma
ss
e(1) Ma
ss
e(1) Ma
ss
e(1)
X101-01 X101-01
KDK 17
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
Function Boom:
ES003 = Boom end limiter
Boom cyl.
retract / extend End limiter
boom cyl.
B A2
Y217/218
ES003
A1 extend
B2 1 2 3
GN
B1
retract
RD LED connector
1 3 4 2 on cable
C
JS006.01 37 39 40 38
JP006.01 37 39 40 38
201
701
108
L152
L150
10
37 39 40 38 1 2 3
WX006.01 W056.00
901
001
L151
L152
D
01-4
01-4
06-4
01-5
01-5
X102-41
X102-42
X101-07
X102-54
X102-55
F007
X101 01
17-8 19-1
Ma
ss
e(1)
X101-01 X101-01
Boom cyl. drilling mode 18
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
(Select boom (Select boom

cyl. extend) cyl. retract)
B A2 A2
Y126 Y127
A1 A1
C
JS006.00 9 10 11 12
JP006.00 9 10 11 12
9 10 11 12
WX006.00
802
02
L27
L5
D
02-3
02-3
X103-31
X103-32
X101 01
18-8 20-1
Ma
ss
e(1)
X101-01 X101-01
Boom cyl. rigging mode 19
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
Function backstay cylinder:

Drilling mode:
DS023 = Right control lever forward
DS024 = Right control lever backward
A
DS025 = Left control lever backward
B038 = Left control lever
Left backstay cylinder Right backstay cylinder

extend/retract extend/retract
B A2 A2
Y110/111 Y112/113
A1 extend A1 extend
B2 B2
GN GN
B1 B1
retract retract
RD LED connector RD LED connector

1 3 4 2 on cable 1 3 4 2 on cable
C
JS006.01 21 23 24 22 45 47 48 46
JP006.01 21 23 24 22 45 47 48 46
21 23 24 22 45 47 48 46
WX006.01
801
901(1)
601
L151
01
L2
L9
L4
D
01-3
01-3
01-4
01-4
X102-37
X102-38
X102-39
X102-40
X101 01
X101 01
19-8 21-1
Ma
ss
e(1)
X101-01 X101-01
Backstay cyl. in drilling mode 20
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
Function backstay cylinder:

Rigging mode:
DS023 = Right control lever forward
DS024 = Right control lever backward
A
DS025 = Left control lever backward
B038 = Left control lever
Select left backstay Select left backstay Select right backstay Select right backstay
cylinder extend cylinder retract cylinder extend cylinder retract
B A2 A2 A2 A2
Y190 Y192 Y194 Y196
A1 A1 A1 A1
C
JS006.00 15 16 17 18 19 20 21 22
JP006.00 15 16 17 18 19 20 21 22
15 16 17 18 19 20 21 22
WX006.00
202
302
402
02
L1
L28
L28
L28
D
02-4
02-4
02-4
02-4
X103-39
X103-40
X103-41
X103-42
X101 01
X101 01
20-8 22-1
Ma
ss
e(1)
X101-01 X101-01
Backstay cyl. rigging mode 21
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
Function crawlers by rigging mode:
Crawlers
extend/retract
B A2
Y144/145
A1 extend
B2
GN
B1
retract
RD LED connector
1 3 4 2 on cable
C
JS006.01 17 19 20 18
JP006.01 17 19 20 18
17 19 20 18
WX006.01
002
102
L28
L28
D
02-4
02-4
X103-37
X103-38
X101 01
21-8 23-1
Ma
ss
e(1)
X101-01 X101-01
Crawlers extend-retract 22
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
(Mast prop (Mast prop

extend) retract)
B A2 A2
Y124 Y125
A1 A1
C
JS006.00 5 6 7 8
JP006.00 5 6 7 8
5 6 7 8
WX006.00
502
602
L1
L1
D
02-3
02-3
X103-26
X103-27
X101 01
22-8 24-1
Ma
ss
e(1)
X101-01 X101-01
Mast prop 23
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
Function Rope tensioner:

unclamp / clamp in drilling-
and rigging mode
Rope tensioner
retract/extend
B A2
Y130/131
A1 extend
B2
GN
B1
retract
RD LED connector
1 3 4 2 on cable
C
JS006.01 13 15 16 14
JP006.01 13 15 16 14
13 15 16 14
WX006.01
503
403
L7
L7
D
03-3
03-3
X110-38
X110-37
X101 01
23-8 25-1
Ma
ss
e(1)
X101-01 X101-01
Rope tensioner 24
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
Function Auger cleaner:

- S041 = Left control lever rear
(Auger cleaner
extend/retract)
B A2
Y118/119
A1 extend
B2
GN
B1
retract
RD LED connector
1 3 4 2 on cable
803
L1
C
JS006.01 5 6 7 8
JP006.01 5 6 7 8
5 6 7 8
WX006.01
803
L1
D
e(1)
ss
Ma
03-3
03-3
X110-34
X110-33
X101 01
24-8 26-1
Ma
ss
e(1) Ma
ss
e(1)
X101-01 X101-01
Auger cleaner 25
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
Function:
S042 = Left control lever forward
(Freewheel)
Pump 1/2 active Pump 3 active (Compressor) Sennebogen

Optional (Compressor
opens at 8bar) A2 Hydraulics active
Y169
B DS044 P Minus DS046 P Minus E throttle GLR
A1 extend box
DS169 P
B2
GN
B1
retract
BK
RD LED connector
1 2 1 3 4 2 on cable
W012.81
403
L1
C
JS006.02 21 22 23 24 25 26 27 28 JP012.08 1 2 JS006.01 9 11 12 10 JS025.00 1 2 3 4
JP006.02 21 22 23 24 25 26 27 28 JS012.08 1 2 JP006.01 9 11 12 10 JP008.06 1 2 3 4
21 22 23 24 25 26 27 28 1 2 9 11 12 10 1 2 3 4
WX006.02 W012.08 WX006.01 W008.06
101
08
303
L1
602
403
01
L25
L1
L6
24
24
24
L3
L4
L5
L6
01
D
01
L6
06-5
01-8
06-4
02-6
01-4
01-3
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
X101-07
X102-28
X101-07
X103-59
X102-43
X102-28
F007
F007
X101 01
X101 01
E
25-8 29-1
Ma
ss
e(1) Ma
ss
e(1) Ma
ss
e(1)
X101-01 X101-01
Pumps pressure switch(es) 26
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
KDK Crowd Aux. winch

0-400bar 0-400bar 0-400bar
P P P
mA B035 mA B041 mA B042
B 4 20 4 20 4 20
1 2 1 2 1 2
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
C
JS006.02 29 30 31 32 JS006.03 5 6 7 8 9 10 11 12
JP006.02 29 30 31 32 JP006.03 5 6 7 8 9 10 11 12
29 30 31 32 5 6 7 8 9 10 11 12
WX006.02 WX006.03
601
01
01
L152
L1
L2
060
03
D
06-1
01-6
06-2
01-7
01-7
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
X101-03
X102-69
X101-03
X102-70
X102-71
F003
F003
Pressure sensor 27
Checked : mrm 28.02.2011 7_BM 39

E
B
A
D
C
Checked
Drawn by
:
:
X101-01
zan
mrm
NAME
29-8
1
Ma
ss
e(1)
WX006.00
DATE
JP006.00
JS006.00
28.02.2011
14.10.2010
X101 01 isoliert
- (Minus)
67
67
67
isoliert isoliert
free
IND
69
2
69
69
isoliert
- (Minus)
70
70
70
DATE
isoliert isoliert
free
68
68
68
WX006.01
REVISION
3
JP006.01
JS006.01
X101 01 isoliert
- (Minus)
1
1
1
isoliert isoliert
free
3
3
3
isoliert
4 - (Minus)
4
4
Name
isoliert isoliert
free
2
2
2
Group
X101 01 isoliert
7_BM
Location
- (Y172 Minus)
25
25
25
L4
04 L4
04
4
04-3 isoliert
X106-42 + (Y172 Auger-to-casing
27
27
27
extend/(select auto casing drive))

isoliert
- (Y173 Minus)
28
28
28
L5
04 L5
04
04-4 isoliert
X106-34 + (Y173 Auger-to-casing retract)
26
26
26
X101 01 isoliert - (Y224 Minus)

41
41
41
10
226 10
226
01-2 isoliert
X102-27 + (Y224 TRD locking (extend))
43
43
43
5
isoliert
- (Y223 Minus)
44
44
44
01-2 isoliert
X102-26 + (Y223 TRD unlocking (retract))
42
42
42
10
108 10
108
06-3 isoliert
F007 X101-07 + Plus
53
53
53
L5
703 L5
703
03-7 isoliert
X110-73 NC (Signal FI001 Freefall/-wheel)
54
54
54
isoliert isoliert
free
55
55
55
Ma
ss
e(1)
X101 01 isoliert
6
- Minus
56
56
56
Base machine right side

Spare wires of cable trees

WX006.03
JP006.03
JS006.03
06
003
06-2 isoliert
F003 X101-03 + Plus
7
13
Ma
ss
e(1)
13
13
L5
603
03-7 isoliert s (Pressure sensor 40bar Left control lever left/right)

X110-72
Construct. No.
14
14
14
Equipment Model/
isoliert isoliert
free
15
15
15
isoliert isoliert
Base Machine : BS70
free
16
: BG24V
16
16
06-2 isoliert
F003 X101-03 + Plus
17
17
17
L151
101
/ 2514
01-7 isoliert
X102-72 s (B062 KDK 2nd axis / Casing tube)
18
8
18
18
Drawing No.: 951.180.00.25.14-03

30-1
isoliert isoliert
free
19
19
19
isoliert isoliert
free
28
39
20
X101-01
Sheet
Sheets
20
20
1 2 3 4 5 6 7 8
Optional 6pol.
Deutsch-connector
JP006.04
B JS006.04 1 2 3 4 5 6
1 2 3 4 5 6
WX006.04
isoliert
203
L7
231
10
JS006.00 13 14 JS006.01 69 70 JS006.03 22

JP006.00 13 14 JP006.01 69 70 JP006.03 22
13 14 69 70 22
WX006.00 WX006.01 WX006.03
D
01-8
isoliert
isoliert
X102-29
X101 01
X101 01
26-8 28-1
Ma
ss
e(1) Ma
ss
e(1) Ma
ss
e(1)
X101-01 X101-01
Deutsch-connector of cable trees 29
Group WX006.04 and WX006.05 Construct. No. : BG24V / 2514 Sheets
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
Hydraulic oil vent Hyd. oil temperature 55°C in suction pipe
M M002 B076
1 2
JS044.25 1 2
27
L2
B
BN
W044.27
F008
Suction pipe
(Mounted with insulation protection)
Connection to ground
X101-08
06-5
C
JS006.03 21
JP006.03 21
L14
2206
BN BK 21 86 30
W044.28 W044.25 WX006.03
Hydraulic K031 K031
oil vent motor 30-5
85 87
X101 39
X101 40
D
L3
27
L1
27
X101 01
28-8 31-1
Ma
ss
e(1)
X101-01 X101-01
Hydraulic oil vent 30
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
Sender on B065
concrete pump Acceptor
B + - s
003
003
06
L3
C
JP171.00 2 1 6 3 4 5 7 8 9 10
JS171.00 1 2 6 3 4 5 7 8 9 10
1 2 6 3 4 5 7 8 9 10
W171.00
29
29
29
29
29
29
29
L1
L2
L3
L4
L5
L6
L7
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
06-2
03-4
D
X101-03
X110-46
F003
X101 01
30-8 33-1
Ma
ss
e(1)
X101-01 X101-01
Radio transmission 31
Group Concrete quantity Construct. No. : BG24V / 2514 Sheets
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
Foot switches
A
DS004 DS005 DS006 DS007
+
P Minus P Minus P Minus P Minus Uppercar KFZ-P163
30
L4
1 swing pressure
Right crawler 1 3 4
Right crawler 1 3 4
Left crawler 1 3 4
Left crawler 1 3 4
F151 switch
reverse forward reverse forward
2
SE 10A
L5
30
30
L3
B
SE
E-distribution L24
702
to operator stand V156 V162

L24
802
+KFZ
Info: Diod plug-in K162

+KFZ-Pos.E5
module KFZ-V156
Pos.E6 to be removed
C
231
10
3B48
X10
902
L24
YE/BK YE/BK YE/BK YE/BK BK/GN
W009.00
02-4
02-5
02-5
02-5
01-3
D
X103-46
X103-47
X103-48
X103-49
X102-29
Travel signal (add. pressure stage to crawlers)
Right crawler forward
Right crawler reverse
Left crawler forward

Left crawler reverse
Travel signals 32
Group Base machine adaptions Construct. No. : BG24V / 2514 Sheets
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
Info:
By select crawler and
Drive parallel ---> Y382 = 0
DS004 and DS006 = 1 ---> Y382 = 1
A
DS005 and DS007 = 1 ---> Y382 = 1
Uppercar Exclude crawler

swing pressure compensation
B DS019 P Minus
A2
Y382
Plus NC NO -
A1
C
JS006.01 61 62 63 64
JP006.01 61 62 63 64 904
L1
61 62 63 64 1 2
WX006.01 WY382.00
108
02
10
L4
D
06-5
02-5
04-5
isoliert
X101-07
X103-50
X106-29
F007
X101 01
31-8 35-1
Ma
ss
e(1)
X101-01 X101-01
Travel signals 33
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
Travel signals and worklights installed by Bauer
GG
H164.01 H112 H113 H165 H164.02 H105.01 H105.03 H105.04 H107.01 H107.02
2x70W 2x70W 2x70W 1x70W 1x70W 2x70W 2x70W
+KFZ Travel +KFZ Worklight, +KFZ Worklight, +KFZ Travel +KFZ Travel +KFZ +KFZ Worklights +KFZ Worklights +KFZ +KFZ Worklights
signal, left rear left rear right signal, right signal, right Worklight, Camera Camera Worklight, Cabine
B
boom right Rear left cab side right
36
L6
4 pol Kompakt-connector 4 pol Kompakt-connector 3 x 2 pol. Deutschconnector 2 x 2 pol. Deutsch-Connecor
36
L4
+KFZ H164.01/+KFZ H112 +KFZ H113/+KFZ H165/+KFZ H164.02 +KFZ H105.01/+KFZ H105.03/+KFZ H105.04 +KFZ H107.01/+KFZ H107.02
36
36
L7
L8
36
L5
SE
C E-distribution
to operator stand
87b 87
K162 K162
32-7 32-7
30 30
F164
10A
SE Pos.16
Travel signals / Worklights 34
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
B
+ (Y138 Select CO lifting cylinder)
+ (Y144 Crawlers extend)
+ (Y145 Crawlers retract)

+ (Y140 CO unlocking)
+ Plus for CO socket
+ (Y139 CO locking)
+ (Y143 CO on)
- Minus
free
free
C
JS150.00 1 2 3 4 5 6 7 8 9 10
to JP150.00 distribution A009
Undercarriage casing oscillator
(CO module)
1 2 3 4 5 6 7 8 9 10
W150.00
306
904
804
704
604
L142
33
33
33
33
L2
L2
L2
L2
L1
L2
L3
L4
isoliert
isoliert
isoliert
isoliert
06-7
04-6
04-5
04-5
04-5
D
X101-13
X106-22
X106-23
X106-24
X106-31
F013
X101 01
33-8 36-1
Ma
ss
e(1)
X101-01 X101-01
Distribution A009 35
Group Undercarriage casing oscillator Construct. No. : BG24V / 2514 Sheets
Checked : mrm 28.02.2011 7_BM 39

E
B
A
D
C
Checked
Drawn by
:
:
zan
mrm
NAME
X101-01
1
35-8
L1
06
120R
R001
39-2 X102 01
Data transfer B109 CAN D- JS211.00-4 L1
06
2
1
07-6 6_CABIN\\
MPC (option) JS210.00-2
L1
06
L1
06
01-2 X102 01
B102/CAN D- JS102.00-26 L1
06
02-2
DATE
B103/CAN D- JS103.00-26
28.02.2011
14.10.2010
L1
06
04-3
L2
06
B106/CAN D- JS106.00-26 X102 01
L1
06
IND
2
03-2
B110/CAN D- JS110.00-26
L1
06
DATE
06-1 6_CABIN\\ X102 01
MOD007/CAN D- JS004.05-1
L2
06
39-2 X102 02
Data transfer B109 CAN D+ JS211.00-3 L2
06
07-6 6_CABIN\\
MPC (option) JS210.00-7
REVISION
3
L2
06
01-2 X102 02
B102/CAN D+ JS102.00-27 L2
06
02-2
B103/CAN D+ JS103.00-27
L2
06
04-3 X102 02
B106/CAN D+ JS106.00-27 L2
06
03-2
JS110.00-27
Name
B110/CAN D+
L2
06
Group
06-2 6_CABIN\\ X102 02
7_BM
Location
MOD007/CAN D+ JS004.05-5
4
Ma
ss
e(1)
10
124
X101 24 6_CABIN\\ 02-2 S042 Freewheel

JS008.01-1
X101 24 6_CABIN\\ 03-5

JS009.10-2 S040 Winch lift/freewheel
5
X101 24 6_CABIN\\ 03-2

JS022.00-1 S039 Winch 1 FW foot switch
6
Net bus with ESX processor

7
Construct. No.
Equipment Model/
Base Machine : BS70

/ 2514 : BG24V
8
Drawing No.: 951.180.00.25.14-03

38-1
36
39
X101-01
Sheet
Sheets
1 2 3 4 5 6 7 8
Optional
Monitor
Data transfer
JS210.00
CAN HIGH D+
CAN LOW D-
2
A WH
ADS-Tec F005 Ground
BN
W210.00
X101-05
X101-01
X102-18
7
JS211.00 4 3
W211.00 4 3
0.12K
X102-02
X102-01
D- D+
WH
GY
GN
WH
WH
BN
PK
YE
GY
GY
GN
GN
W004.00
BN
BN
PK
YE
PK
YE
W004.04 W004.05
D
WH
WH
WH
WH
BN
BN
BN
BN
End resistance
on last
connect equipment,
or by DIP switch
adjust
26 27 26 27 26 27 26 27 4 6 5 1 2 6 2 7 9 6 5 1 2 6 2 7 9 6 5 1 2
9pole SUB-D 9pole SUB-D
RD
BK
B106 B102 B103 B110 Control panel 1 Control panel 2

E 1
(Diom) (ESX2) (ESX2) (ESX2)
Buzzer
Control panel 1 Control panel 2 Monitor
BUS net overview 37
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
Emergency wiring, pressure stage to winch 1 lifting (Y227)

JP006.00-38 Emergency wiring, select main winch lowering (Y219.01)
Emergency wiring, select KDK axis 1/2 cw (Y100.01)

Emergency wiring, select KDK axis 1/2 ccw (Y100)
Emergency wiring, select slow crowd down (Y215)
Emergency wiring, select main winch lifting (Y220)
Emergency wiring, select slow crowd up (Y216)

A
Emergency wiring, high mto (Y133)

Emergency mode engine speed adjustment
Left side mounted to the

Electronic Control Modul (ECM)
B base machine, between
JP006.00-32 the Sennebogen main fuse
JP006.00-34 Sennebogen
X102-36
X106-26
X102-31
X110-26
X110-27
Ground
12-2
01-8
14-2
14-3
04-6
01-8
03-8
03-8 Flat connector
3 pol.
60 down (PTO RAMP DOWN SW)

56 ground (PTO ENABLE SW)
58 up (PTO RAMP UP SW)

712
L2
C
704
903
003
L3
L6
L7
X101 50
X101 41
X101 42
3 13
1 0 2
S115 JP026.00 56 58 60
Engine speed adjustment 70 pol. D
60 Sennebogen
1 3 5 7 9 11 13 15
4 14 JS026.00 56 58
V004
2 4 6 8 10 12 14 16
1 2 3
W026.00
36
L1
D 2
S063
Shift to
emergency mode- - 1
406
L142
06-7
X101-14
36-8 39-1
Ma
ss
e(1)
X101-01 X101-01
Emergency wiring 38
Group Emergency mode engine speedConstruct.
adjustmentNo. : BG24V / 2514 Sheets
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
Optional DTR module
JP211.00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Right console
KABINE
D-IN 0 - DS008 Engine running

B JS214.00 F G C
GND A-IN / D-IN / D-OUT

free D-OUT 0
free D-OUT 1
CAN Ground
free D-IN 1
free D-IN 2
free A-IN 0
free A-IN 1
free A-IN 2
free D-In 3
CAN High
R002
CAN Low
+ Plus
1 2
GND
Resistor
JS211.00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Data transfer DTR module 120Ohm
SHIELD
WH BN
C W214.00
06
L2
isoliert
isoliert
007
008
042
142
242
342
442
542
643
743
843
543
643
06
43
43
43
43
L1
L1
L1
L2
L2
L2
L2
L2
L2
L2
L9
L2
L8
L1
L1
L1
L1
L1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
6_CABIN\\
6_CABIN\\
6_CABIN\\
6_CABIN\\
6_CABIN\\
6_CABIN\\
6_CABIN\\
6_CABIN\\
6_CABIN\\
W211.00
842
942
L1
L1
e(1)
ss
Ma
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
07-6
36-3
36-1
08-8
07-3
07-3
07-3
07-4
07-4
07-4
07-4
07-4
07-5
D
F015 X101-15
X102-02
X102-01
X101-46
JS202.00-1
JS202.00-2
JS202.00-3
JS202.00-4
JS202.00-5
JS202.00-6
JS202.00-7
JS202.00-8
JS202.00-9
01
01
E
X101
X101
38-8
Ma
ss
e(1)
X101-01
Data transfer 39
Checked : mrm 28.02.2011 7_BM 39

1 2 3 4 5 6 7 8
Winch 1 depth Crowd depth Inclination

(Prop cyl. extended)
B005 S- S+
B011 S- S+
B004 45°
A
mA
DS010 P Minus
Plus Signal -
10 12 5 8 10 12 5 8 1 2 3
JS089.01 10 12 5 8 JS091.01 10 12 5 8
WH/GN BN/GN BN GY WH/GN BN/GN BN GY 1 2 3 1 3 4

W089.03 W091.03 W093.01 W012.24
JP089.00 1 2 3 4 JP091.00 1 2 3 4 JP093.00 A B C

B
1101
L45
JS089.00 1 2 3 4 JS091.00 1 2 3 4 JS093.00 A B C
BU PK BN WH BU PK BN WH
SHIELD SHIELD 1 2 3
W089.00 W091.00 W093.00
20601
20501
B9
0601
0801
0901
9B10
X99
L451
L45
L451
L45
L45
098
31
A005 L45
0401
101
04
Lower mast
X099 07
X099 08
X099 09
X099 10
X099 19
X099 20
X099 27
X099 28
X099 26
X099 25
X099 11
X099 41
X099 01
X099 01
X099 01
X099 21
X099 22
X099 11
X099 23
X099 24
X099 29
X099 30
section, left side
C
Bridge
02-1
098
31
X099-01
03-1
100
B11
X099-11
20201
20301
001
301
401
501
601
L451
L451
L451
L451
L451
L451
L451
JP081.02 7 8 9 10 19 20 27 28 26 25 11 41 21 22 23 24 29 30
JS081.02 7 8 9 10 19 20 27 28 26 25 11 41 21 22 23 24 29 30
7 8 9 10 19 20 27 28 26 25 11 41 21 22 23 24 29 30
W081.01
D
JP081.01 7 8 9 10 19 20 27 28 26 25 11 41 21 22 23 24 29 30
to JS081.01 (BM module)
Group Lower mast section Construct. No. : BG24V / 2514 Sheets
Checked : mrm 28.02.2011 8_MAST 07

E
B
A
D
C
Checked
Drawn by
:
:
left
zan
mrm
A005
NAME
1
Bridge
X099-01
Lower mast section
01-8
W081.01
W061.00
W061.01
JP081.01
JS081.02
JP081.02
JS061.01
JP061.01
X099 01 06-1
JS061.21-1 - Minus
1
1
1
1
1
1
1
1
DATE
28.02.2011
14.10.2010
10
232
X099 42 06-2
JS061.21-2 + Y133 high mto
2
2
2
2
42
42
42
42
IND
2
L25
902
X099 43 06-2
JS061.21-3 s (B047 Kelly spring deflection sensor left)
3
3
3
3
43
43
43
43
DATE
L26
002
X099 44 06-2
JS061.21-4 s (B048 Kelly spring deflection sensor right)
4
4
4
4
44
44
44
44
L9
05
X099 45 06-3
JS061.21-5 + Y114 KDK slow
5
5
5
5
45
45
45
45
L28
802
X099 46 07-2
REVISION
3
JS061.21-6 s B026 KDK speed

6
6
6
6
46
46
46
46
L2
8702
( 1)
X099 47 07-3
JS061.21-7 + B... / DS... / FI...
7
7
7
7
47
47
47
47
L28
702
X099 48 07-6
JS061.21-8
Name
s CFA On Concrete pressure B002
8
8
8
8
48
48
48
48
L26
702
Group
X099 49 07-7
Location
JS061.21-9 s Concrete pressure B002 4-20mA
9
9
9
9
49
49
49
49
8_MAST
4
L2
207
X099 50 07-3
JS061.21-10 s DS009 KDK leakoil pressure
50
10
10
50
50
50
10
10
L28
902
X099 51 07-4
JS061.21-11 s (FI002 KDK lubrication)
51
11
11
51
51
51
11
11

L1
002
098
31
X099 52 06-4
JS061.21-12 + (Y241 Low mto)
52
12
12
52
52
52
12
12
to distribution A007 (rotary drive)
10
629
06-5
5
X099 53 JS061.21-13 + (Y195 medium mto)

53
13
13
53
53
53
13
13
L29
002
X099 54 07-5
JS061.21-14 s (DS052 KDK lubeoil pressure)
54
14
14
54
54
54
14
14
L29
102
X099 55 07-6
JS061.21-15 s (CFA auger On B002.01)
55
15
15
55
55
55
15
15
L29
202
X099 56 07-6
JS061.21-16 s (Auger concrete
56
16
16
56
56
56
16
16
pressure B002.01 4-20mA)

6
Distribution A005
L29
302
X099 57 07-7
Lower mast section
JS061.21-17 s (B061 Auger proximity switch)

57
17
17
57
57
57
17
17
at position for inclination)
L6
05
X099 58 07-7
JS061.21-18 + (Y298 Spin-off)
58
18
18
58
58
58
18
18
L7
05
X099 59 07-7
JS061.21-19 free
59
19
19
59
59
59
19
19
L8
05
7
X099 60 07-7
JS061.21-20 free
20
20
60
60
60
60
20
20
Construct. No.
L29
402
Equipment Model/
isoliert 07-8
JS061.21-21 free
21
21
21
21
L29
502
isoliert 07-8
JS061.21-22
Base Machine : BS70
free
22
22
22
22
: BG24V
L28
502
isoliert 07-8
JS061.21-23 free
23
23
03-1
23
23
L28
602
/ 2514
isoliert 07-8
JS061.21-24 free
24
24
24
24
8
Bridge
Drawing No.: 951.180.00.25.14-03

X099-01
02
07
Sheet
Sheets
E
B
A
D
C
Checked
Drawn by
:
:
left
zan
mrm
A005
NAME
1
Bridge
X099-11
X099-01
Lower mast section
01-8
02-8
W082.00
W082.01
JS082.01
JP082.01
X099 01 05-1
JS082.02-1 - Minus
W081.01
1
1
1
1
DATE
JP081.01
JS081.02
JP081.02
28.02.2011
14.10.2010
X099 02 05-2
JS082.02-2 + Plus
2
2
2
2
2
2
2
IND
2
X099 03 05-2
JS082.02-3 s 4-20mA B006 Main
3
3
3
3
3
3
3
3
L3
503
winch load measuring
DATE
X099 04 05-2
JS082.02-4 free
4
4
4
4
4
4
4
4
L3
603
100
B11
X099 05 05-3
JS082.02-5 s (4-20mA B007 Load
5
5
5
5
5
5
5
5
L3
703
measuring) aux. winch)
X099 06 05-3
JS082.02-6 free
6
6
6
6
6
6
6
6
isoliert 05-3
free JS082.02-7 free
7
7
7
7
REVISION
3
isoliert 05-3
8
8
8
8
isoliert 05-4
9
9
9
9
isoliert 05-4
10
10
10
10
Name
X099 11 05-4
JS082.02-11 + HS001/HS002/ES015/ES016
11
11
11
11
L9
103
Group
X099 12 05-5
Location
JS082.02-12 s HS001 (NC) Hoist limiter 1
12
12
12
12
12
12
12
12
8_MAST
L5
803
4
X099 13 05-5
JS082.02-13 s HS001 (NO) Hoist limiter 1
13
13
13
13
13
13
13
13
L8
903
X099 14 05-5
JS082.02-14 s HS002 (NC) Hoist limiter 2
14
14
14
14
14
14
14
14
L6
703
X099 15 05-6
JS082.02-15 s HS002 (NO) Hoist limiter 2
15
15
15
15
15
15
15
15
L6
803
to A006 masthead
X099 16
098
31
16
16
16
16
099
02

L8
703
isoliert 05-6
free JS082.02-16 s (ES015 NC Crowd up switch-off)
099
03
16
16
5
16
16
L8
803
isoliert 05-6
free JS082.02-17 s (ES015 NO Crowd up switch-off)
17
17
17
17
L7
103
X099 31
31
31
31
31
L9
003
X099 32
32
32
32
32
L9
203
X099 34
6
34
34
34
34
Distribution A005
L9
303
X099 35
Lower mast section
35
35
35
35
L9
403
X099 36
36
36
36
36
L7
703
X099 37
37
37
37
37
L7
803
X099 38
38
38
38
38
L7
903
X099 39 05-7
JS082.02-18 s (ES016 NC Main winch up switch-off)
7
39
18
18
39
39
39
18
18
L8
003
X099 40 05-7
JS082.02-19 s (ES016 NO Main winch up switch-off)
Construct. No.
40
19
19
40
40
40
19
19
L8
103
Equipment Model/
isoliert 05-7
20
20
20
20
L8
203
isoliert 05-7
Base Machine : BS70

21
21
21
21
: BG24V
L8
303
isoliert 05-8
04-1
04-1
04-1
22
22
22
22
L8
403
/ 2514
isoliert 05-8
23
23
23
23
8
L8
503
Drawing No.: 951.180.00.25.14-03
X099-01
X099-02
isoliert 05-8
JS090.01-3
24
24
24
24
03
07
Sheet
Sheets
1 2 3 4 5 6 7 8
Winch 1 freewheel Auger cleaner by Kelly

Main winch feed pressure
Valves Y118 and Y119 connecting alternating
P
A2 Auger cleaner by CFA:
A Y151 mA B066
4 20 S041 = 1 0
A1 Y118 = 1 0
1 2 Optional Y166 = 1 0
(Exclude Y119 not connect
by CFA
enabling
1 2 1 2
WY151.00 W044.19 auger cleaner)
0204
0304
L45
L45
A2 Y166
A012
B A1
Distribution
X098 41
X098 42
X098 43
X098 04
X098 05
X098 31
X098 31
X098 31
Winch
1 2
WY166.00
JP166.00 1 2
JP090.01 1 2 3 4 5 6 JS166.00 1 2
JS090.01 1 2 3 4 5 6
C 1 2 3 4 5 6 1 2
W090.00 W166.00
404
L450
L73
04
A005
X099 02
X099 17
X099 18
X099 33
X099 01
X099 01
X099 61
Lower mast section
left
Bridge
03-8
098
31 098
31
X099-01
03-8
099
02
X099-02
D
free
free
free
free
free
free
free
free
free
free
free
03-8
099
03
X099-03
JP081.02 17 18 33 61 62 63 64 65 66 67 68 69 70 71 72
JS081.02 17 18 33 61 62 63 64 65 66 67 68 69 70 71 72
17 18 33 61 62 63 64 65 66 67 68 69 70 71 72
W081.01
504
604
704
804
904
004
104
204
304
404
504
L450
L450
L450
L450
L450
L451
L451
L451
L451
L451
L451
JP081.01 17 18 33 61 62 63 64 65 66 67 68 69 70 71 72
Group Distribution A012 Construct. No. : BG24V / 2514 Sheets

1 2 3 4 5 6 7 8
Winch 1 load measuring Hoist limiter 1 Hoist limiter 2
A F HS001 HS002
B006 mA
4 20 1 2 3 1 2 3
+ s -
A B C
1 2 3 1 2 3
W085.00 W086.00
JP088.00 A B C
JS088.00 A B C
903
L8
1 2 3
0B11
10
W088.00
703
L6
B
Masthead
A006
X100 01
X100 01
X100 01
X100 02
X100 02
X100 03
X100 04
X100 05
X100 06
X100 07
X100 08
X100 09
X100 10
X100 11
X100 11
X100 11
X100 12
X100 13
X100 14
X100 15
X100 16
X100 17
X100 18
X100 19
X100 20
X100 21
X100 22
X100 23
X100 24
C
831
902
903
503
603
703
103
803
703
803
903
003
103
203
303
403
503
09
09
09
L3
L3
L3
L9
L5
L8
L8
L7
L8
L8
L8
L8
L8
L8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
W082.02
JP082.02 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
JS082.02 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
D
03-2
03-2
03-2
03-2
03-3
03-3
03-3
03-3
03-3
03-3
03-4
03-4
03-4
03-4
03-4
03-5
03-5
03-7
03-7
03-7
03-8
03-8
03-8
03-8
JP082.01-1
JP082.01-2
JP082.01-3
JP082.01-4
JP082.01-5
JP082.01-6
JP082.01-7
JP082.01-8
JP082.01-9
JP082.01-10
JP082.01-11
JP082.01-12
JP082.01-13
JP082.01-14
JP082.01-15
JP082.01-16
JP082.01-17
JP082.01-18
JP082.01-19
JP082.01-20
JP082.01-21
JP082.01-22
JP082.01-23
JP082.01-24
E W082.01 to distribution A005 (by connector JS/JP082.01)
Group Masthead Construct. No. : BG24V / 2514 Sheets

1 2 3 4 5 6 7 8
KDK mto KDK

high G slow X
A
A2 A2
Y133 Y114
A1 A1
1 2 1 2
WY133.00 WY114.00
A007
24-pole 102
32
07-1
JP061.23-2
07-1
L25
902
KDK JP061.23-3
07-1
L26
002
JP061.23-4
07-1
L9
05
JP061.23-5
C
01
02
03
04
05
01
12
13
X080
X080
X080
X080
X080
X080
X080
X080
002
629
L1
10
07-1
098
31 098
31
X080-01
X Y114 0 1 0
G Y133 1 1 0
JP061.21 1 2 3 4 5 12 13
JS061.21 1 2 3 4 5 12 13
D
fast/ possible possible not
slow possible
Shift
831
002
629
09
L1
10
with S034
02-2
02-2
02-2
02-2
02-3
02-5
02-5
JP061.01-1
JP061.01-2
JP061.01-3
JP061.01-4
JP061.01-5
JP061.01-12
JP061.01-13 Short torque

KDK fast
Hight torque
KDK slow
Hight torque
E KDK fast
W061.01 to distribution A005 (by connector JS/JP061.01)
Shift torque is possible by standstill KDK
--> Locking about B026
Group KDK Construct. No. : BG24V / 2514 Sheets

1 2 3 4 5 6 7 8
Optional
Rotary speed KDK leakoil concrete pressure

P
B026 B002
A mA
DS009 P 4 20
1 2
1 2 3
BN
BU
BK
1 2
W067.00
JP072.01 1 2 3 L1
07
07
L2
Optional concrete pressure
JS072.01 1 2 3
for endless extension
1 2 3 1 2 4 JP067.00 1 2 3
W072.00 W071.00
JS067.00 1 2 3 JP061.23 1 2 3 4 5 6 7 8 9 10
A007 098
31
B
06-5
102
32
X080-02
06-5
L25
902
X080-03
06-5
L26
002
X080-04
06-5
L9
05
X080-05 L28
802
L28
702
L26
702
L22
07
07
01
06
07
10
01
07
11
14
15
16
07
08
09
17
18
19
20
21
22
23
24
C
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
L28
702(1)
06-5
098
31
902
002
102
202
302
402
502
502
602
05
05
05
L28
L29
L29
L29
L29
L6
L7
L8
L29
L29
L28
L28
X080-01
JP061.21 6 7 10 11 14 15 16 8 9 17 18 19 20 21 22 23 24
JS061.21 6 7 10 11 14 15 16 8 9 17 18 19 20 21 22 23 24
( 1)
902
002
8702
L28
L29
L2
02-3
02-3
02-4
02-4
02-5
02-6
02-6
02-4
02-4
02-6
02-6
02-7
02-7
02-7
02-8
02-8
02-8
D
JP061.01-6
JP061.01-7
JP061.01-10
JP061.01-11
JP061.01-14
JP061.01-15
JP061.01-16
JP061.01-8
JP061.01-9
JP061.01-17
JP061.01-18
JP061.01-19
JP061.01-20
JP061.01-21
JP061.01-22
JP061.01-23
JP061.01-24
W061.01 to distribution A005 (by connector JS/JP061.01)
Group KDK Construct. No. : BG24V / 2514 Sheets


2514 BG24 Doku en

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2514 BG24 Doku en

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BG24V / 2514

Equipment No. Base machine Customer Country Delivered

Checked : mrm 28.02.2011 1_SELECTIVE LIST 01

JS009.09 S042 S044

KFZ Swing KFZ Swing Spin-off / W171.00 Sender on

Slewing ring S045

Checked : mrm 28.02.2011 2_BLOCK DIAGRAM 07

Travel signal left

W044.25 / W044.28 W012.08 W012.81 (Compressor

W150.00 W017.00 Engine running

D WY382.00 Exclude crawler

Checked : mrm 28.02.2011 2_BLOCK DIAGRAM 07

P DS025 Main winch down P DS023 Crowd down

Checked : mrm 28.02.2011 2_BLOCK DIAGRAM 07

forward 0-40 bar 0-40 bar

forw./back 0-40 bar

Pump 1/2 active

Checked : mrm 28.02.2011 2_BLOCK DIAGRAM 07

WX006.00 (Compressor) (Auger cleaner

JP/JS006.01 Y130 = extend Y110 = extend

Y172/173 Optional Y223/224 Optional

Checked : mrm 28.02.2011 2_BLOCK DIAGRAM 07

B102 Y100.01 Select KDK

B103 P DS027 KDK

B110 P DS028 KDK

Checked : mrm 28.02.2011 2_BLOCK DIAGRAM 07

W085.00 Hoist limiter 1

JS/JP093.00 Optional concrete pres

Lower mast section

Checked : mrm 28.02.2011 2_BLOCK DIAGRAM 07

Reset Auto Cal.

Checked : mrm 28.02.2011 3_MONITOR 01

Winden Aufrüsten Abrüsten Ausleger Nackenzylinder Telefahrwerk

Auto Nacken- Ausleger Nackenzylinder Winden

Checked : mrm 28.02.2011 4_CONTROL PANEL 04

Checked : mrm 28.02.2011 4_CONTROL PANEL 04

Winch Rigging Derigging Boom Backstay cylinder Extendable crawlers

Mast Backstay- Boom Backstay cylinder Winch

Checked : mrm 28.02.2011 4_CONTROL PANEL 04

Checked : mrm 28.02.2011 4_CONTROL PANEL 04

2-storey terminals - 16pcs.

65 249 310 494 517 535

Checked : mrm 28.02.2011 5_CABINET 01

Right control Right control Right control Right control

S044 S043 S062 S096

05-7 7_BM\\ 02-1

Checked : mrm 28.02.2011 6_CABIN 08

Left control Left control Left control Left control

S042 S041 S172 S171

Freewheel Auger cleaner KFZ Swing KFZ Swing

Checked : mrm 28.02.2011 6_CABIN 08

Slack rope switch-off

S039 R007 S040 H151

JP022.00 1 2 JP009.06 1 2 3 4 5 6 JP009.10 1 2 JP009.11 1 2 3

from Emergency STOP controlX101-22

at configeration 2,0t 2 = smaller 400 kg

X101-01 X101-01 10 = less 2000 kg

Checked : mrm 28.02.2011 6_CABIN 08

Contact pressure Winch 1 FW

Checked : mrm 28.02.2011 6_CABIN 08

JS009.72 1 2 3 4 JS009.73 A B C JS009.74 1 2

Optional central lubrication

Checked : mrm 28.02.2011 6_CABIN 08