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14.5 HP Electric Start 38" MOWER 6 Speed Transaxle Lawn Tractor
14.5 HP Electric Start 38" MOWER 6 Speed Transaxle Lawn Tractor
14.5 HP Electric Start 38" MOWER 6 Speed Transaxle Lawn Tractor
MANUAL
944.608131
Important:
Read and fol low
all Safety Rules
and In struc tions
Before Operating
This Equip ment
14.5 HP*
ELECTRIC START
38" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
• Assembly
• Operation
• Maintenance
• Service and Adjustments
• Repair Parts
WARNING: In order to prevent ac- are involved in a large percentage of riding mower-re-
cidental starting when setting up, lated injuries. These operators should evaluate their
transporting, adjusting or making re- ability to operate the riding mower safely enough to
pairs, always disconnect spark plug protect themselves and others from serious injury.
wire and place wire where it cannot • Follow the manufacturer's recommendation for wheel
contact spark plug. weights or counterweights.
• Keep machine free of grass , leaves or other debris
build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck to plow leaves
WARNING: Do not coast down a hill or other debris which can cause build-up to occur.
in neutral, you may lose control of the Clean any oil or fuel spillage before operating or
tractor. storing the machine. Allow machine to cool before
storage.
WARNING: Tow only the attachments II. SLOPE OPERATION
that are recommended by and com-
ply with specifications of the manu- Slopes are a major factor related to loss of control and
facturer of your tractor. Use common tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution. If
sense when towing. Operate only at you cannot back up the slope or if you feel uneasy on it,
the lowest possible speed when on a
slope. Too heavy of a load, while on do not mow it.
a slope, is dangerous. Tires can lose • Mow up and down slopes, not across.
traction with the ground and cause you • Watch for holes, ruts, bumps, rocks, or other hidden
to lose control of your tractor. objects. Uneven terrain could overturn the machine.
Tall grass can hide obstacles.
• Choose a low ground speed so that you will not have
I. GENERAL OPERATION to stop or shift while on the slope.
• Read, understand, and follow all instructions on the • Do not mow on wet grass. Tires may lose traction.
machine and in the manual before starting. Always keep the machine in gear when going down
• Do not put hands or feet near rotating parts or under slopes. Do not shift to neutral and coast downhill.
the machine. Keep clear of the discharge opening at • Avoid starting, stopping, or turning on a slope. If the
all times. tires lose traction, disengage the blades and proceed
• Only allow responsible adults, who are familiar with the slowly straight down the slope.
instructions, to operate the machine. • Keep all movement on the slopes slow and gradual.
• Clear the area of objects such as rocks, toys, wire, etc., Do not make sudden changes in speed or direction,
which could be picked up and thrown by the blades. which could cause the machine to roll over.
• Be sure the area is clear of bystanders before operat- • Use extra care while operating machine with grass
ing. Stop machine if anyone enters the area. catchers or other attachments; they can affect the
• Never carry passengers. stability of the machine. Do no use on steep slopes.
• Do not mow in reverse unless absolutely necessary. • Do not try to stabilize the machine by putting your foot
Always look down and behind before and while back- on the ground.
ing. • Do not mow near drop-offs, ditches, or embankments.
• Never direct discharged material toward anyone. Avoid The machine could suddenly roll over if a wheel is over
discharging material against a wall or obstruction. Ma- the edge or if the edge caves in.
terial may ricochet back toward the operator. Stop the
blades when crossing gravel surfaces. III. CHILDREN
• Do not operate machine without the entire grass catcher, Tragic accidents can occur if the operator is not alert to
discharge guard, or other safety devices in place and the presence of children. Children are often attracted to
working. the machine and the mowing activity. Never assume that
• Slow down before turning.
• Never leave a running machine unattended. Always children will remain where you last saw them.
turn off blades, set parking brake, stop engine, and • Keep children out of the mowing area and in the watchful
remove keys before dismounting. care of a responsible adult other than the operator.
• Disengage blades when not mowing. Shut off engine • Be alert and turn machine off if a child enters the
and wait for all parts to come to a complete stop before area.
cleaning the machine, removing the grass catcher, or • Before and while backing, look behind and down for
unclogging the discharge guard. small children.
• Operate machine only in daylight or good artificial • Never carry children, even with the blades shut off. They
light. may fall off and be seriously injured or interfere with
• Do not operate the machine while under the influence safe machine operation. Children who have been given
of alcohol or drugs. rides in the past may suddenly appear in the mowing
• Watch for traffic when operating near or crossing road- area for another ride and be run over or backed over
ways. by the machine.
• Use extra care when loading or unloading the machine • Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
into a trailer or truck. trees, or other objects that may block your view of a
• Always wear eye protection when operating ma- child.
chine.
• Data indicates that operators, age 60 years and above,
2
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IV. TOWING • Never make any adjustments or repairs with the engine
• Tow only with a machine that has a hitch designed for running.
towing. Do not attach towed equipment except at the • Check grass catcher components and the discharge
hitch point. guard frequently and replace with manufacturer's rec-
• Follow the manufacturer's recommendation for weight ommended parts, when necessary.
limits for towed equipment and towing on slopes. • Mower blades are sharp. Wrap the blade or wear
• Never allow children or others in or on towed equip- gloves, and use extra caution when servicing them.
ment. • Check brake operation frequently. Adjust and service
• On slopes, the weight of the towed equipment may as required.
cause loss of traction and loss of control. • Maintain or replace safety and instruction labels, as
• Travel slowly and allow extra distance to stop. necessary.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive. • Be sure the area is clear of bystanders before operat-
• Extinguish all cigarettes, cigars, pipes, and other ing. Stop machine if anyone enters the area.
sources of ignition. • Never carry passengers.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with the engine run- • Do not mow in reverse unless absolutely necessary.
ning. Allow engine to cool before refueling. Always look down and behind before and while back-
• Never fuel the machine indoors. ing.
• Never store the machine or fuel container where there • Never carry children, even with the blades shut off. They
is an open flame, spark, or pilot light such as on a water may fall off and be seriously injured or interfere with
heater or other appliances. safe machine operation. Children who have been given
• Never fill containers inside a vehicle or on a truck or rides in the past may suddenly appear in the mowing
trailer bed with plastic liner. Always place containers area for another ride and be run over or backed over
by the machine.
on the ground away from your vehicle when filling.
• Remove gas-powered equipment from the truck or trailer • Keep children out of the mowing area and in the watchful
and refuel it on the ground. If this is not possible, then care of a responsible adult other than the operator.
refuel such equipment with a portable container, rather • Be alert and turn machine off if a child enters the
than from a gasoline dispenser nozzle. area.
• Keep the nozzle in contact with the rim of the fuel tank • Before and while backing, look behind and down for
or container opening at all times until fueling is complete. small children.
Do not use a nozzle lock-open device. • Mow up and down slopes (15° Max), not across.
• If fuel is spilled on clothing, change clothing immedi-
• Choose a low ground speed so that you will not have
ately. to stop or shift while on the slope.
• Never overfill fuel tank. Replace gas cap and tighten
securely. • Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
GENERAL SERVICE slowly straight down the slope.
• Never operate machine in a closed area.
• Keep all nuts and bolts tight to be sure the equipment • If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
is in safe working condition.
• Never tamper with safety devices. Check their proper • Do not turn on slopes unless necessary, and then, turn
operation regularly. slowly and gradually downhill, if possible.
• Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage and remove any fuel-
soaked debris. Allow machine to cool before storing.
• If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3 MAINTENANCE ...................................................... 14-17
PRODUCT SPECIFICATIONS ....................................... 4 SERVICE AND ADJUSTMENTS ............................ 18-23
CUSTOMER RESPONSIBILITIES................................. 4 STORAGE .................................................................... 24
WARRANTY................................................................... 4 TROUBLESHOOTING ............................................ 25-26
ASSEMBLY ................................................................. 6-8 REPAIR PARTS - TRACTOR ................................. 28-45
OPERATION ............................................................. 9-13 REPAIR PARTS - ENGINE ..................................... 46-48
MAINTENANCE SCHEDULE ...................................... 14 PARTS ORDERING/SERVICE ................ BACK COVER
3
PRODUCT SPECIFICATIONS MAINTENANCE AGREEMENT
A Maintenance Agreement is available on this product.
Gasoline Capacity 1.25 Gallons Contact your nearest Sears store for details.
and Type: Unleaded Regular
Oil Type (API-SG-SL): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
CUSTOMER RESPONSIBILITIES
SYNTHETIC (below 0°F) • Read and observe the safety rules.
Your tractor was shipped from the factory with non-synthetic SAE • Follow a regular schedule in maintaining, caring for
10W-30 motor oil. and using your tractor.
Oil Capacity: 48 oz (1.4L) • Follow the instructions under “Maintenance” and “Stor-
age” sections of this owner’s manual.
Spark Plug: Champion RC12YC
(Gap: .030") WARNING: This tractor is equipped with an internal com-
Ground Speed: Forward: 1st 1.1 bustion engine and should not be used on or near any
(MPH) 2nd 1.4 unimproved forest-covered, brush-covered or grass-covered
3rd 2.2 land unless the engine’s exhaust system is equipped with
4th 3.4 a spark arrester meeting applicable local or state laws (if
5th 4.4 any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
6th 4.9
Reverse: 1.4 A spark arrester for the muffler is available through your
nearest authorized service center/department (See REPAIR
Charging System: 3 Amps Battery PARTS section of this manual).
5 Amps Headlights
Battery: AMP/HR: 28
Min. CCA: 230
Case Size: U1R
Blade Torque: 45-55 FT. LBS.
4
UNASSEMBLED PARTS
Steering Wheel
Steering Steering
Extension Boot
Steering Wheel
Shaft
Adapter
Seat
(1) Washer
(2) Keys
5
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
CARTON
ADAPTER
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton .
LOWER EXTENSION
• Cut along dashed lines on all four panels of carton. SHAFT
Remove end panels and lay side panels flat. STEERING
SHAFT
• Check for any additional loose parts or cartons and
remove.
6
ASSEMBLY
SEAT SHOULDER
SEAT PAN
BOLT
LABEL
SEAT
DISCARD PAN
TERMINAL
PROTECTIVE
CAPS 02602
6
46
02
POSITIVE
(RED) NEGATIVE
Fig. 3
02604
CABLE (BLACK)
CABLE
Fig. 2
NOTE: You may now roll your tractor off the skid. Follow
INSTALL SEAT (See Fig. 3) the appropriate instruction below to remove the tractor
Adjust seat before tightening adjustment bolt. from the skid.
• Remove adjustment bolt, lock washer and flat washer
securing seat to cardboard packing and set aside for WARNING: Before starting, read, understand and follow
assembly of seat to tractor. all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
• Pivot seat upward and remove from the cardboard pack- front of tractor is clear of other people and objects.
ing. Remove the cardboard packing and discard.
• Place seat on seat pan so head of shoulder bolt is TO ROLL TRACTOR OFF SKID (See Operation
positioned over large slotted hole in pan. section for location and function of controls)
• Push down on seat to engage shoulder bolt in slot and • Press lift lever plunger and raise attachment lift lever
pull seat towards rear of tractor. to its highest position.
• Pivot seat and pan forward and assemble adjust- • Release parking brake by depressing clutch/brake
ment bolt, lockwasher and flat washer loosely. Do not pedal.
tighten • Place gearshift lever in neutral position.
Lower seat into operating position and sit on seat. • Roll tractor forward off skid.
• Slide seat until a comfortable position is reached which • Remove banding holding the deflector shield up against
allows you to press brake pedal all the way down. tractor.
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment bolt securely.
7
ASSEMBLY
CHECK TIRE PRESSURE ✓CHECKLIST
The tires on your tractor were overinflated at the factory BEFORE YOU OPERATE YOUR NEW TRACTOR, WE
for shipping purposes. Correct tire pressure is important WISH TO ASSURE THAT YOU RECEIVE THE BEST
for best cutting performance. PERFORMANCE AND SATISFACTION FROM THIS
• Reduce tire pressure to PSI shown on tires. QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
✓ All assembly instructions have been completed.
leveled. See “TO LEVEL MOWER HOUSING” in the Service ✓ No remaining loose parts in carton.
and Adjustments section of this manual.
✓ Battery is properly prepared and charged.
CHECK FOR PROPER POSITION OF ALL ✓ Seat is adjusted comfortably and tightened securely.
BELTS
See the Fig. ures that are shown for replacing motion and
✓ All tires are properly inflated. (For shipping purposes,
mower blade drive belts in the Service and Adjustments sec- the tires were overinflated at the factory).
tion of this manual. Verify that the belts are routed correctly. ✓ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
CHECK BRAKE SYSTEM properly inflated for leveling).
After you learn how to operate your tractor, check to see that
the brake is operating properly. See “TO CHECK BRAKE” ✓ Check mower and drive belts. Be sure they are routed
in the Service and Adjustments section of this manual. properly around pulleys and inside all belt keepers.
✓ Check wiring. See that all connections are still secure
and wires are properly clamped.
INSTALL MULCHER PLATE (See Fig. 4)
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
(If previously removed) EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
• Raise and hold deflector shield in upright position. ITEMS:
• Place slot in mulcher plate over tab on mower and
position plate over mower opening as shown. ✓ Engine oil is at proper level.
• Hook front latch into hole on front of mower deck. ✓ Fuel tank is filled with fresh, clean, regular unleaded
• Hook rear latch into hole on back of mower deck. gasoline.
CAUTION: Do not remove deflector shield ✓ Become familiar with all controls, their location and
from mower. function. Operate them before you start the engine.
Simply remove mulcher plate and store in a safe place. ✓ Be sure Operator Presence System and Reverse Op-
Your mower is now ready for discharging or installation of eration System (ROS) are working properly (See the
optional grass catcher accessory. Operation and Maintenance sections in this manual).
NOTE: It is not necessary to change blades. The mulcher
blades are designed for discharging and bagging also.
TAB
DEFLECTOR
SHIELD MULCHER
PLATE
02
96
2
LATCH
HOOKS
Fig. 4
8
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT
OPERATION
SYSTEM (ROS)
LIGHTS ON CLUTCH/BRAKE
FUEL BATTERY REVERSE FORWARD CRUISE CONTROL
PEDAL
15 15
9
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
IGNITION
SWITCH ROS "ON"
ATTACHMENT POSITION
CLUTCH LEVER
LIGHT SWITCH
LIFT LEVER
PLUNGER
THROTTLE/CHOKE
CONTROL
ATTACHMENT
LIFT LEVER
CLUTCH/BRAKE
PEDAL
PARKING
BRAKE
GEAR SHIFT
LEVER
02829
Fig. 5
Our tractors conform to the applicable standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used to engage the LIFT LEVER PLUNGER - Used to release attachment lift
mower blades, or other attachments mounted to your lever when changing its position.
tractor. LIGHT SWITCH - Turns the headlights on and off.
ATTACHMENT LIFT LEVER - Used to raise, lower, and PARKING BRAKE - Locks clutch/brake pedal into the
adjust the mower deck or other attachments mounted to brake position.
your tractor.
REVERSE OPERATION SYSTEM (ROS) “ON” POSI-
CLUTCH/BRAKE PEDAL - Used for declutching and brak- TION - Allows operation of mower deck or other powered
ing the tractor and starting the engine. attachment while in reverse.
GEARSHIFT LEVER - Selects the speed and direction THROTTLE/CHOKE CONTROL - Used for starting and
of the tractor. controlling engine speed.
IGNITION SWITCH - Used for starting and stopping the
engine.
10
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your trac-
tor or performing any adjustments or repairs. We recommend a wide vision safety mask over
00155
spectacles or standard safety glasses.
MOWING TIPS
• Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
• The left hand side of mower should be used for trimming.
• Drive so that clippings are discharged onto the area Fig. 10
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of • Certain types of grass and grass conditions may require
clippings and more uniform cutting. that an area be mulched a second time to completely
• When mowing large areas, start by turning to the right hide the clippings. When doing a second cut, mow
so that clippings will discharge away from shrubs, across (perpendicular) to the first cut path.
fences, driveways, etc. After one or two rounds, mow • Change your cutting pattern from week to week. Mow
in the opposite direction making left hand turns until north to south one week then change to east to west the
finished (See Fig. 9). next week. This will help prevent matting and graining
of the lawn.
Fig. 9
13
MAINTENANCE
E S E
MAINTENANCE SCHEDULE US RS
S
UR OUR
S
O UR ON R AG
CH U O H AS STO
FILL IN DATES A HO 25 H 50 H 100 SE
AS YOU COMPLETE R EE Y 8 Y Y Y Y RE
FO E R E R E R ER E R FO
REGULAR SERVICE B E E V E V E V E V E V B E SERVICE DATES
Check Brake Operation
Check Tire Pressure
Check Operator Presence and
T Interlock Systems
R Check for Loose Fasteners 7
A Sharpen/Replace Mower Blades 4
C Lubrication Chart
T
0 Check Battery Level 6
maint_sch-tractor.e.new
Clean Engine Cooling Fins
E 2
Only use high quality detergent oil rated with API service
classification SG-SL. Select the oil’s SAE viscosity grade CLOSED
according to your expected operating temperature. When AND 02
46
3
CF
NG
VI
GY R
CO NSE
PE
TOLEUM
higher, is an acceptable oil at all temperatures.
Air screen must be kept free of dirt and chaff to prevent
N
FOR
TITUTE
oil_visc_chart8
fibers.
Change the oil after every 25 hours of operation or at least
once a year if the tractor is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.
16
MAINTENANCE
ENGINE COOLING SYSTEM (See Fig. 15) IMPORTANT: Petroleum solvents, such as kerosene, are not to
be used to clean the cartridge. They may cause deterioration of
Debris may clog the engine's air cooling system. Remove the cartridge. Do not oil cartridge. Do not use pressurized air
blower housing and clean the area shown to prevent over- to clean cartridge.
heating and engine damage.
MUFFLER
AIR SCREEN Inspect and replace corroded muffler and spark arrester
CLEAN OUT CHAFF AND DEBRIS
(if equipped) as it could create a fire hazard and/or dam-
age.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing sea-
son or after every 100 hours of use, whichever comes first.
Spark plug type and gap setting is shown in "PRODUCT
SPECIFICATIONS" section of this manual.
TABS
BASE
SLOTS
02698
Fig. 16
17
SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
• Depress clutch/brake pedal fully and set parking brake.
• Place gearshift lever in neutral position.
• Place attachment clutch in “DISENGAGED” position.
• Turn ignition key to “STOP” and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TO REMOVE MOWER (See Fig. 18) TO INSTALL MOWER (See Fig. 18)
Mower will be easier to remove from the right side of tractor. • Raise attachment lift lever to its highest position.
• Place attachment clutch in “DISENGAGED” position. • Slide mower under tractor with deflector shield to right
• Move attachment lift lever forward to lower mower to side of tractor.
its lowest position. • Lower lift lever to its lowest position.
• Roll belt off engine pulley. • Connect front links to mower deck and secure with
• Remove small retainer spring, and remove clutch spring retainer springs..
off pulley bolt. • Connect suspension arms to rear deck brackets and
• Remove large retainer spring, slide collar off and push secure with retainer springs.
housing guide out of bracket. • Connect anti-swaybar to chassis bracket and secure
• Disconnect anti-swaybar from chassis bracket by re- with retainer spring.
moving retainer spring. • Push clutch cable housing guide into bracket, slide col-
• Disconnect suspension arms from rear deck brackets lar onto guide and secure with large retainer spring.
by removing retainer springs. • Place flat washer and clutch spring on idler pulley bolt
• Disconnect front links from deck by removing retainer and secure with small retainer spring.
springs. • Install belt onto engine pulley.
• Raise lift lever to raise suspension arms. Slide mower TO LEVEL MOWER HOUSING
out from under tractor.
Adjust the mower while tractor is parked on level ground
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER or driveway. Make sure tires are properly inflated (See the
DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE sides of tires for proper PSI). If tires are over or underin-
THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO
SQUARE HOLE IN FRAME. flated, you will not properly adjust your mower.
SUSPENSION ARMS
CLUTCH SPRING
BELT KEEPER
SQUARE HOLE
RETAINER SPRING
ENGINE PULLEY
ANTI-SWAY BAR
FRONT LINK
COLLAR
Fig. 18
18
SERVICE AND ADJUSTMENTS
SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20) MANDREL
• Raise mower to its highest position. 01268
SUSPENSION
ARM
HOOD
WEAK OR FULLY CHARGED
DEAD BATTERY BATTERY
Fig. 27
REPLACING BATTERY (See Fig. 28) HEADLIGHT
WIRE
WARNING: Do not short battery termi- CONNECTOR
nals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch 02495
Fig. 29
21
SERVICE AND ADJUSTMENTS
TO REPLACE HEADLIGHT BULB The carburetor has been preset at the factory and adjustment
• Raise hood. should not be necessary. However, minor adjustment
may be required to compensate for differences in fuel,
• Pull bulb holder out of the hole in the backside of the grill.
temperature, altitude or load. If the carburetor does need
• Replace bulb in holder and push bulb holder securely adjustment, proceed as follows:
back into the hole in the backside of the grill.
In general, turning idle mixture valve in (clockwise) de-
• Close hood.
creases the supply of fuel to the engine giving a leaner
INTERLOCKS AND RELAYS fuel/air mixture. Turning the idle mixture valve out (coun-
terclockwise) increases the supply of fuel to the engine
Loose or damaged wiring may cause your tractor to run giving a richer fuel/air mixture.
poorly, stop running, or prevent it from starting.
IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND THE
• Check wiring. See electrical wiring diagram in the SEAT IN CARBURETOR MAY RESULT IF SCREW IS TURNED
Repair Parts section. IN TOO TIGHT.
TO REPLACE FUSE PRELIMINARY SETTING -
• Air cleaner assembly must be assembled to the carbu-
Replace with 20 amp automotive-type plug-in fuse. The retor when making carburetor adjustments.
fuse holder is located behind the dash. • Be sure the throttle control cable is adjusted properly
(see above).
ENGINE
FINAL SETTING -
Maintenance, repair, or replacement of the emission con-
• Start engine and allow to warm for five minutes. Make
trol devices and systems, which are being done at the
final adjustments with engine running and shift/motion
customers expense, may be performed by any non-road
control lever in neutral position.
engine repair establishment or individual. Warranty repairs
• Move throttle control lever to slow position. With finger,
must be performed by an authorized engine manufacturer's
rotate and hold throttle lever against idle speed screw.
service outlet.
Turn idle speed screw to attain 1750 RPM.
• While still holding throttle lever against idle speed
TO ADJUST THROTTLE CONTROL CABLE screw, turn idle mixture valve full travel clockwise then
(See Fig. 30) counterclockwise until engine runs rough. Turn valve to
The throttle control has been preset at the factory and a point midway between those two positions. Release
adjustment should not be necessary. Check adjustment throttle lever.
as described below before loosening cable. If adjustment ACCELERATION TEST -
is necessary, proceed as follows: • Move throttle control lever from slow to fast position.
• With engine not running, move throttle control lever If engine hesitates or dies, turn idle mixture valve out
from slow to choke position. Slowly move lever from (counterclockwise) 1/8 turn. Repeat test and continue to
choke to fast position. adjust, if necessary, until engine accelerates smoothly.
• Check that holes “A” in governor control lever and hole High speed stop is factory adjusted. Do not adjust - dam-
in governor plate line-up. If holes “A” are not aligned, age may result.
loosen clamp screw and move throttle cable until holes IMPORTANT: NEVER TAMPER WITH THE ENGINE
are aligned. Tighten clamp screw securely. GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE
SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY
GOVERNOR GOVERNOR HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK
CONTROL LEVER CONTROL PLATE THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING,
CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.
THROTTLE
01915
LEVER
THROTTLE
CABLE
01
04
IDLE SPEED
1
SCREW
HOLES CLAMP
"A" SCREW IDLE MIXTURE
VALVE WITH
Fig. 30 LIMITER
23
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Engine will not turn over 1. Clutch/brake pedal not depressed. 1. Depress clutch/brake pedal.
2. Attachment clutch is engaged. 2. Disengage attachment clutch.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Blown fuse. 4. Replace fuse.
5. Corroded battery terminals. 5. Clean battery terminals.
6. Loose or damaged wiring. 6. Check all wiring.
7. Faulty ignition switch. 7. Check/replace ignition switch.
8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.
9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.
Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery.
start 2. Corroded battery terminals. 2. Clean battery terminals.
3. Loose or damaged wiring. 3. Check all wiring.
4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.
Loss of power 1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.
2. Throttle in “CHOKE” position. 2. Adjust throttle control.
3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.
4. Dirty air filter. 4. Clean/replace air filter.
5. Low oil level/dirty oil. 5. Check oil level/change oil.
6. Faulty spark plug. 6. Clean and regap or change spark plug.
7. Dirty fuel filter. 7. Replace fuel filter.
8. Stale or dirty fuel. 8. Empty fuel tank and refill tank with fresh, clean gasoline.
9. Water in fuel. 9. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose. 10. Connect and tighten spark plug wire.
11. Dirty engine air screen/fins. 11. Clean engine air screen/fins.
12. Dirty/clogged muffler. 12. Clean/replace muffler.
13. Loose or damaged wiring. 13. Check all wiring.
14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments
section.
15. Engine valves out of adjustment. 15. Contact an authorized service center/department.
Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
2. Bent blade mandrel. 2. Replace blade mandrel.
3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.
24
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not
when operator leaves seat corrected, contact an authorized service center/
with attachment clutch department.
engaged
Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
2. Mower deck not level. 2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.
4. Bent blade mandrel. 4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes.
grass, leaves, and trash around mandrels.
Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.
2. Travel speed too fast. 2. Shift to slower speed.
3. Wet grass. 3. Allow grass to dry before mowing.
4. Mower deck not level. 4. Level mower deck.
5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.
6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.
7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.
8. Mower drive belt worn. 8. Replace mower drive belt.
9. Blades improperly installed. 9. Reinstall blades sharp edge down.
10. Improper blades used. 10. Replace with blades listed in this manual.
11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes.
grass, leaves, and trash around mandrels.
Headlight(s) not working 1. Light switch is “OFF”. 1. Turn light switch “ON”.
(if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).
3. Faulty light switch. 3. Check/replace light switch.
4. Loose or damaged wiring. 4. Check wiring and connections.
5. Blown fuse. 5. Replace fuse.
Engine “backfires” when 1. Engine throttle control not set between half and 1. Move throttle control between half and full speed
turning engine “OFF” full speed (fast) position before stopping engine. (fast) position before stopping engine.
25
TRACTOR - MODEL NUMBER 944.608131
DECALS
14
12 2 12 15
5 5
16
9 9
17
26
TRACTOR - MODEL NUMBER 944.608131
SCHEMATIC
SCH03
BATTERY
S O LE NO ID STARTER
RED RED RED
A M
AMMETER
(OPTIONAL)
FUSE
B S M
G A1 WHITE
L A2 BLUE
BLACK
BLACK
SEAT SWITCH
(NOT OCCUPIED)
BLACK BLACK
GRAY
GRAY
REVERSE SWITCH
NOT IN REVERSE
SHORTING CONNECTOR
BLACK
BLACK
SPARK PLUGS
BLACK/WHITE IGNITION GAP
UNIT (2 PLUGS
ON TWIN CYL. ENGINES)
NOTE HEADLIGHTS
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR NON-REMOVABLE REMOVABLE
OWN ELECTRICAL SOURCE. CONNECTIONS CONNECTIONS
IGNITION SWITCH BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
POSITION CIRCUIT “MAKE” WILL CHANGE WITH ENGINE WIRING INSULATED CLIPS
SPEED. AT IDLE THE LIGHTS NOTE: IF WIRING INSULATED CLIPS
OFF M+G+A1 WERE REMOVED FOR SERVICING OF
WILL DIM. AS THE ENGINE IS
RUN/OVERRIDE B+A1 SPEEDED UP, THE LIGHTS UNIT, THEY SHOULD BE RE-INSTALLED
RUN B+A1 L+A2 WILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING.
START B + S + A1
27
TRACTOR - MODEL NUMBER 944.608131
ELECTRICAL
L02
22
79 21
33
30 34
90
24
27
41 43 42
26
40
25
28
16
16
94
29
92
93
28
TRACTOR - MODEL NUMBER 944.608131
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4
8 176689 Box Battery
16 176138 Switch Interlock
21 175688 Harness Asm Light w/4152j
22 4152J Bulb Light #1156
24 4799J Cable Battery 6 Ga. 11"red
25 146147 Cable Battery
26 175158 Fuse 20 AMP
27 73510400 Nut Keps Hex 1/4-20 unc
28 4207J Cable Ground 6 Ga. 12" Black
29 192749 Switch
30 193350 Switch Ign
33 411934 Key/Chain
34 110712X Switch Light/Reset
40 197428 Harness Ign
41 71110408 Bolt Blk Fin Hex 1/4-20
42 131563 Cover Terminal Red
43 192507 Solenoid
79 175242 Socket Asm. Bulb
90 180449 Cover Terminal Battery
92 196615 Harness Pigtail
93 192540 Screw Plastite 10-14 x 2.0
94 191834 Module Reverse
29
TRACTOR - MODEL NUMBER 944.608131
CHASSIS
29
212
17
10
18 28
10 39
30
5
278
31
209 209
9
11
208 209
208 13
207
64
144
1
26
60 26 208
142
209 143
144
26
60
26
142
37 145
37
2 209 205
74
205
KEY PART
NO. NO. DESCRIPTION
1 174619 Chassis
2 176554 Drawbar, Stretch
5 155272 Bumper, Hood/Dash
9 193510X014 Dash
10 72140608 Bolt, Carriage 3/8-16 x 1
11 174996 Panel Dash LH
13 172105X010 Panel Slkscr Dash RH
17 187559X417 Hood
18 184921 Bumper Hood
26 73800600 Nut Lock Hex w/Ins 3/8-16 unc
28 411650 Grille/Lens Asm
(Include Key nos. 29 and 212)
29 187567X599 Lens Grille Basic Bar
30 192394X417 Fender
31 139976 Bracket Fender
37 17490508 Screw Thdrol 5/16-18 x 1/2 TYT
38 175710 Bracket Asm. Pivot Mower
39 187568 Bracket Pivot
60 72140606 Bolt RDHD SQNK 3/8-16 unc x 3/4
64 154798 Dash Lower
74 73680600 Nut Crownlock 3/8-16 unc
142 175702 Plate Reinforcement
143 186689 Bracket Swaybar Chassis Notch
144 175582 Bracket Footrest
145 409167 Rod Pivot Chassis/Hood
205 17490608 Screw Thdrol 3/8-16 x 1/2
206 170165 Bolt Shoulder 5/16-18
207 17670508 Screw Thdrol 5/16-18 x 1/2
208 17670608 Screw Thdrol 3/8-16 x 1/2
209 17000612 Screw Hex Wsh Thdrol 3/8-16
212 187569 Insert Lens Reflect
278 416358 Screw #10 x 0.750 Single Lead-Hex
-- 5479J Plug Button Blk 359 Dia Choke
-- 187801 Plug Dome Plastic
31
TRACTOR - MODEL NUMBER 944.608131
DRIVE
57 120
89
63
69
197
81 212
59 70
116
84 66
159 158 61
198 161
65
162
56
21 64 55
85 112
169 83 41
13 14
10
14 163 168
202
112 50
18 113 150
80 8 4 82
165 166 38
3 51 48
85 156
5
11
18 27 151
6 39
16 79 51
49
52 32
30 47
30 6
32 170
52 62 120
6 37
77 35
36
34
25
24 28
19 36
35
26
2 53
15 26
77
78 27
96 76 29 10
22
1
26 75 drive-stlt_D6800_fender_1_r2
32
TRACTOR - MODEL NUMBER 944.608131
DRIVE
33
TRACTOR - MODEL NUMBER 944.608131
ENGINE
3
2
72
13
81 4
78
44 38 78
32 14
46
45
23
33
31
37
40 33
29
OPTIONAL EQUIPMENT
Spark Arrester
engine-stlt_bs_10
34
TRACTOR - MODEL NUMBER 944.608131
ENGINE
KEY PART
NO. NO. DESCRIPTION
1 170551 Control Th/ch Flag
2 17720408 Screw Hex Thd Cut 1/4-20 x 1/2
3 -------- Engine, B&S 31A507
(Order parts from engine manufacturer)
4 137352 Muffler Exhaust B&S
13 165291 Gasket Eng 1 313 Id Tin Plated
14 148456 Tube Drain Oil Easy
23 169837 Shield BRN/DBR Guard
29 137180 Kit Spark Arrestor (Flat Scrn)
31 407516 Tank Fuel Front
32 197725 Cap Asm Fuel
33 123487X Clamp Hose
37 137040 Line Fuel 20"
38 181654 Plug Drain Oil
40 124028X Bushing Snap
44 17670412 Screw Thdrol 1/4-20 x 3/4
45 17000612 Screw Hex Wsh Thdrol 3/8-16
46 19091416 Washer 9/32 x 7/8 x 16 Ga.
72 192334 Screw Socket Hd 5/16-18 x .75
78 17060620 Screw 3/8-16 x 1-1/4
81 73510400 Nut Keps Hex 1/4-20 unc
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engi-
neers) code J11940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and
corrected in accordance with SAE J1995 (Revision 2002-5). Actual gross engine power will be lower and is affected by,
among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of prod-
ucts on which engines are placed and the variety of environmental issues applicable to operating the equipment, the
gas engine will not develop the rated gross power when used in a given piece of power equipment (actual “on-site” or
net horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, ex-
haust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature,
humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton
may substitute an engine of higher rated power for this Series engine.
35
TRACTOR - MODEL NUMBER 944.608131
STEERING
38
97
34
39
1
41
42
37
37
36
44
88
91
43
71
67
46 68
8
29 6 67
13
9
2 65
17 46
7
82 9 6 9
5 8
7
9
68 40 32 5
29
26 4
3 43
11 43
15 28 95
10
29
8
steering_pl.lt_68_r2 30
36
TRACTOR - MODEL NUMBER 944.608131
STEERING
KEY PART
NO. NO. DESCRIPTION
37
TRACTOR - MODEL NUMBER 944.608131
MOWER DECK
45
186 150
89 40
67
108
158 107
89 68
185
37
89
152 36
56
_7
od
148
m
h_
144
tc
lu
45
_c
188
42
55 33
123 32
195
72 31
45 72 214
214
190 45
190 191
191 193
30 30
189
30 189
30 122
7 194
7
194 21
187
2
1
21
21 23 24
25
26
131
130
27
29
3 2
92
21
92
129 30
149
5 6
21
4
21
19
2 15
18
102 103 105
14 20
104
13 18 106
101
18 103
104 105
11 106
38-8_deck-manual_5
8
38
TRACTOR - MODEL NUMBER 944.608131
MOWER DECK
39
TRACTOR - MODEL NUMBER 944.608131
SEAT
1
8
9 8
9 5
14 7 6
7 22
10
21
2
16
24 5
15 25
26
23
41
13 12
17
seat-stlt_bolt_1
3 1
13
2
4
6
6 5
11 4
12
13
19
20
18
20
16 17
20 15
31 19
32 20
15
55 31
32 lift-rh.1piece_27
42
TRACTOR - MODEL NUMBER 944.608131
DANA TRANSAXLE - MODEL NUMBER D6800-2
43
TRACTOR - MODEL NUMBER 944.608131
BRIGGS & STRATTON ENGINE - MODEL NUMBER 31A507, TYPE NUMBER 0742-B1
358 ENGINE GASKET SET 1
3 868 2 3
12
20 617
691 552
51 691
1266
842
524 718
304 11
10
584
43
643 1264
967
1263
445
1267
729
850
697
968 1040
305A 305
25 27
1005
28
23
1051
15
27
783
26 22 20
44
TRACTOR - MODEL NUMBER 944.608131
BRIGGS & STRATTON ENGINE - MODEL NUMBER 31A507, TYPE NUMBER 0742-B1
5 34 474
141
1059
868
40 131
117
108
33 130
51 634
95
238 36 40 877
987 98
7
35
1119 334
333 94
51
851
1022
105
50 617 51 127
617
1034 133 104A
830 135
51A
192
137
914
1029
975
1095 VALVE GASKET SET 431 850
137
1266A
51
7 1023
868
1266
118 276
45
240
13 847 947
523 1127
187
1026 616
842 789
404 977 CARBURETOR GASKET SET
337 614 601
635 227 51 137 276
47
15 DEGREES MAX.
WARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
ªªªª
ª ª
ª
ª
ª
ª ª ª ª
ª ª
ª
ª
ª
ª ª