Q.no.1 what are the process AQC’s can assist in production?

Answer: the process AQC’s can assist:

 Pre-production meeting
 Inline inspection
 Final inspection

Q.No.2 how AQC should work and to whom they should report?

Answer: The AQC should work independently and it should reported to Supplier Top Management and BS Quality Team

Q.No.3 please explain what need to be prepared before AQC final inspection?

Answer: mandatory Tools and Documents required for AQC final inspection are

Tools:

1. Room with adequate lighting (1000 lux or above)

2. Inspection table
3. Computer with internet connection
4. Calibrated Measurement tape
5. Defect stickers
6. Pull test machine
7. Fabric weight machine
8. BS dummy
9. Aqua boy
10. Approved gold seal sample

Documents:

1. Style file checklist

2. Approved seal sample
3. Customer comments/risk analysis report
4. Purchase order form
5. Packing list/note
6. Approved fabric swatch
7. Measurement card
 Measuring points
 Approved accessories card
8. Pre-production report
9. Physical test report
10. Pull test report
11. Metal detection report
12. Inline inspection report
13. Final inspection report
Q.No.4 if lot size is 3250 pcs what will be the sample size & rejected AQL?

Answer: The sample size will be 200pcs and Rejected AQL will be 11pcs.

Q.No.5 what will be the maximum weight of the carton for Assortment and NOOS?

Answer: The maximum weight for

Assortment orders 22kg

NOOS orders 23kg

Q.No.6 Wrong button size, is it a defect? Please classify!

Answer: Wrong button size is a major defect.

Q.No.7 what is the definition of critical fault? Write at least 3 critical fault name.

Answer: A defect that compromises the general appearance of the garment and is enough to consider the garment as
nonsalable or instantly affects the sale ability of the garments and non-functionality of the garment. For example, blood stain,
open seam, sharp edges, mold present in garment.

Q.No.8 what is AQL standard/Level for BS final inspection?

Answer: The AQL level for BS final inspection is 2.5 for major and minor

Q.No.9 what are AQC’s key responsibilities?

Answer: The key responsibilities of AQC’s are:

1. Attend Pre-production meeting

2. Perform Inline inspections
3. Perform Final inspections for each style / orders
4. Get involved with factory management, solving day to day quality issues found in production.

Q.No.10 why seal sample required for production?

For fabric, styling and washing

Q.No.11 how many times metal detector machine should calibrate in a day as per BS manual?

Answer: 4 times a day.

Q.No.12 what is the definition of major fault?

A fault that effect the functionality of the garment and enough to consider the garment to be as second quality. For
example, broken stitches, skip stitches, uncut thread, and stain

Q.No.13 S=345, M=730, L=1250, XL=650 what will be the sample quantity for size L?

��� ������ ���� 125

Total pcs= 2975, sample size @2.5 AQL= 125pcs, ����� ���
× ���� ��� 2975
× 1250 = 52.5 ≈ 53���
Q.No.14 what is the light source required for fabric inspection?

The light source required for fabric inspection is D65 with lux level 1000 or above

Q.No.15 write at least 4 BS quality related Manual with updated version/Date?

Answer:

1. BS Quality Manual
2. BS how to measure manual
3. RSL testing manual
4. Physical test manual
5. BS footwear manual
6. BS accessory manual

Q.No.16 who should join the PP meeting?

1. Fabric store in charge

2. QMS manager
3. Cutting manager / Cad manager
4. Sewing production and quality manager
5. Washing manager
6. Finishing manager
7. PPC manager
8. PD manager
9. Maintenance manager
10. Merchandiser
11. WIP manager

Q.No.17 what kind of packing method required for BS?

Answer: BS operate with 3 different packing method

1. Regular (R-pack)
2. Prepared for Finishing (F-pack)
3. Hanging Delivery (H-pack)

Q.No.18 wrong or incomplete marking on shipping carton label, is it a fault? Please specify!

It will consider as critical fault. Wrong details on shipping mark can’t identify the actual product.

Q.No.19 what is the polybag quality required for BS?

Answer: All single piece polybags must be of PE04 quality and thickness of 40microns for single polybag and 60 microns for
master polybag Product must consume at least 85-90 % of the bag size to reduce waste and easy handling.
Q.No.20 how many types of control and testing does BS require? Please specify!

Chemical testing and physical testing required

Q.No.21 what color sticker required for Campaign Boxes?

Answer: Red

Q.No.22 please write 10 basic principles of BS?

Answer: BESTSELLER’s 10 Founding Principles

1. We are honest
2. We are hard-working
3. We are loyal
4. We are cooperative
5. We are business minded
6. We want to see results
7. We want simple solutions
8. We take nothing for granting
9. We always keep our promises
10. We want to be the best

Q.No.23 what are the box size required for NOOS & Main orders?

Answer: The box size for NOOS are

Maximum: Length X Width X Height in mm. 585 X 380 X 380 (measured on the outside of the box)

Minimum: Length X Width X Height in mm. 585 X 380 X 340 (measured on the outside of the box)

Answer: The box size for Assortment are

Maximum: Length X Width X Height in mm. 630 X 580 X 380 (measured on the outside of the box)

Minimum: Length X Width X Height in mm. 210 X 210 X 90 (measured on the outside of the box)

Q.No.24 what kind of defect is shade variations between panels? Please specify!

Shade variation between panels is major defect.

Q.No.25 what is elaboration of AQC?

Answer: Accredited Quality Controller