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Cerrar SIS

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Producto: NO SE HA ESCOGIDO NINGUN EQUIPO

Modelo: NO SE HA ESCOGIDO NINGUN EQUIPO
Configuración: NO SE HA ESCOGIDO NINGUN EQUIPO

Pruebas y Ajustes
Oil Mist Detectors
Número de medio -RENR2225-00 Fecha de publicación -01/09/2000 Fecha de actualización -09/10/2001

i01391760

Repair Procedure
SMCS - 1336

Replacement of the Fuse

A faulty fuse can cause the following conditions:

No LED display - None of the indicators on the detector are illuminated.

Fault 4 - The measuring track is faulty.

Fault 13 - An infrared filter is dirty.

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Illustration 1 g00731320
(1) Electrical plug

(2) Screw

(3) Measuring head

1. Disconnect electrical plug (1) .

2. Remove eight screws (2) in order to remove measuring head (3) .

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Illustration 2 g00738350

3. Remove three screws (4) in order to remove the cover plate from the rear of the measuring head.

Illustration 3 g00731322
(5) Fuse

4. Remove fuse (5). Discard the faulty fuse. Install a new fuse.

5. Install the cover plate. Secure the cover plate with the three screws.

Note: A leaking seal will affect the sensitivity of the detector. If the seal is not good, an excess of

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air will enter the detector. Contaminated air can enter the detector. Intermittent alarms can result.
Make sure that the flexible bellows for the rear of the measuring head forms a good seal.

6. Install the measuring head. Secure the measuring head with the eight screws.

7. Connect the electrical plug.

Replacement of the Electronic Module

A faulty electronic module can cause the following conditions:

Fault 2 and 3 - The electronic module is faulty.

Fault 4 - The infrared measuring track is faulty.

Fault 5 - The "Alarm Level" switch is faulty.

Illustration 4 g00738482
Typical cover plate for the electronic module

The rear of the measuring head has a cover plate for the electronic module. The following information is
printed on the cover plate by the factory:

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Position of the "Alarm Level" switch

Position of the mode switch ( 149-5143 Oil Mist Detector )

If any changes are made to the above items, the changes must be recorded. Space is provided on the
cover plate for recording the changes.

If the electronic module and/or the measuring head is replaced, it is important for the settings and
the resistors of the replacement component to be identical to the original component. Refer to the
cover plate for the information. This will help to avoid false alarms.

Electrostatic Discharge

Electronic equipment is sensitive to static. Some components are more sensitive than other components.
The electronic module has components that are sensitive to electrostatic discharge. In order to protect
these components from static damage, you must take special precautions.

Use the following precautions to help reduce static electricity when you work with the electronic
module.

1. Synthetic fibers tend to build up static electricity. Avoid wearing synthetic clothing. Wear cotton
or cotton blended materials as much as possible because these materials do not store electric
charges as much as synthetic fibers.

2. Before you work on the electronic module, discharge the static electricity from your person.
Touch a grounded metal object or hold onto a grounded metal object in order to discharge static
electricity.

3. Keep synthetic materials away from the control module and the work area. The following items
are examples of products that need to be avoided: plastic cups, styrofoam cups, cup holder,
cellophane wrappers, books with vinyl, folders with vinyl, plastic bottles and plastic ashtrays.

4. Unless it is necessary, do not remove the printed circuit board from the measuring head. If you
must remove the circuit board, follow these precautions:

 Do not touch any part of the printed circuit board except the edges.

 Do not use your hands to touch these parts: electrical conductors, connectors and
components with conductive devices.

 Circuit boards are shipped in protective packaging that resists static buildup. When you
replace a printed circuit board, store the new board in the protective package until you are
ready to install the new board. Immediately after you remove the old circuit board, place the
circuit board in the protective package.

Replacement Procedure for the Electronic Module

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Illustration 5 g00731320
(1) Electrical plug

(2) Screw

(3) Measuring head

1. Disconnect electrical plug (1) .

2. Remove eight screws (2) in order to remove measuring head (3) .

NOTICE
The electronic module has components that are sensitive to
electrostatic discharge. Use the proper procedures in order to help
avoid damage to the module. Do not touch the infrared filters or the
electronic circuitry. Use a ground strap on your wrist.

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Illustration 6 g00738350

3. Remove three screws (4) in order to remove the cover plate from the rear of the measuring head.

Illustration 7 g00738380

4. Loosen three hexagonal distance bolts (5) on the electronic module.

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Illustration 8 g00738387

5. Unplug cable connector (6) from the socket in order to remove the electronic module from the
measuring head.

6. Use lint free tissue to clean the infrared filters for the diodes of the new electronic module.

7. Plug the cable connector of the new electronic module into the socket of the measuring head.

8. Tighten the three hexagonal distance bolts on the electronic module.

9. Install the cover plate. Secure the cover plate with the three screws.

Note: A leaking seal will affect the sensitivity of the detector. If the seal is not good, an excess of
air will enter the detector. Contaminated air can enter the detector. Intermittent alarms can result.
Make sure that the flexible bellows for the measuring head forms a good seal.

10. Install the measuring head. Secure the measuring head with the eight screws.

11. Connect the electrical plug.

12. Test the operation of the detector. For instructions, see Testing and Adjusting, "Performance
Tests".

Repair for a Leaking Valve Box

191-6505 Oil Mist Detector

1. Shut OFF the compressed air supply to the detector. Purge the compressed air from the system.

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Illustration 9 g00738556

2. Disconnect suction lines (1). Move the suction lines away from the detector in order to access
cover (2) of the valve box. Discard the seals for the fittings of the suction lines. Obtain new seals
for reassembly.

Illustration 10 g00738577

3. Loosen bolts (3) and (4) in order to remove cover (2) from the valve box. Remove the cover and
remove the gasket for the cover. Discard the gasket. Obtain a new gasket for reassembly.

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Personal injury can result from air pressure.

Personal injury can result without following proper procedure. When

using pressure air, wear a protective face shield and protective clothing.

Maximum air pressure at the nozzle must be less than 205 kPa (30 psi)
for cleaning purposes.

Illustration 11 g00738598

4. Use compressed air to clean three bores (5) in the valve box. Make sure that air can flow freely
through the passages.

5. Clean the inside of the valve box and clean the inside of cover (2) .

6. Install the new gasket and the cover. Secure the cover with the two bolts.

7. Install the new seals for the fittings of the suction lines. Attach the suction lines to the valve box.

8. Turn ON the pressurized air supply to the detector.

149-5143 Oil Mist Detector

1. Shut OFF the compressed air supply to the detector. Purge the compressed air from the system.

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Illustration 12 g00738641

2. Loosen two hex head bolts (not shown) from the sides of each connection block (1) and (2). Move
the connection blocks and the suction lines away from the detector in order to access the valve
box. A sleeve for the suction lines is inside of each connection block. Discard the sleeves. Obtain
new sleeves for reassembly.

Illustration 13 g00738791

3. Use a wrench to disconnect electrical connector (3) (not shown) from the rear of the valve box.

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Illustration 14 g00738806

4. Loosen four hex bolts (4) in order to remove cover (5) from the valve box. Remove the cover and
remove the gasket for the cover. Discard the gasket. Obtain a new gasket for reassembly.

Personal injury can result from air pressure.

Personal injury can result without following proper procedure. When

using pressure air, wear a protective face shield and protective clothing.

Maximum air pressure at the nozzle must be less than 205 kPa (30 psi)
for cleaning purposes.

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Illustration 15 g00738820

5. Use compressed air to clean three bores (6) in the valve box. Make sure that air can flow freely
through the passages.

6. Clean the inside of the valve box and clean the inside of cover (5) .

7. Install the new gasket and the cover. Secure the cover with the four hex bolts.

8. Connect electrical connector (3) .

9. Install the new sleeves for the fittings of the suction lines inside connection blocks (1) and (2).
Install the connection blocks. Secure each connection block with two hex head bolts on the sides
of each connection block.

10. Turn ON the pressurized air supply to the detector.

Copyright 1993 - 2011 Caterpillar Inc. Mon Feb 14 16:46:14 CST 2011
Todos los derechos reservados.
Red privada para licenciados del SIS.

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