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Calibrations For S3 Series v4
Calibrations For S3 Series v4
2014
1. General
2. Available calibrations
3. Reset functions in the instrument panel control screen
4. Calibration instructions
5. Table of special cases when only a certain calibration is needed
6. Other calibrations with EDT
1. General
Most of the calibrations are accessed through the CAL, CAL1 and CAL2 modes of the
DCC instrument panel screens. Some of the calibrations are done via tractor terminal.
Always use the newest software versions. If there is an outdated version of the software
in the tractor, update the software. Tractor functions and calibration functions are always
improved on the new software versions. Use specific programming and settings
procedure for downloading the tractor software.
2. Available calibrations
Calibrations are listed in the order they should be performed. See the specific
instructions for each calibration in chapter 4 of this instruction.
Re
esetting va
alues in CA
AL2 mode ode
DC: ressets the sto
ored errorr ccodes fromm the
t instruument paneel (DCC3)
TC: ressets the sto
ored errorr codes
c from
m the transm
mission co
ontroller (EXT
EXT-lite)
VL: ressets the calilibration va
alues. Not recommen
r nded to use
e if the tractor is working OK
Inst
structions
1. Switch
witch the ignition ON , press the clutch pedal down and start the tractor.
The calibrations should be performed in the following order to make sure that the process
is successful. In the end of the document there is a table of special cases when you only
need to perform a certain calibration.
If you update the tractor s software go through the entire calibration process. Calibrate
the tractor also if you suspect that there is a malfunction in the tractor because of bad
calibration.
Buttons of the keypad for the instrument panel (on the right side of the wheel)
View from the lower right corner of DCC while on CAL -mode.
View from the lower left corner of the DCC while on CAL1 -mode.
Transmission calibration
PTO calibration
CAL2 mode of the
t instrum
ment panel
- Stee
eering anglele sensorr calibration
c
- Ressetting erro
or codes and
an calibrattion values (See the chapter 3)
3
4.1 Accele
erator ped
dal calibrattion
Instruction
ns
1. Switch
itch the ignition ON (Do
Do not sta
art the tract
ctor).
3. Press
ress the acccelerator pedal
pe all the way (downn). When th
he pedall is fully deprressed, push
ush
the differentia
al lock switch
itch for appro
roximately 5 seconds,
s, until you hear
h a beep.
ep.
5. Switch OFF the ignition for at least 8 seconds in order to validate the calibration.
4.2 Speed display calibration
The speed display calibration is performed in CAL mode of the instrument panel control
screen. The calibration calibrates the speed value from the transmissions speed sensor to the
actual ground speed measured by radar. This way the speed display is correct and the
system can calculate i.e. slip percentage correctly. Perform this calibration on a flat surface.
Instructions
3. Press (approx. 15 sec) the screen selector (A) until text CAL
appears on the right -hand display on the instrument panel.
Note! The daily operating hours will be reset after 5 seconds.
6. The needed distance for this calibration is about 150 meters. Select the range A
(tortoise) and start driving at constant speed ~ 5 km/h. Cruise can be used also!
7. Reset the tractor terminal distance counter just before starting the calibration.
Press the screen selector (A) to start the calibration.
8. Text run will appear on the instrument panel display. The calibration distance is 100
meters so observe the distance from the tractor terminal display.
9. Drive ahead and pay attention to the tractor terminal distance display.
10. Stop the calibration by pressing on the screen selector (A), when you have traveled
exactly 100 m according to the terminal distance display. Do not stop or slow down
the speed of the tractor until you have run the 100 m and stopped the calibration.
11. Check theoretical distance from DCC3 and then actual distance by pressing the (A).
Press shortly the selector (A) to save the calibration values and exit the calibration.
If there is an error during the calibration perform the calibration again. Note! If you started the
calibration for example when the distance is 10 m on tractor terminal display then you have to
stop the calibration when 110 m is travelled.
4.3 Steering
ring angle sensor
s calib
libration
Instructio
ons
1. Sta
art the tracto
or and engage the front axle suspension.
3. With
hin the next 5 second
onds press th
he LEFT and
nd DOWN buttons
b
sim
multaneously
sly until you get into
in thhe CAL2-moode of the
he instrumentt
pan
nel controll screen.
sc
4. Use the left and right arrow keys to navigate to steering sensor
calibration. Press OK too start the calibration.
c
5. Make sure that you have enough space. Start driving the tractor
over 1 km/h speed.
9. Press OK to save
s the va
alue.
Make sure that no any active error code appears and the transmission oil is warm enough
(+40 °C) before you start transmission calibrations. Transmission temperature can be
checked from Tractor Terminal display or from the lower left corner of the DCC by
pressing the LEFT navigate button 3 times.
This calibration will calibrate the position sensor of the A and B ranges. With the calibration
values the transmission controller can control the range changing functions.
Instructions
2. Momentarily switch the power shuttle lever from P to N and back to activate the
instrument panel.
6. The calibration steps automatically through 3 runs: A range, B range and neutral
position calibration. The calibration should take less than 10 seconds.
8. Switch OFF the ignition for at least 8 seconds in order to validate the calibration.
Note that after the calibration the speed range is on neutral.
If there is an error during the calibration, text error is displayed. Check the
preconditions (low idle, clutch pressed) and perform the calibration again.
4.4.2 Tran
nsmission
ion ratio calib
bration
Instruction
ns
1. Sta
art the tractor and set the engine to low idle.
le.
2. Mommentarily switch
s the power
po shuttle
ttle lever fro
rom P to N and back tto activate the
inst
strument panel.
pa
3. With
hin the next 5 second
onds press th he LEFT and
nd UP butto
ons
sim
multaneously
sly to enterr tthe CAL1-m
mode of the
he instrumen
ent panel
con
ntrol screen.
een.
4. Sele
ect the calibra
ation and press OK.
5. Thee engine rpm
rp is set automatically
au lly to 1590 rpm.
r The calibration
c step autom
steps matically
throu
ough 7 runs.
s. The calib
bration tak
kes about 5 minutes.
6. Whe
hen the calilibration is complete,
c t
text 0 OK is displayed
d on the screen.
sc
Press the Home button to exit the calibration.
7. Switch OFF the ignition for at least 8 seconds in order to validate the calibration.
If there is a
an error du
uring the ca
alibration, text
t error is displayed
ed.
Check the e preconditi
itions and perform
pe the calibration
n again.
4.4.3 Calib
libration
ion of the simul
imulated hydra
aulic clutch
ch
The transm
mission tem
mperature can be che
hecked from
m the instrum
rument pane el display by
b pressingng
on the UP arrow morre than 3 sseconds. The
T menu opens
o on th
he instrum
ment panel d display.
Select Data
ta and press OK. Tran
ansmission temperatu
ure is showwn on the Trans
T tempp -line.
Instruction
ns
1. Sta
art the tractor and set the engine to low idle.
le.
2. Mommentarily switch
s the power
po shuttle
ttle lever fro
rom P to N and back tto activate the
inst
strument panel.
pa
3. With
hin the next 5 second
onds press th he LEFT and
nd UP butto
ons
sim
multaneously
sly to enterr tthe CAL1-m
mode of the
he instrumen
ent panel
con
ntrol screen.
een.
4. The
e speed ran
ange B (Hare) mu
must be
e selected.
ed.
5. Sele
ect the -calibrati
tion and press OK.
7. Whe
hen the calilibration is c
complete, text
t 0 Ok is displayed
d on the screen.
sc
Press the Home button to exit the calibration.
8. Switch OFF the ignition for at least 8 seconds in order to validate the calibration
calibration.
If there is a
an error du
uring the ca
alibration, text
t error is displayed
ed. Check
ck the
t precond
onditions
and perforrm the calibbration agaain. If you have
ha to perrform the calibration
c ffor more th
han once,
switch off tthe powerr between thhe calibratitions for at least 10 se
econds.
4.4.4 Rear PTO calibr
ibration
Instruction
ns
1. Sta
art the tractor and set the engine to low idle.
le.
2. Mommentarily switch
s the power
po shuttle
ttle lever fro
rom P to N and back to
t activate the
inst
strument
nt panel.
pa
3. With
hin the next 5 second
onds press th he LEFT and
nd UP butto
ons
sim
multaneously
sly to enterr tthe CAL1-m
mode of the
he instrumen
ent panel
con
ntrol screen.
een.
4. Choo
hoose 1000 or ECO PTO
TO range from
f the B pillar of the
t tractor.
5. On the screen
n select the
e calibration
n and press
ss OK.
6. Sta
art the PTO
TO within 30 seconds. Calibration
C time depend
ends on the
e range sellected but
in any case it should take under 1 minute.
7. Whe
hen the calilibration is
s complete,
c text OK is
i displayed
d on the screen.
sc
Switch OFF the PTO and press the Home button to exit the calibration.
8. Switch OFF the ignition for at least 8 seconds in order to validate the calibration
calibration.
If there is a
an error du
uring the ca
alibration, text
t error is displayed
ed. Check ck the
t precond
onditions
and perforrm the calibbration again.
aga The calibration is done for all the ranges at the same
time, independent of which speed range you select when calibrating
calibrating.
This calibration will calibrate the rear linkage position sensor values, position potentiometer
values and the linkage spool valve value. These values are used to optimize the position
control and the active transport control functions.
Instructions
1. Set a weight of at least 200 kg on the rear linkage, to make sure that the linkage lowers
properly. Make sure that there is enough room with the weight for the linkage to reach
the extreme up and down positions.
2. Start the tractor and set the engine rpm to low idle.
9. The calibration takes about 1 minute depending on the weight attached and the oil
temperature. The linkage will be lowered and lifted automatically during the calibration.
10. When calibration is complete the indicator light stops flashing and linkage locks
to low position.
Note! The calibration can be stopped at any time by pressing the active transport
control switch or lift/lower switch.
4.6 Front linkage calibration
The tractor terminal makes the calibration automatically every time the tractor is started.
The front linkage should work normally if the calibration is OK. However, if you replace
the position sensor of the front linkage, you may have to reload the tractor terminal
software. Use the EDT to do this if necessary.
After updating or reloading the tractor terminal software the fault code 6315 13 040 might
appear. This is a fault code indicating that the tractor terminal needs to be calibrated.
You can download just the tractor terminal software and parameters or use the package
download. If the package download is used, you need also to do the Armrest (UC1)
calibration after the software downloading.
3. Drive faster than 5 km/h in both ranges A and B, to both directions forward
and reverse.
1. Go to the compass view in the tractor terminal by pressing ESC. Then activate the
service mode in the tractor terminal by pressing three (3) times OK and ESC.
4. Calibrate the plus and minus positions by gently pushing the control lever against
the detent point and then press sharply the armrest s OK button at the same time.
Finally calibrate the middle position by releasing the control lever and press OK sharply.
5. Make sure that the changed value will be saved after pushing OK. Push the ESC button.
6. Perform the calibration procedure for all hydraulic control levers in the tractor armrest.
After the calibration for all hydraulic control levers is done press the ESC button to exit.
4.8 Front suspension calibration
This calibration saves the upper and lower stop values of the suspended front axle
position sensor. These values are used to determine the position and movement of the
suspended front axle during operation of the tractor.
Instructions
1. Start the tractor and set the engine rpm to low idle.
2. Press the front axle suspension switch to left five (5) times quickly. The suspension
indicator light on the dashboard starts to blink. The calibration is now activated.
3. The tractor will automatically run the axle to extreme upper and lower positions and
save the calibration values. Don t move the tractor until the calibration is completed.
4. The calibration takes about 2 minutes and is complete when the axle reaches the
middle position and the front suspension indicator light in the dashboard stops
blinking.
If the suspended front axle calibration is not successful the front suspension remains in the
calibration mode and does not activate after the lower stop phase. In this case the position
sensor might be faulty or in need of adjustment. Measure the sensor. The signal value from
the sensor should be between 1.2 1.3 V on the low stop and between 3.3 4.2 V on the
upper stop. If needed adjust the position of the sensor and run the calibration again.
This calibration saves the position sensor values of the suspended cab. The values
are used to determine the position of the cab and adjustment of the suspension
during driving of the tractor.
Instructions
1. Start the tractor and set the engine rpm to low idle.
2. Press the activation side (AUTO) of the cab suspension switch five (5) times quickly.
3. The cab suspension calibration will automatically run the cab to the extreme high
and extreme low positions and save the sensor values.
4. The calibration takes less than 2 minutes and is complete, when the cab returns
to the middle position.
4.10 TwinT
inTrac calib
librations
During the
e calibration
on three diff
fferent functi
ctions must be calibrated: the rear
ear steeringg
wheel calib
bration, the
e rear acceelerator pedal
peda and the e rear clutch
tch pedal ca alibrations.
During the
e rear steerring wheell ccalibration
n the positio
on and rotaation of the
e steering
wheel is ca
alibrated to the whee
heel position on o the frontt axle.
During the
he a
acceleratoor pedal annd clutch pedal calibra rations the system sa aves the
extreme upp and dow wn position sensor vallues to the system.
Instructions
ns for the re
ear steering
ng wheel (wheel angle sensor) calibration
c
1. Sta
art the tractor
or and turn
n the seat to
t the reverse drive position.
po
2. Ope
pen the tran
ansmission settings
s meenu in the tractor
t term
minall by pressing ESC. Select the
steering wheel calibration (last item in the menu). Press the OK button to START.
5. Pre
ess OK to end
e the calilibration.
Instruction
ns for the re
ear accelerrator pedal
dal calibration
on
2. Mom
mentarily switch
s the power
po shuttle
ttle lever fro
rom P to N and back to
t activate the DCC.
Instructions
ns for the re
ear clutch pedal
p calib
bration
2. Mom
mentarily switch
s the power
po shuttle
ttle lever fro
rom P to N and back tto activate the DCC.
3. Pre
ess the cluttch pedal all
a the way down
do and then hold down
do the differential
d l llock switch.
h.
4. With
h the differe
rential lockk s
switch still pushed, slowly
s relea
ease the clu
utch pedal.