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Moderate Pretreatment of Oil Palm Empty Fruit Bunches For Optimal
Moderate Pretreatment of Oil Palm Empty Fruit Bunches For Optimal
Moderate Pretreatment of Oil Palm Empty Fruit Bunches For Optimal
https://doi.org/10.1007/s13399-017-0299-x
ORIGINAL ARTICLE
Received: 24 January 2017 / Revised: 7 September 2017 / Accepted: 10 September 2017 / Published online: 24 January 2018
# Springer-Verlag GmbH Germany, part of Springer Nature 2018
Abstract
Moderate pretreatment methods were evaluated on oil palm empty fruit bunches (OPEFB) in order to obtain xylose-rich
hydrolysate for xylitol production via enzymatic hydrolysis and fermentation. Assessments on the effects of catalysts
(autohydrolysis/water, acetic acid, or ammonia) and the corresponding concentration and pretreatment time at moderate
pressure/temperature were conducted while the process performance was evaluated by enzymatic hydrolysis. Most hemicellulose
was still retained in the pretreated solid at the evaluated pretreatment conditions, hydrolysis of both the pretreated solid and spent
liquor are necessary to obtain most of xylose from OPEFB. Pretreatment using 5% ammonia gave the highest xylose yield;
however, great amount of acid would be needed for pH adjustment for the following enzymatic hydrolysis process and thereby
autohydrolysis was preferred. The optimum yield was obtained from autohydrolysis at 1.5 barg/127.9 °C for 60 min, which gave
xylose yield of 0.085 g xylose/g OPEFB (or 39.1% of hemicellulose). The obtained hydrolysate could be directly used as
substrate for fermentation.
Keywords Acetic acid . Ammonia . Autohydrolysis . Moderate condition . Oil palm empty fruit bunch . Pretreatment . Xylose
pretreatment using strong base [25, 26] or high concentration of the pretreatment method was evaluated by the yield of
of ammonia [27–29]. These compounds are able to dissolve xylose from OPEFB and hemicellulose conversion which
lignin derivative fragments, i.e., phenolic compounds, to liq- were calculated from the obtained concentration of xylose in
uid fraction [30]. However, during base pretreatment, acids, the hydrolysate solution, following Eqs. (1–3) [35]:
monomeric, and oligomeric sugars from depolymerization of
Sugar concentration working volume
hemicellulose were also detected in the liquid fraction of the Sugar yield ½g=g OPEFB ¼
Initial OPEFB
pretreatment process [31]. Furthermore, these soluble pheno-
ð1Þ
lic compounds can inhibit hydrolysis [32] and fermentation
[33]. In order to minimize the occurrence of further inhibition Total glucose recovery from cellulose ½%
and to minimize the dissolution of hemicellulose, dilute alka- Glucose concentration 0:9 working volume x100%
¼
line such as aqueous dilute ammonia can be used. Cellulose fraction of OPEFB initial OPEFB
Despite the numerous studies conducted on pretreatment of ð2Þ
lignocellulose, including OPEFB, the pretreatment method
focusing on xylose recovery from OPEFB has been Total xylose recovery from hemicellulose ½%
overlooked. It is the aim of this research to obtain the optimum Xylose concentration released 0:88 working volume x 100%
¼
moderate OPEFB pretreatment method, with the goal for pro- Hemicellulose fraction of OPEFB initial OPEFB
ducing xylitol from OPEFB through hydrolysis and fermen- ð3Þ
tation. The research covered the evaluation of different cata-
lysts that were weak acid, alkaline, and autohydrolysis, and All experiments were conducted in duplicate.
pretreatment conditions such as pressure and time. The opti-
mum method was then applied for preparing OPEFB hydro- 2.3 Enzymatic hydrolysis
lysate and xylitol fermentation.
Enzymatic hydrolysis was conducted using Cellic HTec2
(Novozyme). This enzyme was measured to have xylanase
2 Materials and methods activity of 68,491 U/mL, determined by xylanase assay using
1.0% larchwood xylan [36], as well as cellulase activity of 131
2.1 Raw material FPU/mL, determined by a filter paper assay using Whatman
cellulose filter paper [37].
In this research, OPEFB was provided by oil palm mill PT The hydrolysis was performed in 300-mL erlenmeyer
Incasi Raya, located in West Sumatera, Indonesia. OPEFB flasks in a rotary shaker incubator that was set at 50 °C and
was prepared by washing with tap water followed by sun 150 rpm for 48 h. The solution was adjusted to 10% (w/v)
drying. Dried OPEFB was ground using disk mill and sieved solid to liquid ratio and pH 5 prior to hydrolysis, and 1 mL
to obtain OPEFB particles with the maximal size of 60 mesh. of enzyme was used in every 100 mL hydrolysis solution.
Lignocellulosic composition of the OPEFB particles was Unless specifically indicated, the hydrolysis was conducted
identified by Chesson method [34], showing that the OPEFB to the whole pretreated solution containing the pretreated
used in this research composed of 43.54 ± 2.83% cellulose, OPEFB solid and the spent liquor.
19.14 ± 0.59% hemicellulose, and 19.83 ± 4.37% lignin.
2.4 Xylitol fermentation
2.2 Pretreatment
2.4.1 Medium formulation
The OPEFB was pretreated using water (autohydrolysis) or
two different catalysts: acetic acid (J.T. Baker, p.a.) and am- OPEFB hydrolysate was used as the carbon source for fer-
monia (Merck, p.a.) at various concentrations (2.5, 5, and mentation. OPEFB hydrolysate for fermentation media was
7.5% (w/w) of acetic acid or 1, 3, and 5% (w/w) of ammonia). prepared by pretreatment, which was conducted at optimum
The mixture of 10 g dry OPEFB and liquid solution was condition obtained from the previous step of 2.2, followed by
heated using autoclave and was kept at certain pressure, i.e., hydrolysis using combination of Cellic HTec 2 (Novozyme)
1 or 1.5 barg, for a certain period of time, i.e., 15, 30, 60, or and Cellic CTec 2 (Novozyme), which was conducted at
90 min. The increase in system temperature corresponded to 50 °C and pH 5 in a rotary shaker incubator which was pre-
the applied pressure, giving final temperature of approximate- set at 150 rpm for 72 h. Two by 25 g of dry OPEFB was used
ly 120.2 and 127.9 °C, respectively. Unless specifically indi- for preparing hydrolysate for each fermentation experiment.
cated, OPEFB solid to liquid ratio of 25% (w/v) was applied in Other macronutrients and micronutrients for the fermenta-
the experiments. Two fractions were formed after pretreat- tion were provided by presterilized inorganic salt solution
ment: pretreated OPEFB solid and spent liquor. Performance containing KH2PO4, MgSO4·7H2O, (NH4)2SO4, ZnSO4·
Biomass Conv. Bioref. (2018) 8:255–263 257
2.4.2 Fermentation
Hydrolysate (g/g)
YXylose/initial OPEFB 0.085 0.067
YGlucose/initial OPEFB 0.213 0.186
Fermentation broth [g/g]
YXylitol/Xylose 0.398 0.407
YEthanol/(glucose + xylose) 0.223 0.261
Fig. 3 The effect of autohydrolysis time extended up to 60 min at
1.5 barg on the yield of xylose in the spent liquor (white), the pretreated YXylitol/initial OPEFB 0.020 0.025
OPEFB hydrolysate (black), and total recovery of xylose from YEthanol/initial OPEFB 0.042 0.064
hemicellulose
260
No. Raw materials Pretreatment Hydrolysis Sugar concentration in hydrolysate Detoxification Fermentation Ref..
1 Corn cob Nonisothermal autohydrolysis Acid hydrolysis with 2% H2SO4 35.30 g/L 3.20 g/L Yes Yes 0.73 [47]
to reach 202 °C (130 °C; 15 min)
followed by posthydrolysis
with 0.5% H2SO4
(125 °C; 165 min)
2 Corn cob – Acid hydrolysis with 1% H2SO4 0.25 g/ga – Yes Yes 0.75 [48]
(121 °C; 60 min)
3 Brewery spent grain – Acid hydrolysis with 3% H2SO4 24 g/L 4.4 g/L No Yes 0.58 [44]
(130 °C; 15 min)
4 Rice straw – Acid hydrolysis with 1.5% H2SO4 17.40 g/L 4.6 g/L Yes Yes 0.53 [49]
(130 °C; 20 min)
5 Corn cob 0.1% H2SO4 High temperature steaming (HTS) 0.18 g/ga 0.026 g/gb Yes Yes 0.71 [50]
(room temperature; 24 h) (160 °C; 120 min)
6 Corn cob – Acid hydrolysis with 1% H2SO4 31.25 g/L 3.34 g/L Yes Yes 0.74 [51]
(121 °C; 40 min)
7 Corn cob – Acid hydrolysis with 1% H2SO4 21.98 g/L 3.56 g/L Yes Yes 0.37 [52]
(121 °C; 30 min)
8 Corn cob Soaking in 10% aqueous Acid hydrolysis with 1% H2SO4 33.42 g/L 1.47 g/L No Yes 0.60 [53]
ammonia (70 °C; 10 h)
9 Cashew apple baggase – Acid hydrolysis with 6% H2SO4 19.02 g/L 12.09 g/L No Yes 0.328 [54]
(121 °C; 15 min)
10 Sugarcane straw – Acid hydrolysis with 1% H2SO4 18.60 g/L 3.70 g/L Yes Yes 0.67 [55]
(121 °C; 20 min)
11 OPEFB Autohydrolysis Enzymatic hydrolysis 4.63 g/L 6.79 g/L No Addition of 0.24 [4]
(120 °C; 15 min) synthetic xylose
12 OPEFB Autohydrolysis Enzymatic hydrolysis 0.08 g/ga 0.09 g/gb No No 0.41 This study
(127.9 °C; 60 min)
a
Xylose recovery from the initial biomass used
b
Glucose recovery from the initial biomass used
Biomass Conv. Bioref. (2018) 8:255–263
Biomass Conv. Bioref. (2018) 8:255–263 261
was observed in total xylose recovery from hemicellulose. ethanol under anaerobic condition with glucose/xylose ratio
About 27% decrease of xylose yield in the pretreated solid above 30%. The higher glucose in the hydrolysate may inhibit
was compensated by 30% increase of xylose yield in the spent xylitol formation and divert to ethanol production. Under an-
liquor. Extending pretreatment time longer than 60 min not aerobic condition, xylose also can be converted to ethanol
only caused further hemicellulose degradation and destruction [57], increasing the overall yield of ethanol. The obtained
of OPEFB structure, but also further sugar decomposition. hydrolysate contained high glucose concentration, and conse-
This was also observed as some unknown peaks in the quently, high ethanol concentration was produced during the
HPLC analysis. fermentation. In order to avoid high ethanol production,
The obtained results were comparable with literatures. higher xylanase specificity and lower cellulose activity en-
Other researchers reported that autohydrolysis of oil palm fi- zyme or prior separation of glucose would be needed.
ber frond at 121 °C for 60 min led to 31% hemicellulose
recovered as xylose in the hydrolysate [43]. At higher pretreat-
ment temperature and time, higher xylose yield was reported. 4 Conclusions
For example, Carvalheiro et al. [44] reported up to 61% xylose
yield from brewery’s spent grain at pretreatment condition of Compared to OPEFB pretreatment using either ammonia or
190 °C for 5 min, whereas Boussarsar et al. [45] reported 78% acetic acid as the catalysts, autohydrolysis was more econom-
xylose yield from sugarcane bagasse at pretreatment condition ical and appropriate to be applied in particular for producing
of 170 °C for 120 min. xylose, the prime carbon source of xylitol fermentation, via
enzymatic hydrolysis. The obtained xylose yield would be
3.4 Xylitol fermentation on OPEFB hydrolysate affected by the applied autohydrolysis conditions. However,
at the evaluated pretreatment conditions, only small part of
We implemented the most optimum pretreatment method: hemicellulose dissolved to liquor. Thus, enzymatic hydrolysis
autohydrolysis at 1.5 barg for 60 min, followed by the enzy- should be performed to both the spent liquor and the
matic hydrolysis for obtaining the OPEFB hydrolysate to be pretreated OPEFB solid, in order to recover more xylose from
used as the substrate of fermentation for xylitol production. OPEFB to be used for xylitol fermentation. Xylose recovery
The fermentation was performed to confirm whether the pre- was improved by extending autohydrolysis time and temper-
pared hydrolysate could be directly used to produce xylitol via ature. The best results were obtained from autohydrolysis at
fermentation using yeast D. hansenii and to estimate the xyli- 127.9 °C for 60 min, giving 39.1% xylose recovery from
tol that can be produced. hemicellulose. The obtained hydrolysate could be directly
The prepared OPEFB hydrolysate contained 4–5 g xylose/ used as substrate of fermentation for producing xylitol, giving
L and 9–9.5 g glucose/L (Fig. 4a). After 168 h fermentation, the maximum xylitol yield of 0.025 g/g OPEFB (0.4 g/g
the fermentation broth contained up to 1–1.5 g xylitol/L (Fig. xylose).
4b), which corresponded the yield of xylitol from xylose of
0.4 g xylitol/g xylose or the yield of xylitol from OPEFB of Funding information This research was funded by the Indonesian Oil
Palm Plantation Fund Management Agency grant entitled BEngineering
0.020–0.025 g xylitol/g OPEFB (Table 2). In addition, ethanol
of Oil Palm Empty Fruit Bunches Hydrolysis for the Production of Green
was also produced up to 3 g/L. Xylitol.^
The yield of xylitol from xylose obtained in this experiment
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