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MILLING 45-2018 SEPTEMBER 2018 METRIC PAGE 1 / 6

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NAN3FEED – A New Indexable Alternative

to Small-Diameter Fast Feed Milling Tools
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Highlights
ISCAR is introducing NAN3FEED, a new family of small-diameter
fast feed (FF) milling tools carrying indexable single-sided
triangular miniature inserts.

The 8-10 mm diameter range of the tools is typical for solid carbide endmills. The indexable
concept proposes an economical solution that may be considered as a viable alternative to the
solid design.

The new family applies the concepts presented by NAN3MILL, a family of small-size indexable 90°
cutters recently introduced under the LOGIQ campaign, to the design of tools for fast feed milling
(also referred to as “high feed milling” or “HFM”).

The advanced design concept facilitates the addition of one more tooth than those existing in
the indexable high feed milling (HFM) tools of the same diameter that are offered by our main
competitors. The 8 mm diameter NAN3FEED tool could be considered as the smallest indexable
HFM cutter with multiple inserts on the today market.

Features
The new tools are designated as FFT3 …-02 and feature the following:
- Carrying FFT3 TXMT 020105T one-sided triangular inserts with three cutting edges
- Tool cutting edge angle 14˚
- Maximum depth of cut 0.6 mm
- Positive rake angle for smooth and soft cut
- Ramping-down capability
- Internal coolant supply through the internal endmill body contributes to efficient lubrication of
the cutting edge and facilitates the chip evacuation process
- Programming radius: 1.1 mm

The tools are available in the following design configurations:

- FFT3 EFM - endmills in 8 and 10 mm diameters with internal coolant supply
- FFT3 EFM-MM – endmills with MULTI-MASTER threaded connection in 8 and 10 mm diameters
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FFT3 TXMT 020105T inserts are produced from ISCAR’s SUMO TEC PVD-coated carbide
IC830 grade and are intended mainly for milling steel, cast steel, and ferritic and martensitic
stainless steel (ISO P class).

As in the NAN3MILL, the design concept of the NAN3FEED is a method of mounting the inserts
in the tool with no falling parts.
Due to the small diameter of the tools, securing the inserts by screw requires a central through-
hole in the insert, which considerably weakens the insert structure. In addition, the limited screw
diameter means that the proof strength of the screw is insufficient. These factors dramatically
reduce performance.

The proposed clamping method, where a screw head acts as a wedge, overcomes this problem.
It provides reliable rigid clamping, ensuring a durable homogeneous insert structure with no hole,
and allowing insert indexing to be quick and simple.

As the insert is very small in size, it is placed in the pocket via a key with a magnetic boss on the
key handle.
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MILLING 45-2018 SEPTEMBER 2018 METRIC PAGE 4 / 6

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Application and marketing aspects

The main application field of the new family is high-efficiency rough machining small-size
components that are produced from steel, especially milling pockets and cavities. The branches
involved in manufacturing these types of component - primarily the die & mold industry - represent
the main potential consumer of the new tools.
The NAN3FEED family is also suitable for multitasking machining centers, driven-tool lathes and
low-power machine tools.

NAN3FEED should be considered as a realistic alternative to solid carbide fast feed (high feed)
endmills. With attractive economic benefits and indexable concept of the introduced tools,
NAN3FEED is positioned strongly against competitors offering solid endmills within the 8-10 mm
diameter range.

Our principal competitors also propose HFM indexable cutters in this diameter range. However,
their cutters feature fewer teeth in comparison with the NAN3FEED tools of the same diameter,
which benefit from productivity and stability.

Combining Innovative Clamping

and Fast Feed Milling Geometry
for Effective Results.
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FFT3 EFM-02
Small Diameter Endmills Carrying Single-Sided
Triangular Inserts for Fast Feed Milling

OAL
LH Rd°
LU
DC
DCX DCONMS

APMX
14˚

kg
Designation DCX DC APMX CICT(1) LU LH OAL DCONMS Shank(2) RMPX(3)
FFT3 EFM D08-2-060-C10-02 8.00 2.20 0.60 2 17.0 20.0 60.00 10.00 C 10.8 0.03
FFT3 EFM D08-2-080-C12-02 8.00 2.20 0.60 2 26.0 30.0 80.00 12.00 C 10.8 0.05
FFT3 EFM D10-3-070-C10-02 10.00 4.20 0.60 3 19.5 20.0 70.00 10.00 C 4.7 0.04
FFT3 EFM D10-3-090-C12-02 10.00 4.20 0.60 3 30.0 33.0 90.00 12.00 C 4.7 0.06
• Radius for programming 1.1 mm • Cutting recommendations for plunging: Ae max 2.2 mm, Fz max 0.06 mm/tooth
(1) Number of inserts (2) C-Cylindrical (3) Maximum ramping angle

Spare Parts
Designation Screw Key
FFT3 EFM-02 SR M2X0.4-2.9 T6-HG T-6/5 MAGNET 3X3

FFT3 EFM-MM 02
Small Diameter Endmills with a MULTI-MASTER Threaded
Adaptation Carrying Triangular Inserts for Fast Feed Milling
OAL
LF
Rd°
DC

DCX THSZMS DCONMS

APMX
14˚

kg
Designation DCX DC APMX CICT(1) LF DCONMS THSZMS OAL DRVS(2) RMPX(3)
FFT3 EFMD08/.31-2MMT05-02 8.00 2.20 0.60 2 10.00 7.60 T05 16.75 5.5 10.8 0.01
FFT3 EFMD10/.39-3MMT06-02 10.00 4.20 0.60 3 10.00 9.70 T06 16.30 8.0 4.7 0.01
• Radius for programing 1.1 mm • Cutting recommendations for plunging: Ae max 2.2 mm, Fz max 0.06 mm/tooth
(1) Number of inserts (2) Key flat size (3) Maximum ramping angle

Spare Parts
Designation Screw Key
FFT3 EFM-MM 02 SR M2X0.4-2.9 T6-HG T-6/5 MAGNET 3X3
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FFT3 TXMT 02
Triangular Miniature Inserts for Fast Feed Milling at Small Depth of Cut

S1
S
RE IC Rd°

INSL

Recommended
Dimensions
Machining Data

IC830
ap fz
Designation INSL IC RE S S1 (mm) (mm/t)
FFT3 TXMT 020105T 3.66 2.00 0.50 1.10 1.56 • 0.20-0.60 0.20-0.70

Recommended Machining Conditions for FFT3-02 Fast Feed Endmills

Workpiece material
Cutting
ISO class ISCAR Typical representative D.O.C. speed Feed
DIN/ISO mat. Hardness, ap Vc fz
513 Description group* HB AISI/SAE/ASTM DIN W.-Nr. [mm] [m/min] [mm/tooth] Coolant

Non-alloy steel 1-5 130-180 1020 1.0402 120-200 0.20-0.70 Dry/Wet

6-8 260-300 4340 1.6582 100-180 0.20-0.70 Dry/Wet

Low alloy steel HRC

P 9
35-42**
3135 1.5710 0.20-0.60 100-130 0.20-0.60 Dry/Wet

High alloy steel 10-11 200-220 H13 1.2344 80-150 0.20-0.60 Dry/Wet

Ferritic/martensitic
12-13 200 420 1.4021 80-150 0.20-0.60 Dry/Wet
stainless steel

* ISCAR material group in accordance with VDI 3323 standard

** Quenched and tempered
For machining in unstable conditions, the recommended cutting data should be reduced by 20-30%

ap
Application Range FFT3-02
(mm)

0.8

0.6

0.4

0.2

0.2 0.4 0.6 0.8 1.0 fz (mm/t)