Htcbacl50sdwrc LPG Parts Manual 02010-1543 2015 0421

Operation, Maintenance,
and Parts Manual

Towing Tractor,
GM 3.0L LPG Powered
Model Code HTCBACL50SDWRC Part Number 02010-1543
5,000 lbs. / 22,241 N Drawbar Capacity
Assign to Serial Number: 13301

22 April 2015
Parts Manual
Towing Tractor,
GM 3.0L LPG Powered
Model Code HTCBACL50SDWRC Part Number 02010-1543
5,000 lbs. / 22,241 N Drawbar Capacity
22 April 2015
Harlan Towing Tractor Model HTCBACL
Harlan Global Manufacturing

27 Stanley Road
Kansas City, KS 66115
Phone Numbers
USA............................................................................800 255-4262
Canada........................................................................800 767-4275
Direct..........................................................................913 342-5650
Fax..............................................................................913 321-5802
Department Extensions
Sales ...........................................................................913 981-0375
Warranty ....................................................................913 981-0407
Non-Warranty Technical Support..............................913 981-0402
Parts and Service Manual Feedback ..........................913 981-0361
e-Mail:
General:......................................................................info@harlan-corp.com
Parts and Service Manuals .........................................pubs@harlan-corp.com
Sales: ..........................................................................sales@harlan-corp.com
Warranty: ...................................................................warranty@harlan-corp.com
Note: To facilitate receipt of updates and corrections to this manual, the office responsible for
maintaining tractor manuals should send an email message containing a contact address
and the tractor model designation to pubs@harlan-corp.com
Internet
Home Page .....................................................www.harlan-corp.com
Technical Bulletins ........................................www.harlan-corp.com/tech_bulletin.asp
Copyright Notice
The contents of this document are the property of Harlan Global Manufacturing or its component suppliers and are
prepared for Harlan Global Manufacturing Dealers, Distributors, and Customers. Harlan Global Manufacturing
authorizes owners of Harlan Global Manufacturing products to reproduce excerpts of this document as needed to
support maintenance operations only for their internal use. Distribution to third parties is prohibited.
The contents of this document are protected as unpublished works under the Copyright Act of 1976 and 2000, as
amended, and may not be reproduced, copied, distributed, or used to prepare other works, except as specified
above, without Harlan Global Manufacturing's written consent. All rights reserved.
ii April 22, 2015

Parts Manual
Table of Contents
ABOUT THIS MANUAL................................................................................................................................................ VI
SECTION A, FRAME AND SHEET METAL ................................................................................................................1
FIGURE A-1 FRAME AND SHEET METAL, HTCBACL.......................................................................................................2
Figure A-1, Detail A, Metal Latch Option ..................................................................................................................4
FIGURE A-2, FIREWALL AND INSTRUMENT PANEL ASSEMBLY .........................................................................................6
FIGURE A-3, TRIM AND SAFETY WALK ............................................................................................................................8
SECTION B, GM 3.0L ENGINE ....................................................................................................................................10
FIGURE B, GM 3.0L ENGINE ..........................................................................................................................................10
LPG Fueled 02035-1074 .......................................................................................................................................10
FIGURE B-1, ENGINE AND TRANSMISSION MOUNTS .......................................................................................................12
FIGURE B-2A, COOLING SYSTEM, GM 3.0 RADIATOR ....................................................................................................14
Figure B-2a, Cooling System, GM 3.0 Radiator (Continued)...................................................................................16
FIGURE B-2B, COOLING SYSTEM, GM 3.0 FAN...............................................................................................................18
FIGURE B-3, EXHAUST SYSTEMS, HTACL .....................................................................................................................20
Figure B-3a, Exhaust System, HTACL, 2011............................................................................................................20
Figure B-3b, Exhaust System, HTACL, 2012............................................................................................................22
Figure B-3c, Exhaust System, HTACLL, 2013..........................................................................................................24
FIGURE B-4, ENGINE ILLUSTRATED PARTS BREAKDOWN 1 ............................................................................................26
Figure B-4, Engine Illustrated Parts Breakdown 1 (Continued) ..............................................................................28
FIGURE B-5, ENGINE ILLUSTRATED PARTS BREAKDOWN 2 ............................................................................................34
FIGURE B-6, OIL PRESSURE SENDER AND SWITCH .........................................................................................................42
ENGINE GM 3.0L RJ SERVICE KITS ................................................................................................................................44
Kit Number 38030003-9, Dress Kit...........................................................................................................................44
Kit Number 38030346, Alternator Kit.......................................................................................................................44
Kit Number 38030248, C-6 Trans Adapter Kit .........................................................................................................45
Kit Number 38030519, Gas Fuel Kit, .......................................................................................................................46
Kit Number 38030843, Int / Exh Manifold Kit..........................................................................................................47
Kit Number 38031214, ECU Mounting Kit...............................................................................................................48
Kit Number 38031220, Wiring Harness (Gas) Kit....................................................................................................48
Kit Number 38031406, Camshaft Pulley Kit.............................................................................................................49
Kit: Misc Parts ..........................................................................................................................................................49
SECTION C, FUEL SYSTEM ........................................................................................................................................50
FIGURE C-1, ACCELERATOR PEDAL INSTALLATION .......................................................................................................52
FIGURE C-2, FUEL TANK ................................................................................................................................................54
Standard LPG Bracket ..............................................................................................................................................54
Vertical Bracket Option ............................................................................................................................................54
Figure C-2b, LP Gas Tanks and Mounting Brackets ................................................................................................54
Item 2 Alternate.........................................................................................................................................................54
Figure C-2c, Fuel Module, GM 3.0, Zenith 428 LPG...............................................................................................56
FIGURE C-3, AIR FILTER MODULE, GM 3.0, LPG ..........................................................................................................58
FIGURE C-4, LPG FUEL KIT ...........................................................................................................................................60
FIGURE C-5, LPG CONVERTOR KIT ................................................................................................................................62
FIGURE C-6, LPG MIXER AND EPR................................................................................................................................64
FIGURE C-7, ECU MOUNT KIT .......................................................................................................................................66
SECTION D, ENGINE – TRANSMISSION INTERFACE..........................................................................................68
April 22, 2015 iii

FIGURE D, ENGINE TO C-6 -TRANSMISSION INTERFACE .................................................................................................68

SECTION E HARLAN C-6 TRANSMISSION..............................................................................................................70
TRANSMISSION, AUTOMATIC, HARLAN C6 .....................................................................................................................70
FIGURE E-1, TRANSMISSION, C-6 ...................................................................................................................................72
Figure E-1, Transmission, C-6 (Continued)..............................................................................................................74
FIGURE E-2, TRANSMISSION CLUTCHES, GEARS AND SHAFTS, C-6 ................................................................................76
FIGURE E-3, INTERMEDIATE SERVO AND BAND, C-6 ......................................................................................................82
FIGURE E-4, PARKING PAWL, THROTTLE, AND MANUAL CONTROL LINKAGE, C-6 ........................................................84
FIGURE E-5, TRANSMISSION EXTENSION, C-6 ................................................................................................................86
FIGURE E-6, PARKING BRAKE ASSEMBLY ......................................................................................................................88
FIGURE E-7, TRANSMISSION SHIFT CONTROL, F-N-R.....................................................................................................90
FIGURE E-8, TRANSMISSION REPAIR KITS ......................................................................................................................92
Figure E-8a, Gasket and Seal Kit .............................................................................................................................92
Figure E-8b, Rebuild Kit C-6 Trans..........................................................................................................................92
Figure E-8c, Clutch Rebuild Kit................................................................................................................................92
Figure E-8d, C-6 Transmission Extension Rebuild Kit.............................................................................................93
Figure E-9e, Kit, Shift Enhancement (1967 and up) .................................................................................................95
SECTION F, DRIVE AXLE ............................................................................................................................................96
FIGURE F, DRIVE AXLE MODULE ...................................................................................................................................96
FIGURE F-1, DRIVE AXLE ASSEMBLY .............................................................................................................................98
FIGURE F-2, DROP BOX ASSEMBLY ..............................................................................................................................100
FIGURE F-3, DIFFERENTIAL GROUP ..............................................................................................................................102
Figure F-3a, Differential Carrier, Ring and Pinion Assembly ...............................................................................102
Figure F-3b, Differential Assembly.........................................................................................................................104
FIGURE F-4, DRIVE SHAFT ASSEMBLY .........................................................................................................................105
FIGURE F-5, REAR SUSPENSION ASSEMBLY..................................................................................................................106
FIGURE F-6, REAR TIRE AND WHEEL ASSEMBLY .........................................................................................................107
Figure F-6a Single Rear Wheel and Tire Tubeless Assembly .................................................................................107
SECTION G, BRAKE SYSTEM...................................................................................................................................108
FIGURE G, BRAKE SYSTEM, ..........................................................................................................................................108
FIGURE G-1, BRAKE PEDAL AND LINKAGE ASSEMBLY.................................................................................................110
FIGURE G-2, HYDRO-BOOST MASTER CYLINDER ASSEMBLY.......................................................................................112
Figure G-2a, Hydro-Boost and Master Cylinder, Standard....................................................................................112
Figure G-2b, Seal Kit, Master Cylinder..................................................................................................................112
FIGURE G-3, BRAKE LINE INSTALLATION, FRONT AND REAR BRAKES .........................................................................114
FIGURE G-4, REAR BRAKE INSTALLATION ...................................................................................................................116
FIGURE G-5, REAR BRAKE CALIPERS ...........................................................................................................................117
FIGURE G-7, PARK BRAKE ............................................................................................................................................118
SECTION H, FRONT AXLE AND STEERING .........................................................................................................120
FIGURE H-1, STEER AXLE MODULE, HEAVY DUTY ......................................................................................................122
Figure H-1a, Steer Knuckles ...................................................................................................................................122
Figure H-1b, Detail A, King Pin Assembly .............................................................................................................124
Figure H-1c, Detail B, Hub Assembly.....................................................................................................................124
FIGURE H-2, POWER ASSIST STEERING GEARBOX AND DRAG LINK .............................................................................126
FIGURE H-3, HYDRAULIC SYSTEMS ..............................................................................................................................128
Figure H-3a, Hydraulic System, HTAZ, Power Steering, HydroBoost ...................................................................128
Figure H-3b, Hose Kits ...........................................................................................................................................130
FIGURE H-4, POWER ASSIST STEERING COLUMN ASSEMBLY .......................................................................................132
FIGURE H-5, FRONT SUSPENSION, STANDARD ..............................................................................................................134
FIGURE H-6, FRONT WHEEL AND TIRE ASSEMBLY .......................................................................................................136
SECTION J, ELECTRICAL SYSTEM........................................................................................................................138
iv April 22, 2015

Parts Manual
FIGURE J-1, INSTRUMENT PANEL OPTIONS ...................................................................................................................140
Figure J-1a, Standard Dash Installation ................................................................................................................140
Figure J-1b, Electrical Hardware in Dash Panel...................................................................................................142
FIGURE J-2, BATTERY INSTALLATION...........................................................................................................................144
FIGURE J-3, ENGINE COMPARTMENT ELECTRICAL PARTS ............................................................................................146
Figure J-3a, Harness and Circuit Breaker Panel ...................................................................................................146
Figure J-3b, Ground Block Installation ..................................................................................................................146
FIGURE J-4, HEAAD LIGHTS ..........................................................................................................................................148
FIGURE J-5, TAIL LIGHTS..............................................................................................................................................149
FIGURE J-5, ELECTRICAL HARNESSES ..........................................................................................................................150
SECTION K, OPTIONS ................................................................................................................................................152
FIGURE K-1, MODULE, HITCH, ROSE CASTER, ZB-97 ..................................................................................................154
Figure K-1, Module, Hitch, Rose Caster, ZB-97 (Continued) ................................................................................156
FIGURE K-2 STANDARD SEAT ASSEMBLY ....................................................................................................................158
FIGURE K-3, SEAT BELTS .............................................................................................................................................159
FIGURE K-4, CABS AND OVERHEAD GUARDS ...............................................................................................................160
FIGURE K-4A, CAB FRAME, DOORS, AND WINDOWS ....................................................................................................160
Figure K-4a, Cab Frame, Doors, and Windows (Continued) .................................................................................162
Figure K-4b, Cab Interior Trim Option ..................................................................................................................164
Figure K-4c, Ceiling Panel, Standard Cab.............................................................................................................164
Figure K-4d, Insulation Set, (Standard Cab), 02058-0325.....................................................................................165
Figure K-4e, Door Latches .....................................................................................................................................166
FIGURE K-5, STANDARD CAB MIRRORS .......................................................................................................................168
FIGURE K-6, CAB LIGHTS .............................................................................................................................................170
Figure K-6a, Light, LED Beacon, Amber (Optional)..............................................................................................170
Figure K-6b, Dome Light........................................................................................................................................171
FIGURE K-7, CAB HEATER INSTALLATION ...................................................................................................................172
FIGURE K-8, WINDSHIELD WIPER ................................................................................................................................174
FIGURE K-9, SAFETY OPTIONS .....................................................................................................................................176
Figure K-9a, Backup Alarm....................................................................................................................................176
Figure K-9b, Fire Extinguisher, 3.5 Lbs.................................................................................................................176
K-9c, Fire Extinguisher, 10 Lb. .............................................................................................................................176
Figure K-9d, Bracket, Fire Extinguisher, 10-Lb.....................................................................................................176
SECTION L, APPROVED LIQUIDS...........................................................................................................................178
INDEX .............................................................................................................................................................................179
April 22, 2015 v

About this Manual

This manual provides an illustrated parts breakdown of replacement parts available for the Harlan Tractor
specified on the cover. It is not intended to specify the options installed on any particular tractor.
The manual is divided into the following sections:
A. Frame and Sheet Metal
B. Engine Installation, Related Systems and Internal Engine Parts (Includes Drive Motor for Electric
Drive Tractors)
C. Fuel System
D. Engine-Transmission Interface
E. Transmission.
F. Rear Axle, Drive Train, Rear Suspension, Rear Wheels and Tires
G. Brake Systems and Brake Calipers
H. Front Axle, Steering, Front Suspension, Front Wheels and Tires
I. Not used
J. Electrical System and Components
K. Options: Hitches, Seats, Cabs, and Optional Lighting
L. Approved Liquids
Each illustration is placed on a left hand page with the parts called out by reference numbers. The
corresponding part numbers are listed in tables immediately following the illustrations. If an illustration
contains too many reference numbers to fit in a single-page table, the illustration is repeated on the next left-
hand page with a continuation table on the following page.
Many parts can be purchased either individually or as assemblies. These parts are grouped with dashed lines
in the illustrations and listed in the tables, indented below their next higher assemblies (NHA). A part
number followed by indented items includes all the indented items. When a part number appears above
a parts list table, that number includes everything in the table.
Some assemblies are illustrated in exploded form with subparts that are not sold separately. This is to
illustrate how parts that are shipped unassembled fit together. These parts have the abbreviation NSS (not sold
separately) instead of a part number.
Parts that have attaching hardware are in consecutive rows in the part list tables and set apart from other such
part groups with white space.
When reference numbers are grouped with single curved
leader line, it indicates that those parts identified in the
order referenced starting at the leader line. For example,
the hardware in this illustration is: 9-bolt, 10-washer, 10-
washer, 11-Washer, Lock, and 12-nut.
Do not use ungraded fasteners in this tractor. Any replacement fasteners not purchased from
Harlan Global Manufacturing must be the same grade as the original part and yellow zinc plated.
Caution
vi April 22, 2015

Parts Manual Section A, Frame and Sheet Metal
Section A, Frame and Sheet Metal

Figure A-1 Frame and Sheet Metal, HTCBAC 2
Figure A-1, Detail A, Metal Latch Option, Figure 1, Detail B, Grab Handle Option 4
Figure A-2, Firewall and Instrument Panel Assembly 6
Figure A-3, Trim and Safety Walk 8
April 22, 2015 1

Figure A-1 Frame and Sheet Metal, HTCBACL
2 April 22, 2015

Figure A-1 Frame and Sheet Metal, HTCBAC Parts List 02050-0818
Reference
Description Quantity Part Number
Number
Frame, HTCBACL, w/Rectangular Tail 02020-2117
1 1 Ea
Lights (LPG)
2 Front Plate Assy-Top (Low Pro) 1 Ea 02020-0662
3 Bolt, 1/2-13 X 1 3/4 IN 8 Ea 02011-1C828
4 Washer, Lock, 1/2 IN 4 Ea 02011-23E8
5 Washer, 1/2 IN, 4 Ea 02011-25E21
6 Washer, Firewall, 2 IN OD X 1/2 IN ID 4 Ea 02011-0253
7 Hood Side Panel, LH (Low Profile) 1 Ea 02050-0357
8 Hood Side Panel, RH (Low Profile) 1 Ea 02050-0356
9 Bolt, 5/16-18 X 1 IN 8 Ea 02011-1C516
11 Washer, Flat, 5/16 IN 10 Ea 02011-25E14
12 Spring Nut, 5/16-18 8 Ea 02011-0558
13 Bracket - Turn Signal Lamp (Option) 2 Ea 02050-0417
14 Nut, 5/16-18 (If 02050-0417 Installed) 4 Ea 02011-1D5
15 Hood, Engine LP turbo w/scoop 1 Ea 02050-0459
16 Hood Dampener 2 Ea 02011-0627
14 Nut, 5/16-18 1 Ea 02011-1D5
17 Tunnel Assembly LP-STD Hybrid 1 Ea 02050-0816
Fig C-1, 2 Cover, Side Plate, Acc Pedal 1 Ea 02050-0909
Fig C-1, 5 Bolt, 1/4-20, Self Taping Flange 2 Ea 02011-0546
18 Bolt, 1/4-20 X 1 1/4 IN 4 Ea 02011-1C420
20 Fender Washer, 1/4 X 1 4 Ea 02011-0255
21 Cover, Rear Deck 1 Ea 02050-0052
22 Bolt, 3/8-16 X 1 IN, 17 Ea 02011-1C616
23 Washer, Lock, 3/8 IN, 17 Ea 02011-23E6
24 Washer, Flat, 3/8 IN, 17 Ea 02011-25E16
25 Weather-Strip 3/8 IN X 1 IN X 6 Ft 3 Ea 02014-0398
Counterweight, 3K w/o Cab 02020-1993
26 Counterweight, 4K w/ Cab 1 Ea 02020-1994
Counterweight, 5K w/ Cab 02020-1996
27 Bolt, 1-14 X 3.5 IN, Grade 8 4 Ea 02011-0520
28 Washer, Lock, 1 IN 4 Ea 02011-23E16
29 Washer, Flat, 1 IN, 4 Ea 02011-25E31
Bracket, Rear Taillight Cover, SMH
30 2 Ea 02020-2118
(Option, with rectangular tail lights only)
April 22, 2015 3

Figure A-1, Detail A, Metal Latch

Option
Figure 1, Detail B, Grab Handle Option
4 April 22, 2015

Figure A-1, Detail A, Metal Latch Option Parts List
Reference Quantity
Description Part Number
Number per Latch
Latch, Hood, Rubber 02011-0568

1 2 Ea
Latch, Hood, Metal (Optional) 02011-0657
2 Pop Rivet #56, Alum. Body 8 or 10 Ea 02011-0385
Figure 1, Detail B, Grab Handle Option Parts List
Reference
Number
1 Handle, Grab 2 Ea 02058-0040

2 Bolt, 1/4-20 X 3/4 IN. 2 Ea 02011-1C412
4 Nut, 1/4-20 2 Ea 02011-1D4
April 22, 2015 5

Figure A-2, Firewall and Instrument Panel Assembly
6 April 22, 2015

Figure A-2, Firewall and Instrument Panel Assembly Parts List
Reference
Number
1 Firewall Assembly, w/Rain Shield 1 Ea 02050-0808

2 Bolt, 1/2-13 X 1 3/4 IN 4 Ea 02011-1C828
4 Washer, Fender, 2 IN X 5/8 IN 4 Ea 02011-0253
5 Hinge Hood 2 Ea 02050-0167
6 Bolt, 3/8-16 X 1 1/4 IN 4 Ea 02011-1C620
9 Nut, 3/8-16, w/Nylon Insert 4 Ea 02011-17D3
10 Instrument Panel 1 Ea See Figure J-1
11 Bolt, 1/4-20 X 5/8 IN 3 Ea 02011-1C410
13 Washer, 1/4 IN, Plated 3 Ea 02011-215E12
Detail A Assembly, Hood Prop Rod 1 Ea 02050-0854
14 Hood Prop Rod 1 Ea 02050-0853
15 Spring, Hood Prop 1 Ea 02050-0018
16 Washer, 5/16 IN, Nylon 1 Ea 00703719490
17 Cotter Pin – 3/32 X 3/4 IN 1 Ea 02011-1F312
18 Clip, Hood Prop 1 Ea 02016-0197
19 Screw, 10-32 X 3/4 IN, Self Taping 1 Ea 02011-18G1020
20 Trim, Sheet Metal 12 IN 02014-0765
21 Kit, Hood Assist Cylinder 1 Ea 02075-0197
22 Cylinder. Hood Assist 1 Ea 02050-0019
23 Nut, 1/4-20 2 Ea 02011-1D4
April 22, 2015 7

Figure A-3, Trim and Safety Walk

Decal, Operating
1 Ea 02002-0028
Data (Red)
Decal, Check Engine 1 Ea 02002-0124
Decal "Gasoline
1 Ea 02002-0055
Only"
8 April 22, 2015

Figure A-3, Trim and Safety Walk Parts List
Reference
Number
1 Tunnel Assembly LP-STD Hybrid 1 Ea 02050-0816

2 Cover, Side Plate, Acc Pedal 1 Ea 02050-0909
3 Bolt, 5/16-18 X 5/8 3 Ea 02011-1C510
6 Bolt, 5/16-18 X 3/4 IN 3 Ea 02011-1C512
7 Safety Walk, 12 X 12 2 Ea 02058-0009
8 Safety Walk (4 IN X 12 IN) 1 Ea 02058-0224
9 Safety Walk, 6 IN X 4 IN 1 Ea 02058-0223
10 Trim, Sheet Metal 16.0 In 02014-0765
Insulation, Center Tunnel, HTCBACL
11 1 Ea 02058-0799
(Optional)
Reference
Number
Paint, Gloss, Black (Hi-Solid) 0.25 GL 02076-0028
Paint, Signal Yellow Ral # 1003 2.5 GL 02076-0037
Paint Yellow (Safety) 4.0 GL 02076-0035
Reducer, Genesis 1.0 GL 02076-0064
Paint, Hardener 1.5 GL 02000040148
Primer, Gray Polyurethane 2.5 GL 02076-0106
Paint, Primer (Elect/Static) 3.0 GL 02076-0226
Solvent, MS 251 3.5 GL 02076-0274
Paint, Forest Grn, 24052 of #595 (MIL
3.0 GL 02076-0275
Green
Paint, Standard Harlan White 2.5 GL 02076-0276
April 22, 2015 9

Section B, GM 3.0L Engine
Figure B, GM 3.0L Engine

LPG Fueled 02035-1074
10 April 22, 2015

Parts Manual Section B, GM 3.0L Engine
Figure Page Number

Figure B-1, Engine and Transmission Mounts 12
Figure B-2a, Cooling System, GM 3.0 Radiator 14
Figure B-3b, Exhaust System, HTACL 22
Figure B-4, Engine Illustrated Parts Breakdown 1 26
Figure B-5, Engine Illustrated Parts Breakdown 2 34
Engine GM 3.0L RJ Service Kits 44
April 22, 2015 11

Figure B-1, Engine and Transmission Mounts
12 April 22, 2015

Figure B-1, Engine and Transmission Mounts, 4B3.3 / C-6 Parts List 02035-1297
Reference
Number
1 Engine Mount, GM 3.0 RH 1 Ea 02035-1094

2 Mount Engine, LH GM 3.0 1 Ea 02035-1095
02011-
3 Bolt, M10-1.5 X 40mm (8.8) 8 Ea
1CM1040
4 Washer, Lock, 10mm 8 Ea 02011-23EM10
5 Bolt, 1/2-13 X 4 IN Grade 8 2 Ea 02011-23C864

6 Washer, Fender, 2 IN x 5/8 IN 4 Ea 02011-0253
8 Insulator, Engine 2 Ea 02035-0748

9 Washer, Lower Damper Mount 4 Ea 02011-0375
10 Bolt, 3/8-16 X 1 1/4 4 Ea 02011-1C624
12 Washer, 3/8 IN 4 Ea 02011-25E16
13 Nut, Hex, 3/8-16, 2 Ea 02011-1D6
14 Mount, Transmission 1 Ea 02045-0014

15 Bolt, 1/2-13 X 1 1/4 IN 2 Ea 02011-1C820
18 Support Bar, Transmission 1 Ea 02045-0059

19 Nut, 7/16-14, Hex 2 Ea 02011-1D7
21 Bolt, 1/2-13 X 1 1/2 IN 2 Ea 02011-1C824

22 Nut, Hex 1/2-13, 4 Ea 02011-1D8
April 22, 2015 13

Figure B-2a, Cooling System, GM 3.0 Radiator
14 April 22, 2015

Figure B-2a, Cooling System, GM 3.0 Radiator Parts List 02038-0256
Reference
Number
1 Radiator, Cross Flow, Hybrid 1 Ea 02038-0233
1a Radiator Cap 1 Ea 02038-0042
2 Mount, Radiator, Lower 1 Ea 02038-0139
3 Mount, Radiator Damper 2 Ea 02038-0143
3a Bumper, Rubber Bushing 5/16 IN I.D. 2 Ea 02038-0141
4 Upper Radiator Bracket 1 Ea 02038-0140
5 Cover Seal (Replaces 02014-0740) 75.00 IN 02014-1088
6 Bolt, 5/16-18 X 3/4 IN 4 Ea 02011-1C512
9 Bolt, 3/8-16 X 1 1/2 IN 4 Ea 02011-1C624
11 Washer, Fender, 1.279X.390 (3/8) 8 Ea 02011-0438
13 Nut, 3/8-16 4 Ea 02011-1D6
Hose, Radiator, Upper (Lower on Cummins,
14 1 Ea 00702808108
B3.3)
15 Clamp, Hose #24 Worm Drive 3 Ea 02011-0389
16 Clamp, Hose, #28 (34-57MM) 1 Ea 02011-0390
17 Hose, Radiator, Lower LP 1 Ea 02038-0132
18 Coolant Overflow Tank W/Brkt. 1 Ea 02058-0065
19 Bolt, 1/4-20 X 3/4 IN 4 Ea 02011-1C412
21 Washer Flat 1/4 IN 4 Ea 02011-25E12
22 Pipe Bushing, Hex, 3/4 NPT X 3/8 NPT 2 Ea 02011-19F8
23 Fitting, Expanding Pipe Adapter, -6 1 Ea 02016-0231
24 Fitting, 3/8 NPT, Steel, 90 Deg 2 Ea 02016-0091
25 Hose, Transmission Cooling 2 Ea 02045-0023
April 22, 2015 15

Figure B-2a, Cooling System, GM 3.0 Radiator (Continued)
16 April 22, 2015

Figure B-2a, Cooling System, GM 3.0 Radiator (Continued) Parts List
Reference
Number
26 Bracket, Heater Hose 1 Ea 02056-0004

27 Clamp, Cable 1 1/4 1/2 IN Dia Hole 1 Ea 00700030H52
28 Bolt, 1/4-20 X 3/4 IN 4 Ea 02011-1C412
29 Nut, 1/4-20 4 Ea 02011-1D4
30 Bracket, Exhaust Support/Overflow Brkt. 1 Ea 02020-0922
31 Clamp, P, Insulated, 13/16 IN 2 Ea 00700031H42
28 Bolt, 1/4-20 X 3/4 IN 2 Ea 02011-1C412
32 Washer, Fender, 1/4 X 1 IN 4 Ea 02011-0255
33 Bracket, Hose Mount 1 Ea 02050-0033
34 Wire Loom, 1 IN, Split Poly 12 IN 02014-1342
35 Zip Ties, Plastic 3 Ea 02011-0368
36 Wire Loom, 1/2 Split Poly 27.00 IN 02014-0712
April 22, 2015 17

Figure B-2b, Cooling System, GM 3.0 Fan
02038-0304 02038-0304
18 April 22, 2015

Figure B-2b, Cooling System, GM 3.0 Fan
Reference
Number
1 Fan, Cooling, Puller 1 Ea 02038-0191

Spacer, Fan, 1 IN, HTCBACL
02035-1272
(Used with cross flow radiators)
2 1 Ea
Spacer, Fan, HTACL
02038-0304
(Used with vertical radiators)
3 Bolt, 5/16-24 X 1 IN 4 Ea 02011-2C516
5 Washer, Lock 5/16 IN 8 Ea 02011-23E5
April 22, 2015 19

Figure B-3, Exhaust Systems, HTACL
Figure B-3a, Exhaust System, HTACL, 2011
20 April 22, 2015

Figure B-3a, Exhaust System, HTACL, 2011 Parts List 02039-0442
Reference
Number
1 Gasket, Header Pipe 1 Ea 02039-0456

2 Bolt, M8-1.25 X 30MM Grade 8.8 3 Ea 02011-1CM830
Exhaust Pipe Set, HTACL 1 Ea 02039-0477
4 Headpipe, HTACL 1 Ea 02039-0521
5 Midpipe #1 w/ Hanger, HTACL 1 Ea 02039-0474
6 Midpipe, #2, HTACL 1 Ea 02039-0475
7 Gasket, Catalytic Converter, HTAL 2 Ea 02039-0457
8 Tailpipe w/ Flange, HTACL 1 Ea 02039-0476
9 Hanger, Exhaust 1 Ea 02039-0536
10 Bolt, 3/8-16 X 1 1/4 IN 2 Ea 02011-1C620
13 Nut, 3/8-16 42 Ea 02011-1D6
14 Bolt, 1/4-20 X 3/4 IN 1 Ea 02011-1C412
16 Nut, 1/4-20 1 Ea 02011-1D4
17 Clamp, Exhaust Pipe 2 IN 4 Ea 02039-0376
18 Catalytic Converter, Reinforced, GM 3.0 1 Ea 02039-0520
19 Bolt, 3/8-16 X 1 1/2 IN 4 Ea 02011-1C624
13 Nut, 3/8-16 4 Ea 02011-1D6
20 Sensor, Exhaust Gas 1 Ea 02039-0458
April 22, 2015 21

Figure B-3b, Exhaust System, HTACL, 2012
22 April 22, 2015

Figure B-3b, Exhaust System, HTACL Parts List 02039-0442
Reference
Number

2 Bolt, M8-1.25 X 30MM, Grade 8.8 3 Ea 02011-1CM830
5 Midpipe, HTACL 1 Ea 02039-0522
9 Bolt, 3/8-16 X 1 1/2 IN 4 Ea 02011-1C624
12 Nut, 3/8-16 4 Ea 02011-1D6
14 Pipe, Tail HTAL 1 Ea 02039-0398
April 22, 2015 23

Figure B-3c, Exhaust System, HTACLL, 2013
24 April 22, 2015

Figure B-3c, Exhaust System, HTACLL, 2013 02039-0442
Reference
Number

Exhaust Pipe Set, HTACL 1 Ea 02039-0477
5 Midpipe #1 w/ Hanger, HTACL 1 Ea 02039-0474-1
7 Midpipe, #2, HTACL 1 Ea 02039-0475
10 Bolt, 3/8-16 X 1 1/2 IN 4 Ea 02011-1C624
13 Nut, 3/8-16 4 Ea 02011-1D6
15 Pipe, Tail HTAL 1 Ea 02039-0398
April 22, 2015 25

Figure B-4, Engine Illustrated Parts Breakdown 1
26 April 22, 2015

Figure B-4, Engine Illustrated Parts Breakdown 1 OM00-011
Reference
Number
1 Ring Kit, Piston (Std) 4 Ea 88894219
Piston W/Pin (.020 IN OS) 93419821
2 Piston W/Pin (Std) 4 Ea 93419819
Piston W/Pin (Hi-Limit) 93419820
3 Rod, Connecting 4 Ea 10108688
4 Bolt, Connecting Rod (part of 3) 8 Ea 00461372
5 Bearing Kit, Connecting Rod (.001 OS) 4 Ea 12493124
5 Bearing Kit, Connecting Rod (Std) 4 Ea 12493123
7 Nut, Connecting Rod 8 Ea 03866766
8 Bearing, Oil Pump Drive Shaft 1 Ea 00326312
9 Gasket, Water Pump 1 Ea 10101256
10 W/Pump Impeller NSS Part of 15
11 W/Pump Bearing Seal NSS Part of 15
12 W/Pump Bearing NSS Part of 15
13 Cap, Heater Water Outlet 1 Ea 15544596
14 Clamp NSS
15 Pump Kit, Water 1 Ea 88894247
16 Bolt 1 Ea 09442184
17 W/Pump Pulley and Fan Hub NSS Part of 15
18 Camshaft Bearing Washer 011503663
19 Bolt, Eng Front Cover 1 Ea 09442008
20 Bolt, Water Pump 2 Ea 09440366
21 Key, Crankshaft Balancer 2 Ea 00106751
22 Camshaft Sprocket Bolt 2 Ea 09442008
23 Camshaft Sprocket Washer NSS
24 Gear, Camshaft 1 Ea 02771369
25 Plate Kit, Camshaft Thrust (Includes 26) 1 Ea 12508079
26 Camshaft Sprocket Ring 1 Ea 00549631
27 Bearing, Camshaft (*2, 5) 3 Ea 14002525
28 Camshaft (Includes 21, 26) 1 Ea 02770015
29 Valve, Oil Filter Bypass 1 Ea 25013759
April 22, 2015 27

Figure B-4, Engine Illustrated Parts Breakdown 1 (Continued)
28 April 22, 2015

Reference
Number
30 Pin, Cylinder Head Lock 8 Ea 00585927
31 Fitting, Oil Filter 1 Ea 03853870
Bearing Kit, Crankshaft (#1, 2, 3, 4)(Std) 12329954
32 4 Ea
Bearing Kit, Crankshaft (#1, 2, 3, 4)(.001) 12329955
Bearing Kit, Crankshaft (#5)(.001) 10048778
32 1 Ea
Bearing Kit, Crankshaft (#5)(Std) 12329774
33 Key, Crankshaft Balancer 1 Ea 00106751
34 Seal, Crankshaft Front Oil 1 Ea 10243247
35 Gear, Crankshaft 1 Ea 02768986
36 Gasket, Engine Front Cover 1 Ea 14096156
37 Cover, Engine Front (Includes: 34, 42, 60) 1 Ea 03992251
38 Crankshaft Balancer Absorber NSS Part of 41
39 Crankshaft Balancer Hub NSS Part of 41
40 Crankshaft Pulley NSS Part of 41
41 Balancer, Crankshaft 1 Ea 03826280
42 Crankshaft Balancer Absorber NSS Part of 37
43 Washer 6 00136857
44 Crankshaft Balancer Bolt 1 10126796
45 Bolt, Oil Pan AR 12338130
46 Oil Pan Washer AR 09349510
47 Bolt, Water Pump Cover AR 09442895
48 Plug, Oil Pan Drain 1 Ea 03921988
49 Gasket, Oil Pan Drain Plug (Part of 50) 1 Ea 14090908
50 Pan, Oil (Includes 48, 49) 1 Ea 93419740
51 Bolt, Water Pump Cover 12 Ea 09442895
52 Bolt, Fuel Pump OPG Cover 2 Ea 09440033
53 Washer, Oil Pump Cover AR 9439510
54 Oil Pump Cover AR 03792507
55 Gasket, Oil Pump Cover 1 Ea 03789970
56 Spring, Oil Pressure Relief Valve 1 Ea 03814903
57 Plug, Oil Pressure Relief Valve Bore 1 Ea 03930824
58 Valve, Oil Pressure Relief 1 Ea 03829433
59 Bolt, Camshaft Sprocket 3 Ea 09424877
60 Eng Front Cover Lower Flange Reinforcement NSS Part of 37
April 22, 2015 29

30 April 22, 2015

Reference
Number
61 Gasket, Oil Pan 1 Ea 14096637
62 Bolt, Fuel Press Reg 6 Ea 09439930
63 Pump, Oil 1 Ea 14091485
64 Nozzle, Camshaft Gear Lube. 1 Ea 03875950
65 O/Pump Screen Bracket NSS Part of 71
66 Crankshaft 1 Ea 93442002
67 Bolt, OH Pump Screen Bracket AR 09425113
68 O/Pump Screen Washer AR 02436161
69 O/Pump Screen Nut NSS
70 Oil Press Relief Valve Pin 1 Ea 00838839
71 Screen, Oil Pump (Part of 63) 1 Ea 02778192
72 Bolt, Crankshaft Bearing Cap 10 Ea 03872781
73 Crankshaft Bearing Cap 4 Ea 03970194
74 Pln, Crankshaft Rear Oil Seal Housing Lock 1 Ea 09441003
75 Housing, Crankshaft Rear Oil Seal 1 Ea 14088556
76 Bolt, Crankshaft Rear Oil Seal Housing AR 14096659
77 Bolt, Crankshaft Rear Oil Seal Housing AR 14096658
78 Gasket, Crankshaft Rear Oil Seal Housing 1 Ea 12555771
79 Crankshaft Bearing Cap Stud 1 03852870
80 Stud, Crankshaft Rear Oil Seal Ret. 2 Ea 14080362
81 Seal, Crankshaft Rear Oil (Part of 75) 1 Ea 10088158
82 Ring Gear, Flywheel (Part of 87) 1 Ea 00460583
83 Flywheel Washer 1 Ea 00136857
84 Bolt, Flywheel 6 Ea 00839756
85 Bolt, Valve Rod Cover 4 Ea 03814350
86 Clutch Pilot Bearing 1 Ea 14061685
87 Flywheel (Includes 82) 1 Ea 93419731
88 Cover, Valve Push Rod 1 Ea 93423830
89 Pin, Trans Lock 2 Ea 01453658
90 Sealer, Intake Manifold AR 12346141
April 22, 2015 31

32 April 22, 2015

Reference
Number
91 Plug, Eng Block Oil 1 Ea 14090911
92 Service Engine
93 Plug, Camshaft Rear Bearing Hole AR 10241154
94 Plug, Eng Block Core Hole AR 03826505
95 Oil Level Ind tube hole plug NSS
96 Plug, Eng Block Oil 1 Ea 03835577
97 Tube, Dipstick 1 Ea 93434708
98 Dipstick 1 Ea 14025224
99 Not used
100 Sealer, Adhesive, RTV AR 12346286
101 Stud, Valve Push Rod Cover 1 Ea 00352169
102 Nut, Valve Push Rod Cover AR 00451399
103 Washer, Valve Push Rod Cover 3 Ea 02436163
107 Sensor, Camshaft Posn 1 Ea 12567712
108 Bolt, Crankshaft Posn Sensor 1 Ea 11588712
110 Gasket, Fuel Pump 1 Ea 93802517
111 Cover, Fuel Pump OPG 1 Ea 93439184
112 Washer, Camshaft Sprocket 3 Ea 02436162
113 Bolt, Camshaft Sprocket 3 Ea 09424877
April 22, 2015 33

34 April 22, 2015

Reference
Number
1 Cap, Oil Filler 1 Ea 93802366

2 Bolt, Fuel Press Reg 6 Ea 09439930
4 Cover, Valve Rocker Arm (includes 57) 1 Ea 02770089
5 Gasket, Valve Rocker Arm Cover AR 14096154
6 Bolt, Water Outlet 3 Ea 09424320
7 Outlet, Water 1 Ea 14096853
8 Thermostat 1 Ea 10220957
9 Gasket, Water Outlet 1 Ea 10105135
10 Sensor, Eng Coolant Temp 1 Ea 10096181
10 Housing, Thermostat 1 Ea 93442430
12 Bolt, Cylinder Head 10 Ea 10166832
13 Plug, Cylinder Head Core Hole 2 Ea 03826506
21 Fitting, PCV Hose 1 Ea 01263193
22 Not Listed
23 Thermostat See Kit 38030003
24 Exhaust Manifold Gasket See Misc Kit
25 Bushing Not Listed
26 Shaft Not Listed
27 Exhaust Manifold See Kit 38030843
28 Exhaust Pipe Stud See Kit 38030843
29 Clamp Not Listed
30 Intake Manifold Gasket See Kit 38030843
April 22, 2015 35

36 April 22, 2015

Figure B-5, Engine Illustrated Parts Breakdown 2 (Continued) OM00-012
Reference
Number
31 Gasket, Thermostat Housing 1 Ea 10140501

32 Plug, Eng Block Core Hole AR 88891749
33 Bolt, Distributor Cap 2 Ea NSS
34 Cap Kit, Distributor (Part of 54) 1 Ea 89060453
35 Rotor, Distributor (Part of 54) 1 Ea 10467546
36 Shaft, Distributor (Part of 54) 1 Ea NSS
37 Retainer, Distr Ignition Pick Up Coil (Part of 54) 1 Ea NSS
38 Drive, Oil Pump (Part of 54) 1 Ea NSS
39 Distributor Housing NSS
40 Pin, Distr Ignition Pick up Pole (Part of 54) 1 Ea NSS
41 Module, Distributor Ignition cont (Part of 54) 1 Ea 10482830
42 Bolt, Distributor ICM (Part of 54) 2 Ea NSS
43 Bolt, Distributor ICM (Part of 54) 1 Ea NSS
44 Coil, Distributor Pick Up (Part of 54) 1 Ea NSS
45 Gear, Distributor Shaft (Part of 54) 1 Ea 10468365
46 Pin, Distributor Gear (Part of 54) 1 Ea 09422127
47 Gasket Kit, Cylinder Head 1 Ea 14096660
48 Spark Plug 8 Ea 88892834
49 Valve, Exhaust 1 Ea 94665131
50 Insert NSS Part of 68
51 Valve, intake (Std) 4 Ea 14075641
52 Bracket, Eng Lift Front 1 Ea 06273484
53 Bolt, Fuel Pump OPG Cover 8 Ea 09442963
54 Distributor 1 Ea 93442429
55 Gasket, Distributor 1 Ea 10132896
56 Washer, Distributor Drive Gear Thrust 1 Ea 03792285
57 Clip NSS Part of 4
58 Clamp, Distributor 1 Ea 00355780
59 Wire, Ignition Coil 1 Ea 94665476
April 22, 2015 37

38 April 22, 2015

Figure B-5, Engine Illustrated Parts Breakdown 2 (Continued) Parts List
Reference
Number

61 Bolt, Ignition Coil 2 Ea 09440034
62 Ignition Coil Washer 2 00120394
63 Retainer Not listed
64 Coil, Ignition 1 Ea 93604365
65 Wire, Ignition Coil 1 Ea 94665476
66 Harness, Spark Plug Wire 1 Ea 93430078
67 Lifter, Valve 8 Ea 05232720
68 Rod, Valve Push (includes 50) 8 Ea 93414888
Stud, Valve Rocker Arm Ball (.013 OS) 03815892
69 8 Ea
Stud, Valve Rocker Arm Ball (.003 OS) 03814692
70 Seal, Valve Stem Oil 8 Ea 10214034
71 Head, Cylinder 1 Ea 93442423
Spring, Valve 14076469
72 8 Ea
Spring, Valve 94666172
73 Cap, Valve Spring 8 Ea 10038209
74 Shied, Valve Stem Oil 12 10007818
75 Arm Kit, Valve Rocker 8 Ea 05723551
76 Ball, Valve Rocker Arm 8 Ea 93427660
77 Nut, Valve Rocker Arm 8 Ea 12557390
78 Key, Valve Stem 16 24503856
79 Rotator, Valve 4 Ea 14042575
80 Brace Not listed
81 Washer Not listed
82 Bolt Not listed
83 Nut Not listed
84 Bracket Not listed
85 Bracket Not listed
86 Bolt Not listed
87 Stud, Valve Push Rod Cover 1 Ea 00352169
88 Nut, Valve Push Rod Cover 1 Ea 00451399
89 Not listed
April 22, 2015 39

110, 111, 112
40 April 22, 2015

Reference
Number
90 Grommet, PCV Tube 1 Ea 14001875
91 Valve, PCV 1 Ea 06487779
92 Fitting, PCV Hose 1 Ea 01263193
93-95 Not listed
96 Cap Not listed
97 Seal NSS Part of 100
98 Injector, Main Port Fuel (Part of 100) 4 Ea 25366425
99 Seal NSS Part of 100
100 Rail, Main Port Fuel Injector (Includes 97, 98, 99) 1 Ea 25371396
104 Bolt, Oil Pump Sue Pipe 1 Ea 11517517
105 Washer, Fuel Injector Fuel Rail 1 Ea 11511533
106 Valve kit, Fuel Press Sery (Includes 101, 102) 1 Ea 12570619
Sensor, Eng Coolant Temp 1 Ea 10096181
108
Sender, Water Temperature, 3/8 NPT 1 Ea 02060-0572
109 Bracket, Fuel Injector Rail 1 Ea 94666512
109 Bracket, Fuel Injector Rail 1 Ea 93443004
110 Starter 3.0 GM 1 Ea 00700933606
110a Bolt, Starter, GM 3.0 2 Ea 02011-0591
111 Bracket, Starter 1 Ea 02035-1298
112 Bracket, Starter Mount, Long 1 Ea 02035-1271
110a
108 110
112
111
April 22, 2015 41

Figure B-6, Oil Pressure Sender and Switch
42 April 22, 2015

Figure B-6, Oil Pressure Sender and Switch Parts List
Reference
Number
1 Sender, Oil Pressure 1 Ea 02060-0225

2 Switch, Pressure, 7 PSI, Nor-Open 1 Ea 33000504
3 Fitting, 1/8 F PT Tee, Brass 1 Ea 32500791
4 Nipple 1/8 X 1 1/2 1 Ea 33500349
5 Connector, 4 Way Flat Female 1 Ea 02060-0756
7 Coupling, Hose, Elbow 1 Ea 5683915488
8 Reducer, Hose Barb 3/4 to 1/2 IN 1 Ea 02016-0233
Note: These parts are located between the Electronic Control Module and the engine block, and
are part of RJ Service Kit Number 38030003-9.
8
7
April 22, 2015 43

Engine GM 3.0L RJ Service Kits

Kit Number 38030003-9, Dress Kit
DESCRIPTION PART NUMBER
Filter, Oil 30100010
Gasket, Thermostat Hsg (Horiz) 30100046
Thermostat, 180 Degree 30100060
Ftg, 1/8FPT Tee, Brass 32500791
Switch, Pressure, 7 Psi, Nor-Open 33000504
Sender, Oil Press 80 PSI 33000639
Nipple 1/8 X 1 1/2 33500349
Washer, Lock, 5/16 35000024
Bolt, 5/16-24 X 3/4 IN 35000033
Plug, 1/2 IN NPT, Steel 35000224
Label, PSI Serial 36000004
Manual, Operators 36100007
Pulley 38900001
Kit Number 38030346, Alternator Kit
Belt, Alternator 30100297
Bracket, Alternator 32500047
Strap, Alternator 33000049
Alternator 7SI (SF V-Blt 3/8 IN) 33000134
Sleeve, Alternator (Spacer) 33000205
Washer, 114 IN 35000006
Bolt, M8-1.25 X 30 MM, Grade 8.8 35000019
Washer, Flat, 5/16 IN 35000023
Washer, Lock, 5/16 IN 35000024
Bolt, 5/16-18 X 1 IN 35000030
Bolt, 3/8-16 X 1 IN 35000054
Bolt, 3/8-16 X 1 1/4 IN 35000055
Washer, 3/8 IN 35000064
Nut, Flanged 3/8-24 35000068
Bolt, 3/8-24 X 4 IN 35000075
Nut, M6 Flange Plain 65000094
44 April 22, 2015

Kit Number 38030248, C-6 Trans Adapter Kit

Adapter, Transmission 30500366
Spacer, Torque Converter 30500368
Plate, Transmission Cover 30500369
Pin, Dowel 1/2 IN X 1 1/4 IN 30500370
Ring, Torque Converter Adapter 30500373
Bolt, 7/16-20 X 2 1/4 IN 35000087
Bolt, 1/4-20 X 1/2 IN 35000126
Bolt, 3/8-16 X 3 IN, Skt Head, Flat Head 35000187
Screw, Cap, 3/8-16 X 2 IN, Socket Head, Grade 8 35000272
Bolt, 7/16-14 X 2 1/4 IN 35000592
Bolt, 3/8-24 X 1 IN, Flange Head 35000593
Flexplate 38900484
Bolt, Start 3/8-16 X 4.5 IN 33000264
Starter 3.0 GM 00700933606
Bracket, Starter 33000771
Nut, M5-.80 35000001
Washer, Lock, M5 35000002
Nut, Flanged M8-1.25 35000021
Bolt, 5/16-18 X 3/4 IN 35000029
Washer, #10 35000110
Washer, Lock, #10 35000111
Nut, 10-24 35000238
Washer, 5/16 IN, Hardened, Grade I9 35000315
April 22, 2015 45

Kit Number 38030519, Gas Fuel Kit,

Hose, Water 5/8 IN ID, 250 PSI 30100120
Gasket, Adapter 32500216
Throttle Body, Bosch 40MM 32500697
Gasket, Bosch TB 32500782
Filter, Fuel 32500916
Fuel Pump, Bosch High Pressure 32500952
Fitting & gasket for Fuel Pump- Alum 32501057
Manifold, fuel tempr/return 32501092
Ftg, -6 STOR-5/16 J2044 32501103
Ftg, -3 STOR-5/16 J2044 32501104
Sensor 2 Ea NTK S3 32501106
Sensor, 2 Ea Post Cat ) 32501267
Sensor, T Map 33000366
Label, Emission Gas 2007 33000785
Bolt, 1/4-20 x 3/4 Hx hd Grd 5 35000010
Washer, 1/4 IN, Hardened 35000308
Bolt, M6-1.0 X 45 MM, Socket Head 35000334
46 April 22, 2015

Kit Number 38030843, Int / Exh Manifold Kit

Hose, Fuel 3/8 Dia (Rbbr Hose) 32500617
FTG 1/8 NPT x 3/8 HB 90 Elbow 32500687
Manifold, Intake 33500478
Manifold Exhaust 33500479
Shield, Heat 33500646
Gasket, Int/Exh 33500647
Washer, 1/4 IN 35000006
Nut, Flanged 3/8-16 35000052
Stud, 3/8-16x1 3/8 All Thread 35000274
Screw, 3/8-16 x 1 IN Socket Head, Grade 8 35000295
Bolt, M6-1.0x1Omm SEMS Washer, Lock, 35000355
Washer, Belleville, 3/8 IN 35000587
April 22, 2015 47

Kit Number 38031214, ECU Mounting Kit

Bracket, GCP/ReIay Box 32501089
Bolt, 1/4-20 x 1 1/4 HxHd Gr 5 35000011
Nut, Flanged 3/8-16 35000052
Bolt, 3/8-16 x 1 Hx Hd 35000054
Washer, Flat, 3/8 IN 35000064
Washer, Flat, 1/4 IN, Hardened 35000308
Washer, Star 3/8 IN 35000309
Kit Number 38031220, Wiring Harness (Gas) Kit

Isolator, Relay Box 33000354
Clamp, 7/8 Steel Tube 33000526
Harness, Ext. Mani. Temp Ret. 33000651
Harness, 3.0 Gas Cert RB 33000697
Bolt, 3/8-16 x 3/4 IN 35000053
Bolt, 1/4-20 X 1/2 IN 35000126
Washer, Hardened, 1/4 IN 35000308
48 April 22, 2015

Kit Number 38031406, Camshaft Pulley Kit

Pulley, Crank Shaft 34000002
Bolt, 3/8-24 X 2 IN 35000214
Kit: Misc Parts

Spark Plug 33000033
GCP Harness 33000828
Cat Muffler 33500502
Exhaust Gasket 33500503
Gasket, Exhaust Manifold 33500512
ECU 38900512
April 22, 2015 49

Section C, Fuel System
Fuel System, GM 3.0 02040-0387
50 April 22, 2015

Parts Manual Section C, Fuel System
Figure Page
Figure C-1, Accelerator Pedal Installation 52
Figure C-2, Fuel Tank, Figure C-2a, LP Gas Tanks and Mounting Brackets 54
Figure C-2b, Fuel Module, GM 3.0, Zenith 428 LPG 56
Figure C-3, Air Filter Module, GM 3.0, LPG 58
Figure C-4, LPG Fuel Kit 60
Figure C-5, LPG Convertor Kit 62
Figure C-6, LPG Mixer and EPR 64
Figure C-7, ECU Mount Kit 66
April 22, 2015 51

Figure C-1, Accelerator Pedal Installation
52 April 22, 2015

Figure C-1, Accelerator Pedal Installation
Reference
Description Quantity Part Number1
Number
1 Accelerator Pedal, HLE 1 Ea 02060-0784

2 Cover 1 Ea 02050-0909
3 Bolt, 1/4-20 x 3/4 IN, 3 Ea 02011-1C412
5 Bolt, 1/4-20, Self Taping Flange 2 Ea 02011-0546
April 22, 2015 53

Figure C-2, Fuel Tank
Standard LPG Bracket Vertical Bracket Option
Figure C-2a, LP Gas Tanks and Mounting Brackets
Item 2 Alternate
54 April 22, 2015

Figure C-2a, LP Gas Tank Parts List
Reference
Number
1 Fuel Tank, LPG, 33 1/2 Lb 1 Ea 02040-0053
Bracket, LPG Fuel Tank Mount, Standard
00700879592
2 (Horizontal) 1 Ea
Bracket, LPG Tank, Vertical (Optional) 00701801187
Item 2 Alternate Bracket, LPG Tank, 43.5LB Vertical 1 Ea 02040-0451
3 Bolt, 3/8-16 X 1 IN, Grade 5 4 Ea 02011-1C616
6 Nut, 3/8-16 4 Ea 02011-1D6
7 Fitting, Bulk Head W/Filter L.P.G 1 Ea 00700879855
April 22, 2015 55

1
3
2
5
6
Figure C-2b, Fuel Module, GM 3.0, Zenith 428 LPG
56 April 22, 2015

Figure C-2b, Fuel Module, GM 3.0, Zenith 428 LPG Parts List 02040-0438
Reference
Number
1 Fitting, LPG hose, screw on, -6 JIC 2 Ea 02016-0266

2 Fitting, JIC to Pipe Adapter 2 Ea 2404-06-04
3 Kit, LPG-Ford ( hoses & fittings) for tank 1 Ea 02040-0338
4 Clamp, LPG Retaining Strap 1 Ea 00700747729
5 Clamp, Fuel Line, 5/8” 5 Ea 02016-0015
6 Valve, Water 1/2” X 1/2” Ball Brass Fem. 1 Ea 02016-0210
7 Plug, Plastic, 3 IN Hole 1 Ea 02052-0086
Hose, LPG, GM 3.0 1 Ea 02015-0135
Hose, LPG 112 IN 02014-1083
Washer, Lock 1/4 IN 5 Ea 02011-23E4
Nut, Hex, 1/4-20 5 Ea 02011-1D4
April 22, 2015 57

Figure C-3, Air Filter Module, GM 3.0, LPG
58 April 22, 2015

Figure C-3, Air Filter Module, GM 3.0, LPG Parts List 02036-0287
Reference
Number
1 Assembly, Air Cleaner 1 Ea 02036-0084

2 Bracket, Air Cleaner Mount 4b3.3 1 Ea 02036-0179
3 Bolt, M8-1.25 X 16 Grade 8.8 2 Ea 02011-1CM816
4 Washer, Lock 8mm 2 Ea 02011-23EM8
6 Bellow, Air Cleaner (Hump Hose) 2 Ea 02036-0178
7 Clamp, Hose #40 3 Ea 02011-0394
8 Pipe, Air Cleaner, HTACL LPG 1 Ea 02036-0286
9 Hose, Intake Reducer, 2 1/4 to 2 IN 1 Ea 02036-0089
10 Clamp, Hose #32 3 Ea 02011-0393
11 Hose, 1/2 ID, Multi Purpose 9 IN 02014-1005
12 Clamp, Hose, #6, Standard 1/2 IN Band 2 Ea 02011-0395
April 22, 2015 59

Figure C-4, LPG Fuel Kit
60 April 22, 2015

Figure C-4, LPG Fuel Kit Parts List 38030493

Reference
Number
1 Throttle Body 1 Ea 32500697

2 Gasket 1 Ea 32500782
3 O-Ring 1 Ea 32501097
4 Adapter 1 Ea 32501701
5 Spacer 1 Ea 32501837
6 Bolt 4 Ea 35000004
7 Washer 4 Ea 35000285
8 Bolt 4 Ea 35000668
April 22, 2015 61

Figure C-5, LPG Convertor Kit
62 April 22, 2015

Figure C-5, LPG Convertor Kit Parts List 38030541

Reference
Number
1 Loom 1 Ea 32000561
2 Elbow 1 Ea 32500235
3 Fitting 1 Ea 32500236
4 Fitting 1 Ea 32500244
5 Clamp 1 Ea 32500318
6 Fitting 1 Ea 32500335
7 Hose 1 Ea 32500337
8 Hose 1 Ea 32501098
9 Mount 3 Ea 32501190
10 Clamp 3 Ea 32501361
11 Nipple 1 Ea 32501485
12 Lock Off Valve 1 Ea 32501812
13 Bracket 1 Ea 32501846
14 Plate 1 Ea 32501847
15 Clamp 2 Ea 32501950
16 Regulator 1 Ea 32501962
17 Fitting 2 Ea 32501984
18 Bolt 2 Ea 35000348
19 Bolt 3 Ea 35000449
20 Nut 1 Ea 35000699
April 22, 2015 63

Figure C-6, LPG Mixer and EPR
64 April 22, 2015

Figure C-6, LPG Mixer and EPR 38030490
Reference
Number
1 Plug 2 Ea 32501516
2 EPR 1 Ea 32501709
3 Fitting 1 Ea 32501806
4 Mixer 1 Ea 32501809
5 Bolt, 4 Ea 35000674
6 Stud 4 Ea 35000680
7 Nut, 4 Ea 35000681
April 22, 2015 65

Figure C-7, ECU Mount Kit
66 April 22, 2015

Figure C-7, ECU Mount Kit Parts List 38031214
Reference
Number
1 Bracket 1 Ea 32501089
2 Nut 1 Ea 35000052
3 Washer 1 Ea 35000309
4 Bolt 1 Ea 35000688
5 Bolt 4 Ea 35000693
April 22, 2015 67

Section D, Engine – Transmission

Interface
Figure D, Engine to C-6 -Transmission Interface
68 April 22, 2015

Parts Manual Section D, Engine-Transmission Interface
Figure D, Engine to C-6 -Transmission Interface Parts List
Reference
Number
D Kit, Adapter C6 Trans to GM 3.0L 1 Ea 026 38030255-2

1 Adapter, C6 Transmission 3.0L 1 Ea 02035-1192
2 Bolt, 3/8-16 X 3, Socket Head Fl Thread G5 5 Ea 0070073G648
3 Pin, Dowell for 35-1192 2 Ea 30500370
4 Plate, Flywheel Cover for 35-1176 1 Ea 02035-1194
5 Bolt, 1/4-20 X 5/8, Flange Hex Head 2 Ea NSS
6 Bolt, 7/16-14 X 2 1/4 IN 6 Ea 02011-1C736
7 Washer, Lock 7/16 6 Ea 02011-23E7
8 Plate, Flywheel Cover 1 Ea 02035-1193
9 Bolt, 1/4-20 X 1/2 IN 4 Ea 02011-1C408
11 Spacer, TC 3.0L 1 Ea 02035-1196
12 Bolt, 7/16-20 X 2 1/2 Socket Head G5 6 Ea 0070074G740
13 Flywheel and Ring Gear Assembly 1 Ea 02035-1197
14 Flexplate, Flywheel 1 Ea 02035-0086
15 Plate, Flexplate to Flywheel 1 Ea 02035-0068
16 Bolt, 7/16-20 X 1 IN 6 Ea 02011-18C716
17 Torque Converter 1 Ea 0700999641
18 Nut, 3/8-24, Self Locking, Flange Head 4 Ea 02011-0382
April 22, 2015 69

Section E Harlan C-6 Transmission
Transmission, Automatic, Harlan C6

02045-0399
70 April 22, 2015

Parts Manual Section E Harlan C-6 Transmission
Figure Page
Figure E-1, Transmission, C-6 72
Figure E-2, Transmission Clutches, Gears and Shafts, C-6 76
Figure E-3, Intermediate Servo and Band, C-6 82
Figure E-4, Parking Pawl, Throttle, and Manual Control Linkage, C-6 84
Figure E-5, Transmission Extension, C-6 86
Figure E-6, Parking Brake Assembly 88
Figure E-7, Transmission Shift Control, F-N-R 90
Figure E-8, Transmission Repair Kits 92
April 22, 2015 71

Figure E-1, Transmission, C-6

Note: For tractors with F-N-R Shift Control, See Figure 7a, #26 to 32 on Page 90
72 April 22, 2015

Figure E-1, Transmission, C-6, Parts List 02045-0399
Reference
Number
E-1 Transmission, 3 Speed, less torque converter 1 Ea NSS
2 Torque Converter, C-6, Standard 1 Ea R0700999641
3 Seal, Front Pump O-Ring, Large 1 Ea 02085-0151
3A Seal, Front Oil Pump, Small 1 Ea 02085-0150
4 Front Pump Assembly 1 Ea 02085-0152
5 Bolt, 5/16-18 X 1 1/4 IN 7 Ea 02011-1C520
6 Bushing, 2 IN I.D. X 2 1/8 IN O.D. X 3/4 IN 1 Ea 02085-0123
7 Bolt, , 5/16-18 X 3/4 IN 5 Ea 02011-1C512
8 Bolt, 3/8-16 X 1 1/2 IN 4 Ea 02011-1C624
9 Bolt, 3/8-16 X 1 1/4 IN 2 Ea 02011-1C620
10 Housing, Extension 1 Ea 00700999701
11 Bolt, Hex Head 1 Ea 02085-0153
12 Clip, Diaphragm Retainer 1 Ea 02085-0154
13 Shift Modulator 1 Ea 02085-0155
14 Gasket, Shift Modulator 1 Ea 02085-0156
15 Throttle Control Rod - Diesel 1 Ea 02045-0086
16 Valve, Primary Throttle 1 Ea 02085-0157
17 Connector, Oil Tube 2 Ea 02085-0158
18 Seal, O Ring 1 Ea 02011-25K20010
19 Bolt, Hex Head 5 Ea 02085-0159
20 Gasket, Extension Housing (Also E-3 #6) 1 Ea 02085-0160
21 Gasket, Front Oil Pan To Case 1 Ea 02085-0176
Plate Assembly, Park Rod Support (Also E-5
22 1 Ea 02085-0161
#24)
Spring, Park Plate Tension (Also Shown E-5
23 1 Ea 02085-0162
#22)
24 Shaft, Parking Plate (Also Shown E-5 #20) 1 Ea 02085-0163
Plug, Parking Plate Shaft (Also Shown E-5
25 1 Ea 02085-0164
#21)
26 Gasket, Oil Pan Screen 1 Ea 02085-0165
27 Screen, Oil Pan 1 Ea 00700999710
28 Bolt, 1/4-20 X 1 1/2 IN 2 Ea 02011-1C424
April 22, 2015 73

Figure E-1, Transmission, C-6 (Continued)
42c 48
42b 46
42a
74 April 22, 2015

Figure E-1, Transmission, C-6
Reference
Number
29 Gasket. Oil Pan To Case 1 Ea 02045-0505
30 Pan, Oil 1 Ea 02085-0167
31 Bolt, 1/2-20 X 1/2 IN 1 Ea 02011-2C808
31a Washer, Nylon, 1/2 IN 1 Ea 02011-0660
32 Control Assembly, Main (3 Speed) 1 Ea 2000004866
33 Gasket, Valve Body Separator 1 Ea 02085-0168
Shaft, Intermediate Band Actuating Lever
34 1 Ea 02085-0169
(Also Shown E-3 #12)
35 Ball, 1/2 IN (Also Shown E-3 #11) 1 Ea 02085-0170
Lever, Intermediate Band Servo
36 1 Ea 02085-0171
(Also Shown E-3 #1)
37 Oil Seal, (Also Shown E-4 #8) 1 Ea 02085-0172
Screw, Reverse Band Adjusting
38 1 Ea 02085-0173
(Also Shown E-3 #16)
39 Nut and Washer, (Also Shown E-3 #17) 1 Ea 02011-17D7
40 Plug, Dry Seal 1 Ea 02085-0174
41 Bolt, 1/4-20 X 1 IN, Serr. Flange 2 Ea 02045-0168
42 Switch, Neutral Start, Single Plug 1 Ea 02060-0413
42a Connector, 4 Way Flat Female 1 Ea 02060-0756
42b Terminal-16-14 Ga Female Weather-pack 2 Ea 02060-0731
42c Cavity Seals & Plug 4 Ea 02060-0733
43 Bolt, 7/16-14 X 2 1/4 IN 6 Ea 02011-1C736
45 Case, Transmission, Small Block 1 Ea 02085-0175
46 Strap, Ground 2 Ea 02060-0495
47 deleted
48 Bolt, Flange, 5/16-18 X 3/4 IN (see Note) 15 Ea 02085-0206
49 Kit, Bolting Strip, C6 Oil Pan 1 Kit 02085-0207
50 Indicator, Oil Level 1 Ea 02045-0064
51 Tube, Assembly Oil Filler 1 Ea 02045-0063
52 Vent, Case, 7 IN 1 Ea 02085-0177
53 Line, Vacuum Tube Hose And Fitting 1 Ea 02035-0366
54 Cap Screw, Hex Head 1 Ea 02085-0178
55 Seal, Tube to Case 1 Ea 02011-25K30018
 Tube, Lower Valve Body 1 Ea 02085-0179
 Spacer, Throttle Valve 1 Ea 02085-0180
 Kit, Valve And Spring, Front Pump Relief AR 02085-0181
Note: For tractors with F-N-R Shift Control, See Figure 7a, #25 to 29.
For tractors with P-R-N-D-3-2-1 Shift Control, See Figure 7b #25-29.
April 22, 2015 75

Figure E-2, Transmission Clutches, Gears and Shafts, C-6
76 April 22, 2015

Figure E-2, Transmission Clutches, Gears and Shafts, C-6 Parts List
Reference
Number
1 Shaft, Input 1 Ea 02085-0005
Support Assembly, Converter Stator (Also
2 1 Ea 02085-0006
Shown As E-1 #7)
Washer, Front Pump Support, .057 IN (Select
02085-0007
Fit)
Washer, Front Pump Support, 5/64 IN 02085-0008
3 AR
Washer, Front Pump Support, 3/32 IN 02085-0009
Washer, Front Pump Support, .114 IN 02085-0010
Washer, Front Pump Support, .119 IN 02085-0011
4 Seal, Intermediate Brake Drum 2 Ea 02085-0012
5 Drum Assembly, Intermediate Brake 1 Ea 02085-0013
6 Seal, Clutch Piston 1 Ea 02085-0014
7 Seal, Clutch Piston Oil, Outer 1 Ea 02085-0015
8 Piston, Clutch 1 Ea 02085-0016
9, 10 Set Clutch Spring and Retainer 1 Ea 02085-0017
9 Spring, Direct Drive Clutch Piston 18 Ea NSS
10 Retainer, Direct Drive Clutch Piston Spring 1 Ea NSS
11 Ring, Retaining 1 Ea 02085-0018
12 Plate, Clutch Spline External 3 Ea 02085-0036
13 Plate, Clutch Spline Internal Friction 3 Ea 02085-0020
14 Plate, Clutch Pressure Rear 1 Ea 02085-0038
Retaining Ring, .062 IN Select Fit 02085-0022
15 Retaining Ring, .076 IN Select Fit AR 02085-0033
Retaining Ring, .090 IN Select Fit 02085-0024
16 Washer, Intermediate Brake Drum 1 Ea 02085-0025
17 Seal, Forward Clutch Cylinder 2 Ea 02085-0026
18 Cylinder, Clutch Forward 1 Ea 02085-0027
19 Seal, Forward Clutch Piston 3 Ea 02085-0028
20 Seal, Forward Clutch Outer Oil 1 Ea 02085-0029
21 Piston, Forward Clutch 1 Ea 02085-0030
22 Ring, Forward Clutch Piston Spring 1 Ea 02085-0031
23 Spring, Forward Clutch Piston Disc 1 Ea 02085-0032
24 Ring, Retaining .076 IN 1 Ea 02085-0033
25 Spring, Clutch Pressure Forward 1 Ea 02085-0034
26 Plate, Clutch Pressure Forward 1 Ea 02085-0035
27 Plate, Clutch External Spline 4 Ea 02085-0036
28 Plate, Clutch Internal Spline 4 Ea 02085-0037
29 Plate, Clutch Pressure Rear 1 Ea 02085-0038
April 22, 2015 77

--
Figure E-2, Transmission Clutches, Gears and Shafts, C-6 (Continued)
78 April 22, 2015

Figure E-2, Transmission Clutches, Gears and Shafts, C-6 (Continued) Parts List
Reference
Number
30 Race, Sun Gear Thrust Front 1 Ea 02085-0039
31 Bearing Assembly, Sun Gear Thrust Rear 1 Ea 02085-0040
32 Race, Sun Gear Thrust Rear 1 Ea 02085-0041
33 Washer, Forward Clutch Hub Thrust 1 Ea 02085-0042
34 Ring, Retainer 4 21/32 IN Dia. 1 Ea 02085-0043
35 Hub, Forward Clutch 1 Ea 02085-0044
36 Gear, Forward Ring 1 Ea 02085-0045
37 Washer,13lanet Carrier Thrust 1 Ea 02085-0046
38 Planet Assembly, Forward 1 Ea 02085-0047
39 Retaining Ring, 2 IN Dia. 1 Ea 02085-0048
40 Gear Assembly, Sun 1 Ea 02085-0049
41 Shell, Input 1 Ea 02085-0050
42 Washer, Input Shell Thrust 1 Ea 02085-0051
43 Retaining Ring, 2 IN Dia. 1 Ea 02085-0048
44 Retaining Ring, 5 7/32 IN Dia. 1 Ea 02085-0052
45 Washer, Thrust Planet Carrier 1 Ea 02085-0053
46 Planet Assembly, Reverse 1 Ea 02085-0054
47 Washer, Thrust Planet Carrier 1 Ea 02085-0053
49 Gear, Output Shaft Ring 1 Ea 02085-0056
50 Hub, Output Shaft (999721) 1 Ea 02085-0057
51 Retainer Snap, 4 21/32 IN 1 Ea 02085-0043
52 Washer. Thrust Output Shaft Hub 1 Ea 02085-0058
53 Retaining Ring, 3 31/32 IN 1 Ea 02085-0059
54 Hub, Clutch Reverse 1 Ea 02085-0060
55 Clutch Assembly, Overrunning (999723) 1 Ea 02085-0061
56 Retaining Ring, Clutch To Hub 3 31/32 IN 1 Ea 02085-0059
57 Race, Overrunning Clutch Inner (999724) 1 Ea 02085-0062
58 Retaining Ring, Reverse Clutch 1 Ea 02085-0063
59 Plate, Clutch Pressure Reverse 1 Ea 02085-0064
60 Plate, Clutch External Spline 5 Ea 02085-0065
Note: Items 5, 12, 13 and 30-41 are for 02045-0339, and 02045-0360 and Transmissions.
For 02045-0369 and 02045-0419, see, Carrier, 6-Pinion Steel, C6, Shell, Short Wide Ratio, and
Drum, 6 Clutch Pack, C6.
April 22, 2015 79

80 April 22, 2015


Reference
Number
61 Plate, Clutch Internal (Cream Color) 5 Ea 02085-0066
62 Spring, Clutch Pressure Reverse 1 Ea 02085-0067
64 Retainer, Reverse Clutch 1 Ea 02085-0069
65 Spring, Reverse Clutch 24 Ea 02085-0070
66 Piston, Reverse Clutch (999741) 1 Ea 02085-0071
67 Ball Check, Reverse Clutch . Piston 1 Ea NSS
68 Retainer, Ball Check 1 Ea NSS
69 Seal, Outer Reverse Clutch Piston 1 Ea 02085-0072
70 Seal, Inner Reverse Clutch Inner 1 Ea 02085-0073
71 Washer, Thrust Output Shaft 1 Ea 02085-0074
72 Gear, Output Shaft Parking 1 Ea 02085-0075
73 Sleeve, Oil Distributor 1 Ea 02085-0076
74 Bolt, Sleeve To Case 4 Ea 02011-1C516
75 Copper Flash Plate 0 Not Used
76 Retaining Ring 1 Ea 02085-0077
Tube, Inlet Oil Distribution 1 Ea 02085-0078
77
Tube, Outlet Oil Distribution 1 Ea 02085-0079
78 Ring, Governor Housing Seal 13 Ea 02085-0080
79 Not Used
80 Body, Governor Oil Collector 1 Ea 02085-0081
81 Body Assembly, Governor 1 Ea 02085-0082
82 Bolt, 1/4-20 X 3/4 IN 1 Ea 02011-1C412
83 Retainer, Governor Secondary Valve Spring 1 1 Ea 02085-0083
84 Shaft, Output 1 Ea 00700999726
85 Snap Ring 1 Ea 02085-0085
86 Seal, Output Shaft Oil 1 Ea 02085-0086
*** Not sold separately; order item referenced—
April 22, 2015 81

Figure E-3, Intermediate Servo and Band, C-6
82 April 22, 2015

Figure E-3, Intermediate Servo and Band, C-6 Parts List

Reference
Number
1 Lever, Intermediate Band Servo 1 Ea 02085-0087
2 Retainer, Intermediate Band Servo Lever 1 Ea 02085-0088
Spring, Intermediate Band Servo (Pink) 1 Ea 02085-0089
3 Spring, Intermediate Band Servo (Brown) 1 Ea 02085-0090
Spring, Intermediate Band Servo (Yellow) 1 Ea 02085-0091
4 Seal, Intermediate Band Servo Piston Cover 1 Ea 02085-0092
5 Piston, Intermediate Band Servo 1 Ea 02085-0093
6 Seal, Intermediate Brake Drum 2 Ea 02085-0012
7 Seal, Intermediate Band Servo Piston Cover 1 Ea 02085-0094
8 Gasket, Intermediate Band Servo Cover 1 Ea 02085-0095
9 Cover, Intermediate Band Servo 1 Ea 02085-0096
10 Bolt, Cover To Case 4 Ea 02085-0097
11 Ball, 1/2 IN 1 Ea 02085-0170
12 Shaft, Intermediate Band Actuating Lever 1 Ea 02085-0169
13 Strut, Intermediate Brake Band 1 Ea 02085-0098
14 Band Assembly, Intermediate Servo 1 Ea 02085-0099
15 Strut, Intermediate Band Anchor 1 Ea 02085-0100
16 Screw, Reverse Band Adjusting 1 Ea 02085-0173
17 Nut, and Washer, Seal Type (Screw To Case) 1 Ea 02011-17D7
April 22, 2015 83

Figure E-4, Parking Pawl, Throttle, and Manual Control Linkage, C-6
84 April 22, 2015

Figure E-4, Parking Pawl, Throttle, and Manual Control Linkage, C-6 Parts List
Reference
Number
1 Rod, Parking Pawl 1 Ea 02085-0106

1a Plate, Retainer (Part of # 1) 1 Ea NSS
2 Ring, Retaining 1 Ea 02085-0107
3 Spring, Manual Control Valve Detent Lever 1 Ea 02085-0108
4 Pin, Spring 1 Ea 02085-0109
5 Deleted
6 Nut, 5/16-24 1 Ea 02011-62D5
7 Lever Assembly, Manual Control 1 Ea 02011-0111
8 Oil Seal, Manual Control 1 Ea 02085-0172
9 Lever Shift, C-6 1 Ea 021 D2ZP-7A256-A3
10 deleted
11 Switch, Neutral Start, Low Profile Tractor 1 Ea 02060-0413
Switch, Neutral Start, Standard Tractor 1 Ea 02045-0037
12 Seal, Throttle Control Outer 1 Ea 02085-0112
13 deleted
14 deleted
15 deleted
16 Gear, Output Shaft Parking 1 Ea 02085-0075
Washer, Output Shaft 1 3/4 I.D. (Included
17 1 Ea 02085-0074
With #16)
18 Renumbered to 1a
19 Bolt 2 Ea 02011-1C510
20 Shaft, Parking Plate 1 Ea 02085-0163
21 Plug, Parking Plate Shaft 1 Ea 02085-0164
22 Spring, Park Plate Torsion 1 Ea 02085-0162
23 Pawl, Parking 1 Ea 02085-0114
24 Plate, Park Rod Support 1 Ea 02085-0161
25 Spring, Parking Pawl Return 1 Ea 02085-0115
26 Shaft, Parking Pawl Repair Kit 1 Ea 02085-0116
April 22, 2015 85

Figure E-5, Transmission Extension, C-6
86 April 22, 2015

Figure E-5, Transmission Extension, C-6 Parts List
Reference
Number
1 Shaft, Output C-6 Transmission 1 Ea 00700999726
2 Gasket, Extension Housing 1 Ea 02085-0160
3 Extension Housing 1 Ea 00700999701
4 Bolt, Extension Housing, Short 2 Ea 02011-1C620
5 Bolt, Extension Housing, Long 4 Ea 02011-1C624
6 Bearing, Output Shaft 1 Ea 02085-0104
7 Snap Ring, Output Shaft Bearing 1 Ea 02085-0102
8 Gasket, Output Shaft Bearing Housing 1 Ea 02085-0103
9 Plug 1 Ea 02045-0166
10 Housing, Output Shaft Bearing 1 Ea 00700999699
12 Nut, 1/2-13 4 Ea 02011-1D8
13 Seal, Output Shaft Oil (Was 02085-0086) 1 Ea 00700905113
14 Spacer 1 Ea 02045-0016
15 Dust Shield 1 Ea 02000008113
16 Flange, Output 1 Ea 02045-0065
17 Nut, Output Flange 1 Ea 02045-0060
18 Strap, Prop Shaft Cross 2 Ea 02045-0061
19 Cap Screw 4 Ea 02045-0062
20 Drain Pipe 1 Ea 02045-0043
April 22, 2015 87

Figure E-6, Parking Brake Assembly
88 April 22, 2015

Figure E-6, Parking Brake Assembly Parts List 02027-0069
Reference
Number
1 Bell Crank 1 Ea 02026-0081
2 Clevis 1 Ea 02011-2J6208
3 Pin-Clevis 5/16 X 1 2 Ea 02011-4F5064
4 Cotter Pin 1/8 X 5/8 2 Ea 02011-1F410
5 Stud 9/16-12&9/16-18 X 2 5/16 1 Ea 02027-0128
6 Spacer, Park Brake 1 Ea 02027-0127
7 Washer, Flat, 9/16 2 Ea 02011-25E23
8 Nut, 9/16-18, Slotted 1 Ea 02011-4D9
9 Cotter Pin 1/8 X 1 2 Ea 02011-1F416
10 Yoke End, Adjustable (Female) 1 Ea 02026-0079
11 Yoke End (Male) 1 Ea 02026-0078
12 Clevis Pin 2 Ea 02011-2J6208
13 Cotter Pin - 3/32 X 3/4 IN 1 Ea 02011-1F312
14 Cam & Lever 1 Ea 02027-0035
15 Shoe Assembly , Park Brake 1 Ea 02027-0071
Plate, Support, Park Brake 1 Ea 02027-0135
Shoe, Parking Brake (Set Of 2) 1 Ea 00700999378
Spring, Parking Brake 1 Ea 02027-0271
Spring 2 Ea 00700881033
16 Bolt, 1/2-13 X 1 1/2 IN 4 Ea 02011-1C824
18 Dust Shield 1 Ea 02000008113
19 Drum, Park Brake 1 Ea 02027-0036
20 Bolt, Park Brake, 1/2-13, Square Head 4 Ea 02027-0129
21 Locknut, 1/2-13 Gr C 4 Ea 007000085D8
22 Washer, Hardened 4 Ea 02027-0398
Items 23-28 are optional items.
23 Switch, Park Brake 1 Ea 02060-0824
24 Plate, Switch Mount 1 Ea 02027-0188
25 Bolt, 1/4-20 X 3/4 IN, 1 Ea 02011-1C412
27 Screw, Machine, 4-40 X 1 IN 2 Ea 0070085G424
28 Nut, 4-40 2 Ea 02011-12D4
April 22, 2015 89

Figure E-7, Transmission Shift Control, F-N-R
90 April 22, 2015

Figure E-7, Transmission Shift Control, F-N-R Parts List 02045-0354
Reference
Number
1 Control, Shifter, Sub Assembly 1 Ea 02045-0076
Bolt, 1/4-28 X 5/8 IN 2 Ea 02011-2C410
2 Knob, Gear Shift Lever 1 Ea 00700996391
3 Set Screw, 1/4 X 3/8 2 Ea 0070019G406
4 Shift Lever 1 Ea 00700996390
5 Trunion 1 Ea 00700991133
6 Nut Hex 5/16-18 1 Ea 02011-1D5
7 Shaft, Gear Sift Lever 1 Ea 00700991125
8 Bracket, Shift Lever 1 Ea 00700991126
9 Bracket, Gear Shift 1 Ea 02045-0011
10 Bolt, 1/4-20 X 3/4 IN 2 Ea 02011-1C412
13 Nut, 1/4-20 2 Ea 02011-1D4
14 Housing, Directional Control 1 Ea 00700991122
15 Plate, Dentent, F-N-R 1 Ea 02045-0307
16 Indicator Strip, F-N-R 1 Ea 02045-0315
17 Plate, Shifter Mounting 1 Ea 00701758867
18 Screw, Socket Head,1/4-20 X 3/4 4 Ea 02011-73G412
19 Socket Head Cap 1/4-20 X 2 2 Ea 0070073G432
20 Socket Head Cap 1/4-20 X 1-1/2 2 Ea 0070073G424
21 Cable, Shift 1 Ea 02000005595
22 Nut, 1/4-28 1 Ea 02011-2D4
23 Ball Joint, Shifter Cable 1 Ea 02045-0009
24 Nut, 1/4-28, Jam 4 Ea 02011-8D4
25 Bracket, Shifter, FNR NPD 1 Ea 02000005371
26 Bolt, 5/16-18 X 1 1/4 IN 1 Ea 02011-1C520
26a Bolt, 5/16-18 X 1 IN 1 Ea 02011-1C516
28 Washer, Flat,, 5/16 IN SAE 5 Ea 02011-25E14
29 Spacer 1 Ea 02027-0023
30 Shifter Arm, FNR 1 Ea 02000005370
31 Bolt, 5/16-18 X 1 1/2 IN 1 Ea 02011-1C524
April 22, 2015 91

Figure E-8, Transmission Repair Kits
Figure E-8a, Gasket and Seal Kit
Figure E-8c, Clutch Rebuild Kit
Figure E-8b, Rebuild Kit C-6 Trans
92 April 22, 2015

1 2
3
5 6
Figure E-8d, C-6 Transmission Extension Rebuild Kit
Reference
Number
Figure E-8a, Gasket and Seal Kit 1 Ea 02085-0001
Figure E-8b, Rebuild Kit C-6 Trans 1 Ea 02085-0002
Figure E-8c, Clutch Rebuild Kit 1 Ea 02085-0003
Figure E-8d, C-6 Transmission Extension Rebuild Kit 1 Ea 02045-0217
1 Hardware Bag 1 Ea 00700895726
2 Flange, Output C-6 1 Ea 02045-0065
3 Dust Cover, C6 Park Brake 1 Ea 02000008113
4 Housing, Output Shaft Bearing (C6) 1 Ea 00700999699
5 Housing Extension 1 Ea 02085-0101
6 Drum, Park Brake 1 Ea 02027-0036
6 Brake Assembly, Park, C-6 1 Ea 02027-0071
7 Pipe, Drain (1/8-27 X 2-3/4 ) 1 Ea 02045-0043
April 22, 2015 93

1 2 3
6
4 5
94 April 22, 2015

Reference
Description Part Number
Number
1 Kit, C-6 Trans, Auto. Std/Ind 02075-0243
2 Kit, Park Brake Repair 02075-0151
3 Kit, Clutch, Forward, 6 Clutches, C6 02045-0403
4 Carrier, 6-Pinion Steel, C6 02045-0402
5 Shell, Short Wide Ratio 02045-0405
6 Drum, 6 Clutch Pack, C6 02045-0412
7 Hardware C-6 Transmission Rebuild 02075-0205
Washer , Flat 1/2 IN, SAE Hardened 1 Ea 02011-0398
Bolt 1/2-13 X 1 1/4 IN 4 Ea 02011-1C820
Bolt, 1/2-13 X 1 1/2 IN 4 Ea 02011-1C824
Nut, 1/2-13 1 Ea 02011-1D8
Pin, Cotter, 3/32 X 3/4 IN 1 Ea 02011-1F312
Pin, Cotter, 1/8 X 5/8 IN 1 Ea 02011-1F410
Pin, Cotter, 1/8 X 1 IN 1 Ea 02011-1F416
Washer, Lock, 1/2 IN 4 Ea 02011-23E8
Washer, Flat, 5/8 IN, SAE 1 Ea 02011-25E25
Locknut, 1/2-13 GR C 1 Ea 02011-26D8
Nut, 9/16-18, Castle 1 Ea 02011-4D9
Pin, Clevis, 5/16 X 1 IN 1 Ea 02011-4F5064
Pin, Clevis, 3/8 X 1-1/8 1 Ea 02011-4F6106
Nut, 3/8-24, Jam 1 Ea 02011-8D6
Note: Items 3, 4, 5, and 6 are for 02045-0419 Transmissions only.
For 02045-0339 and 02045-0360 Transmissions, see Figure E-2, Items 5, 12, 13 and 30-41
Figure E-9e, Kit, Shift Enhancement (1967 and up) 02045-0404
April 22, 2015 95

Section F, Drive Axle
Figure F, Drive Axle Module
96 April 22, 2015

Parts Manual Section F, Drive Axle
Figure Page
Figure F-1, Drive Axle Assembly 98
Figure F-2, Drop Box Assembly 100
Figure F-3a, Differential Carrier, Ring and Pinion Assembly 102
Figure F-3b, Differential Assembly 104
Figure F-4, Drive Shaft Assembly 105
Figure F-5, Rear Suspension Assembly 106
Figure F-6, Rear Tire and Wheel Assembly 107
April 22, 2015 97

Figure F-1, Drive Axle Assembly
Use Silicone Gasket Maker between the Axle Housing

and each Axle Arm.
98 April 22, 2015

Figure F-1, Drive Axle Assembly Parts List 02025-0576

Reference
Number
1 Housing, Drive Axle 1 Ea 02025-0040
2 Vent, Atmospheric 1 Ea 02025-0041
3 Plug, Pipe 3/4 NPT/Sq Head 1 Ea 02011-10F12
4 Plug, Magnetic 3/4-14 NPT 1 Ea 02011-0400
5 Silicone Gasket Maker AR 30600000172
6 Arm, Axle 2 Ea 02025-0070
7 Bolt, Hex 5/8-11 X 1 1/2 IN, Grade 8 16 Ea 02011-23C1024
8 Washer, Internal Tooth Star 5/8 IN 16 Ea 02011-9E10
9 Seal Kit 1Ea 00700840948
10 Backing Plate, Dual Caliper 2 Ea 02025-0094
11 Bolt, 3/8-24 X 1 1/4 Long, Grade 8 12 Ea 02011-0718
12 Washer, Flat, 7/16 IN, Grade 9, High-Strength 12 Ea 02011-0719
13 Hub And Rotor Assembly (Quantity = per hub) 2 Ea 02025-0204
14 Hub, Drive Axle (12 Stud) 1 Ea 02025-0205
15 Kit, Bearing- Diff. & Inner Hub 1 Ea 02025-0605
16 Stud, Hub 2 Ea 02011-0342
17 Nut, Rear Wheel 12 Ea 02011-0341
18 Bearing Set, Diff. & Outer Hub 1 Ea 02025-0443
19 Nut, Hub Inner/Outer 4 Ea 02025-0051
20 Washer, Lock 2 Ea 02025-0052
21 Seal, Oil (Outer) 2 Ea 02025-0050
22 Axle Shaft, Heavy Duty 2 Ea 02025-0120
23 Bolt, Hex 14 Ea 02025-0073
25 Dowel 4 Ea 02025-0054
26 Bolt, 7/16-14 X 1 1/2 IN 12 Ea 02011-1C724
25 Dowel 3 Ea 02025-0054
27 Gasket, Differential to Axle Housing 1 Ea 02025-0055
Figure F-2 Drop Box Assembly 1 Ea
Figure F-3 Differential Assembly 1 Ea
April 22, 2015 99

Figure F-2, Drop Box Assembly
100 April 22, 2015

Figure F-2, Drop Box Assembly Parts List 02025-0344

Reference
Number
1 Housing, 3 Gear Drop Box 1 Ea 02029-0019
2 Cover, Gear Case 1 Ea 02029-0024
3 Gasket, Drop Box Cover 1 Ea 02025-0086
4 Bolt, 3/8-16 X 3/4 13 Ea 02011-1C612
6 Flange 1 Ea 02029-0036
7 Insert, Nylon 7/8-14 1 Ea 02011-66D14
Washer 1 Ea 02029-0025
8
Washer, Alternate for 02029-0025 02024-0054
9 Seal, Oil 1 Ea 02029-0010
10 Ring, Snap 4 Ea 02011-0565
11 Plug, Freeze 1 Ea 02029-0026
12 Bearing, Ball 4 Ea 02029-0006
13 Gasket, Pinion Bearing (.010) AR 02029-0012
14 Dowel 1/2 X 1 1/4 IN 2 Ea 02029-0027
15 Bolt 6 Ea 02029-0017
16 Gear – Idler 1 Ea 02029-0018
17 Gear, Output 1 Ea 02029-0020
18 Gear, Pinion Input 1 Ea 02029-0021
19 Shaft, Idler 1 Ea 02029-0022
20 Nut, Hex 1 Ea 02029-0011
21 Pin, Cotter 1 Ea 02011-1F428
Note: Whenever the differential is separated from the axle, the Differential to Axle Housing
Gasket, 02025-0055 (Figure F-1, Item 29), must be replaced.
April 22, 2015 101

Figure F-3, Differential Group
Figure F-3a, Differential Carrier, Ring and Pinion Assembly
Important
If you replace the Input Pinion Bearing

(Item 14), make sure you install it with the
top side facing up (away from pinion
gear).
102 April 22, 2015

Figure F-3a, Differential Carrier, Ring and Pinion Assembly Parts List
Differential, High Speed 02025-0099
Reference
Number
1 Carrier, Differential 1 Ea 02025-0020
1a Cap, Housing, Differential Carrier 2 Ea NSS
2 Bolt, 5/8-11 X 2 1/2 4 Ea 02011-3C1040
3 Washer, Carrier Cap 4 EA 02025-0032
4 Lockpin 2 Ea 02025-0033
5 Cotter Pin 1 Ea 02011-1F428
6 Lockwire (.040/.050) 100 IN. 02014-0404
7 Differential Assembly 1 Ea 02025-0019
8 Gearset, Ring And Pinion, High Speed (5.57:1) 1 Ea 02025-0060
9 Bolt, Diff To Ring Gear 12 Ea 02025-0034
10 Nut, Self-Locking 12 Ea 02025-0035
11 Bearing Set, Diff. & Outer Hub 2 Ea 02025-0443
12 Nut, Bearing Adjusting 2 Ea 02025-0027
13 Bearing, Pinion Outer Assy 1 Ea 02025-0021
14 Bearing, Inner Pinion 1 Ea 02025-0026
15 Thrust Pin 1 Ea 02025-0030
16 Nut, 7/8-14, Jam 1 Ea 02011-8D14
17 Washer, Thrust Pin 1 Ea 02025-0031
April 22, 2015 103

Figure F-3b, Differential Assembly

Figure F-3b, Differential Assembly Parts List 02025-0019
Reference
Number
Case Assembly, Differential 1 Ea 02025-0121
1 Base, Differential Case 1 Ea NSS
2 Cap, Differential Case 1 Ea NSS
3 Bolt, Differential Case 8 Ea NSS
4 Lock wire (.040/.050) 76.0 IN 02014-0404
5 Spider, Differential 1 Ea 02025-0014
6 Gear, Differential Side 2 Ea 00700101398
7 Washer, Thrust, Diff. Side Gear 2 Ea 02025-0007
8 Gear, Pinion Differential 4 Ea 0070022416
9 Washer, Thrust, Pinion Gear 4 Ea 02025-0006
104 April 22, 2015

Figure F-4, Drive Shaft Assembly

Figure F-4, Drive Shaft Assembly Parts List
Reference
Number
1 Assembly, Driveshaft 1 Ea 02028-0032
2 Universal Joint, Front 1 Ea 02028-0022
3 Grease Fitting, straight 1 Ea 02011-10H25
4 Strap, Prop Shaft Cross (C-6 Trams) 2 Ea 02045-0061
5 Cap Screw, 5/16- 24 X 1 IN (C-6 Trans) 4 Ea 02045-0062
6 Universal Joint, Rear 1 Ea 02028-0010
3 Grease Fitting, straight 1 Ea 02011-10H25
7 Flange, Input 1 Ea 02028-0011
8 Hardware, Drive Line 1 Ea 02028-0178
9 Bolt, 7/16-20 X 1 3/4 IN, Grade 8 4 Ea 02011-24C728
10 Nut, 7/16-20, Self Locking, Grade C 4 Ea 02025-0035
April 22, 2015 105

Figure F-5, Rear Suspension Assembly

Figure F-5, Rear Suspension Assembly Parts List 02024-0043
Reference
Number
1 Spring, Rear Leaf 2 Ea 02024-0034
2 Bushing, Rear Spring 2 Ea 02024-0020
3 Nut, and Bolt, Set, Rear Spring Attachment 2 Ea 02024-0056
4 Suspension Plate 2 Ea 02024-0035
Set, Bolt & Nut, Rear Axle, 3/4-16 X 8 1/2 IN
5 2 Ea 02024-0064
(for 3K to 6K Lb DBP)
6 Bolt, 9/16-12 X 5 IN, Grade 8 2 Ea 02011-23C980
7 Nut, 9/16-12 w/Nylon Insert 2 Ea 02011-17D7
8 Bumper, Rubber (Stop) 2 Ea 02024-0029
10 Nut, 3/8-24 2 Ea 02011-2D6
106 April 22, 2015

Figure F-6, Rear Tire and Wheel Assembly
Figure F-6a Single Rear Wheel and Tire Tubeless Assembly

Figure F-6a Single Rear Wheel and Tire Tubeless Assembly Parts List 02030-0315
Reference
Description Quantity* Part Number
Number
1 Tire, LT215/85R16 (Part of 02030-0315) 2 Ee 02030-0314
Wheel 1-Piece, 6.0 X 16, (for Tubeless Tire),

2 2 Ea 02030-0295
12-hole
3 Valve 2 Ea 02030-0003
4 Nut, Lug Rear Wheel 24 Ea 02011-0341
April 22, 2015 107

Section G, Brake System
Figure G, Brake System,

Brake System H/H 4 Wheel, Standard 02026-0543
108 April 22, 2015

Parts Manual Section G, Brake System
Figure Page
Figure G-1, Brake Pedal and Linkage Assembly 110
Figure G-2, Hydro-Boost Master Cylinder Assembly, Figure G-2b, Seal Kit, Master Cylinder 112
Figure G-3, Brake Line Installation, Front and Rear Brakes 114
Figure G-4, Rear Brake Installation 116
Figure G-5, Rear Brake Caliper 117
April 22, 2015 109

Figure G-1, Brake Pedal and Linkage Assembly
110 April 22, 2015

Figure G-1, Brake Pedal and Linkage Assembly Parts List

Reference
Number
1 Pedal, Brake 1 Ea 02026-0082
2 Pillow Block, Pedal Lever 2 Ea 02026-0095
3 BOLT, 3/8-24 X 1 4 Ea 02011-2C616
6 Rod Assembly, Brake Pedal 1 Ea 02026-0581
7 Clevis Pin 2 Ea 02011-2F8127
8 Cotter Pin 1/8 X 1 3 Ea 02011-1F416
9 Arm, Brake Bell Crank Assembly 1 Ea 02026-0190
10 Shoulder Bolt, Pivot Arm 1 Ea 02026-0099
12 Pin, Clevis, Bell crank Arm 1 Ea 02026-0220
13 Grease Fitting, 45 Degree 1 Ea 02011-12H15
14 Spring, Brake Pedal Return 1 Ea 02070-0268
April 22, 2015 111

Figure G-2, Hydro-Boost Master Cylinder Assembly
Figure G-2a, Hydro-Boost and Master Cylinder, Standard
Figure G-2b, Seal Kit, Master Cylinder
112 April 22, 2015

Figure G-2a, Hydro-Boost and Master Cylinder, Standard Parts List 02026-0128
Reference
Number
1 Hydro Boost Assembly 1 Ea 02026-0126
2 Hydro-Boost, Bosch 1 Ea 02026-0705
3 Fitting, Power Steering, 5/8-18 to M16 X 1.5 1 Ea 02065-0032
4 O-Ring 3/8 OD. X .031 2 Ea 02011-25K20010
5 Fitting, Power Steering, 5/8-18 to M18 X 1.5 1 Ea 02065-0033
6 Bracket Hydro Boost Mounting 1 Ea 02026-0045
7 Nut, Mounting Hydro-Boost 1 Ea 02026-0706
8 Ring, Retaining, Hydro-Boost 1 Ea 02026-0707
10 Washer, Lock 10mm 4 Ea 02011-23EM10
12 Rod, Plunger 1 Ea 02026-0054
13 Sleeve, Bearing 1 Ea 02026-0048
14 Master Cylinder, W/ Groove Cutout, DOT 3 1 Ea 02026-0712
15 Nut, M10 X 1.5 2 Ea 02011-1DM10
Seal Kit, Master Cylinder 02026-0619
Reference Description Quantity Part Number

Number
1 Cup, Primary, Inner 2 Ea NSS
2 O-Ring 1 Ea NSS
3 Cup, Secondary 1 Ea NSS
4 Cup, Primary, Outer 1 Ea NSS
5 Diaphragm, Filler 1 Ea NSS
April 22, 2015 113

Figure G-3, Brake Line Installation, Front and Rear Brakes
114 April 22, 2015

Figure G-3, Brake Line Installation, Front and Rear Brakes Parts List 02026-0543
Reference
Number
G-2 Hydro Boost/Master Cylinder Assembly 1 Ea 02026-0128
1 Brake Line, Front Master Cyl to Tee 1 Ea 02026-0102
2 Brake Line, Tee to Rail, STD Frame 1 Ea 02026-0759
3 Fitting. Union, 1/4 IN 1 Ea 02026-0093
4 Bracket, Brake Light Switch Mount 1 Ea 02026-0733
5 Micro Switch 1 Ea 02026-0735
6 Screw, 4-40 X 3/4 IN, Pan Phillips 2 Ea 02011-5G412
7 Bolt, 1/4-20 X 3/4 IN 2 Ea 02010-1C412
10 Clamp Halves (2) For Brake Line 2 Ea 02026-0480
11 Bolt, 1/4-20 X 1 IN 3 Ea 02011-1C416
12 Tee: Inverted Flare, 7/16-24 X 3 2 Ea 02016-0012
13 Brake Line, Tee to Right Front 1 Ea 02026-0750
14 Brake Line, Tee to Left Front 1 Ea 02026-0751
15 Nut, Jam 5/8-18 3 Ea 02011-8D10
16 Clamp, Hose 1 Ea 02016-0015
17 Nut, 1/4-20 1 Ea 02011-1D4
18 Hose Assembly, Brake 2 Ea 02015-0001
19 Brake Line, Rail to Axle, STD Frame 1 Ea 02026-0758
April 22, 2015 115

Figure G-4, Rear Brake Installation

Figure G-4, Rear Brake Installation Parts List
Reference
Number
1 Caliper, Disk Brake, all positions, complete 4 Ea 02026-0544
2 Hose, Tee-to-Brake Line 1 Ea 02015-0001
3 Hose, Brake, Tee To Caliper 2 Ea 02015-0002
4 Washer, .389 ID X .623 OD, Copper 10 Ea 02026-0438
5 Tee, Brake Line 1 Ea 02016-0150
6 Bolt, 5/16-18 X 3/4 IN 1 Ea 02011-1C512
7 Washer, Lock, 5/16 1 Ea 02011-23E5
8 Brake Line, Caliper-to-Caliper 2 Ea 02026-0574
9 Bolt, Hollow, (Brake Fitting) 4 Ea 02000056171
116 April 22, 2015

Figure G-5, Rear Brake Calipers

Figure G-5 Rear Brake Caliper Parts List 4 per tractor 02026-0544
Reference
Number
Each 02026-0544 Caliper includes the following
Brake Pad Set (4 PADS)
1 1/2 Set 02026-0179
Note: Each Set Services Two Calipers.
2 Clip, Disc Brake Return 1 Ea 02026-0061
3 Piston, Rear Disc Brake (75 MM) 1 Ea 02026-0242
4 Kit, Boot & Seal, Caliper 1 Ea 02000005788
5 Kit, Bushing & O-Ring 1 Ea 02000009419
6 Bleeder Screw 2 Ea 02000007296
7 Pin, Disc Brake 2 Ea 02026-0062
April 22, 2015 117

Figure G-7, Park Brake
118 April 22, 2015

Figure G-7, Park Brake Parts List 02027-0236

Reference
Number
1 Lever, Park Brake, w/ Brackets 1 Ea 02027-0270
1a Pin, Park Brake 1 Ea 02027-0011
1b Washer, Flat 3/8 IN 2 Ea 02011-25E16
1c Cotter Pin 1/8 X 1 1 Ea 02011-1F416
2 Bolt, 1/4-20 X 3/4 IN 4 Ea 02011-1D412
3 Washer, Lock, 1/4 IN, Split 4 Ea 02011-23E4
4 Washer, Flat 1/4 IN SAE 4 Ea 02011-25E12
5 Bolt, 3/8-16 X 1 1/4 IN 1 Ea 02011-1C620
7 Cable, Brake 1 Ea 02027-0005-48
8 Bracket, Park Brake, Cable Mounting 1 Ea 02045-0276
Parts 9 to 13: See Note 2.
9 Bolt, 3/8-16 X 1 1/4 IN 1 Ea 02011-1C620
12 Nut, 3/8-16 1 Ea 02011-1D6
13 Bolt, 3/8-16 X 1 3/4 IN 2 Ea 02011-1C628
14 Clevis, 3/8-24 Thread 1 Ea 02011-2J6208
15 Nut, 3/8-24, Jam, Std 1 Ea 02011-8D6
16 Bell Crank 1 Ea 02026-0081
17 Stud, 9/16-12&9/16-18 X 2 5/16 1 Ea 02027-0128
18 Spacer, Park Brake 1 Ea 02027-0127
19 Pin, Clevis 3/8 X 1-1/8 1 Ea 02011-4F6106
20 Pin, Cotter 1/8 X 1 1 Ea 02011-1F416
21 Washer, Hardened 4 Ea 02027-0130
22 Nut, Slotted 9/16-18 1 Ea 20211-4D9
23 Cotter Pin, 3/32 X 3/4 IN 1 Ea 02011-1F312
24 Yoke End, Adjustable (Female) 1 Ea 02026-0079
25 Yoke End (Male) 1 Ea 02026-0078
26 Pin-Clevis 5/16 X 1 2 Ea 02011-4F5064
27 Cotter Pin 1/8 X 5/8 IN 2 Ea 02011-1F410
Notes
1. These links are included in replacement park brake levers, but not used in this application.
2. These parts are included in the transmission.
April 22, 2015 119

Section H, Front Axle and Steering
120 April 22, 2015

Parts Manual Section H, Front Axle and Steering
Figure Page
Figure H-1, Steer Axle Module, Heavy Duty, Figure H-1a, Steer Knuckles 122
Figure H-1b, Detail A, King Pin Assembly 124
Figure H-1c, Detail B, Hub Assembly 124
Figure H-2, Power Assist Steering Gearbox and Drag Link 126
Figure H-3a, Hydraulic System, HTAZ, Power Steering, HydroBoost 128
Figure H-4, Power Assist Steering Column Assembly 132
Figure H-5, Front Suspension, Standard 134
Figure H-6, Front Wheel and Tire Assembly 136
April 22, 2015 121

Figure H-1, Steer Axle Module, Heavy Duty
Figure H-1a, Steer Knuckles
122 April 22, 2015

Figure H-1, Steer Axle Module, Heavy DutyParts List

Axle, Steer, Heavy Duty, No Brakes 02023-1111
Reference
Number
1 Axle Beam Front Steer Axle FX 1 Ea 02022-0047
2 Knuckle, RH, Large 1 Ea 02023-1079
3 Knuckle, LH for power assist steering 1 Ea 02023-1102
4 Ball Stud, Steer Arm 1 Ea 02023-0034
5 Nut, 3/4-16 NF, Slotted (1 per arm) 2 Ea 02011-4D12
6 Cotter Pin 1/8 X 1 1/4 (1 per arm) 2 Ea 02011-1F420
7 Arm, Steer Axle LH 1 Ea 02023-1078
8 Arm, Steer Axle RH 1 Ea 02023-1092
9 Nut, 7/8-16 Steer Arm 2 Ea 02023-1124
10 Cotter Pin, 1/8 X 1 1/4 IN 2 Ea 02011-1F420
11 Key, Woodruff, 3/16 X 3/4 (1 per arm) 2 Ea 0070005J806
12 Assembly, Tie Rod 1 Ea 02023-0019
13 Tie Rod End, LH 1 Ea 02023-0023
13a Nut, 3/4-16 NF 1 Ea 02011-1D12
13b Cotter Pin, 1/8 X 1 1/4 IN 1 Ea 02011-1F420
14 Nut, 11/16-18, LH Thread, Jam 1 Ea 02023-0075
15 Tie Rod End, RH 1 Ea 02023-0024
13a Nut, 3/4-16 NF, Slotted 2 Ea 02011-4D12
13b Cotter Pin, 1/8 X 1 1/4 IN 2 Ea 02011-1F420
16 Jam Nut, RH Thread 1 Ea 02023-0076
17 Bolt, 7/16-14 X 1, Grade 8 2 Ea 0070023C716
18 Nut, 7/16-14, Jam 2 Ea 02011-7D7
19 Hub 2 Ea 02023-1091
20 Stud (For axles with disk brake rotor) 10 Ea 02023-0717
21 Nut, Lug , Tapered, for coined wheel 10 Ea 02030-0101
Detail A King Pin and Brake Caliper Installation, Front 2 Ea

See Page 124
Detail B Hub 2 Ea
April 22, 2015 123

Figure H-1b, Detail A, King Pin Assembly
Figure H-1c, Detail B, Hub Assembly
124 April 22, 2015

Figure H-1b, Detail A, King Pin Assembly Parts List
Reference
Number
Detail A King Pin Kit 2 Ea 02023-1026

1 Plug 2 Ea 0070012F106
2 Snap Ring, King Pin 2 Ea 02023-1075
3 Grease Retainer 2 Ea 02023-1074
4 Oil Seal 2 Ea 02023-1077
5 Bushing, King Pin 1 1/8 X 1.236 X 1.34 2 Ea 02023-1258
6 King Pin Steer Axle 2 Ea 02023-1025
7 Draw Key 2 Ea 02023-0436
8 Nut, 3/8-24 2 Ea 02011-2D6
10 Shim 8 Ea 00700106468
11 Bearing, Thrust, Steering Pivot 2 Ea 02023-0039
Figure H-1c, Detail B, Hub Assembly Parts List

Reference
Number
1 Hub 1 Ea 02023-1091
2 Bearing Cup 2 Ea 18520
3 Bearing Cone 2 Ea 18590
4 Seal 1 Ea 00700224287
5 Keyed Washer 1 Ea 02023-1086
6 Nut 2 Ea 02023-1087
7 Washer 1 Ea 02023-1088
8 Gasket 1 Ea 02023-1085
9 Cover 1 Ea 02023-1084
10 Bolt, 3/8-16 X 1 1/4 6 Ea 02011-1C620
11 Washer, Lock, 3/8 6 Ea 02011-23E6
April 22, 2015 125

Figure H-2, Power Assist Steering Gearbox and Drag Link
126 April 22, 2015

Figure H-2, Power Assist Steering Gearbox and Drag Link Parts List
Reference
Description Quantity Part
Number
1 Gear, Power Steering 1 Ea 02023-0180
2 Bolt, 1/2-13 X 1 3/4 1 Ea 02011-1C828
5 Nut, 1/2-13 1 Ea 02011-1D8
6 Casting, bracket power steering 1 Ea 02012-101
Bolt, 7/16-14 X 2 1/4 Grade 8 (steering gear to
7 4 Ea 02011-23C736
mounting bracket)
8 Washer, Lock, 7/16 Spring 4 Ea 02011-23E7
9 Bolt, (steering gear bracket to frame) 4 Ea 02011-1C820
10 Set Screw, Square Head 2 Ea 02011-13G844
11 Nut, 1/2-13, Jam 2 Ea 02011-7D8
12 Pitman Arm, Power Steering 1 Ea 02023-0063
13 Nut, 7/8-14, Jam 1 Ea 02011-8D14
15 Cage, Drag Link Socket 2 Ea 02023-0029
16 Shield, Drag Link Socket 2 Ea 02023-0028
17 Drag Link Assembly 1 Ea 02023-0057
April 22, 2015 127

Figure H-3, Hydraulic Systems
Figure H-3a, Hydraulic System, HTAZ, Power Steering, HydroBoost
128 April 22, 2015

Figure H-3a, Hydraulic System, HTAZ, Power Steering, HydroBoost Parts List
Reference
Number
1 Hydraulic Pump, Cummins 3.3 1 Ea 02023-0968

1a Bolt, M10 X 1.5 X 30 mm, socket head 2 Ea 02011-73GM1025
2 Hose Kit, Cummins 3.3 1 Ea 02015-0099
3 Hose Kit, Universal 1 Ea 02015-0010
4a Valve; Pressure Relief, 1200 PSI 1 Ea 02065-0276
4b Valve Block, Pressure Relief Block 1 Ea 02065-0278
5 Bolt, 1/4-20 X 1 3/4 IN 4 Ea 02011-1C428
8 Hydraulic Reservoir 1 Ea 02065-0093
9 Bolt, 5/16-18 X 3/4 IN 2 Ea 02011-1C512
1a 4a
4b
April 22, 2015 129

Figure H-3b, Hose Kits

Image Ref Description Qty Part Number
2 Hose Kit, Cummins 3.3 1 Ea 02015-0099
Fitting, JIC to O-Ring Elbow, 90

2a 1 Ea 02016-0224
Deg, 6-10
Hose, High Pressure, Hydraulic,

2b 1 Ea 02016-0223
3.3
2c Hose 1/2 ID Multi Purpose 69 IN 02014-1005
Clamp Hose #6 Standard 1/2 IN

2d 2 Ea 02011-0395
Band
Fitting, 45 deg, barb to NPT, 1/2-

2e 1 Ea 02016-0236
1/2
2f Hose 5/8 IN I.D. General Purpose 11 IN 02014-1032
2g Spring, 06 X 11 IN 1 Ea 02014-1255
Fitting, Hose Bead to O-Ring, 90

2h 1 Ea 02016-0225
Degree
Fitting 45 Deg. 5/8 Hose X 1/2

2j 1 Ea 02016-0085
NPT (See Note)
3 Hose Kit, Universal 1 Ea 02015-0010
3a Fitting, Tee M JIC 06 to M NPT 06 1 Ea 02016-0215

3b Universal 1 Ea 02016-0219
(17.5 IN, Phase Angle 90 DEG)
130 April 22, 2015

Image Ref Description Qty Part Number

Fitting, Power Steering, 5/8-18 to 2 Ea
M16X1.5
3c 02065-0032
3d O-Ring 3/8 OD. X .031 4 Ea 02011-25K20010
Fitting, Power Steering, 5/8-18 To 2 Ea

M18x1.5
3e 02065-0033

3f Universal 1 Ea 02016-0218
(17 IN, Phase Angle 45 DEG)
Hose, General Purpose Hose 3/8
3g 13 IN 02014-0994
ID
3h Fitting, F JIC 09 to 3/8 Hose 2 Ea 02016-0072
Fitting, Tee, M JIC 06, M JIC 06, M

3j 1 Ea 02016-0217
NPT 06
3k Hose, General Purpose Hose 3/8 ID 4 IN 02014-0994
3m Fitting, F SAE 5/8-18 to 3/8 Hose 1 Ea 02016-0214
3n Clamp, Hose, #6 5 Ea 02011-0291
3p Tee, 3/8 Hose - 1/2 Hose - 3/6 Hose. 1 Ea 02016-0235
3q Hose, 3/8 ID, General Purpose 9 IN 02014-0994
Note: Not required with all reservoirs. Some rserviors have the fitting built in.
April 22, 2015 131

Figure H-4, Power Assist Steering Column Assembly
132 April 22, 2015

Figure H-4, Power Assist Steering Column Assembly Parts List 02023-0733
Reference
Number
H-4 Assembly, Power Steer Column 1 Ea 02023-0909
1 Hand Wheel, Power Steering 1 Ea 02023-0905
2 Kit, Horn Button 1 Ea 02023-0907
4 Assy, PS Column Less Hand Wheel 1 Ea 02023-0919

5 Steering Gear Bracket Assy 1 Ea 02023-0053
6 Bolt, 3/8-16 X 1 1/2, 2 Ea 02011-1C624
9 Nut, 3/8-16 2 Ea 02011-1D6
12 Bolt, 5/16-18 X 1 1/4 2 Ea 02011-1C520
15 Support, Steering Column 1 Ea 02023-0118
6 Bolt, 3/8-16 X 1 IN 2 Ea 02011-1C616
8 Washer, Flat, 3/8 IN 2Ea 02011-25E16
9 Nut, 3/8-16 2 Ea 02011-1D6
10 Clamp (Steer Column) 2 Ea 02023-0054
11 Cushion, Rubber, Steer Column 2 Ea 02023-0056
12 Bolt, 5/16-18 X 1 1/4 2 Ea 02011-1C520
16 Flex Coupler, Steering 1 Ea 02023-0620
17 Nut, 5/16-18 2 Ea 02011-1D5
Note: Do not re-use Nylon insert nuts. Replace after removal.
April 22, 2015 133

Figure H-5, Front Suspension, Standard
134 April 22, 2015

Figure H-5, Front Suspension, Standard Parts List 02021-0005
Reference
Number
1, 2 Spring, Leaf ( Heavy Duty W/Bushing ) 2 Ea 02075-0015
1 Spring, Leaf-Heavy Duty Front 1 Ea 02021-0002
2 Bushing, Front Suspension Spring 2 Ea 02021-0004
3 Bolt, 5/8-11, X 2 IN 4 Ea 02011-1C1072
5 U-Bolt, Front Suspension 4 Ea 02021-0018
6 Wedge, Steer Axle, 5 Degree Caster 2 Ea 02023-1105
7 Nut, 1/2-20 8 Ea 02011-2D8
April 22, 2015 135

Figure H-6, Front Wheel and Tire Assembly
Tire & Wheel, 9 IN Soft Shoe Parts List 02030-0237
Reference
Number
1 Wheel, Outer Half 1 Ea NSS
1 Wheel, Inner Half 1 Ea NSS
5 Tire 6.00 X 9 Soft Shoe 1 Ea 02030-0238
Flange-Wheel, Outer Half 8 Ea TM1-ND-9030-1
Warning Label 1 Ea TM1-ND-9030L
Flange-Wheel, Inner Half 8 Ea TM1-ND-9030-2
136 April 22, 2015

Figure H-6, Front Wheel and Tire AssemblyParts List 2 per tractor
Front Tire & Wheel (10 Ply 10 IN) 02030-0143
Front Wheel & Tire Assy, Large Bore, PNU 02030-0304
Reference
Description Quantity* Part Number
Number
Wheel (for 02030-0143), 2-Piece, 10 IN,

1 02030-0005
Standard Axle Only
Flange, Wheel, Inner 1 Ea NSS
Flange, Wheel, Outer 1 Ea NSS
2 Bolt, 1/2-20 X 1 1/4 10 Ea 02011-2C820
3 Nut, 1/2-20 10 Ea 02011-2D8
Wheel (for 02030-0304), 2-Piece, 10 IN, HD
1 1 Ea 02030-0302
Axle Only
Flange, Wheel, Inner 1 Ea NSS
Flange, Wheel, Outer 1 Ea NSS
2 Bolt, 1/2-20 X 1 1/4 10 Ea 02011-2C820
3 Nut, 1/2-20 10 Ea 02011-2D8
Tire, 10-Ply 6.50 X 10 IN, Highway Tread 02030-0256
5 Tire, 10-Ply, 6.50 X 10 IN, Off-Road Tread 2 Ea 02030-0317
Tire, Solid, 6.50 X 10 IN 02030-0087
6 Tube, Inner, 650/750-10 1 Ea 02030-0013
7 Flap, 6:50X10 1 Ea 02030-0202
Nut, Lug, Flanged, for flat (02030-0005)
02023-0035
8 wheel 10 Ea
Nut, Lug , for coined (02030-0302) wheel 02030-0101
*Quantities are per Wheel
April 22, 2015 137

Section J, Electrical System
Electrical Mod. 3.3/4.5 w/LED Tail light 02060-1057
138 April 22, 2015

Parts Manual Section J, Electrical System
Figure Page
Figure J-1, Instrument Panel Options 140
Figure J-1a, Standard Dash Installation 140
Figure J-1b, Electrical Hardware in Dash Panel 142
Figure J-2, Battery Installation 144
Figure J-3a, Harness and Circuit Breaker Panel 146
Figure J-4, Heaad Lights 148
Figure J-5, Tail Lights 149
Figure J-5, Electrical Harnesses 150
April 22, 2015 139

Figure J-1, Instrument Panel Options
Figure J-1a, Standard Dash Installation
14
Note: With 6-gauge option, the Hour Meter is moved to the firewall below the dash panel.
140 April 22, 2015

Figure J-1a, Standard Dash Installation Parts List 02052-0105
Reference
Number
Panel, Instrument 02052-0044
1 1 Ea
Panel, Instrument, w /AC Cutout 02052-0155
2 Bolt, 1/4-20 X 5/8 3 Ea 02011-1C410
4 Washer, Flat, 1/4 IN Plated 3 Ea 02011-25E12
2 Alternate
Replaces 2, 3, Bolt, 1/4-20 X 3/4 IN, Self Taping, Flange Head 3 Ea 02011-0546
&4
5 Switch, Ignition, Key Lock 1 Ea 00702394129
5a Switch, Ignition, Keyless 1 Ea 02060-0178
6 Gauge, Water Temp 1 Ea 02060-0570
7 Bulb, Socket, & Harness 4 Ea 02060-0031
Bulb, #53X 1 Ea 02060-0032
8 Gauge, Oil Pressure (Red Zone) 02060-0238
1 Ea
8a Buzzer- Oil/Temp Warning 02060-0682
9 Gauge, Fuel Level 1 Ea 02060-0222
10 Volt Meter, 12 Volt 1 Ea 02060-0678
Hardware, supplied with each gauge:
Nut, 6-32 and Washer, Lock, Internal Star, #6 3 Ea Local Purchase
Nut, 8-32 and Washer, Lock, Internal Star, #8 2 Ea Local Purchase
11 Gauge, Hour meter (Standard) 1 Ea 02060-0073
12 Switch, Headlamp, w-knob 1 Ea YH07007
12a Knob, Replacement, Light Switch 1 Ea 02052-0011
13 Switch, Heater Fan (Optional) 1 Ea 02060-0025
13a Knob, Replacement, Heater Switch 1 Ea 02052-0013
Lamp, Red, Warning (Optional) AR 02060-0943
14 Light, Amber, Indicator (Optional) AR 02060-0720
Light, Blue, Indicator (Optional) AR 02060-0552
15 Plug, Hole AR 02052-0017
16 Relay, Horn 1 Ea 02060-0016
17 Nut, 1/4-20 3 Ea 02011-1D4
19 Horn, 12 V 1 Ea 02060-0070
20 Bracket, Horn 2 Ea NSS
April 22, 2015 141

3
1 2 4
7
5 8
6
9
10 11 12
13 14
15 16
17 18 20
19
22
21 23 24
Figure J-1b, Electrical Hardware in Dash Panel
142 April 22, 2015

Figure J-1b, Electrical Hardware in Dash Panel Parts List
Reference
Number
Wire Loom, 1/2 IN, Split Poly 60.00 IN 02014-0712

1
Wire Loom, 1/4 IN, Split Poly 60.00 IN 02014-1084
2 Zip Ties, Plastic 8 Ea 02011-0368
3 Terminal, 3/8 Quick Disconnect 1 Ea 02060-0075
4 Terminal, Wire End 2 Ea 02060-0084
5 Adapter, 1/4 Male Blade 1 Ea 02060-0239
6 Plug, Snap (Male Connector) 1 Ea 02060-0018
7 Connector-Fully-Insl. 14-16 Ga. Male 9 Ea 02060-0553
8 Connector, Butt (Blue) 2 Ea 02060-0321
9 Connector, Butt (Yellow) 2 Ea 02060-0395
10 Connector-Female Bullet (.156) 5 Ea 02060-0319
11 Connector, Fully Insl Quic 1/4 Fem.16-18 7 Ea 02060-0320
12 Terminal, Ring, 1/4 IN, Blue 8 Ea 02000007116
13 Terminal Ring #6 Stud 14-16 2 Ea 02060-0549
14 Terminal Ring, #8 Stud, 14-16 Awg 3 Ea 02060-0323
15 Terminal Ring, #10 Stud, 8-10 Stud/Yell 2 Ea 02060-0322
16 Terminal, Ring, #12, X 3/8 1 Ea 02060-0383
17 Clamp, Fuel Line, 5/8 IN 7 Ea 02016-0015
18 Clamp, Wire or Hose, 1 IN 5 Ea 02011-0475
19 Harness.Diode. Warning System 4 Ea 02060-1177
20 Harness, Indicator, Warning 1 Ea 02060-1178
21 Cavity Seal, Weatherpack 14 Ea 02060-0928
22 Screw, 10-32 X 3/4 IN, Machine, Head 12 Ea 02011-46G1012
23 Washer, Coned, Star 4 Ea 007000020E5
24 Nut, 10-32, KEP 14 Ea 02011-0545
April 22, 2015 143

Figure J-2, Battery Installation
144 April 22, 2015

Figure J-2, Battery Installation Parts List
Reference
Number
Battery - 12V, 800 CCA, Grp 24, 135 RC ,
1 1 Ea 02061-0015
Dual top terminals .
2 Clamp, Battery Hold Down 1 Ea 02060-0009
3 Rod Battery Hold Down 2 Ea 02060-0010
4 Nut, 5/16-18 6 Ea 02011-1D5
5 Washer, Flat, 5/16 IN SAE 2 Ea 02011-25E14
6 Cable, Negative Battery 1 Ea 02060-1049
7 Bolt, M12-1.75 X 16mm, Grade 8.8 1 Ea 02011-1CM1216
9 Cable, Pos Battery to Battery/Relay 1 Ea 02060-1095
10 Solenoid, Starter 1 Ea 563752689
Nut, 8 MM 4 Ea 02011-1DM8
11 15-Second Timer Relay 1 Ea 02060-1074
12 Cable, 3.3 Solenoid To Starter 1 Ea 02060-1094
13 Cap, Insulator Starter Cap 1 Ea 02060-0434
14 Hold down, Battery Reinforcement (Optional) 1 Ea 02061-0068
16 Cover, Battery Terminal, Red (Optional) 1 Ea 02060-0173
15 Cover, Battery Terminal, Black (Optional) 1 Ea 02060-0174
Alternator See Section B

Starter See Section B
April 22, 2015 145

Figure J-3, Engine Compartment Electrical Parts
Figure J-3a, Harness and Circuit Breaker Panel
Figure J-3b, Ground Block Installation
146 April 22, 2015

Figure J-3a, Harness and Circuit Breaker Panel Parts List
Reference
Number
1 Harness, Engine 1 Ea 02060-0694

2 Panel, Circuit Breaker 1 Ea 02060-1037
3 Circuit Breaker, Bussmann 10 Amp 3 Ea 02060-1290
4 Circuit Breaker, Bussmann 15 Amp 2 Ea 02060-1291
5 Circuit Breaker, Bussmann, 30 Amp 1 Ea 02060-1292
6 Circuit Breaker, 40 Amp 1 Ea 02060-1098
7 Mach Screw 2-32 X 3/4 Slotted Truss S/S 2 Ea 02011-2G212
8 Nut, 2-32 NF 2 Ea 02011-14D2
9 Washer, Lock, #2 2 Ea 02011-17E2
10 Bolt, 5/16-18 X 1/2 IN 2 Ea 02011-1C508
13 Nut, 5/16-16 2 Ea 02011-1D5
14 Horn, 12 V 1 Ea 02060-0070
14 Bracket, Horn 1 Ea NSS
16 Nut, 1/4-20 14 Ea 02011-1D4
17 Trim 8 IN 02014-0765
18 Strap, Ground 2 Ea 02060-0495
Zip Ties, Plastic 10 Ea 02011-0368
Figure J-3b, Ground Block Installation Parts List
Reference
Number
1 Block, Grounding, Copper 1 Ea 02060-1273
2 Bolt, 3/8-16 X 3/4 IN 1 Ea 02011-1C612
5 Bolt, 1/4-20 X 3/4 IN 1 Ea 02011-1C412
April 22, 2015 147

Figure J-4, Heaad Lights

Figure J-4, Heaad Lights Parts List
Reference
Number
J-4 Headlight, LED 2 Ea 02060-1395
148 April 22, 2015

Figure J-5, Tail Lights

Figure J-5, Tail Lights, Parts List
Reference
Number
1 Tail Light Assembly, Light, Tail, SMH 2 Ea 02060-1394
2 Bolt, 1/4-20 X 3/4 IN 4 Ea 02011-1C412
5 Bracket, Rear Taillight Cover, SMH 2 Ea 02020-2118
6 Bolt, 3/8-16 X 1 IN, 8 Ea 02011-1C616
April 22, 2015 149

Figure J-5, Electrical Harnesses
150 April 22, 2015

Figure J-5, Electrical Harnesses Parts List

Reference
Number
Harness Group, 3.3/4.5 Cummins
J-3 1 Ea 02060-0694
(Includes the following)
1 Electrical Harness, Engine 1 Ea 02060-0695
2 Electrical Harness, Instruments 1 Ea 02060-0696
3 Electrical Harness, Frame 1 Ea 02060-0697
4 Electrical Harness, Taillight 1 Ea 02060-0698
Not shown Snap Plug (Male Connector) 10 Ea 02060-0018
April 22, 2015 151

Section K, Options
152 April 22, 2015

Parts Manual
Section K, Options
Figure Page
Figure K-1, Module, Hitch, Rose Caster, ZB-97 154
Figure K-4, Cabs and Overhead Guards, Figure K-4a, Cab Frame, Doors, and Windows 160
Figure K-4b, Cab Interior Trim Option, Figure K-4c, Ceiling Panel, Standard Cab 164
Figure K-4d, Insulation Set, (Standard Cab), 02058-0325 165
Figure K-5, Standard Cab Mirrors 168
Figure K-6, Cab Lights 170
Figure K-6b, Dome Light 171
Figure K-7, Cab Heater Installation 172
Figure K-8, Windshield Wiper 174
Figure K-9, Safety Options 176
April 22, 2015 153

Figure K-1, Module, Hitch, Rose Caster, ZB-97
154 April 22, 2015

Parts Manual Section K, Options
Figure K-1, Module, Hitch, Rose Caster, ZB-97 Parts List 02070-0488
Reference
Number
Welded to
DRAW BAR- (ZB-97 HITCH) 1 Ea NSS
Frame
1 Hitch, Rose Caster, ZB-97 1 Ea 02070-0117
2 Reducer, ZB-97 4 Ea 02070-0489
3 Shaft, ZB-97 1 Ea Casters 2365
4 Washer 4 Ea 02011-25E31
5 Pin, Cotter 1/8 X 2 1/2 IN 4 Ea 02011-1F440
6 Bracket, Hitch Release, Short 1 Ea 02070-0492
7 Bracket, Hitch Release Pivot, Short 1 Ea 02070-0490
8 Bolt, Shoulder, 3/8-16, 1/2 X 2 1/2 IN 4 Ea 02011-0449
10 Nut, 3/8-16, Hex, w/ NyLock Insert 4 Ea 02011-17D3
12 Washer, Lock 3/8 IN 1 EA 02011-23E6
029T6-4014-127-
13 Cable, Hitch 84.00 IN
1
029T6-4014-127-
14 Clamp, E Hitch 2 Ea
2
15 Shackle, Wide D, 1/4 IN, Screw Pin 1 Ea 02011-0646
Tubing, Heat Shrink, .751 IN ID, Red, 12
16 8.0 IN 02014-1074
IN
17 Spring, ZB-97 Hitch 1 EA 02070-0494
18 Chain, Straight Link, 2/0 Plated 20.0 IN 02014-0985
19 Clevis, 3/8-24 Thread 2 EA 02011-2J6208
20 All Thread, 3/8-24 X 4.5 1 IN 02014-0658-72
21 Nut, 3/8-24, Hex, Low Carbon Steel 2 EA 02011-2D6
22 Pin, Clevis, 3/8 X 1 1/8 IN 1 EA 02011-4F6106
23 Pin, Cotter, 3/32 X 3/4 IN 1 Ea 02011-1F312
24 Bolt, 3/8-16 X 1-1/2, HCS, Grade 8 1 EA 02011-23C624
25 Nut, 3/8-16 1 EA 02011-1D6
26 Bolt, 5/16-18 X 1 1/2 IN 1 EA 02011-1C524
27 Washer, Flat, 5/16 IN 2 EA 02011-25E14
28 Washer, Lock, 5/16 IN 1 EA 02011-23E5
29 Nut, 5/16-18 IN 1 EA 02011-1D5
April 22, 2015 155

Figure K-1, Module, Hitch, Rose Caster, ZB-97 (Continued)
156 April 22, 2015

Figure K-1, Module, Hitch, Rose Caster, ZB-97 (Continued) Parts List
Reference
Number
30 Lever Assy, Hitch Release, ALTA 1 Ea 02070-0496

31 Handle, Hitch Release, Alta 1 Ea 02070-0498
32 Grip, Hitch Release 1 Ea 02070-0264
33 Bracket, Hitch Release, Alta 1 Ea 02070-0497
34 Bolt, 3/8-16 X 2 1/4 IN 1 Ea 02011-1C636
37 Nut, Hex 3/8-16 3 Ea 02011-1D6
38 Bolt 2 Ea
39 Washer 4 Ea
40 Nut 2 Ea
41 Holder Cab Hitch Brush 2 Ea 02070-0427
42 Brush Holder ( 10" Long ) 1.00 IN 02014-1108
43 Brush Material ( 10" Long ) ) 2 Ea 02014-1107
44 Bolt, 5/16-18 X 1 IN 4 Ea 02011-1C516
29 Nut, Hex 5/16-18 IN 4 Ea 02011-1D5
April 22, 2015 157

Figure K-2 Seat Assembly

Figure K-2 Seat Assembly Parts List 2 Ea 020CO-0001
Reference
Number
Seat, Passenger or Driver (While supplies
1a 2 Ea 02051-0060
last)
1b Seat, High-Backed Vinyl 02051-0083
2 Spacer, Seat 4 Ea 02051-0035
3 Bolt, 5/16-18 X 3/4 IN, Hex Hd 4 Ea 02011-1C512
6 Nut, 5/16-18 IN 4 Ea 02011-1D5
7 Switch, Seat STD Seat 1 Ea 02051-0054
158 April 22, 2015

Figure K-3, Seat Belts

Figure K-3, Seat BeltsParts List 02051-0073
Reference
Number
1 Seat Belt 1 Ea 3605T13

2 Bracket, Seat Belt 4 Ea 02051-0072
3 Bolt, 5/16-18 X 1 IN, Grade5, 8 Ea 02011-1C516
6 Nut, 5/16-18, 4 Ea 02011-1D5
April 22, 2015 159

Figure K-4, Cabs and Overhead Guards
Figure K-4a, Cab Frame, Doors, and Windows

Note: The 02055-0691 part number includes • Figure K-4e, Door Latches
the following items that are illustrated • Figure K-6b, Dome Light
separately in this manual: • Figure K-8, Windshield Wiper
160 April 22, 2015

Figure K-4a, Cab Frame, Doors, and Windows 02055-0699
Reference
Number
1 Cab Weldment, STD, Bolt-in Windows 1 Ea 02055-0691

2L Bracket, Door Support, LH, STD Cab 1 Ea 02055-0697
2R Bracket, Door Support, RH, STD Cab 1 Ea 02055-0698
3 Bolt, 5/16-18 X 1 IN 4 Ea 02011-1C516
6 Nut, 5/16-18 2 Ea 02011-1D5
7R Door Weldment, RH, STD Cab 1 Ea 02055-0692
7L Door Weldment, LH, STD Cab 1 Ea 02055-0693
8R Window, RH, bolt-in, STD 1 Ea 02055-0712
8L Window, LH, Bolt-in, STD 1 Ea 02055-0713
9 Screw Flat #8 X 3/4 IN, Phil Oval, SMS 38 Ea 02011-3G1008
10R Hinge, Male, Right Side 2 Ea 02055-0563
10L Hinge, Male, Left Side 2 Ea 02055-0378
11 Hinge, Female, Standard Cab 4 Ea 02055-0530
Door Hinge Hardware Kit / Std Cab 1 Ea 02075-0224
12 Carriage Bolt, 5/16-18 X 1 IN 8 Ea 02011-7C516
5 Washer, Flat 5/16 IN 8 Ea 02011-25E14
14 Hinge Shim, Brass 4 Ea 02055-0574
15 Bolt, M8 X 1.25 X 25 MM, Grade 8.8 12 Ea 02011-1CM825
17 Bracket, Cab Mount 2 Ea 02055-0001
3 Bolt, 5/16-18 X 1 IN 8 Ea 02011-1C516
5 Washer, Flat,5/16 IN 16 Ea 02011-25E14
18 Plate, Striker 2 Ea 02055-0205
19 Bolt, 5/16-18 X 3 IN 4 Ea 02011-1C548
20 Plate, Reinforcing 2 Ea 02055-0589
21 Bolt, 5/16-18 X 2 IN 6 Ea 02011-1C532
April 22, 2015 161

Figure K-4a, Cab Frame, Doors, and Windows (Continued)
162 April 22, 2015

Figure K-4a, Cab Frame, Doors, and Windows (Continued)
Reference
Number
4 Washer, Lock, 5/16IN 6 Ea 02011-23E5

6 Nut, 5/16-18 6 Ea 02011-1D5
22 Windshield, Bolt-in, HLE/STD 1 Ea 02055-0710
23 Window, Rear Slider, Bolt-in, STD 1 Ea 02055-0711
24 Door Seal 75 IN 02014-1346
25 Seal, Cab Edge - 36 IN 2 Ea 02014-0791
26 Seal, Door 380 IN 02014-0739
Pop Rivet,5/32 X 3/8 IN 48 Ea 02011-0385
April 22, 2015 163

Figure K-4b, Cab Interior Trim Option
Figure K-4c, Ceiling Panel, Standard Cab
164 April 22, 2015

Figure K-4b, Cab Interior Trim Option Parts List
Reference
Number
1 Cover, Electrical, Top Left 1 Ea 02055-0687

2 Cover, Electrical, Top Right 1 Ea 02055-0688
3 Cover, Electrical, Side 1 Ea 02055-0685
4 Trim, Sheet Metal 108 Ea 02014-0765
5 Grommet, Firewall 1 Ea 02011-0436
6 Clamp, Fuel Line, 5/8 IN 7 Ea 02016-0015
7 Bolt, 1/4-20 X 3/4 IN, 6 Ea 02011-1C412
8 Washer Flat, 1/4 IN, SAE 7 Ea 02011-25E12
9 Washer, Lock 1/4 IN, Medium Split 7 Ea 02011-23E4
Screw, 10-16 X 3/4 Self Taping, Phil Pan
10 10 Ea 02011-18G1012
Head
11 Grommet, #2854 Compound 45009 2 Ea 00700851860
12 Harness, Frame (3.3 CUMM) 1 Ea 02060-0698
13 Connector, 6 Way Flat Female 1 Ea 02060-0758
Wire Loom, 1/2 IN, Split Poly 20 IN 02014-0712
Figure K-4c, Ceiling Panel, Standard Cab Parts List
Reference
Number
1 Panel, Ceiling, Standard Cab 1 Ea 02055-0694
Figure K-4d, Insulation Set, (Standard Cab), 02058-0325
April 22, 2015 165

Figure K-4e, Door Latches
166 April 22, 2015

Figure K-4e, Door Latches Parts List
Reference
Number
Kit, Cab Door Handle & Latch 2 Ea 02055-0538
1 Door Latch, Outside 1 Ea 02055-0538-1
2 Pop Rivet #56, Alum. Body 8 Ea 02011-0385
3 Draw Bar - Door Handle (Discontinued) 1 Ea 33026572500
3 Rod and Clevis Assembly 2 Ea 02055-0538-3
4 Bolt, 3/8 X 3/4 IN 1 Ea 02011-1C612
5 Washer, Star, 3/8 IN 2 Ea NSS
6 Clevis Pin 6 MM Dia X 20 MM 1 Ea NSS
7 Cotter Pin 1.67 MM X 25 MM 1 Ea NSS
8 Door Latch, Inside 1 Ea 02055-0538-2
9 Plate, Striker 1 Ea 02055-0205
10 Bolt, 5/16-18 X 3 IN,, 2 Ea 02011-1C548
13 Bracket, Chain Stop, Cab 2 Ea 02055-0591
14 Chain Stop Back Plate 2 Ea 02055-0589
15 Bolt, 5/16-20 X 2 IN 2 Ea 02011-1C532
17 Nut, 5/16-20 6 Ea 02011-1D5
18 Door Restraint (Standard) 2 Ea 02055-0634
19 Bolt, 5/16-20 X 1 2 Ea 02011-1C516
Cover Plate, 02055-0047 Cab 02055-0294
20 2 Ea
Panel, Door Lever, STD Cab, 02055-0691 Cab 02055-0695
21 Screw #12 X 1/2 IN, HWH Slotted SMS 12 Ea 02011-05G64
April 22, 2015 167

Note
Figure K-5, Standard Cab Mirrors
168 April 22, 2015

Cab Mirror Parts List
Reference
Number
1 Mirror, Rear View 1 Ea 02055-0004
2 Bracket, Mirror Center 1 Ea 02055-0011
3 Bolt, 1/4-20 X 1 IN 1 Ea 02011-1C416
Side Mirrors 1 Pair 02058-0416
5 Side Mirror 2 Ea 02058-0190
8 Nut, 1/4-20 4 Ea 02011-1D4
9 Bolt, 1/4-20 X 3/4 IN 4 Ea 02011-1C412
Note: If side mirror is mounted inverted from the illustration, move the plug in the tube to the top.
Figure K-4b, Mirror, Dual Outside Parts List (Replaces 02058-0190) 02058-0591
April 22, 2015 169

Figure K-6, Cab Lights
Figure K-6a, Light, LED Beacon, Amber (Optional)

Figure K-6a, Light, LED Beacon, Amber Parts List 02060-1513
Reference
Number
Beacon, Yellow Strobe Assy w/ Cab,

1 1 Ea 02060-1564
LED
2 Screw, 10-16 X 3/4 Self Drilling Phil Pan 3 Ea 02011-18G1012
3 Switch 1 Ea YH07007
4 Knob, Headlight 1 Ea 02052-0011
5 Fuse -10 AMP 1 Ea 02060-0033-10
6 Grommet, Rubber, 1/4 x 7/16 x 1/8 1 Ea 00700851860
7 Terminal Ring, #8 Stud, 14-16 AWG 2 Ea 02060-0323
8 Terminal, Wire End 1 Ea 02060-0084
9 Connector, Butt (Blue) 2 Ea 02060-0321
 Wire Primary 18 Awg Black 3.0 Ft 70600070100
170 April 22, 2015

Figure K-6b, Dome Light

Figure K-6b, Dome Light Parts List
Reference
Number
1 Light, Dome, LED 1 Ea 02060-1551
 Plate, Dome Light, Cab 1 Ea 02055-0774
 Bolt, 1/4-20 X 3/4 IN 6 Ea 02011-1C412
 Washer, Lock, 1/4 IN 1 Ea 02011-23E4
 Screw Pan Head #8-32 X 3/4 IN Long 4 Ea 02011-85G812
Reference
Number
1 Light, Dome, Incandescent 02060-0039
2 Bulb, 12V, #1156 1 Ea 02000008753
Wire, Dome, All 1 Ea 02060-1079
Light, Dome (02060-0039), w/Heavy Duty
1 Ea 02060-1139
Switch
April 22, 2015 171

Figure K-7, Cab Heater Installation
Item 15
Item 1a Item 16
Item 14
172 April 22, 2015

Figure K-7, Cab Heater Installation 02056-0022
Reference
Number
1 Heater, Cab 1 Ea 02056-0067

1a Heater Outlet Vents 7 Ea 02058-0068
2 Bolt, 1/4-20 X 2 1/4 IN 4 Ea 02011-1C436
4 Washer, Flat, 1/4 IN Plated 1 Ea 02011-25E12
5 Spacer AR 02027-0023
6 Clamp Hose #10 6 Ea 02011-0395
7 Hose, Heater 5/8 ID 250'/rolls 122 IN 02014-1090
8 Grommet, Firewall 2 Ea 02011-0436
9 Clamp Hose and Wire Holder 1 3/4 IN 4 Ea 02011-0369
10 Bracket, Hood Assist/Fuel Line 1 Ea 02050-0033
11 Bolt, 1/4-20 X 1 IN 6 Ea 02011-1C416
12 Nut, 1/4-20 1 Ea 02011-1D4
13 Switch, Heater 1 Ea YH07007
13a Knob, Heater 1 Ea 02052-0013
14 Valve, Water Shut off (90 Deg) 1 Ea 02011-0429
Fitting 90 Degree 1/2-14 NPT M to 3/8-18
15 1 Ea 02016-0147
NPT F
16 Fitting, 45 Degree, 5/8 Hose to M 1/5 IN NPT 1 Ea 02016-0085
Not Shown Wire-14Awg 15 IN 02014-0666
April 22, 2015 173

Figure K-8, Windshield Wiper
174 April 22, 2015

Figure K-8, Windshield Wiper Parts List
Reference
Number
1 Wiper Motor (TMC) 1 Ea 02060-0179

2 Arm, Windshield Wiper 1 Ea 02055-0007
3 Blade, Windshield 1 Ea 02055-0632
4 Spacer, Windshield Wiper 1 Ea 02055-0005
5 Bolt, 1/4-20 X 1 IN 1 Ea 02011-1C416
7 Nut, 1/4-20 1 Ea 02011-1D4
8 Box, Switch Mounting, Large Cab 1 Ea 02055-0696
9 Bolt, 1/4-20, X 3/4, 2 Ea 02011-1C412
12 Fuse Block 1 Ea 02060-0099
13 Fuse , 10 Amp AR 02060-0033
Switch, Wiper Motor YH07007
14 AR
Knob, Wiper Switch 02052-0001
Switch, Beacon and Work light (If installed) YH07007
15 AR
Knob, Light Switch 02052-0011
Plug, Hole AR 02052-0017
The switch and fuse quantities vary with the options installed as follows.
• Each windshield wiper circuit includes one 10-Amp fuse, 02060-0033-10 and one switch,
02060-0025.
• A rear windshield wiper, if installed, uses the same parts 1 through 6, 13 and 14. The module
part number is 02055-0756.
• The dome light uses a 10-Amp fuse. It’s switch is in the light.
• Each exterior light circuit uses a 10-Amp fuse, 02060-0033-10 and one switch, 02060-0026.
• If more than three exterior light circuits are installed, the beacon and dome light circuits may
share a 15-amp fuse, 02060-0033-15.
• Unused holes are plugged with a hole plug, 02052-0017.
April 22, 2015 175

Figure K-9, Safety Options
Figure K-9a, Backup Alarm
Figure K-9b, Fire Figure K-9d, Bracket,

Extinguisher, 3.5 Lbs Fire Extinguisher, 10-Lb.
K-9c, Fire
Extinguisher, 10 Lb.
176 April 22, 2015

Figure K-9, Safety Options Parts List 020CO-0009
Reference
Number
1 Backup Alarm (Shape varies) 1 Ea 02060-0093
2 Bolt, 14/-20 X 3/4 IN 2 Ea 02011-1C412

5 Nut, 1/4-20 2 Ea 02011-1D4
Wire, STD Backup Alarm, Male 1 Ea 02060-1080
Wire, STD Backup Alarm Female 1 Ea 02060-1081
Reference
Number
K-10b Fire Extinguisher 3.5 lb. 02058-0059

Optional
K-10c Fire Extinguisher, 10 Lb. 02058-0712
K-10d Bracket, Fire Extinguisher, 10-Lb. Optional 02058-0715
Reflector, Amber Optional 02058-0291
Reflector, Red Optional 02058-0292
April 22, 2015 177

Section L, Approved Liquids
Description Quantity
U.S. Metric
Anti-Freeze 4.0 GL 15.1 L
Brake Fluid (DOT 3) 0.25 GL .945 L
Engine Oil (Citgard 500 15W-40) 7.0 QT 6.6 L
Fuel, Gasoline 16.0 GL 60.5 L
Grease, Litholene H EP-2 AR AR
Locktite 660 for Steer Bushing 0.25 EA 75 ML
Loctite 271 Threadlocker 250 M 0.20 OZ 60 ML
Oil Hypoid SAE 80W-90 9.0 QT 8.5 L
Transmission Fluid, Hydraulic Fluid, Power Steering Fluid:
11 3/4 QT 11.1 L
Dexron® III, or IV, Mercon® AFT, or equivalent
®Dexron is a registered trademark of General Motors Corporation. Mercon is a registered trademark

of Form Motor Company.
178 April 22, 2015

Parts Manual Index
Index
01453658 · 31 02011-17D6 · 13
02000005370 · 91 02011-17D7 · 75, 83, 106
0 02000005595 · 91 02011-17D9 · 111, 135
02000005788 · 117 02011-17E2 · 147
00106751 · 27, 29 02000007116 · 143 02011-18C716 · 69
00120394 · 39 02000007296 · 117 02011-18G1012 · 165, 170
00136857 · 29, 31 02000008113 · 87, 89, 93 02011-18G1020 · 7
00326312 · 27 02000008753 · 171 02011-19F8 · 15
00352169 · 33, 39 02000009419 · 117 02011-1C1072 · 135
00355780 · 37 02000040148 · 9 02011-1C408 · 69
00451399 · 33, 39 02000056171 · 116 02011-1C410 · 7, 141
00460583 · 31 02002-0028 · 8 02011-1C412 · 5, 15, 17, 21, 53, 81,
00461372 · 27 02002-0055 · 8 89, 91, 147, 149, 165, 171, 175,
00549631 · 27 02002-0124 · 8 177
00585927 · 29 02010-1C412 · 115 02011-1C416 · 115, 167, 169, 173,
007000020E5 · 143 02011-0111 · 85 175
007000085D8 · 89 02011-0253 · 3, 7, 13 02011-1C420 · 3
00700031H42 · 17 02011-0255 · 3, 17 02011-1C424 · 73
0070005J806 · 123 02011-0291 · 131 02011-1C428 · 129
00700101398 · 104 02011-0341 · 99, 107 02011-1C436 · 173
00700106468 · 125 02011-0342 · 99 02011-1C508 · 147
0070012F106 · 125 02011-0368 · 17, 143, 147 02011-1C510 · 9, 85
0070019G406 · 91 02011-0369 · 173 02011-1C512 · 9, 15, 73, 116, 129,
0070022416 · 104 02011-0375 · 13 158
00700224287 · 125 02011-0382 · 69 02011-1C516 · 3, 81, 91, 157, 159,
0070023C716 · 123 02011-0385 · 5, 163, 167 161, 167
0070073G648 · 69 02011-0389 · 15 02011-1C520 · 73, 91, 133
00700747729 · 57 02011-0390 · 15 02011-1C524 · 91, 155
0070074G740 · 69 02011-0393 · 59 02011-1C532 · 161
00700840948 · 99 02011-0394 · 59 02011-1C548 · 161
00700851860 · 165, 170 02011-0395 · 59, 130, 173 02011-1C612 · 101, 147, 167
0070085G424 · 89 02011-0398 · 95 02011-1C616 · 3, 55, 133, 149
00700879592 · 55 02011-0400 · 99 02011-1C620 · 7, 21, 73, 87, 119, 125
00700879855 · 55 02011-0429 · 173 02011-1C624 · 13, 15, 21, 23, 25, 73,
00700881033 · 89 02011-0436 · 165, 173 87, 133
00700895726 · 93 02011-0438 · 15 02011-1C628 · 119
00700905113 · 87 02011-0449 · 155 02011-1C636 · 157
00700933606 · 41, 45 02011-0475 · 143 02011-1C724 · 99
00700991122 · 91 02011-0520 · 3 02011-1C736 · 69, 75
00700991125 · 91 02011-0545 · 143 02011-1C820 · 13, 95, 127
00700991126 · 91 02011-0546 · 3, 53, 141 02011-1C824 · 13, 89, 95
00700991133 · 91 02011-0558 · 3 02011-1C828 · 3, 7, 127
00700994849 · 73 02011-0568 · 5 02011-1CM1030 · 113
00700996390 · 91 02011-0591 · 41 02011-1CM1040 · 13
00700996391 · 91 02011-05G64 · 167 02011-1CM1216 · 145
00700999378 · 89 02011-0627 · 3 02011-1CM816 · 59
00700999699 · 93 02011-0646 · 155 02011-1CM825 · 161
00700999701 · 73 02011-0657 · 5 02011-1CM830 · 21, 23, 25
00700999710 · 73 02011-0660 · 75 02011-1D4 · 5, 7, 17, 21, 57, 91, 115,
00700999726 · 81, 87 02011-0718 · 99 141, 147, 169, 173, 175, 177
00701758867 · 91 02011-0719 · 99 02011-1D412 · 119
00701801187 · 55 02011-10F12 · 99 02011-1D5 · 3, 91, 133, 145, 147,
00702394129 · 141 02011-10H25 · 105 155, 157, 158, 159, 161, 163, 167
00702808108 · 15 02011-12D4 · 89 02011-1D6 · 13, 15, 21, 23, 25, 55,
00703719490 · 7 02011-12H15 · 111 119, 133, 155, 157
00838839 · 31 02011-13G844 · 127 02011-1D7 · 13
00839756 · 31 02011-14D2 · 147 02011-1D8 · 3, 13, 87, 95, 127
011503663 · 27 02011-17D2 · 133, 161 02011-1DM10 · 113
01263193 · 35, 41 02011-17D3 · 7, 119, 155 02011-1DM8 · 145
April 22, 2015 179

02011-1F312 · 7, 89, 95, 119, 155 02011-3G1008 · 161, 163 02016-0225 · 130
02011-1F410 · 89, 95, 119 02011-46G1012 · 143 02016-0231 · 15
02011-1F416 · 89, 95, 111, 119 02011-4D12 · 123 02016-0233 · 43
02011-1F420 · 123 02011-4D9 · 89, 95 02016-0235 · 131
02011-1F428 · 101, 103 02011-4F5064 · 89, 95, 119 02016-0236 · 130
02011-1F440 · 155 02011-4F6106 · 95, 119, 155 02016-0266 · 57
02011-215E12 · 7 02011-5G412 · 115 02020-0662 · 3
02011-23C1024 · 99 02011-62D5 · 85 02020-0922 · 17
02011-23C624 · 155 02011-66D14 · 101 02020-1993 · 3
02011-23C736 · 127 02011-72G516 · 105 02020-1994 · 3
02011-23C864 · 13 02011-73GM1025 · 129 02020-1996 · 3
02011-23C980 · 106 02011-7C516 · 161 02020-2117 · 3
02011-23E14 · 127 02011-7D7 · 123 02020-2118 · 3, 149
02011-23E16 · 3 02011-7D8 · 127 02021-0002 · 135
02011-23E4 · 3, 5, 7, 15, 17, 21, 53, 02011-85G812 · 171 02021-0004 · 135
57, 69, 89, 91, 115, 119, 141, 147, 02011-8D10 · 115 02021-0005 · 135
149, 165, 167, 169, 171, 173, 175, 02011-8D14 · 103, 127 02021-0018 · 135
177 02011-8D4 · 91 02022-0047 · 123
02011-23E5 · 3, 9, 15, 19, 21, 23, 25, 02011-8D6 · 95, 119 02023-0019 · 123
91, 116, 129, 133, 147, 155, 157, 02011-9E10 · 99 02023-0028 · 127
158, 159, 161, 163 02012-101 · 127 02023-0029 · 127
02011-23E6 · 3, 7, 13, 15, 21, 23, 25, 02014-0404 · 103, 104 02023-0034 · 123
55, 101, 106, 111, 119, 125, 133, 02014-0658-72 · 155 02023-0035 · 137
147, 149, 155, 157 02014-0666 · 173 02023-0039 · 125
02011-23E7 · 13, 69, 75, 99, 113, 127 02014-0712 · 17, 143, 165 02023-0053 · 133
02011-23E8 · 3, 7, 13, 87, 89, 95, 02014-0739 · 163 02023-0054 · 133
127, 135, 137 02014-0765 · 7, 9, 147, 165 02023-0056 · 133
02011-23EM10 · 13, 113 02014-0791-36 · 163 02023-0057 · 127
02011-23EM12 · 145 02014-0985 · 155 02023-0063 · 127
02011-23EM8 · 59, 161 02014-0994 · 131 02023-0075 · 123
02011-24C728 · 105 02014-1005 · 59, 130 02023-0076 · 123
02011-25E · 127 02014-1032 · 130 02023-0118 · 133
02011-25E12 · 15, 17, 91, 115, 119, 02014-1074 · 155 02023-0180 · 127
129, 141, 147, 149, 165, 169, 173, 02014-1083-112 · 57 02023-0436 · 125
175, 177 02014-1084 · 143 02023-0620 · 133
02011-25E14 · 3, 9, 15, 19, 59, 91, 02014-1088 · 15 02023-0717 · 123
129, 133, 145, 155, 157, 158, 159, 02014-1090 · 173 02023-0733 · 133
161, 167 02014-1107 · 157 02023-0905 · 133
02011-25E15 · 147, 163 02014-1108 · 157 02023-0907 · 133
02011-25e16 · 21, 23, 25 02014-1255 · 130 02023-0909 · 133
02011-25E16 · 3, 7, 13, 15, 55, 113, 02014-1342 · 17 02023-0919 · 133
119, 133, 147, 149, 157 02014-1346 · 163 02023-0968 · 129
02011-25E17 · 111, 119 02015-0001 · 115, 116 02023-1025 · 125
02011-25E18 · 13 02015-0002 · 116 02023-1026 · 125
02011-25E21 · 3, 13, 127 02015-0010 · 129, 130 02023-1074 · 125
02011-25E23 · 89 02015-0099 · 129, 130 02023-1075 · 125
02011-25E25 · 95 02015-0135 · 57 02023-1077 · 125
02011-25E31 · 3, 155 02016-0012 · 115 02023-1078 · 123
02011-25K20010 · 73, 113, 131 02016-0015 · 57, 115, 143, 165 02023-1079 · 123
02011-25K30018 · 75 02016-0072 · 131 02023-1081 · 123
02011-26D8 · 95 02016-0085 · 130, 173 02023-1084 · 125
02011-2C410 · 91 02016-0091 · 15 02023-1085 · 125
02011-2C516 · 19 02016-0147 · 173 02023-1086 · 125
02011-2C616 · 111 02016-0150 · 116 02023-1087 · 125
02011-2C808 · 75 02016-0197 · 7 02023-1088 · 125
02011-2C820 · 137 02016-0210 · 57 02023-1089 · 123
02011-2D4 · 91 02016-0214 · 131 02023-1091 · 125
02011-2D6 · 106, 125, 155 02016-0215 · 130 02023-1092 · 123
02011-2D8 · 135, 137 02016-0217 · 131 02023-1094 · 123
02011-2F8127 · 111 02016-0218 · 131 02023-1095 · 123
02011-2G212 · 147 02016-0219 · 130 02023-1105 · 135
02011-2J6208 · 89, 119, 155 02016-0223 · 130 02023-1111 · 123
02011-3C1040 · 103 02016-0224 · 130 02023-1124 · 123
180 April 22, 2015

Parts Manual Index
02023-1258 · 125 02026-0480 · 115 02030-0295 · 107

02024-0020 · 106 02026-0543 · 115 02030-0302 · 137
02024-0029 · 106 02026-0544 · 116, 117 02030-0304 · 137
02024-0034 · 106 02026-0574 · 116 02030-0314 · 107
02024-0035 · 106 02026-0581 · 111 02030-0317 · 137
02024-0054 · 101 02026-0619 · 113 02035-0068 · 69
02024-0056 · 106 02026-0705 · 113 02035-0086 · 69
02024-0064 · 106 02026-0706 · 113 02035-0366 · 75
02025-0006 · 104 02026-0707 · 113 02035-0384 · 69
02025-0007 · 104 02026-0712 · 113 02035-0748 · 13
02025-0014 · 104 02026-0733 · 115 02035-1074 · 10
02025-0019 · 103, 104 02026-0735 · 115 02035-1094 · 13
02025-0020 · 103 02026-0750 · 115 02035-1095 · 13
02025-0021 · 103 02026-0751 · 115 02035-1192 · 69
02025-0026 · 103 02026-0758 · 115 02035-1193 · 69
02025-0027 · 103 02026-0759 · 115 02035-1194 · 69
02025-0030 · 103 02027-0005-48 · 119 02035-1196 · 69
02025-0031 · 103 02027-0011 · 119 02035-1197 · 69
02025-0032 · 103 02027-0023 · 91, 173 02035-1271 · 41
02025-0033 · 103 02027-0035 · 89 02035-1272 · 19
02025-0034 · 103 02027-0036 · 89, 93 02035-1298 · 41
02025-0035 · 103, 105 02027-0071 · 89, 93 02036-0084 · 59
02025-0040 · 99 02027-0127 · 89, 119 02036-0089 · 59
02025-0041 · 99 02027-0128 · 89, 119 02036-0178 · 59
02025-0050 · 99 02027-0129 · 89 02036-0179 · 59
02025-0051 · 99 02027-0130 · 119 02036-0286 · 59
02025-0052 · 99 02027-0135 · 89 02036-0287 · 59
02025-0054 · 99 02027-0188 · 89 02038-0042 · 15
02025-0055 · 99, 101 02027-0236 · 119 02038-0132 · 15
02025-0060 · 103 02027-0270 · 119 02038-0139 · 15
02025-0070 · 99 02027-0271 · 89 02038-0140 · 15
02025-0073 · 99 02027-0398 · 89 02038-0143 · 15
02025-0086 · 101 02028-0010 · 105 02038-0191 · 19
02025-0094 · 99 02028-0011 · 105 02038-0233 · 15
02025-0099 · 103 02028-0022 · 105 02038-0256 · 15
02025-0120 · 99 02028-0032 · 105 02038-0304 · 19
02025-0121 · 104 02028-0178 · 105 02039-0376 · 21, 23, 25
02025-0204 · 99 02029-0006 · 101 02039-0398 · 23, 25
02025-0205 · 99 02029-0007 · 101 02039-0442 · 23
02025-0344 · 101 02029-0010 · 101 02039-0446 · 23
02025-0443 · 99, 103 02029-0011 · 101 02039-0456 · 21, 23, 25
02025-0605 · 99 02029-0012 · 101 02039-0457 · 21, 23, 25
02025-0614 · 99 02029-0017 · 101 02039-0458 · 21, 23, 25
02026-0045 · 113 02029-0018 · 101 02039-0474 · 21, 25
02026-0048 · 113 02029-0019 · 101 02039-0475 · 21, 25
02026-0054 · 113 02029-0020 · 101 02039-0476 · 21
02026-0061 · 117 02029-0021 · 101 02039-0477 · 21, 25
02026-0062 · 117 02029-0022 · 101 02039-0520 · 21, 23, 25
02026-0078 · 89, 119 02029-0024 · 101 02039-0521 · 21, 25
02026-0079 · 89, 119 02029-0025 · 101 02039-0536 · 21
02026-0081 · 89, 119 02029-0026 · 101 02040-0053 · 55
02026-0082 · 111 02029-0027 · 101 02040-0338 · 57
02026-0093 · 115 02029-0036 · 101 02040-0387 · 50
02026-0095 · 111 02030-0003 · 107 02040-0438 · 57
02026-0099 · 111 02030-0005 · 137 02045-0009 · 91
02026-0102 · 115 02030-0013 · 137 02045-0011 · 91
02026-0126 · 113 02030-0087 · 137 02045-0014 · 13
02026-0128 · 113, 115 02030-0101 · 123, 137 02045-0016 · 87
02026-0179 · 117 02030-0143 · 137 02045-0023 · 15
02026-0190 · 111 02030-0202 · 137 02045-0037 · 85
02026-0220 · 111 02030-0237 · 136 02045-0043 · 87, 93
02026-0242 · 117 02030-0238 · 136 02045-0059 · 13
02026-0438 · 116 02030-0256 · 137 02045-0060 · 87
April 22, 2015 181

02045-0061 · 87, 105 02055-0538-3 · 167 02060-0178 · 141

02045-0062 · 87 02055-0563 · 161 02060-0222 · 141
02045-0063 · 75 02055-0566 · 175 02060-0225 · 43
02045-0064 · 75 02055-0568 · 175 02060-0238 · 141
02045-0065 · 87, 93 02055-0572 · 175 02060-0239 · 143
02045-0076 · 91 02055-0574 · 161 02060-0319 · 143
02045-0086 · 73 02055-0589 · 161, 167 02060-0320 · 143
02045-0087 · 73 02055-0591 · 167 02060-0321 · 143, 170
02045-0166 · 87 02055-0634 · 167 02060-0322 · 143
02045-0168 · 75 02055-0685 · 165 02060-0323 · 143, 170
02045-0217 · 93 02055-0687 · 165 02060-0383 · 143
02045-0276 · 119 02055-0688 · 165 02060-0395 · 143
02045-0305 · 91 02055-0691 · 161 02060-0413 · 75, 85
02045-0312 · 91 02055-0692 · 161 02060-0434 · 145
02045-0315 · 91 02055-0693 · 161 02060-0495 · 75, 147
02045-0399 · 70, 73 02055-0694 · 165 02060-0549 · 143
02045-0402 · 95 02055-0695 · 167 02060-0552 · 141
02045-0403 · 95 02055-0696 · 175 02060-0553 · 143
02045-0404 · 95 02055-0697 · 161 02060-0570 · 141
02045-0405 · 95 02055-0698 · 161 02060-0572 · 41
02045-0412 · 95 02055-0710 · 163 02060-0678 · 141
02045-0505 · 75 02055-0711 · 163 02060-0682 · 141
02050-0018 · 7 02055-0712 · 161 02060-0694 · 147, 151
02050-0019 · 7 02055-0713 · 161 02060-0695 · 151
02050-0033 · 17, 173 02055-0774 · 171 02060-0696 · 151
02050-0167 · 7 02056-0004 · 17 02060-0697 · 151
02050-0356 · 3 02056-0067 · 173 02060-0698 · 151, 165
02050-0357 · 3 02058-0009 · 9 02060-0720 · 141
02050-0417 · 3 02058-0040 · 5 02060-0731 · 75
02050-0459 · 3 02058-0059 · 177 02060-0733 · 75
02050-0506 · 5 02058-0065 · 15 02060-0756 · 75
02050-0758 · 3 02058-0068 · 173 02060-0758 · 165
02050-0808 · 7 02058-0190 · 169 02060-0784 · 53
02050-0816 · 3, 9 02058-0223 · 9 02060-0824 · 89
02050-0818 · 3 02058-0224 · 9 02060-0882 · 145
02050-0853 · 7 02058-0291 · 177 02060-0928 · 143
02050-0854 · 7 02058-0292 · 177 02060-0943 · 141
02050-0909 · 9, 53 02058-0591 · 169 02060-1037 · 147
02051-0035 · 158 02058-0712 · 177 02060-1049 · 145
02051-0054 · 158 02058-0715 · 177 02060-1057 · 138
02051-0060 · 158 02058-0799 · 9 02060-1074 · 145
02051-0072 · 159 02060-0009 · 145 02060-1079 · 171
02051-0073 · 159 02060-0010 · 145 02060-1080 · 177
02051-0083 · 158 02060-0016 · 141 02060-1081 · 177
02052-0001 · 175 02060-0018 · 143, 151 02060-1095 · 145
02052-0011 · 170, 175 02060-0025-1 · 141 02060-1098 · 147
02052-0013 · 173 02060-0026 · 175 02060-1139 · 171
02052-0017 · 141, 175 02060-0026-1 · 141 02060-1177 · 143
02052-0044 · 141 02060-0028 · 141, 173 02060-1178 · 143
02052-0086 · 57 02060-0031 · 141 02060-1273 · 147
02052-0105 · 141 02060-0032 · 141 02060-1290 · 147
02052-0155 · 141 02060-0033 · 175 02060-1291 · 147
02055-0001 · 161 02060-0033-10 · 170, 175 02060-1292 · 147
02055-0004 · 169 02060-0033-15 · 175 02060-1394 · 149
02055-0005 · 175 02060-0039 · 171 02060-1395 · 148
02055-0011 · 169 02060-0070 · 141, 147 02060-1513 · 170
02055-0205 · 161, 167 02060-0073 · 141 02060-1551 · 171
02055-0294 · 167 02060-0075 · 143 02060-1564 · 170
02055-0378 · 161 02060-0084 · 143, 170 02061-0015 · 145
02055-0528-2 · 167 02060-0093 · 177 02061-0068 · 145
02055-0530 · 161 02060-0099 · 175 02065-0032 · 113, 131
02055-0538 · 167 02060-0173 · 145 02065-0033 · 113, 131
02055-0538-1 · 167 02060-0174 · 145 02065-0093 · 129
182 April 22, 2015

Parts Manual Index
02065-0276 · 129 02085-0044 · 79 02085-0108 · 85

02065-0278 · 129 02085-0045 · 79 02085-0109 · 85
02070-0117 · 155 02085-0046 · 79 02085-0112 · 85
02070-0264 · 157 02085-0047 · 79 02085-0114 · 85
02070-0268 · 111 02085-0048 · 79 02085-0115 · 85
02070-0427 · 157 02085-0049 · 79 02085-0116 · 85
02070-0489 · 155 02085-0050 · 79 02085-0150 · 73
02070-0490 · 155 02085-0051 · 79 02085-0151 · 73
02070-0492 · 155 02085-0052 · 79 02085-0152 · 73
02070-0494 · 155 02085-0053 · 79 02085-0153 · 73
02070-0496 · 157 02085-0054 · 79 02085-0154 · 73
02070-0497 · 157 02085-0055 · 79 02085-0155 · 73
02070-0498 · 157 02085-0056 · 79 02085-0156 · 73
02075-0015 · 135 02085-0057 · 79 02085-0157 · 73
02075-0151 · 95 02085-0058 · 79 02085-0158 · 73
02075-0197 · 7 02085-0059 · 79 02085-0159 · 73
02075-0205 · 95 02085-0060 · 79 02085-0160 · 73, 87
02075-0224 · 161 02085-0061 · 79 02085-0161 · 73, 85
02075-0243 · 95 02085-0062 · 79 02085-0162 · 73, 85
02076-0064 · 9 02085-0063 · 79 02085-0163 · 73, 85
02076-0106 · 9 02085-0064 · 79 02085-0164 · 73, 85
02076-0226 · 9 02085-0065 · 79 02085-0165 · 73
02076-0274 · 9 02085-0066 · 81 02085-0167 · 75
02076-0275 · 9 02085-0067 · 81 02085-0168 · 75
02076-0276 · 9 02085-0068 · 81 02085-0169 · 75, 83
02085-0001 · 93 02085-0069 · 81 02085-0170 · 75, 83
02085-0002 · 93 02085-0070 · 81 02085-0171 · 75
02085-0003 · 93 02085-0071 · 81 02085-0172 · 75, 85
02085-0005 · 77 02085-0072 · 81 02085-0173 · 75, 83
02085-0006 · 77 02085-0073 · 81 02085-0174 · 75
02085-0007 · 77 02085-0074 · 81, 85 02085-0175 · 75
02085-0008 · 77 02085-0075 · 81, 85 02085-0176 · 73
02085-0009 · 77 02085-0076 · 81 02085-0177 · 75
02085-0010 · 77 02085-0077 · 81 02085-0178 · 75
02085-0011 · 77 02085-0078 · 81 02085-0179 · 75
02085-0012 · 77, 83 02085-0079 · 81 02085-0180 · 75
02085-0013 · 77 02085-0080 · 81 02085-0181 · 75
02085-0014 · 77 02085-0081 · 81 02085-0206 · 75
02085-0015 · 77 02085-0082 · 81 02085-0207 · 75
02085-0016 · 77 02085-0083 · 81 020C0-0009 · 177
02085-0018 · 77 02085-0085 · 81 020CO-0001 · 158
02085-0020 · 77 02085-0086 · 81 020CO-0047 · 170
02085-0022 · 77 02085-0087 · 83 020CO-0354 · 91
02085-0024 · 77 02085-0088 · 83 021 D2ZP-7A256-A3 · 85
02085-0025 · 77 02085-0089 · 83 02436161 · 31
02085-0026 · 77 02085-0090 · 83 02436162 · 33
02085-0027 · 77 02085-0091 · 83 02436163 · 33
02085-0028 · 77 02085-0092 · 83 02768986 · 29
02085-0029 · 77 02085-0093 · 83 02770015 · 27
02085-0030 · 77 02085-0094 · 83 02770089 · 35
02085-0031 · 77 02085-0095 · 83 02771369 · 27
02085-0032 · 77 02085-0096 · 83 02778192 · 31
02085-0033 · 77 02085-0097 · 83 029T6-4014-127-1 · 155
02085-0034 · 77 02085-0098 · 83 029T6-4014-127-2 · 155
02085-0035 · 77 02085-0099 · 83 03789970 · 29
02085-0036 · 77 02085-0100 · 83 03792285 · 37
02085-0037 · 77 02085-0101 · 87, 93 03792507 · 29
02085-0038 · 77 02085-0102 · 87 03814350 · 31
02085-0039 · 79 02085-0103 · 87 03814692 · 39
02085-0040 · 79 02085-0104 · 87 03814903 · 29
02085-0041 · 79 02085-0105 · 87 03815892 · 39
02085-0042 · 79 02085-0106 · 85 03826280 · 29
02085-0043 · 79 02085-0107 · 85 03826505 · 33
April 22, 2015 183

03826506 · 35 12346286 · 33 32500236 · 63

03829433 · 29 12493123 · 27 32500244 · 63
03835577 · 33 12493124 · 27 32500318 · 63
03852870 · 31 12508079 · 27 32500335 · 63
03853870 · 29 12555771 · 31 32500337 · 63
03866766 · 27 12557390 · 39 32500617 · 47
03872781 · 31 12567712 · 33 32500687 · 47
03875950 · 31 12570619 · 41 32500697 · 46, 61
03921988 · 29 14001875 · 41 32500782 · 46, 61
03930824 · 29 14002525 · 27 32500791 · 43, 44
03970194 · 31 14025224 · 33 32500916 · 46
03992251 · 29 14042575 · 39 32500952 · 46
05232720 · 39 14061685 · 31 32501057 · 46
05723551 · 39 14075641 · 37 32501089 · 48, 67
06273484 · 37 14076469 · 39 32501092 · 46
06487779 · 41 14080362 · 31 32501097 · 61
0700999641 · 69 14088556 · 31 32501098 · 63
09349510 · 29 14090908 · 29 32501103 · 46
09422127 · 37 14090911 · 33 32501104 · 46
09424320 · 35, 39 14091485 · 31 32501106 · 46
09424877 · 29, 33 14096154 · 35 32501190 · 63
09425113 · 31 14096156 · 29 32501267 · 46
09439930 · 31, 35 14096637 · 31 32501361 · 63
09440033 · 29 14096658 · 31 32501485 · 63
09440034 · 39 14096659 · 31 32501516 · 65
09440366 · 27 14096660 · 37 32501701 · 61
09441003 · 31 14096853 · 35 32501709 · 65
09442008 · 27 15544596 · 27 32501806 · 65
09442184 · 27 15-Second Timer Relay · 145 32501809 · 65
09442895 · 29 18520 · 125 32501812 · 63
09442963 · 37 18590 · 125 32501837 · 61
32501846 · 63
32501847 · 63
1 2 32501950 · 63
32501962 · 63
32501984 · 63
10007818 · 39 2000004866 · 75
33000033 · 49
10038209 · 39 20211-23E4 · 129
33000049 · 44
10048778 · 29 20211-4D9 · 119
33000134 · 44
10088158 · 31 2404-06-04 · 57
33000205 · 44
10096181 · 35, 41 24503856 · 39
33000264 · 45
10101256 · 27 25013759 · 27
33000354 · 48
10105135 · 35 25366425 · 41
33000366 · 46
10108688 · 27 25371396 · 41
33000504 · 43, 44
10126796 · 29
33000526 · 48
10132896 · 37
33000639 · 44
10140501 · 37 3 33000651 · 48
10166832 · 35
33000697 · 48
10214034 · 39
30100010 · 44 33000771 · 45
10220957 · 35
30100046 · 44 33000785 · 46
10241154 · 33
30100060 · 44 33000828 · 49
10243247 · 29
30100120 · 46 33026572500 · 167
10467546 · 37
30100297 · 44 33500349 · 43, 44
10468365 · 37
30500366 · 45 33500478 · 47
10482830 · 37
30500368 · 45 33500479 · 47
11511533 · 41
30500369 · 45 33500502 · 49
11517517 · 41
30500370 · 45 33500503 · 49
11588712 · 33
30500373 · 45 33500512 · 49
12329774 · 29
30600000172 · 99 33500646 · 47
12329954 · 29
32000561 · 63 33500647 · 47
12329955 · 29
32500047 · 44 34000002 · 49
12338130 · 29
32500216 · 46 35000001 · 45
12346141 · 31
32500235 · 63 35000002 · 45
184 April 22, 2015

Parts Manual Index
35000004 · 61 All Thread, 3/8-24 X 4.5 · 155

35000006 · 44, 47
5 Alternator · 145
35000007 · 45, 48 Alternator 7SI (SF V-Blt 3/8 IN) · 44
35000010 · 46 563752689 · 145 Anti-Freeze · 178
35000011 · 48 5683915488 · 43 Arm Kit, Valve Rocker · 39
35000019 · 44 Arm, Axle · 99
35000021 · 45 Arm, Brake Bell Crank Assembly ·
35000023 · 44 6 111
35000024 · 44 Arm, Steer Axle LH · 123
35000029 · 45 65000094 · 44 Arm, Steer Axle RH · 123
35000030 · 44 Arm, Windshield Wiper · 175
35000033 · 44 Assembly, Air Cleaner · 59
35000052 · 47, 48, 67 Assembly, Hood Prop Rod · 7
35000053 · 48
7 Assembly, Power Steer Column · 133
35000054 · 44, 48 Assembly, Tie Rod · 123
35000055 · 44 70600070100 · 170 Assy, PS Column Less Hand Wheel ·
35000063 · 44, 48, 49 133
35000064 · 44, 48 Axle Beam Front Steer Axle · 123
35000068 · 44 8 Axle Shaft, Heavy Duty · 99
35000075 · 44
35000082 · 45 88891749 · 37
35000087 · 45 88892834 · 37 B
35000110 · 45 88894219 · 27
35000111 · 45 88894247 · 27 Backing Plate, Dual Caliper · 99
35000126 · 45, 48 89060453 · 37 Backup Alarm · 177
35000187 · 45
Balancer, Crankshaft · 29
35000214 · 49
Ball Check, Reverse Clutch . Piston ·
35000224 · 44
35000238 · 45
9 81
Ball Joint, Shifter Cable · 91
35000272 · 45
93414888 · 39 Ball Stud, Steer Arm · 123
35000274 · 47
93419731 · 31 Ball, 1/2 IN · 75, 83
35000285 · 61
93419740 · 29 Ball, 1/2 IN (Also Shown E-3 #11) ·
35000295 · 47
93419819 · 27 75
35000308 · 46, 48
93419820 · 27 Ball, Valve Rocker Arm · 39
35000309 · 48, 67
93419821 · 27 Band Assembly, Intermediate Servo ·
35000315 · 45
93423830 · 31 83
35000334 · 46
93427660 · 39 Base, Differential Case · 104
35000348 · 63
93430078 · 39 Beacon, Yellow Strobe Assy w/ Cab,
35000355 · 47
93434708 · 33 LED · 170
35000449 · 63
93439184 · 33 Bearing · 101, 103, 125
35000587 · 47
93442002 · 31 Bearing Assembly, Sun Gear Thrust
35000592 · 45
93442423 · 39 Rear · 79
35000593 · 45
93442429 · 37 Bearing Cone · 125
35000668 · 61
93442430 · 35 Bearing Cup · 125
35000674 · 65
93443004 · 41 Bearing Kit, Connecting Rod (.001
35000680 · 65
93604365 · 39 OS) · 27
35000681 · 65
93802366 · 35 Bearing Kit, Connecting Rod (Std) ·
35000688 · 67
93802517 · 33 27
35000693 · 67
9439510 · 29 Bearing Kit, Crankshaft (#1, 2, 3,
35000699 · 63
94665131 · 37 4)(.001) · 29
36000004 · 44
94665476 · 37, 39 Bearing Kit, Crankshaft (#1, 2, 3,
3605T13 · 159
94666172 · 39 4)(Std) · 29
36100007 · 44
94666512 · 41 Bearing Kit, Crankshaft (#5)(.001) ·
38030490 · 65
29
38030493 · 61
Bearing Kit, Crankshaft (#5)(Std) · 29
38030541 · 63
Bearing Set, Diff. & Outer Hub · 99,
38031214 · 67 A 103
38900001 · 44
Bearing, Camshaft (*2, 5) · 27
38900484 · 45 Accelerator Pedal, HLE · 53 Bearing, Inner Pinion · 103
38900512 · 49 Adapter · 61 Bearing, Oil Pump Drive Shaft · 27
Adapter, 1/4 Male Blade · 143 Bearing, Output Shaft · 87
Adapter, C6 Transmission 3.0L · 69 Bearing, Pinion Outer Assy · 103
Adapter, Transmission · 45
April 22, 2015 185

Bearing, Thrust, Steering Pivot · 125 3/8-16 X 1 1/4 IN · 7, 21, 44, 73 Flywheel · 31
Bell crank · 89 3/8-16 X 1 1/4 IN · 119 Fuel Press Reg · 31, 35
Bell Crank · 119 3/8-16 X 1 1/4 IN · 119 Fuel Pump OPG Cover · 29, 37
Bellow, Air Cleaner (Hump Hose) · 3/8-16 X 1 3/4 IN · 119 Hex 5/8-11 X 1 1/2 IN, Grade 8 ·
59 3/8-16 x 1 Hx Hd · 48 99
Belt, Alternator · 44 3/8-16 X 1 IN · 3, 44, 133, 149 Hex Head · 73
Blade, Windshield · 175 3/8-16 X 1 IN, Grade 5 · 55 Hollow, (Brake Fitting) · 116
Bleeder Screw · 117 3/8-16 X 1-1/2, HCS, Grade 8 · Ignition Coil · 39
Block, Grounding, Copper · 147 155 M10 X 1.5 X 30 mm, socket head
Body Assembly, Governor · 81 3/8-16 X 2 1/4 IN · 157 · 129
Body, Governor Oil Collector · 81 3/8-16 X 3 IN, Skt Head, Flat M10-1.5 X 30MM Grade 8.8 · 113
Bolt · 61 Head · 45 M10-1.5 X 40mm (8.8) · 13
1/4-20 X 1/2 IN · 69 3/8-16 X 3/4 · 101 M12-1.75 X 16mm, Grade 8.8 ·
1/4-20 X 5/8, Flange Hex Head 3/8-16 x 3/4 IN · 48 145
· 69 3/8-16 X 3/4 IN · 147 M6-1.0 X 45 MM, Socket Head ·
3/8-16 X 3, Socket Head Fl 3/8-24 X 1 · 111 46
Thread G5 · 69 3/8-24 X 1 1/4 Long, Grade 8 · 99 M6-1.0x1Omm SEMS Washer,
7/16-14 X 2 1/4 IN · 69 3/8-24 X 1 IN, Flange Head · 45 Lock, · 47
7/16-20 X 1 IN · 69 3/8-24 X 1-3/8, Grade 8 · 99 M8 X 1.25 X 25 MM, Grade 8.8 ·
7/16-20 X 2 1/2 Socket Head G 3/8-24 X 2 IN · 49 161
· 69 3/8-24 X 4 IN · 44 M8-1.25 X 16 Grade 8.8 · 59
(steering gear bracket to frame) · 5/15-18 X 2 IN · 161 M8-1.25 X 30 MM, Grade 8.8 · 44
127 5/16-18 X 1 IN · 157 M8-1.25 X 30MM Grade 8.8 · 21,
1/2-13 X 1 1/2 IN · 13, 89, 95 5/16-18 X 3/4 IN · 9, 15 25
1/2-13 X 1 1/4 IN · 13 5/16-18 X 1 1/2 IN · 91, 155 M8-1.25 X 30MM, Grade 8.8 · 23
1/2-13 X 1 3/4 · 127 5/16-18 X 1 1/4 · 133 OH Pump Screen Bracket · 31
1/2-13 X 1 3/4 IN · 3, 7 5/16-18 X 1 1/4 IN · 73, 91 Oil Pan · 29
1/2-13 X 4 IN Grade 8 · 13 5/16-18 X 1 1/4 IN, · 91 Oil Pump Sue Pipe · 41
1/2-20 X 1 1/4 · 137 5/16-18 X 1 IN · 3, 44, 91, 161 Park Brake, 1/2-13, Square Head ·
1/2-20 X 1/2 IN · 75 5/16-18 X 1 IN, Grade5 · 159 89
1/4-20 Self Taping Flange · 3, 53 5/16-18 X 1, · 167 Shoulder, 3/8-16, 1/2 X 2 1/2 IN ·
1/4-20 X 1 · 167 5/16-18 X 1/2 IN · 147 155
1/4-20 X 1 1/2 IN · 73 5/16-18 X 3 IN · 161 Sleeve To Case · 81
1/4-20 x 1 1/4 HxHd Gr 5 · 48 5/16-18 X 3/4 IN · 45, 73, 116, Start 3/8-16 X 4.5 IN · 45
1/4-20 X 1 1/4 IN · 3 129 Starter, GM 3.0 · 41
1/4-20 X 1 3/4 IN · 129 5/16-18 X 3/4 IN · 158 Valve Rod Cover · 31
1/4-20 X 1 IN · 115, 169, 173 5/16-18 X 5/8 · 9 Water Outlet · 35, 39
1/4-20 X 1 IN · 175 5/16-24 X 1 IN · 19 Water Pump · 27, 29
1/4-20 X 1 IN, Serr. Flange · 75 5/16-24 X 3/4 IN · 44 Water Pump Cover · 29
1/4-20 X 1, · 169 5/8-11 X 2 1/2 · 103 Bolt 1/2-13 X 1 1/4 IN · 95
1/4-20 X 1/2 IN · 45, 48 5/8-11, X 2 IN · 135 Brace · 39
1/4-20 X 2 1/4 IN · 173 7/16-14 X 1 1/2 IN · 99 Bracket · 63, 173
1/4-20 x 3/4 Hx hd Grd 5 · 46 7/16-14 X 1, Grade 8 · 123 Rear Taillight Cover, SMH · 3,
1/4-20 x 3/4 IN · 53 7/16-14 X 2 1/4 Grade 8 · 127 149
1/4-20 X 3/4 IN · 5, 15, 17, 21, 81, 7/16-14 X 2 1/4 IN · 45, 75 Bracket - Turn Signal Lamp (Option)
89, 115, 119, 147, 149, 165, 7/16-20 X 1 3/4 IN, Grade 8 · 105 ·3
171 7/16-20 X 2 1/4 IN · 45 Bracket , Hose Mount · 17
1/4-20 X 3/4 IN, Self Taping, Camshaft Sprocket · 29, 33 Bracket Hydro Boost Mounting · 113
Flange Head · 141 Connecting Rod (part of 3) · 27 Bracket, Air Cleaner Mount 4b3.3 ·
1/4-20 X 3/4, Gr5, · 91 Cover To Case · 83 59
1/4-20 X 5/8 · 141 Crankshaft Bearing Cap · 31 Bracket, Alternator · 44
1/4-20 X 5/8 IN · 7 Crankshaft Posn Sensor · 33 Bracket, Brake Light Switch Mount ·
1/4-20, X 3/4, · 175 Crankshaft Rear Oil Seal Housing 115
1/4-28 X 5/8 IN · 91 · 31 Bracket, Cab Mount · 161
1-14 X 3.5 IN, · 3 Cylinder Head · 35 Bracket, Chain Stop, Cab · 167
12 Point 5/16-24 X 1 IN · 105 Diff To Ring Gear · 103 Bracket, Door Support, LH, STD Cab
14/-20 X ¾ IN · 177 Differential Case · 104 · 161
3/8 X 3/4 IN · 167 Distributor Cap · 37 Bracket, Door Support, RH, STD Cab
3/8-16 X 1 1/2 IN · 15, 21, 23, 25, Distributor ICM (Part of 54) · 37 · 161
73 Eng Front Cover · 27 Bracket, Eng Lift Front · 37
3/8-16 X 1 1/2, · 133 Extension Housing, Long · 87 Bracket, Exhaust Support/Overflow
3/8-16 X 1 1/4 · 125 Extension Housing, Short · 87 Brkt. · 17
3/8-16 X 1 1/4 · 13 Flange, 5/16-18 X 3/4 IN · 75
186 April 22, 2015

Parts Manual Index
Bracket, Fire Extinguisher, 10-Lb. · Camshaft (Includes 21, 26) · 27 Clip, Diaphragm Retainer · 73
177 Camshaft Bearing Washer · 27 Clip, Disc Brake Return · 117
Bracket, Fuel Injector Rail · 41 Camshaft Sprocket Bolt · 27 Clip, Hood Prop · 7
Bracket, Fuel Tank Mount, Standard · Camshaft Sprocket Ring · 27 Clutch Assembly, Overrunning
55 Camshaft Sprocket Washer · 27 (999723) · 79
Bracket, GCP/ReIay Box · 48 Cap Kit, Distributor (Part of 54) · 37 Clutch Pilot Bearing · 31
Bracket, Gear Shift · 91 Cap Screw · 87, 105 Coil, Distributor Pick Up (Part of 54)
Bracket, Heater Hose · 17 Cap Screw, Hex Head · 75 · 37
Bracket, Hitch Release Pivot, Short · Cap, Differential Case · 104 Coil, Ignition · 39
155 Cap, Heater Water Outlet · 27 Connector
Bracket, Hitch Release, Alta · 157 Cap, Insulator Starter Cap · 145 Butt (Blue) · 143
Bracket, Hitch Release, Short · 155 Cap, Oil Filler · 35 Butt (Yellow) · 143
Bracket, Hood Assist/Fuel Line · 173 Cap, Valve Spring · 39 Fully Insl Quic 1/4 Fem.16-18 ·
Bracket, LPG Tank, Vertical · 55 Carriage Bolt, 5/16-18 X 1 IN · 161 143
Bracket, Mirror Center · 169 Carrier, 6-Pinion Steel, C6 · 95 Ring 8-10 Stud/Yell #10 · 143
Bracket, Park Brake, Cable Mounting Carrier, Differential · 103 Connector, 4 Way Flat Female · 75
· 119 Case Assembly, Differential · 104 Connector, 6 Way Flat Female · 165
Bracket, Seat Belt · 159 Case, Transmission, Small Block · 75 Connector, Butt (Blue) · 170
Bracket, Shift Cable Mount · 91 Casters 2365 · 155 Connector, Oil Tube · 73
Bracket, Shift Lever · 91 Casting, bracket power steering · 127 Connector-Female Bullet (.156) · 143
Bracket, Starter · 41, 45 Cat Muffler · 49 Connector-Fully-Insl. Quic14-16 Ga.
Brake Assembly, Park, C-6 · 93 Catalytic Converter, Reinforced, GM Male · 143
Brake Fluid (DOT 3) · 178 3.0 · 21, 23, 25 Control Assembly, Main (3 Speed) ·
Brake Line Cavity Seals & Plug · 75 75
Front Master Cyl to Tee · 115 Cavity Seal, Weatherpack · 143 Control, Shifter, Sub Assembly · 91
Rail to Axle, STD Frame · 115 Chain Stop Back Plate · 167 Coolant Overflow Tank W/Brkt. · 15
Tee to Left Front · 115 Chain, Straight Link, 2/0 Plated · 155 Copper Flash Plate · 81
Tee to Rail, STD Frame · 115 Circuit Breaker Cotter Pin · 89, 103, 119, 123
Tee to Right Front · 115 40 Amp · 147 1/8 X 1 1/4 IN · 123
Brake Line, Caliper-to-Caliper · 116 Bussmann 10 Amp · 147 Cotter Pin - 3/32 X 3/4 IN · 89
Brake Pad Set (4 PADS) · 117 Bussmann 15 Amp · 147 Cotter Pin – 3/32 X 3/4 IN · 7
Brush Holder ( 10" Long ) · 157 Bussmann, 30 Amp · 147 Cotter Pin 1.67 MM X 25 MM · 167
Brush Material ( 10" Long ) ) · 157 Clamp · 63 Cotter Pin 1/8 X 1 · 89, 111, 119, 123
Bulb, #53X · 141 Wire or Hose, 1 IN · 143 Cotter Pin 1/8 X 5/8 · 89
Bulb, 12V, #1156 · 171 Clamp Hose #10 ( see notes) · 173 Cotter Pin 1/8 X 5/8 IN · 119
Bulb, Socket, & Harness · 141 Clamp Hose #6 Standard 1/2 IN Cotter Pin, 3/32 X 3/4 IN · 119
Bumper, Rubber (Stop) · 106 Band · 130 Counterweight, 3K w/o Cab · 3
Bushing · 135 Clamp Hose and Wire Holder 1 3/4 Counterweight, 4K w/ Cab · 3
Bushing, 2 IN I.D. X 2 1/8 IN O.D. X IN · 173 Counterweight, 5K w/ Cab · 3
3/4 IN · 73 Clamp (Steer Column) · 133 Coupling, Hose, Elbow · 43
Bushing, Front Suspension Spring · Clamp Halves (2) For Brake Line · Cover · 53, 101, 125
135 115 Cover Plate · 167
Bushing, King Pin · 125 Clamp, 7/8 Steel Tube · 48 Cover Seal · 15
Bushing, Rear Spring · 106 Clamp, Battery Hold Down · 145 Cover, Battery Terminal, Black
Buzzer- Oil/Temp Warning · 141 Clamp, Distributor · 37 (Optional) · 145
Clamp, E Hitch · 155 Cover, Battery Terminal, Red · 145
Clamp, Exhaust Pipe 2 IN · 21, 23, 25 Cover, Electrical, Side · 165
C Clamp, Fuel Line, 5/8 IN · 143, 165 Cover, Electrical, Top Left · 165
Clamp, Fuel Line, 5/8” · 57 Cover, Electrical, Top Right · 165
Clamp, Hose · 115 Cover, Engine Front (Includes
Cab Weldment, STD, Bolt-in
Clamp, Hose #24 Worm Drive · 15 34, 42, 60) · 29
Windows · 161
Clamp, Hose #32 · 59 Cover, Fuel Pump OPG · 33
Cable, 3.3 Solenoid To Starter · 145
Clamp, Hose #40 · 59 Cover, Gear Case · 101
Cable, Brake · 119
Clamp, Hose, #28 (34-57MM) · 15 Cover, Intermediate Band Servo · 83
Cable, Hitch · 155
Clamp, Hose, #6 · 131 Cover, Rear Deck · 3
Cable, Negative Battery · 145
Clamp, Hose, #6, Standard 1/2 IN Cover, Side Plate, Acc Pedal · 9
Cable, Pos Battery to Battery/Relay ·
Band · 59 Cover, Valve Push Rod · 31
145
Clamp, LPG Retaining Strap · 57 Cover, Valve Rocker Arm (includes
Cable, Shift · 91
Clamp, P, Insulated, 13/16 IN · 17 57) · 35
Cage, Drag Link Socket · 127
Clevis · 89 Crankshaft Balancer Absorber · 29
Caliper, Disk Brake, all positions,
Clevis Pin · 89, 111 Crankshaft Balancer Bolt · 29
complete · 116
Clevis Pin 6 MM Dia X 20 MM · 167 Crankshaft Balancer Hub · 29
Cam & Lever · 89
Clevis, 3/8-24 Thread · 119, 155 Crankshaft Bearing Cap · 31
April 22, 2015 187

Crankshaft Bearing Cap Stud · 31 Engine Oil (Citgard 500 15W-40 · Figure E-3, Intermediate Servo and
Crankshaft Pulley · 29 178 Band, C-6 · 82
Cushion, Rubber, Steer Column · 133 EPR · 65 Figure E-4, Parking Pawl, Throttle,
Cylinder, Clutch Forward · 77 Exhaust Gasket · 49 and Manual Control Linkage, C-6
Cylinder. Hood Assist · 7 Exhaust Manifold · 35 · 84
Exhaust Manifold Gasket · 35 Figure E-4, Transmission Extension,
Exhaust Pipe Stud · 35 C-6 · 87
D Exhaust System, HTACL · 20, 21, 25 Figure E-5, Transmission Extension,
Extension Housing · 87 C-6 · 86
Figure E-6, Parking Brake Assembly
Decal "Gasoline Only" · 8
· 88
Decal, Check Engine · 8
F Figure E-7a, Center Tunnel
Decal, Operating Data (Red) · 8
Installation, F-N-R · 90
Dexron · 178
Figure F, Drive Axle Module, Dual
Differentia Fan, Cooling, Puller · 19
Drive Wheel · 96
High Speed · 103 Fender Washer, 1/4 X 1 · 3
Figure F-1, Drive Axle Assembly ·
Differential Assembly · 99, 103 Figure 1, Detail A, Latch · 4
98, 99
Dipstick · 33 Figure 1, Detail B, Grab Handle · 4
Figure F-2 Drop Box and Differential
Distributor · 37 Figure A-1 Frame and Sheet Metal,
Assembly · 100
Distributor Housing · 37 HTCBACP · 2
Figure F-3, Differential Carrier, Ring
Dome Light · 171 Figure A-2, Firewall and Instrument
and Pinion Assembly · 102
Door Hinge Hardware Kit / Std Cab · Panel Assembly · 6
Figure F-3b, Differential · 104
161 Figure A-3, Trim and Safety Walk · 8
Figure F-4 Drive Shaft Assembly ·
Door Latch, Inside · 167 Figure B, GM 3.0L Engine · 10
105
Door Latch, Outer - LP Cab · 167 Figure B-1, Engine and Transmission
Figure F-5, Rear Suspension
Door Restraint (Standard) · 167 Mounts · 12
Assembly · 106
Door Seal · 163 Figure B-2a, Cooling System, GM
Figure F-6, Rear Tire and Wheel
Door Weldment, LH, STD Cab · 161 3.0 Radiator · 14, 16
Assembly · 107
Door Weldment, RH, STD Cab · 161 Figure B-2b, Cooling System, GM
Figure F-6a Single Rear Wheel and
Dowel 1/2 X 1 1/4 IN · 101 3.0 Fan · 18
Tire Tubeless Assembly · 107
Drag Link Assembly · 127 Figure B-3, Exhaust System · 22
Figure G, Brake System, · 108
Drain Pipe (Not Shown) · 87 Figure B-4, Engine Illustrated Parts
Figure G-1, Brake Pedal and Linkage
Draw Bar - Door Handle · 167 Breakdown 1 · 26, 28, 29, 30, 31,
Assembly · 110, 111
Draw Key · 125 32, 33
Figure G-2b, Brake Line Installation,
Drive, Oil Pump (Part of 54) · 37 Figure B-5, Engine Illustrated Parts
Front and Rear Brakes · 114
Drum Assembly, Intermediate Brake Breakdown 2 · 34, 36, 37, 38, 39,
Figure G-3, Hydro Boost and Master
· 77 40, 41
Cylinder Assembly · 112
Drum, 6 Clutch Pack, C6 · 95 Figure B-6, Oil Pressure Sender and
Figure G-3, Hydro-Boost Master
Drum, Park Brake · 89, 93 Switch · 42
Cylinder Assembly · 112
Dust Cover, C6 Park Brake · 93 Figure C-1, Accelerator Pedal
Figure G-3c, Seal Kit, Master
Dust Shield · 87, 89 Installation · 52, 53
Cylinder · 113
Figure C-2, LP Gas Tank · 51, 54
Figure G-4, Rear Brake Installation ·
Figure C-2a, Bulkhead Fitting with
116
E Filter · 54
Figure G-4a, Dual Caliper, Dual Tee ·
Figure C-3b, Air Filter Module, GM
115
3.0, LPG · 58
E-2, Transmission Clutches, Gears Figure G-5, Rear Brake Calipers ·
Figure C-4, LPG Fuel Kit · 60
and Shafts, C-6 · 77, 78 117
Figure C-5, LPG Convertor Kit · 62
E-2, Transmission Clutches, Gears Figure G-7, Park Brake · 118
Figure C-6, LPG Mixer and EPR · 64
and Shafts, C-6 (Continued) · 80 Figure H-1d, Detail A, King Pin
Figure C-7, ECU Mount Kit · 66
E-3, Intermediate Servo and Band, C- Assembly · 124
Figure D, Engine to C-6 -
6 · 83 Figure H-1d, Optional Heavy Duty
Transmission Interface · 68
ECU · 49 Steer Axle Module · 123
Figure E-1, Transmission, C-6 · 72
Elbow · 63 Figure H-1e, Detail B, Hub Assembly
Figure E-10, C-6 Transmission
Electrical Harness, Engine · 151 · 124
Repair Kits · 92
Electrical Harness, Frame · 151 Figure H-1e, Optional Heavy Duty
Figure E-10b, C-6 Transmission
Electrical Harness, Instruments · 151 Steer Axle Module · 122
Extension Rebuild Kit · 93
Electrical Harness, Taillight · 151 Figure H-1e, Steer Knuckles · 122
Figure E-10b, Rebuild Kit C-6 Trans
Electrical Mod. 3.3/4.5 w/LED Tail Figure H-2a, Power Assist Steering
· 92
light · 138 Gearbox and Drag Link · 126
Figure E-10c, Clutch Rebuild Kit · 92
Eng Front Cover Lower Flange Figure H-3a, Hydraulic System,
Figure E-2, Transmission Clutches,
Reinforcement · 29 HTAZ, Power Steering,
Gears and Shafts, C-6 · 76
Engine GM 3.0L RJ Service Kits · 44 HydroBoost · 128
Engine Mount, GM 3.0 RH · 13 Figure H-3c, Hose Kits · 130
188 April 22, 2015

Parts Manual Index
Figure H-4a, Power Assist Steering Figure K-9b, Fire Extinguisher, 3.5 Flexplate, Flywheel · 69
Column Assembly · 132 Lbs · 176 Flywheel · 31
Figure H-5, Front Suspension, Figure K-9d, Bracket, Fire Flywheel (Includes 82) · 31
Standard · 134 Extinguisher, 10-Lb · 176 Flywheel and Ring Gear Assembly ·
Figure H-6, Front Wheel and Tire Filter · 46 69
Assembly · 136 Filter, Fuel · 46 Flywheel Washer · 31
Figure J-1, Instrument Panel Options Filter, Oil · 44 Frame, HTCBACL · 3
· 140 Fire Extinguisher 3.5 lb. · 177 Front Plate Assy-Top (Low Pro) · 3
Figure J-1a, Standard Dash Fire Extinguisher, 10 Lb. · 177 Front Pump Assembly · 73
Installation · 140 Firewall · 7 FTG 1/8 NPT x 3/8 HB 90 Elbow ·
Figure J-1a, Standard Firewall and Fitting · 63 47
Dash Module · 140 45 Degree, 5/8 Hose to M 1/5 IN Ftg, 1/8FPT Tee, Brass · 43, 44
Figure J-1b, Electrical Hardware in NPT · 173 Ftg, -3 STOR-5/16 IN J2044 · 46
Dash Panel · 142 Fitting & gasket for Fuel Pump- Ftg, -6 STOR-5/16 IN J2044 · 46
Figure J-2a, Battery Installation · 144 Alum · 46 Fuel Module, GM 3.0, Zenith 428
Figure J-3a, Harness and Circuit Fitting 45 Deg. 5/8 Hose X 1/2 NPT LPG · 56
Breaker Panel · 146 · 130 Fuel Pump, Bosch High Pressure · 46
Figure J-3b, Ground Block Fitting 90 Degree 1/2-14 NPT M to Fuel Tank, LPG, 33 1/2 Lb · 55
Installation · 146 3/8-18 NPT F · 173 Fuel, Diesel · 178
Figure J-4, Front Exterior Lights · Fitting, 3/8 NPT, Steel, 90 Deg · 15 Fuse , 10 Amp · 175
148 Fitting, 45 deg, barb to NPT, 1/2-1/2 · Fuse -10 AMP · 170
Figure J-8a, Electrical Harnesses, 130 Fuse Block · 175
Cummins and Deutz Engines · Fitting, Bulk Head W/Filter L.P.G ·
150, 151 55
Figure J-9b, Master Electrical Power Fitting, Expanding Pipe Adapter, -6 · G
Relay Option, 02060-0948 · 151 15
Figure K-1p, Module, Hitch, Rose Fitting, F JIC 09 to 3/8 Hose · 131
Gasket
Caster, ZB-97 · 154, 156 Fitting, F SAE 5/8-18 to 3/8 Hose ·
Exhaust Manifold · 49
Figure K-2a Standard Seat Assembly 131
Gasket · 61
· 158 Fitting, Hose Bead to O-Ring, 90
Gasket · 87
Figure K-2d, Seat Belts · 159 Degree · 130
Gasket · 101
Figure K-3, Cabs and Overhead Fitting, JIC to O-Ring Elbow, 90
Gasket · 101
Guards · 160 Deg, 6-10 · 130
Gasket · 125
Figure K-3a, Cab Frame, Doors, and Fitting, JIC to Pipe Adapter · 57
Gasket Kit, Cylinder Head · 37
Windows · 160 Fitting, LPG hose, screw on, -6 JIC ·
Gasket, Adapter · 46
Figure K-3c, Cab Frame, Doors, and 57
Gasket, Bosch TB · 46
Windows · 162, 163 Fitting, Oil Filter · 29
Gasket, Catalytic Converter, HTAL ·
Figure K-3c, Cab Interior Trim Fitting, PCV Hose · 35, 41
21, 23, 25
Option · 164 Fitting, Power Steering, 5/8-18 To M
Gasket, Crankshaft Rear Oil Seal
Figure K-3d, Ceiling Panel, Standard 18 x1.5 · 113
Housing · 31
Cab · 164 Fitting, Power Steering, 5/8-18 to
Gasket, Differential to Axle Housing
Figure K-3d, Rear Window Guard M16 X 1.5 · 113
· 99
Option · 162 Fitting, Power Steering, 5/8-18 to
Gasket, Distributor · 37
Figure K-3e, Insulation Set, (Standard M16X1.5 · 131
Gasket, Drop Box Cover · 101
Cab), 02058-0325 · 165 Fitting, Power Steering, 5/8-18 To
Gasket, Engine Front Cover · 29
Figure K-4a, Standard Cab Mirrors · M18x1.5 · 131
Gasket, Extension Housing · 73, 87
168 Fitting, Tee M JIC 06 to M NPT 06 ·
Gasket, Front Oil Pan To Case · 73
Figure K-4b, Mirror, Dual Outside 130
Gasket, Fuel Pump · 33
(Replaces 02058-0190) · 169 Fitting, Tee, M JIC 06, M JIC 06, M
Gasket, Header Pipe · 21, 23, 25
Figure K-5a, Tail Lights, NPT 06 · 131
Gasket, Int/Exh · 47
Incandescent · 149 Fitting. Union, 1/4 IN · 115
Gasket, Intermediate Band Servo
Figure K-5b, Dome Light · 171 Flange · 101, 105, 136, 137
Cover · 83
Figure K-5c, Cab Door Latches · 166, Flange, Input · 105
Gasket, Oil Pan · 29, 31
167 Flange, Output · 87
Gasket, Oil Pan Drain Plug (Part of
Figure K-6a, Cab Heater Installation Flange, Output C-6 · 93
50) · 29
(new) · 172 Flange, Wheel, Inner · 137
Gasket, Oil Pan Screen · 73
Figure K-6a, Light, LED Beacon, Flange, Wheel, Outer · 137
Gasket, Oil Pump Cover · 29
Amber · 170 Flange-Wheel, Inner Half · 136
Gasket, Output Shaft Bearing
Figure K-7, Windshield Wiper, Front Flange-Wheel, Outer Half · 136
Housing · 87
· 174, 175 Flap, 6
Gasket, Pinion Bearing (.010) · 101
Figure K-8, Safety Options · 176 50X10 · 137
Gasket, Shift Modulator · 73
Figure K-8a, Backup Alarm · 176 Flex Coupler, Steering · 133
Gasket, Thermostat Housing · 37
Flexplate · 45
April 22, 2015 189

Gasket, Thermostat Hsg (Horiz) · 44 Headpipe, HTACL · 21, 23, 25 Hydraulic Fluid · 178
Gasket, Valve Body Separator · 75 Heater Outlet Vents · 173 Hydraulic Pump, Cummins 3.3 · 129
Gasket, Valve Rocker Arm Cover · Heater, Cab · 173 Hydraulic Reservoir · 129
35 Hinge Hood · 7 Hydro Boost Assembly · 113
Gasket, Water Outlet · 35 Hinge Shim · 161 Hydro Boost/Master Cylinder
Gasket, Water Pump · 27 Hinge, Female, Standard Cab · 161 Assembly · 115
Gasket. Oil Pan To Case · 75 Hinge, Male, Left Side · 161 Hydro-Boost, Bosch · 113
Gauge, Fuel Level · 141 Hinge, Male, Right Side · 161
Gauge, Hour meter · 141 Hitch, Rose Caster, ZB-97 · 155
Gauge, Oil Pressure (Red Zone) · 141 Hold down, Battery Reinforcement I
Gauge, Water Temp · 141 (Optional) · 145
GCP Harness · 49 Holder Cab Hitch Brush · 157
Ignition Coil Washer · 39
Gear – Idler · 101 Hood Dampener · 3
Indicator Strip, F-N-R · 91
Gear Assembly, Sun · 79 Hood Prop Rod · 7
Indicator, Oil Level · 75
Gear, Camshaft · 27 Hood Side Panel, LH (Low Profile) ·
Injector, Main Port Fuel (Part of 100)
Gear, Crankshaft · 29 3
· 41
Gear, Differential Side · 104 Hood Side Panel, RH (Low Profile) ·
Insert · 37
Gear, Distributor Shaft (Part of 54) · 3
Instrument Panel · 7
37 Hood, Engine LP turbo w/scoop · 3
Insulation, Center Tunnel,
Gear, Forward Ring · 79 Horn, 12 V · 141, 147
HTCBACL · 9
Gear, Output · 79, 101 Hose 1/2 ID Multi Purpose · 130
Insulator, Engine · 13
Gear, Output Shaft Parking · 81, 85 Hose 5/8 IN I.D. General Purpose ·
Intake Manifold Gasket · 35
Gear, Output Shaft Ring · 79 130
Isolator, Relay Box · 48
Gear, Pinion Differential · 104 Hose Assembly
Gear, Pinion Input · 101 Brake · 115
Gear, Power Steering · 127 Hose Kit · 129, 130
Gearset, Ring And Pinion, High Hose Kit, Universal · 129, 130 J
Speed (5.57 Hose, 1/2 ID, Multi Purpose · 59
1) · 103 Hose, 3/8 ID, General Purpose · 131 Jam Nut · 123
Grease Fitting, 45 Degree · 111 Hose, Brake, Tee To Caliper · 116 Jam Nut, XE "Jam Nut" RH Thread ·
Grease Fitting, straight · 105 Hose, Fuel 3/8 Dia (Rbbr Hose) · 47 123
Grease Retainer · 125 Hose, General Purpose Hose 3/8 ID ·
Grip, Hitch Release · 157 131
Grommet, #2854 · 165 Hose, Heater 5/8 ID 250'/rolls · 173 K
Grommet, Firewall · 165 Hose, High Pressure, Hydraulic, 3.3 ·
Grommet, Firewall ( See NPD) · 173 130
K-9c, Fire · 176
Grommet, PCV Tube · 41 Hose, High Pressure, Hydraulic,
Key, Crankshaft Balancer · 27, 29
Grommet, Rubber, 1/4 x 7/16 x 1/8 · Universal · 130
Key, Valve Stem · 39
170 Hose, Intake Reducer, 2 1/4 to 2 IN ·
Keyed Washer · 125
59
King Pin · 123
Hose, LPG, 112” · 57
King Pin Kit · 125
H Hose, LPG, GM 3.0 · 57
King Pin, Steer Axle · 125
Hose, Radiator · 15
Kit
Hose, Tee-to-Brake Line · 116
Hand Wheel, Power Steering · 133 Misc Parts · 49
Hose, Transmission Cooling · 15
Handle, Grab · 5 Kit Number 38030003-9, Dress Kit ·
Hose, Water 5/8 IN ID, 250 PSI · 46
Handle, Hitch Release, Alta · 157 44
Housing Extension · 93
Hanger, Exhaust · 21 Kit Number 38030248, C-6 Trans
Housing, 3 Gear Drop Box · 101
Hardware C-6 Transmission Rebuild · Adapter Kit · 45
Housing, Crankshaft Rear Oil Seal ·
95 Kit Number 38030346, Alternator Kit
31
Hardware, Drive Line · 105 · 44
Housing, Directional Control · 91
Harness Kit Number 38030519, Gas Fuel Kit,
Housing, Drive Axle · 99
Indicator, Warning · 143 · 46
Housing, Extension · 73
Harness Group, 3.3/4.5 Cummins · Kit Number 38030843, Int / Exh
Housing, Output Shaft Bearing · 87
151 Manifold Kit · 47
Housing, Output Shaft Bearing (C6) ·
Harness, 3.0 Gas Cert RB · 48 Kit Number 38031214, ECU
93
Harness, Ext. Mani. Temp Ret. · 48 Mounting Kit · 48
Housing, Thermostat · 35
Harness, Frame · 165 Kit Number 38031220, Wiring
Hub · 79
Harness, Spark Plug Wire · 39 Harness (Gas) Kit · 48
Hub And Rotor Assembly · 99
Harness.Diode. Warning System · Kit Number 38031406, Camshaft
Hub, Clutch Reverse · 79
143 Pulley Kit · 49
Hub, Drive Axle (12 Stud) · 99
Head, Cylinder · 39 Kit, Bearing- Diff. & Inner Hub · 99
Hub, Forward Clutch · 79
Headlight, LED · 148 Kit, Bolting Strip, C6 Oil Pan · 75
Hub, Output Shaft (999721) · 79
190 April 22, 2015

Parts Manual Index
Kit, Boot & Seal, Caliper · 117 5/16-18, w/Nylon Insert · 133, 161
Kit, Bushing & O-Ring · 117
M 5/16-20 · 167
Kit, Cab Door Handle & Latch · 167 5/8-11, w/Nylon Insert · 111, 135
Kit, Clutch, Forward, 6 Clutches, C6 · Mach Screw 2-32 X 3/4 · 147 6-32 and Washer, Lock, Internal
95 Manifold Exhaust · 47 Star, #6 · 141
Kit, Hood Assist Cylinder · 7 Manifold, fuel tempr/return · 46 7/16-14, Hex · 13
Kit, Horn Button · 133 Manifold, Intake · 47 7/16-14, Jam · 123
Kit, LPG-Ford ( hoses & fittings) for Manual, Operators · 44 7/16-20, Self Locking, Grade C ·
tank · 57 Master Cylinder · 113 105
Kit, Shift Enhancement · 95 Micro Switch · 115 7/8-14, Jam · 127
Kit, Tie Rod End, LH · 123 Midpipe #1 w/ Hanger, HTACL · 21, 7/8-14, Jam · 103
Kit, Tie Rod End, RH · 123 25 7/8-16 Steer Arm · 123
Kit, Valve And Spring, Front Pump Midpipe, #2, HTACL · 21, 25 8 MM · 145
Relief · 75 Midpipe, HTACL · 23 8-32 and Washer, Lock, Internal
Knob, Gear Shift Lever · 91 Mirror, Rear View · 169 Star, #8 · 141
Knob, Headlight · 170 Mixer · 65 9/16-18, Castle · 95
Knob, Heater · 173 Module, Distributor Ignition cont 9/16-18, Slotted · 89
Knob, Light Switch · 175 (Part of 54) · 37 and Bolt, Set, Rear Sprint
Knob, Replacement, Heater Switch · Mount Engine, LH GM 3.0 · 13 Attachment · 106
141 Mount, Radiator Damper · 15 and Washer, Seal Type (Screw To
Knob, Wiper Switch · 175 Mount, Radiator, Lower · 15 Case) · 83
Knuckle, LH for 02023-1101 and Mount, Transmission · 13 Bearing Adjusting · 103
02023-1111 · 123 Connecting Rod · 27
Knuckle, RH, Large · 123 Flanged 3/8-16 · 47, 48
N Flanged 3/8-24 · 44
Flanged M8-1.25 · 45
L Nipple · 63 Hex · 101
Nipple 1/8X1 112 · 43, 44 Hex 1/2-13, · 13
NSS · vi, 137 Hex 3/8-16 · 157
Label, Emission Gas 2007 · 46
Nut Hex 5/16-18 IN · 157
Label, PSI Serial · 44
1/2-13 · 87, 95, 127 Hex, 1/4-20 · 57
Lamp, Red, Red, Brake System
1/2-13, Jam · 127 Hex, 3/8-16, · 13
Warning · 141
1/2-13, w/Nylon Insert · 13 Hub Inner/Outer · 99
Latch, Hood · 5
1/2-20 · 135, 137 Jam 5/8-18 · 115
Lever Assembly, Manual Control · 85
1/4-20 · 5, 7, 17, 21, 91, 115, 141, Lug , for coined (02030-0302)
Lever Assy, Hitch Release, ALTA ·
147, 169, 173, 175, 177 wheel · 137
157
1/4-28 · 91 Lug , for Coined Wheel · 123
Lever, Intermediate Band Servo · 75,
1/4-28, Jam · 91 Lug Rear Wheel · 107
83
10-24 · 45 Lug, Flanged, for flat (02030-
Lever, Park Brake, w/ Brackets · 119
10-32, KEP · 143 0005) wheel · 137
Lifter, Valve · 39
11/16-18, LH Thread, Jam · 123 M10 X 1.5 · 113
Light, Amber · 141
2-32 NF · 147 M5-.80 · 45
Light, Blue · 141
3/4-16 NF · 123 M6 Flange Plain · 44
Light, Dome, LED · 171
3/4-16 NF, Slotted · 123 Mounting Hydro-Boost · 113
Light, Dome, w/Heavy Duty Switch ·
3/8-16 · 15, 21, 23, 25, 55, 119, Output Flange · 87
171
133, 155 Rear Wheel · 99
Line, Vacuum Tube Hose And Fitting
3/8-16, Hex, w/ NyLock Insert · Self-Locking · 103
· 75
155 Slotted 9/16-18 · 119
Lock Off Valve · 63
3/8-16, w/Nylon Insert · 7, 119 Valve Push Rod Cover · 33, 39
Lock wire (.040/.050) · 104
3/8-24 · 106, 125 Valve Rocker Arm · 39
Locknut, 1/2-13 Gr C · 89
3/8-24, Hex, Low Carbon Steel · NUT- 10-32 KEP · 143
Locknut, 1/2-13 GR C · 95
155 Nut And Washer, (Also Shown E-3
Lockpin · 103
3/8-24, Jam · 95 #17) · 75
Locktite 660 for Steer Bushing · 178
3/8-24, Jam, Std · 119 Nut Hex 5/16-18 · 91
Lockwasher, 3/8 · 125
3/8-24, Self Locking, Flange Head Nut, 5/16-24 · 85
Lockwire (.040/.050) · 103
Loctite 271 Threadlocker 250 M · · 69
178 4-40 · 89
Loom · 63 5/16-16 · 147 O
5/16-18 · 3, 133, 145, 159, 161,
163 O/Pump Screen Bracket · 31
5/16-18 (If 02050-0417 Installed) O/Pump Screen Nut · 31
·3 O/Pump Screen Washer · 31
5/16-18 IN · 155, 158
April 22, 2015 191

Oil Hypoid 80-90W (TOTE) · 178 Pipe, Air Cleaner, HTACL LPG · 59 Plug, Pipe 3/4 NPT/Sq Head · 99
Oil Level Ind tube hole plug · 33 Pipe, Drain (1/8-27 X 2-3/4 ) · 93 Plug, Plastic, 3 IN Hole · 57
Oil Pan Washer · 29 Pipe, Tail HTAL · 23, 25 Plug, Snap (Male Connector) · 143
Oil Press Relief Valve Pin · 31 Piston W/Pin (.020 IN OS) · 27 Pop Rivet #56, Alum. Body · 5, 167
Oil Pump Cover · 29 Piston W/Pin (Hi-Limit) · 27 Pop Rivet,5/32 X 3/8 IN · 163
Oil Seal · 75, 125 Piston W/Pin (Std) · 27 Power Steering Fluid · 178
Oil Seal, (Also Shown E-4 #8) · 75 Piston, Clutch · 77 Primer
Oil Seal, Manual Control · 85 Piston, Forward Clutch · 77 Gray Polyurethane · 9
OM00-011 · 27 Piston, Intermediate Band Servo · 83 Pulley · 44
OM00-012 · 37 Piston, Rear Disc Brake (75 MM) · Pulley, Crank Shaft · 49
O-Ring · 61 117 Pump Assembly, Front · 73
O-Ring 3/8 OD. X .031 · 113, 131 Piston, Reverse Clutch (999741) · 81 Pump Kit, Water · 27
Outlet, Water · 35 Pitman Arm, Power Steering · 127 Pump, Oil · 31
Planet Assembly, Forward · 79
Planet Assembly, Reverse · 79
P Plate · 63, 77, 85 R
Plate Assembly, Park Rod Support ·
73
Paint R0700999641 · 73
Plate Kit, Camshaft Thrust (Includes
Reducer-Genesis · 9 Race, Overrunning Clutch Inner
26) · 27
Paint (999724) · 79
Plate, Clutch External Spline · 77, 79
Gloss, Black · 9 Race, Sun Gear Thrust Front · 79
Plate, Clutch Internal (Cream Color) ·
Paint Race, Sun Gear Thrust Rear · 79
81
Hardener · 9 Radiator
Plate, Clutch Internal Spline · 77
Paint Cap · 15
Plate, Clutch Pressure Forward · 77
Primer (Elect/Static) · 9 Cross Flow Hybrid · 15
Plate, Clutch Pressure Rear · 77
Paint Rail, Main Port Fuel Injector
Plate, Clutch Pressure Reverse · 79
Forest Grn, 24052 of #595 (MIL (Includes 97, 98, 99) · 41
Plate, Clutch Spline External · 77
Green · 9 Reducer, Hose Barb 3/4 to 1/2 IN ·
Plate, Clutch Spline Internal Friction ·
Paint 43
77
Standard Harlan White · 9 Reducer, ZB-97 · 155
Plate, Dentent, F-N-R · 91
Pan, Oil · 29, 75 Reflector (Red) · 177
Plate, Dome Light, Cab · 171
Pan, Oil (Includes 48, 49) · 29 Reflector, Amber · 177
Plate, Flexplate to Flywheel · 69
Panel, Ceiling · 165 Regulator · 63
Plate, Flywheel Cover · 69
Panel, Circuit Breaker · 147 Relay, Horn · 141
Plate, Flywheel Cover for 35-1176 ·
Panel, Instrument · 141 Replacement Knob · 141
69
Pawl, Parking · 85 Retainer · 37, 39
Plate, Park Rod Support · 85
Pedal, Brake · 111 Retainer Snap, 4 21/32 IN · 79
Plate, Reinforcing · 161
Pillow Block, Pedal Lever · 111 Retainer, Ball Check · 81
Plate, Retainer (Included With #1) ·
Pin · 89, 101, 117, 119 Retainer, Direct Drive Clutch Piston
85
Pin, Clevis 3/8 X 1-1/8 · 119 Spring · 77
Plate, Shifter Mounting · 91
Pin, Clevis, 3/8 X 1 1/8 IN · 155 Retainer, Distr Ignition Pick Up Coil
Plate, Striker · 161, 167
Pin, Clevis, 3/8 X 1-1/8 · 95 (Part of 54) · 37
Plate, Support, Park Brake · 89
Pin, Clevis, 5/16 X 1 IN · 95 Retainer, Governor Secondary Valve
Plate, Switch Mount · 89
Pin, Clevis, Bell crank Arm · 111 Spring 1 · 81
Plate, Transmission Cover · 45
Pin, Cotter · 101 Retainer, Intermediate Band Servo
Pln, Crankshaft Rear Oil Seal
Pin, Cotter 1/8 X 1 · 119 Lever · 83
Housing Lock · 31
Pin, Cotter 1/8 X 2 1/2 IN · 155 Retainer, Reverse Clutch · 81
Plug · 85, 87, 101, 125
Pin, Cotter, 1/8 X 1 IN · 95 Retaining Ring · 77, 79, 81
Plug, 1/2 IN NPT, Steel · 44
Pin, Cotter, 1/8 X 5/8 IN · 95 Retaining Ring, .062 IN Select Fit ·
Plug, Camshaft Rear Bearing Hole ·
Pin, Cotter, 3/32 X 3/4 IN · 95, 155 77
33
Pin, Cylinder Head Lock · 29 Retaining Ring, .076 IN Select Fit ·
Plug, Cylinder Head Core Hole · 35
Pin, Disc Brake · 117 77
Plug, Dry Seal · 75
Pin, Distr Ignition Pick up Pole (Part Retaining Ring, .090 IN Select Fit ·
Plug, Eng Block Core Hole · 33, 37
of 54) · 37 77
Plug, Eng Block Oil · 33
Pin, Distributor Gear (Part of 54) · 37 Retaining Ring, 2 IN Dia · 79
Plug, Freeze · 101
Pin, Dowel 1/2 IN X 1 1/4 IN · 45, 69 Retaining Ring, 3 1/2 IN Dia · 79
Plug, Hole · 141, 175
Pin, Park Brake · 119 Retaining Ring, 3 3/8 IN Dia · 81
Plug, Magnetic 3/4-14 NPT · 99
Pin, Spring · 85 Retaining Ring, 3 31/32 IN · 79
Plug, Oil Pan Drain · 29
Pin, Trans Lock · 31 Retaining Ring, 5 7/32 IN Dia · 79
Plug, Oil Pressure Relief Valve Bore
Pin-Clevis 5/16 X 1 · 89, 119 Retaining Ring, Clutch To Hub 3
· 29
Pipe Bushing, Hex, 3/4 NPT X 3/8 31/32 · 79
Plug, Parking Plate Shaft · 73, 85
NPT · 15 Retaining Ring, Reverse Clutch · 79
Plug, Pipe · 99
192 April 22, 2015

Parts Manual Index
Ring Gear, Flywheel (Part of 87) · 31 Seal, Clutch Piston Oil, Outer · 77 Shaft, Idler · 101
Ring Kit, Piston (Std) · 27 Seal, Crankshaft Front Oil · 29 Shaft, Input · 77
Ring, Forward Clutch Piston Spring · Seal, Crankshaft Rear Oil (Part of 75) Shaft, Intermediate Band Actuating
77 · 31 Lever · 75, 83
Ring, Governor Housing Seal · 81 Seal, Door · 163 Shaft, Output · 81
Ring, Retainer 4 21/32 IN Dia · 79 Seal, Forward Clutch Cylinder · 77 Shaft, Output C-6 Transmission · 87
Ring, Retaining · 77, 85 Seal, Forward Clutch Outer Oil · 77 Shaft, Parking Pawl Repair Kit · 85
Ring, Retaining .076 IN · 77 Seal, Forward Clutch Piston · 77 Shaft, Parking Plate · 73, 85
Ring, Retaining, Hydro-Boost · 113 Seal, Front Oil Pump Large · 73 Shaft, ZB-97 · 155
Ring, Snap · 101 Seal, Front Oil Pump Small · 73 Shell, Input · 79
Ring, Torque Converter Adapter · 45 Seal, Inner Reverse Clutch Inner · 81 Shell, Short Wide Ratio · 95
Rod and Clevis Assembly · 167 Seal, Intermediate Band Servo Piston Shied, Valve Stem Oil · 39
Rod Assembly, Brake Pedal · 111 Cover · 83 Shield, Drag Link Socket · 127
Rod Battery Hold Down · 145 Seal, Intermediate Brake Drum · 77, Shield, Heat · 47
Rod, Connecting · 27 83 Shift Lever · 91
Rod, Parking Pawl · 85 Seal, O Ring · 73 Shift Modulator · 73
Rod, Plunger · 113 Seal, Oil · 99, 101 Shifter Arm · 91
Rod, Valve Push (includes 50) · 39 Seal, Oil (Outer) · 99 Shim · 125
Rotator, Valve · 39 Seal, Outer Reverse Clutch Piston · Shoe Assembly , Park Brake · 89
Rotor · 37 81 Shoe, Parking Brake · 89
Rotor, Distributor (Part of 54) · 37 Seal, Output Shaft Oil · 81, 87 Shoulder Bolt, Pivot Arm · 111
Seal, Throttle Control Outer · 85 Side Mirror · 169
Seal, Tube to Case · 75 Silicone Gasket Maker · 99
S Seal, Valve Stem Oil · 39 Sleeve, Alternator (Spacer) · 44
Sealer, Adhesive, RTV · 33 Sleeve, Bearing · 113
Sealer, Intake Manifold · 31 Sleeve, Oil Distributor · 81
Safety Walk
Seat Snap Plug (Male Connector) · 151
(4 IN X 12 IN) · 9
High-Backed Vinyl · 158 Snap Ring · 81
12 X 12 · 9
Standard, Passenger or Driver · Snap Ring, King Pin · 125
6 IN X 4 IN · 9
158 Snap Ring, Output Shaft Bearing · 87
Schematic Diagram, Grid Heater,
Seat Belt · 159 Solenoid, Starter · 145
Cummins 3.3 · 178
Section B, Zenith ZPP 428 Engine · Solvent, MS 251 · 9
Screen, Oil Pan · 73
10 Spacer · 45, 61, 87, 89, 173
Screen, Oil Pump (Part of 63) · 31
Section D, Engine – Transmission Park Brake · 119
Screw
Interface · 68 Spacer, Fan, 1 IN, HTCBACL · 19
4-40 X 3/4 IN, Pan Phillips · 115
Section E Ford C-6 Transmission · 70 Spacer, Fan, HTACL · 19
Screw #12 X 1/2 IN, HWH Slotted
Section F, Drive Axle · 96 Spacer, Park Brake · 89
SMS · 167
Section G, Brake System · 108 Spacer, Seat · 158
Screw Flat #8 X 3/4 IN, Phil Oval,
Section H, Front Axle and Steering · Spacer, TC 3.0L · 69
SMS · 161, 163
120 Spacer, Throttle Valve · 75
Screw Pan Head #8-32 X 3/4 IN
Section J, Electrical System · 138 Spacer, Torque Converter · 45
Long · 171
Section K, Options · 152 Spacer, Windshield Wiper · 175
Screw, 10-16 X 3/4 Self Drilling Phil
Section L, Approved Liquids · 178 Spark Plug · 37, 49
Pan · 170
Sender, Oil Press 80 PSI · 43, 44 Spider, Differential · 104
Screw, 10-16 X 3/4 Self Taping · 165
Sender, Water Temperature · 41 Spring · 77, 85
Screw, 10-32 X 3/4 IN, Machine,
Sensor 2 Ea NTK S3 · 46 Spring Nut, 5/16-18 · 3
Head · 143
Sensor, 2 Ea Post Cat ) · 46 Spring, 06 X 11 IN · 130
Screw, 10-32 X 3/4 IN, Self Taping ·
Sensor, Camshaft Posn · 33 Spring, Brake Pedal Return · 111
7
Sensor, Eng Coolant Temp · 35, 41 Spring, Clutch Pressure Forward · 77
Screw, 3/8-16 x 1 IN Socket Head,
Sensor, Exhaust Gas · 21, 23, 25 Spring, Clutch Pressure Reverse · 81
Grade 8 · 47
Sensor, Exhaust Gas (Optional) · 21, Spring, Direct Drive Clutch Piston ·
Screw, Cap
25 77
3/8-16 X 2 IN, Socket Head,
Sensor, T Map · 46 Spring, Forward Clutch Piston Disc ·
Grade 8 · 45
Service Engine · 33 77
Screw, Machine, 4-40 X 1 IN · 89
Set Screw, 1/4 X 3/8 · 91 Spring, Hood Prop · 7
Screw, Reverse Band Adjusting · 75,
Set Screw, Square Head · 127 Spring, Intermediate Band Servo
83
Set, Bolt & Nut, Rear Axle, 3/4 IN · (Brown) · 83
Screw, Reverse Band Adjusting
106 Spring, Intermediate Band Servo
(Also Shown E-3 #16) · 75
Shackle, Wide D, 1/4 IN, Screw Pin · (Pink) · 83
Seal · 77, 85, 101, 125
155 Spring, Intermediate Band Servo
Seal Kit · 99
Shaft · 77, 85, 101 (Yellow) · 83
Seal, Cab Edge - 36 IN · 163
Shaft, Distributor · 37 Spring, Leaf · 135
Seal, Clutch Piston · 77
Shaft, Gear Sift Lever · 91
April 22, 2015 193

Spring, Manual Control Valve Detent Terminal Ring, #8 Stud, 14-16 AWG Valve, intake (Std) · 37
Lever · 85 · 170 Valve, Oil Filter Bypass · 27
Spring, Oil Pressure Relief Valve · 29 Terminal Ring, #8 Stud, 14-16 Awg · Valve, Oil Pressure Relief · 29
Spring, Park Plate Tension · 73 143 Valve, PCV · 41
Spring, Park Plate Torsion · 85 Terminal, 3/8 Quick Disconnect · 143 Valve, Primary Throttle · 73
Spring, Parking Brake · 89 Terminal, Ring 3/8 X #12 Wire · 143 Valve, Water 1/2” X 1/2” Ball Brass
Spring, Parking Pawl Return · 85 Terminal, Ring, 1/4 IN, "Blue" · 143 Fem. · 57
Spring, Rear Leaf · 106 Terminal, Wire End · 143, 170 Valve, Water Shut off (90 Deg) · 173
Spring, Reverse Clutch · 81 Terminal-16-14 Ga Female Weather- Valve; Pressure Relief, 1200 PSI ·
Spring, Valve · 39 pack · 75 129
Spring, ZB-97 Hitch · 155 Thermostat · 35, 44 Vent, Atmospheric · 99
Standard LPG Bracket · 54 Throttle Body · 61 Vent, Case, 7 IN · 75
Starter · 145 Throttle Body, Bosch 40MM · 46 Vertical Bracket Option · 54
Starter 1.5 KW · 45 Throttle Control Rod - Diesel · 73 Volt Meter (12 Volt) · 141
Starter 3.0 GM · 41 Thrust Pin · 103
Steering Gear Bracket Assy · 133 Tire 6.00 X 9 Soft Shoe · 136
Strap, Alternator · 44 Tire, 10-Ply 6.50 X 10 IN, Highway W
Strap, Ground · 75, 147 Tread · 137
Strap, Prop Shaft Cross · 87, 105 Tire, 10-Ply, 6.50 X 10 IN, Off-Road
W/Pump Bearing · 27
Strut, Intermediate Band Anchor · 83 Tread · 137
W/Pump Bearing Seal · 27
Strut, Intermediate Brake Band · 83 Tire, LT215/85R16 · 107
W/Pump Impeller · 27
Stud · 89, 123 Tire, Solid, 6.50 X 10 IN · 137
W/Pump Pulley and Fan Hub · 27
Stud 9/16-12&9/16-18 X 2 5/16 · 89 TM1-ND-9030-1 · 136
Warning Label · 136
Stud, 3/8-16x1 3/8 All Thread · 47 TM1-ND-9030-2 · 136
Washer · 61, 155
Stud, 9/16-12&9/16-18 X 2 5/16 · TM1-ND-9030L · 136
Lower Damper Mount · 13
119 Torque Converter · 69
Washer , Flat 1/2 IN, SAE Hardened ·
Stud, Crankshaft Rear Oil Seal Ret. · Torque Converter, C-6, Standard · 73
95
31 Transmission Fluid · 178
Washer Flat 1/4 IN · 15
Stud, Hub · 99 Transmission Only (3 Speed) · 73
Washer, #10 · 45
Stud, Valve Push Rod Cover · 33, 39 Transmission, Automatic, C6, Harlan
Washer, .389 ID X .623 OD, Copper ·
Stud, Valve Rocker Arm Ball (.003 · 70
116
OS) · 39 Trim
Washer, 1/2 IN · 3
Stud, Valve Rocker Arm Ball (.013 Sheet Metal · 9
Washer, 1/4 IN · 47
OS) · 39 Trim, Sheet Metal · 7, 165
Washer, 1/4 IN, Hardened · 46
Support Bar, Transmission · 13 Trunion · 91
Washer, 3/8 IN · 13, 44
Support, Steering Column · 133 Tube, Assembly Oil Filler · 75
Washer, 5/16 Hardened Grade I9 · 45
Suspension Plate · 106 Tube, Dipstick · 33
Washer, 5/16 IN · 3, 7
Switch · 170 Tube, Inlet Oil Distribution · 81
Washer, Alternate for 02029-0025 ·
Pressure, 7 Psi, Nor-Open · 43, 44 Tube, Inner, 650/750-10 · 137
101
Switch, Beacon and Work light · 175 Tube, Lower Valve Body · 75
Washer, Belleville
Switch, Headlamp, w-knob · 141 Tube, Outlet Oil Distribution · 81
3/8 IN · 47
Switch, Heater · 141, 173 Tubing, Heat Shrink, .751 IN ID,
Washer, Camshaft Sprocket · 33
Switch, Ignition, Key Lock · 141 Red, 12 IN · 155
Washer, Carrier Cap · 103
Switch, Ignition, Keyless · 141 Tunnel Assembly LP-STD Hybrid ·
Washer, Coned, Star · 143
Switch, Neutral Start · 85 3, 9
Washer, Distributor Drive Gear
Switch, Neutral Start, Single Plug ·
Thrust · 37
75
Washer, Fender
Switch, Park Brake · 89 U 1.279X.390 (3/8) · 15
Switch, Seat STD Seat · 158
1/4 X 1 IN · 17
Switch, Wiper Motor · 175
U-Bolt, Front Suspension · 135 2 IN x 5/8 IN · 13
Universal Joint, Front · 105 Washer, Fender, 2 IN X 5/8 IN · 7
Universal Joint, Rear · 105 Washer, Firewall, 2 IN OD X 1/2 IN
T Upper Radiator Bracket · 15 ID · 3
Washer, Flat
Tail Light Assembly, Red, Dual 1 IN · 3
Filament · 149 V 1/2 IN · 127
Tailpipe w/ Flange, HTACL · 21 1/2 IN · 13
Tee, 3/8 Hose - 1/2 Hose - 3/6 Hose. · 1/4 · 173
Valve Block, Pressure Relief Block ·
131 1/4 IN · 7, 17, 91, 115, 129, 147,
129
Tee, Brake Line · 116 165, 169, 175, 177
Valve kit, Fuel Press Sery (Includes
Tee, Inverted Flare, 7/16-24 X 3 · 115 1/4 IN Plated · 141
101, 102) · 41
Terminal "Ring #6 Stud 14-16 · 143 1/4 IN, Hardened · 48
Valve, Exhaust · 37
194 April 22, 2015

Parts Manual Index
3/8 IN · 7, 15, 21, 23, 25, 55, 111, 147, 167, 169, 171, 173, 175, Wheel (for 02030-0304), 2-Piece, 10
113, 119, 133, 147 177 IN, HD Axle Only · 137
3/8 IN · 3 10mm · 13 Wheel, Drive 16X6 · 107
3/8 IN · 48 12mm · 145 Wheel, Inner Half · 136
3/8 IN · 149 3/8 IN · 3, 7, 13, 15, 21, 23, 25, Wheel, Outer Half · 136
5/16 IN · 9, 15, 19, 44, 59, 91, 44, 48, 49, 55, 101, 106, 111, Window, LH, Bolt-in, STD · 161
129, 133, 145, 147, 155, 158, 119, 125, 133, 147, 149 Window, Rear Slider, Bolt-in, STD ·
159, 161, 163, 167 3/8 IN · 155 163
5/8 IN, SAE · 95 5/16 · 116 Window, RH, bolt-in, STD · 161
7/16 IN · 13 5/16 IN · 3, 9, 15, 19, 21, 23, 25, Windshield, Bolt-in, HLE/STD · 163
7/16 IN, Grade 9, High-Strength · 44, 91, 129, 133, 147, 155, Wiper Motor (TMC) · 175
99 158, 159, 161 Wire Loom
9/16 · 89 5/16IN · 163 1/2 IN, Split Poly · 143
Washer, Flat 1/4 IN · 119 7/16 IN · 13, 45, 75, 99 1/4 IN, Split Poly · 143
Washer, Flat 3/8 IN · 119 7/16 Spring · 127 Wire Loom, 1 IN, Split Poly · 17
Washer, Flat 5/16 IN · 161 7/8 IN · 127 Wire Loom, 1/2 IN · 165
Washer, Forward Clutch Hub Thrust · 8mm · 59, 161 Wire Loom, 1/2 Split Poly · 17
79 IN 1/2 · 127, 135, 137 Wire Primary 18 Awg Black · 170
Washer, Front Pump Support, .057 IN M5 · 45 Wire, Dome, All · 171
(Select Fit) · 77 Washer, Lock 1/4 IN · 69, 149, 165 Wire, Ignition Coil · 37, 39
Washer, Front Pump Support, .114 IN Washer, Lock 10mm · 113 Wire-14Awg · 173
· 77 Washer, Lock 7/16 · 69 Wsher, Flat
Washer, Front Pump Support, .119 IN Washer, Lock 7/16 IN · 113 1/4 IN · 149
· 77 Washer, Nylon 3/8 IN · 157
Washer, Front Pump Support, 3/32 IN 1/2 IN · 75 5/16 IN · 157
· 77 Washer, Oil Pump Cover · 29 Wsher, Lock
Washer, Front Pump Support, 5/64 IN Washer, Output Shaft 1 3/4 I.D. 3/8 IN · 157
· 77 (Included With #16) · 85 5/16 IN · 157
Washer, Fuel Injector Fuel Rail · 41 Washer, Star
Washer, Hardened · 89, 119 3/8 IN · 48
Washer, Hardened, 1/4 IN · 48 Washer, Thrust · 79 Y
Washer, Input Shell Thrust · 79 Washer, Thrust Output Shaft · 81
Washer, Intermediate Brake Drum · Washer, Thrust Pin · 103
YH07007 · 141, 170, 173
77 Washer, Thrust Planet Carrier · 79
Yoke End · 119
Washer, Internal Tooth Star 5/8 IN · Washer, Thrust, Diff. Side Gear · 104
Yoke End (Male) · 89
99 Washer, Thrust, Pinion Gear · 104
Yoke End, Adjustable (Female) · 89
Washer, Lock Washer, Valve Push Rod Cover · 33
#10 · 45 Washer,13lanet Carrier Thrust · 79
#2 · 147 Washer. Thrust Output Shaft Hub ·
1 IN · 3 79 Z
1/2 IN · 3, 7, 13, 87, 89, 95 Wedge, Steer Axle, 5 Degree Caster ·
1/4 IN · 3, 5, 7, 15, 17, 21, 45, 53, 135 ZB-97 · 155
57, 89, 91, 115, 119, 129, 141, Wheel (for 02030-0143), 2-Piece, 10 Zip Ties, Plastic · 17, 143, 147
IN, Standard Axle Only · 137
April 22, 2015 195

Intentional Blank Page
196 April 22, 2015

Parts Manual Index
Washer, Firewall, 2 IN OD X 1/2 IN #10 · 62 Wheel (for 02030-0143), 2-Piece, 10

ID · 3 #2 · 202 IN, Standard Axle Only · 187
Washer, Flat 1 IN · 4 Wheel (for 02030-0304), 2-Piece, 10
1 IN · 4 1/2 IN · 3, 8, 17, 115, 118, 127 IN, HD Axle Only · 187
1/2 IN · 174 1/4 IN · 4, 6, 8, 9, 21, 23, 27, 62, Wheel, Drive 16X6 · 144
1/2 IN · 17 71, 76, 119, 121, 122, 156, Wheel, Inner Half · 186
1/4 · 237 162, 177, 192, 193, 202, 203, Wheel, Outer Half · 186
1/4 IN · 8, 23, 121, 156, 177, 203, 229, 231, 234, 237, 240, 243 Window, LH, Bolt-in, STD · 220
225, 231, 240, 243 10mm · 16 Window, Rear Slider, Bolt-in, STD ·
1/4 IN Plated · 192 12mm · 198 223
1/4 IN, Hardened · 65 3/8 IN · 4, 8, 16, 20, 27, 28, 30, Window, RH, bolt-in, STD · 220
3/8 IN · 8, 20, 27, 28, 30, 32, 74, 32, 60, 65, 66, 74, 135, 143, Windshield, Bolt-in, HLE/STD · 223
150, 153, 162, 182, 203 150, 162, 171, 182, 203, 206 Wiper Motor (TMC) · 240
3/8 IN · 4 3/8 IN · 211 Wire Loom
3/8 IN · 65 5/16 · 158 1/2 IN, Split Poly · 195
3/8 IN · 206 5/16 IN · 3, 11, 20, 25, 27, 30, 32, 1/4 IN, Split Poly · 195
5/16 IN · 11, 20, 25, 60, 78, 122, 60, 122, 177, 183, 202, 212, Wire Loom, 1 IN, Split Poly · 23
177, 182, 183, 198, 202, 212, 216, 217, 220, 221 Wire Loom, 1/2 IN · 225
216, 217, 220, 221, 223, 229 5/16IN · 223 Wire Loom, 1/2 Split Poly · 23
5/8 IN, SAE · 127 7/16 IN · 17, 62, 99, 133 Wire Primary 18 Awg Black · 233
7/16 IN · 17 7/16 Spring · 174 Wire, Dome, All · 234
7/16 IN, Grade 9, High-Strength · 7/8 IN · 174 Wire, Ignition Coil · 51, 53
132 8mm · 78, 221 Wire-14Awg · 238
9/16 · 118 IN 1/2 · 174, 185, 187 Wsher, Flat
Washer, Flat 1/4 IN · 162 M5 · 62 1/4 IN · 205
Washer, Flat 3/8 IN · 162 Washer, Lock 1/4 IN · 89, 205, 225 3/8 IN · 214
Washer, Flat 5/16 IN · 220, 221 Washer, Lock 10mm · 153 5/16 IN · 214
Washer, Forward Clutch Hub Thrust · Washer, Lock 7/16 · 89 Wsher, Lock
104 Washer, Lock 7/16 IN · 153 3/8 IN · 214
Washer, Front Pump Support, .057 IN Washer, Nylon 5/16 IN · 214
(Select Fit) · 101 1/2 IN · 98
Washer, Front Pump Support, .114 IN Washer, Oil Pump Cover · 39
· 101 Washer, Output Shaft 1 3/4 I.D. Y
Washer, Front Pump Support, .119 IN (Included With #16) · 112
· 101 Washer, Star
YH07007 · 193, 232, 237
Washer, Front Pump Support, 3/32 IN 3/8 IN · 65
Yoke End · 163
· 101 Washer, Thrust · 104
Yoke End (Male) · 118
Washer, Front Pump Support, 5/64 IN Washer, Thrust Output Shaft · 107
Yoke End, Adjustable (Female) · 118
· 101 Washer, Thrust Pin · 138
Washer, Fuel Injector Fuel Rail · 56 Washer, Thrust Planet Carrier · 104
Washer, Hardened · 119, 163 Washer, Thrust, Diff. Side Gear · 139
Washer, Hardened, 1/4 IN · 65 Washer, Thrust, Pinion Gear · 140 Z
Washer, Input Shell Thrust · 104 Washer, Valve Push Rod Cover · 44
Washer, Intermediate Brake Drum · Washer,13lanet Carrier Thrust · 104 ZB-97 · 211
102 Washer. Thrust Output Shaft Hub · Zip Ties, Plastic · 23, 195, 203
Washer, Internal Tooth Star 5/8 IN · 105
132 Wedge, Steer Axle, 5 Degree Caster ·
Washer, Lock 185
April 22, 2015 197

Intentional Blank Page
198 April 22, 2015

Htcbacl50sdwrc LPG Parts Manual 02010-1543 2015 0421

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Operation, Maintenance,

and Parts Manual

Model Code HTCBACL50SDWRC Part Number 02010-1543

5,000 lbs. / 22,241 N Drawbar Capacity

Assign to Serial Number: 13301

Model Code HTCBACL50SDWRC Part Number 02010-1543

5,000 lbs. / 22,241 N Drawbar Capacity

Harlan Global Manufacturing

ii April 22, 2015

April 22, 2015 iii

FIGURE D, ENGINE TO C-6 -TRANSMISSION INTERFACE .................................................................................................68

iv April 22, 2015

April 22, 2015 v

About this Manual

vi April 22, 2015

Section A, Frame and Sheet Metal

April 22, 2015 1

Figure A-1 Frame and Sheet Metal, HTCBACL

2 April 22, 2015

April 22, 2015 3

Figure A-1, Detail A, Metal Latch

Figure 1, Detail B, Grab Handle Option

4 April 22, 2015

Figure A-1, Detail A, Metal Latch Option Parts List

Latch, Hood, Rubber 02011-0568

Figure 1, Detail B, Grab Handle Option Parts List

1 Handle, Grab 2 Ea 02058-0040

April 22, 2015 5

Figure A-2, Firewall and Instrument Panel Assembly

6 April 22, 2015

Figure A-2, Firewall and Instrument Panel Assembly Parts List

1 Firewall Assembly, w/Rain Shield 1 Ea 02050-0808

April 22, 2015 7

Figure A-3, Trim and Safety Walk

Decal, Check Engine 1 Ea 02002-0124

8 April 22, 2015

Figure A-3, Trim and Safety Walk Parts List

1 Tunnel Assembly LP-STD Hybrid 1 Ea 02050-0816

April 22, 2015 9

Section B, GM 3.0L Engine

Figure B, GM 3.0L Engine

10 April 22, 2015

Figure Page Number

April 22, 2015 11

Figure B-1, Engine and Transmission Mounts

12 April 22, 2015

1 Engine Mount, GM 3.0 RH 1 Ea 02035-1094

5 Bolt, 1/2-13 X 4 IN Grade 8 2 Ea 02011-23C864

8 Insulator, Engine 2 Ea 02035-0748

14 Mount, Transmission 1 Ea 02045-0014

18 Support Bar, Transmission 1 Ea 02045-0059

21 Bolt, 1/2-13 X 1 1/2 IN 2 Ea 02011-1C824

April 22, 2015 13

Figure B-2a, Cooling System, GM 3.0 Radiator

14 April 22, 2015

Figure B-2a, Cooling System, GM 3.0 Radiator Parts List 02038-0256

April 22, 2015 15

Figure B-2a, Cooling System, GM 3.0 Radiator (Continued)

16 April 22, 2015

Figure B-2a, Cooling System, GM 3.0 Radiator (Continued) Parts List

26 Bracket, Heater Hose 1 Ea 02056-0004

April 22, 2015 17

Figure B-2b, Cooling System, GM 3.0 Fan