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Consumables
Description Part No. Size
JCB Threadlocker and Sealer (High Strength) 4101/0550 0.01 L
4101/0552 0.2 L

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Remove
1. Make the machine safe. Refer to (PIL (Parts
Identification List) 01-03).
2. Drain the hydraulic fluid from the hydraulic
tank. Refer to (PIL 30-03).
3. Disconnect all hydraulic hoses and pipes from
the hydraulic pump and plug all orifices to
prevent ingress of dirt.
4. Mark the hoses before disconnection to aid
identification when replacing.
5. Disconnect electrical connection to proportional
solenoid on hydraulic pump.
6. Attach lifting eyes to the pump. Support weight
of the pump with suitable lifting equipment.
7. Remove all the four bolts and then remove the
engine exhaust muffler bracket from the pump
flange.
8. Remove the remaining bolts and washers from
the pump flange.
9. Remove the pump from the engine.
10. If necessary remove bolts and remove the drive
plate from the engine.
11. Loosen the two grub screws on the pump
coupling. Remove the pump coupling from the
pump's splined shaft.

Figure 1.

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D
A G

E
C
F

A Drive plate
B Drive plate securing bolts
C Aluminium lugs
D Pump
E Cylindrical hub
F Grub screws
G Pump flange securing bolts

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Install
Installation is opposite of the removal procedure and additionally do the below steps.

1. When you install a new pump the shaft end

spline may be coated with a anti-rust coating.
Carefully remove this coating with a suitable
cleaning agent and apply a lubricant to the
shaft.
2. Install the pump coupling onto the splined pump
shaft so that the end of the shaft is flush with
the circlip.
3. Before you tighten the pump flange to the
engine, make sure the mating surfaces are fully
together.
4. Tighten the grub screws to the specified torque
value.
5. Apply sealant to the drive plate securing bolts
and the aluminium lugs.
Consumable: JCB Threadlocker and Sealer (High
Strength)
6. Tighten the pump flange securing bolts and the
drive plate securing bolts to the correct torque
value.
7. Fill the pump casing inside fully with oil and
operate at low engine revs with no services
selected for the specified time.
Duration: 3 min
8. If there is any air left in the circuit or pump, this
may cause faulty operation or damage so make
sure that you bleed the air completely.
9. It is not advisable to leave the pump motor
unused for a long period of time (more than one
year).

At intervals, start the engine even if for short periods of time. When left unused by itself, rotating the
shaft end by hand can be effective. If left unused for an extended period of time, inspection for
overhaul will become necessary.

Table 1. Torque Values

Item Nm
B 53
F 120
G 60

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