Synoptic table of tests description - Ball valves - API SPEC 6D modified Appendix 7

MANUFACTURER MANUFACTURER REF. Vertical VALVE Position : A VALVE Position : B VALVE Position : C
STEM POSITION SEAT A CAVITY SEAT B
PO N° VALVE SIZE Horizontal
CUSTOMER ITEM PRESSURE CLASS Horizontal
FLOW AXIS POSITION
TAG N° VALVE ENDS Vertical
SERIAL N° OPERATOR

DATE DRAWINGS N° (GAD, CSD) PSEAT A PCAVITY PSEAT B

11.3.4.3 FULL END THRUST EFFECT TEST CONDITION Yes No NOTES : RT= Room Temperature - BTO= Break to open - BTC= Break to close - GAD= General arrangement drawing - CSD= Cross sectional drawing SEAT DESIGN: UDS= Unidirectional seat (single piston effect seat)
MA= Mechanical advantage
SEAT TYPE (soft/metal) : SOFT SOFT 1 CYCLE= 1 OPENING (under full differential pressure if required) + 1 CLOSING
SEAT INSERT MATERIAL: PEEK PEEK 1/2 CYCLE= 1 CLOSING (valve open, full pressure in the valve bore, atmospheric pressure in the body cavity)
SEAT DESIGN: UDS UDS TEST FLUID= WATER: W; NITROGEN: N2
1st seat 2nd seat PRESSURE Measurement LEAKAGE Measurement TORQUE Measurement

Temp Mea.

Cycle Mea.
Time Mea.
TEST PRESSURE (bar) Cycle (bar) (cm3/min) BTO (Nm) BTC (Nm) Test
VALVE Time START END

(min)
(°C)
TEST TEST Temp SEAT A CAVITY SEAT B COMMENTS Date & Time Date & Time
step
Position (min) total SEAT A CAVITY SEAT B Acceptance criteria
STEP Fluid (°C) P SEAT A P CAVITY P SEAT B Measurement Acceptance criteria Measurement Acceptance criteria Measurement result
(A/B/C) (table 2) qty P SEAT A P CAVITY P SEAT B (no leakage or table 3)
(table 1) (table 1) (table 1)

1/ Hydrostatic shell test - (§2.2)

Body: no leakage Dedicated vent, drain plugs and ancillary connections shall
Bonnet: no leakage be installed.
1 A W RT Cover: no leakage Primary check valve shall definitely be installed (sealant Failed OK
Stem: no leakage injection points).
Connections: no leakage Release the pressure after test completion.
2/ Torques measurements (water) - (§2.3)
2.1 B/A/C W RT Atmos. Atmos. Atmos. 1 Failed OK
Release the pressure after test completion.
2.2 B/A/C W RT Atmos. Atmos. 1 Failed OK
Release the pressure after test completion.
2.3 B/A/C W RT Atmos. Atmos. 1 Failed OK
Release the pressure after test completion.
2.4 C/A/B W RT Atmos. 1/2 Failed OK

3/ Hydrostatic seat tests (water) - (§2.4)

Release the pressure after test completion.
3.1 B W RT Atmos. Atmos. Failed OK

Release the pressure after test completion.

3.2 B W RT Atmos. Atmos. Failed OK

4/ Functional test (water) - (§2.5)

Actuated valve - (§2.5.1)
4.1 B/A/C W RT Atmos. Atmos. Atmos. 3 Failed OK

4.2 Functional test to carry out in accordance with GS EP INS 137 or GS EP INS 138 and GS EP PVV 154 Failed OK

Manual valve - Valve equipped with hand-wheel or wrench (lever) - (§2.5.2.1)

4.1 B/A/C W RT Atmos. Atmos. Atmos. 1 Operable Operable Failed OK

Release the pressure after test completion.

4.2 B/A/C W RT Atmos. Atmos. 1 Operable Failed OK

Release the pressure after test completion.

4.3 B/A/C W RT Atmos. Atmos. 1 Operable Failed OK

Release the pressure after test completion.

4.4 C/A/B W RT Atmos. 1/2 Operable Failed OK

Manual valve - Valve equipped with gearbox - (§2.5.2.2)

Input torque (Nm): Input torque (Nm):
MA: MA:
4.1 B/A/C W RT Atmos. Atmos. Atmos. 1 Output torque (Nm): Output torque (Nm):
Failed OK
hand-wheel force (N): hand-wheel force (N):
Input torque of the gearbox shall be measured.
Input torque (Nm): Gearbox output torque shall be calculated using the
MA:
mechanical advantage ratio.
4.2 B/A/C W RT Atmos. Atmos. 1 Output torque (Nm): Failed OK
hand-wheel force (N): Gearbox output torque shall be compared and correlated to
Number of turns: the valve torque measurement.
Hand-wheel tangential force shall be calculated.
Input torque (Nm): Target criteria are calculated and defined considering valve
MA:
4.3 B/A/C W RT Atmos. Atmos. 1 Output torque (Nm):
torques measurements and mechanical advantage of the Failed OK
hand-wheel force (N): gearbox.
Release the pressure after test completion.
Input torque (Nm):
MA:
4.4 C/A/B W RT Atmos. 1/2 Output torque (Nm):
Failed OK
hand-wheel force (N):
Synoptic table of tests description - Ball valves - API SPEC 6D modified Appendix 7
MANUFACTURER MANUFACTURER REF. Vertical VALVE Position : A VALVE Position : B VALVE Position : C
STEM POSITION SEAT A CAVITY SEAT B
PO N° VALVE SIZE Horizontal
CUSTOMER ITEM PRESSURE CLASS Horizontal
FLOW AXIS POSITION
TAG N° VALVE ENDS Vertical
SERIAL N° OPERATOR

DATE DRAWINGS N° (GAD, CSD) PSEAT A PCAVITY PSEAT B

11.3.4.3 FULL END THRUST EFFECT TEST CONDITION Yes No NOTES : RT= Room Temperature - BTO= Break to open - BTC= Break to close - GAD= General arrangement drawing - CSD= Cross sectional drawing SEAT DESIGN: UDS= Unidirectional seat (single piston effect seat)
MA= Mechanical advantage
SEAT TYPE (soft/metal) : SOFT SOFT 1 CYCLE= 1 OPENING (under full differential pressure if required) + 1 CLOSING
SEAT INSERT MATERIAL: PEEK PEEK 1/2 CYCLE= 1 CLOSING (valve open, full pressure in the valve bore, atmospheric pressure in the body cavity)
SEAT DESIGN: UDS UDS TEST FLUID= WATER: W; NITROGEN: N2
1st seat 2nd seat PRESSURE Measurement LEAKAGE Measurement TORQUE Measurement

Temp Mea.

Cycle Mea.
Time Mea.
TEST PRESSURE (bar) Cycle (bar) (cm3/min) BTO (Nm) BTC (Nm) Test
VALVE Time START END

(min)
(°C)
TEST TEST Temp SEAT A CAVITY SEAT B COMMENTS Date & Time Date & Time
step
Position (min) total SEAT A CAVITY SEAT B Acceptance criteria
STEP Fluid (°C) P SEAT A P CAVITY P SEAT B Measurement Acceptance criteria Measurement Acceptance criteria Measurement result
(A/B/C) (table 2) qty P SEAT A P CAVITY P SEAT B (no leakage or table 3)
(table 1) (table 1) (table 1)

5/ Low-pressure gas seat test (air or nitrogen) - (§2.6)

5.1 B / A / C air/N2 RT Atmos. Atmos. Atmos. 1 Failed OK

Release the pressure after test completion.

5.2 B air/N2 RT 5,5 Atmos. Atmos. No leakage Failed OK

Release the pressure after test completion.

5.3 B air/N2 RT Atmos. Atmos. 5,5 No leakage Failed OK

6/ Seat (cavity) relief test (air or nitrogen) - (§2.7)

Seats relief value measurement:
class 150: 8 bars maxi
Increase pressure in the body cavity up to relief of the both
class 300: 10 bars maxi
class 600: 15 bars maxi seats.
class 900: 15 bars maxi
6.1 B air/N2 RT Atmos. Atmos. class 1500: 25 bars maxi
Failed OK
class 2500: 30 bars maxi
Target value shall be defined by the valve manufacturer acc. to seat
relief design.

7/ High-pressure gas seat test (nitrogen) - (§2.8)

Release the pressure after test completion.
7.1 B N2 RT Atmos. Atmos. Failed OK

Release the pressure after test completion.

7.2 B N2 RT Atmos. Atmos. Failed OK

8/ Low-pressure gas seat test (air or nitrogen) - (§2.9)

8.1 B / A / C air/N2 RT Atmos. Atmos. Atmos. 1 Failed OK
Release the pressure after test completion.
8.2 B air/N2 RT 5,5 Atmos. Atmos. No leakage Failed OK
Release the pressure after test completion.
8.3 B air/N2 RT Atmos. Atmos. 5,5 No leakage Failed OK

9/ Pressure tests of seal weld of welded solid plugs, removable plugs, removable sealant injection accessories and ancillary connections (air, nitrogen) - (§9.4.4.5 main core of this specification & §2.10)
Release the pressure after test completion.
9.1 A air/N2 RT No leakage Failed OK
Release the pressure after test completion.
9.2 A N2 RT No leakage Failed OK

SATISFACTORY COMMENTS Name Date Place Signature

YES NO Manufacturer inspection
TESTS RESULTS Non conformity report n° Third party inspection
Purchaser representative
Company representative
Synoptic table of tests description - Ball valves - API SPEC 6A/PSL 3/PSL 3G modified Appendix 7
MANUFACTURER MANUFACTURER REF. Vertical VALVE Position : A VALVE Position : B VALVE Position : C
STEM POSITION SEAT A CAVITY SEAT B
PO N° VALVE SIZE Horizontal
CUSTOMER ITEM PRESSURE CLASS Horizontal
FLOW AXIS POSITION
TAG N° VALVE ENDS Vertical
SERIAL N° OPERATOR

DATE DRAWINGS N° (GAD, CSD) PSEAT A PCAVITY PSEAT B

11.3.4.3 FULL END THRUST EFFECT TEST CONDITION Yes No NOTES : RT= Room Temperature - BTO= Break to open - BTC= Break to close - GAD= General arrangement drawing - CSD= Cross sectional drawing
MA= Mechanical advantage SEAT DESIGN: UDS= Unidirectional seat (single piston effect seat)
SEAT TYPE (soft/metal) : METAL METAL 1 CYCLE= 1 OPENING (under full differential pressure if required) + 1 CLOSING
SEAT INSERT MATERIAL: TCC TCC 1/2 CYCLE= 1 CLOSING (valve open, full pressure in the valve bore, atmospheric pressure in the body cavity)
SEAT DESIGN: UDS UDS TEST FLUID= WATER: W; NITROGEN: N2
1st seat 2nd seat PRESSURE Measurement LEAKAGE Measurement TORQUE Measurement

Temp Mea.

Cycle Mea.
Time Mea.
TEST PRESSURE (bar) Cycle (bar) 3
(cm /min) BTO (Nm) BTC (Nm) Test
VALVE START END

(min)
(°C)
TEST TEST Temp SEAT A CAVITY SEAT B Time COMMENTS Date & Time Date & Time
step
Position total SEAT A CAVITY SEAT B Acceptance criteria
STEP Fluid (°C) P SEAT A P CAVITY P SEAT B (min) Measurement Acceptance criteria Measurement Acceptance criteria Measurement result
(A/B/C) qty P SEAT A P CAVITY P SEAT B (no leakage or table 3)
(table 1) (table 1) (table 1)

1/ Hydrostatic body test - (§2.2)

Body: no leakage Dedicated vent, drain plugs and ancillary connections shall
Bonnet: no leakage be installed.
1.1 A W RT 3 Cover: no leakage Primary check valve shall definitely be installed (sealant Failed OK
Stem: no leakage injection points).
Connections: no leakage Release the pressure after test completion.
Body: no leakage Dedicated vent, drain plugs and ancillary connections shall
15 (=< 18") Bonnet: no leakage be installed.
1.2 A W RT 30 (20" & Cover: no leakage Primary check valve shall definitely be installed (sealant Failed OK
above) Stem: no leakage injection points).
Connections: no leakage Release the pressure after test completion.
2/ Torques measurements (water) - (§2.3)
2.1 B/A/C W RT Atmos. Atmos. Atmos. 1 Failed OK

Release the pressure after test completion.

2.2 B/A/C W RT Atmos. Atmos. 1 Failed OK

Release the pressure after test completion.

2.3 B/A/C W RT Atmos. Atmos. 1 Failed OK

Release the pressure after test completion.

2.4 C/A/B W RT Atmos. 1/2 Failed OK

3/ Hydrostatic seat tests and torques measurements (water) - (§2.4)

Open the valve under full differential pressure and release
3.1 B W RT Atmos. Atmos. 3 1 the pressure after test completion.
Failed OK

Open the valve under full differential pressure and release

3.2 B W RT Atmos. Atmos. 15 1 the pressure after test completion.
Failed OK

Release the pressure after test completion.

3.3 B W RT Atmos. Atmos. 15 Failed OK

Open the valve under full differential pressure and release

3.4 B W RT Atmos. Atmos. 3 1 the pressure after test completion.
Failed OK

Open the valve under full differential pressure and release

3.5 B W RT Atmos. Atmos. 15 1 the pressure after test completion.
Failed OK

Release the pressure after test completion.

3.6 B W RT Atmos. Atmos. 15 Failed OK

4/ Functional test (water) - (§2.5)

Actuated valve - (§2.5.1)
4.1 B/A/C W RT Atmos. Atmos. Atmos. 3 Fail OK

4.2 Functional test to carry out in accordance with GS EP INS 137 or GS EP INS 138 and GS EP PVV 154 Fail OK

Manual valve - Valve equipped with hand-wheel or wrench (lever) - (§2.5.2.1)

4.1 B/A/C W RT Atmos. Atmos. Atmos. 1 Operable Operable Fail OK

Release the pressure after test completion.

4.2 B/A/C W RT Atmos. Atmos. 1 Operable Fail OK

Release the pressure after test completion.

4.3 B/A/C W RT Atmos. Atmos. 1 Operable Fail OK

Release the pressure after test completion.

4.4 C/A/B W RT Atmos. 1/2 Operable Fail OK

Manual valve - Valve equipped with gearbox - (§2.5.2.2)

Input torque (Nm): Input torque (Nm):
MA: MA:
4.1 B/A/C W RT Atmos. Atmos. Atmos. 1 Output torque (Nm): Output torque (Nm): Failed OK
hand-wheel force (N): hand-wheel force (N):
Input torque of the gearbox shall be measured.
Synoptic table of tests description - Ball valves - API SPEC 6A/PSL 3/PSL 3G modified Appendix 7
MANUFACTURER MANUFACTURER REF. Vertical VALVE Position : A VALVE Position : B VALVE Position : C
STEM POSITION SEAT A CAVITY SEAT B
PO N° VALVE SIZE Horizontal
CUSTOMER ITEM PRESSURE CLASS Horizontal
FLOW AXIS POSITION
TAG N° VALVE ENDS Vertical
SERIAL N° OPERATOR

DATE DRAWINGS N° (GAD, CSD) PSEAT A PCAVITY PSEAT B

11.3.4.3 FULL END THRUST EFFECT TEST CONDITION Yes No NOTES : RT= Room Temperature - BTO= Break to open - BTC= Break to close - GAD= General arrangement drawing - CSD= Cross sectional drawing
MA= Mechanical advantage SEAT DESIGN: UDS= Unidirectional seat (single piston effect seat)
SEAT TYPE (soft/metal) : METAL METAL 1 CYCLE= 1 OPENING (under full differential pressure if required) + 1 CLOSING
SEAT INSERT MATERIAL: TCC TCC 1/2 CYCLE= 1 CLOSING (valve open, full pressure in the valve bore, atmospheric pressure in the body cavity)
SEAT DESIGN: UDS UDS TEST FLUID= WATER: W; NITROGEN: N2
1st seat 2nd seat PRESSURE Measurement LEAKAGE Measurement TORQUE Measurement

Temp Mea.

Cycle Mea.
Time Mea.
TEST PRESSURE (bar) Cycle (bar) 3
(cm /min) BTO (Nm) BTC (Nm) Test
VALVE START END

(min)
(°C)
TEST TEST Temp SEAT A CAVITY SEAT B Time COMMENTS Date & Time Date & Time
step
Position total SEAT A CAVITY SEAT B Acceptance criteria
STEP Fluid (°C) P SEAT A P CAVITY P SEAT B (min) Measurement Acceptance criteria Measurement Acceptance criteria Measurement result
(A/B/C) qty P SEAT A P CAVITY P SEAT B (no leakage or table 3)
(table 1) (table 1) (table 1)

Input torque of the gearbox shall be measured.

Input torque (Nm): Gearbox output torque shall be calculated using the
MA:
mechanical advantage ratio.
4.2 B/A/C W RT Atmos. Atmos. 1 Output torque (Nm):
Gearbox output torque shall be compared and correlated
Failed OK
hand-wheel force (N):
Number of turns: to the valve torque measurement.
Hand-wheel tangential force shall be calculated.
Input torque (Nm): Target criteria are calculated and defined considering
MA:
4.3 B/A/C W RT Atmos. Atmos. 1 Output torque (Nm):
valve torques measurements and mechanical advantage Failed OK
hand-wheel force (N): of the gearbox.
Release the pressure after test completion.
Input torque (Nm):
MA:
4.4 C/A/B W RT Atmos. 1/2 Output torque (Nm): Failed OK
hand-wheel force (N):

5/ Open/closed cycling dynamic pressure test at room temperature (PR1 modified - water) - (§2.6)
Actuated valve - (§2.6.1)
Actuator supply pressure: Actuator supply pressure:
Start to open up to
5.1 B W RT Atmos. Atmos. depressurization.
Actuator electrical supply: Actuator electrical supply: Failed OK
Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
0.5P 0.5P 0.5P
5.2 A/C/A/B W RT 1 Actuator electrical supply: Actuator electrical supply: Failed OK
(mini) (mini) (mini) Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
Start to open up to
5.3 B W RT Atmos. Atmos. depressurization.
Actuator electrical supply: Actuator electrical supply: Failed OK
Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
0.5P 0.5P 0.5P
5.4 A/C/A/B W RT 1 Actuator electrical supply: Actuator electrical supply: Failed OK
(mini) (mini) (mini) Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
Start to open up to
5.5 B W RT Atmos. Atmos. depressurization.
Actuator electrical supply: Actuator electrical supply: Failed OK
Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
0.5P 0.5P 0.5P
5.6 A/C/A/B W RT 1 Actuator electrical supply: Actuator electrical supply: Failed OK
(mini) (mini) (mini) Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
Start to open up to
5.7 B W RT Atmos. Atmos. depressurization.
Actuator electrical supply: Actuator electrical supply: Failed OK
Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
0.5P 0.5P 0.5P
5.8 A/C/A/B W RT 1 Actuator electrical supply: Actuator electrical supply: Failed OK
(mini) (mini) (mini) Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
Start to open up to
5.9 B W RT Atmos. Atmos. depressurization.
Actuator electrical supply: Actuator electrical supply: Failed OK
Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
0.5P 0.5P 0.5P
5.10 A/C/A/B W RT 1 Actuator electrical supply: Actuator electrical supply: Failed OK
(mini) (mini) (mini) Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
Start to open up to
5.11 B W RT Atmos. Atmos. depressurization.
Actuator electrical supply: Actuator electrical supply: Failed OK
Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
0.5P 0.5P 0.5P
5.12 A/C/A/B W RT 1 Actuator electrical supply: Actuator electrical supply: Failed OK
(mini) (mini) (mini) Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
Start to open up to
5.13 B W RT Atmos. Atmos. depressurization.
Actuator electrical supply: Actuator electrical supply: Failed OK
Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
0.5P 0.5P 0.5P
5.14 A/C/A/B W RT 1 Actuator electrical supply: Actuator electrical supply: Failed OK
(mini) (mini) (mini) Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
Start to open up to
5.15 B W RT Atmos. Atmos. depressurization.
Actuator electrical supply: Actuator electrical supply: Failed OK
Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
0.5P 0.5P 0.5P
5.16 A/C/A/B W RT 1 Actuator electrical supply: Actuator electrical supply: Failed OK
(mini) (mini) (mini) Output torque (Nm): Output torque (Nm):
Synoptic table of tests description - Ball valves - API SPEC 6A/PSL 3/PSL 3G modified Appendix 7
MANUFACTURER MANUFACTURER REF. Vertical VALVE Position : A VALVE Position : B VALVE Position : C
STEM POSITION SEAT A CAVITY SEAT B
PO N° VALVE SIZE Horizontal
CUSTOMER ITEM PRESSURE CLASS Horizontal
FLOW AXIS POSITION
TAG N° VALVE ENDS Vertical
SERIAL N° OPERATOR

DATE DRAWINGS N° (GAD, CSD) PSEAT A PCAVITY PSEAT B

11.3.4.3 FULL END THRUST EFFECT TEST CONDITION Yes No NOTES : RT= Room Temperature - BTO= Break to open - BTC= Break to close - GAD= General arrangement drawing - CSD= Cross sectional drawing
MA= Mechanical advantage SEAT DESIGN: UDS= Unidirectional seat (single piston effect seat)
SEAT TYPE (soft/metal) : METAL METAL 1 CYCLE= 1 OPENING (under full differential pressure if required) + 1 CLOSING
SEAT INSERT MATERIAL: TCC TCC 1/2 CYCLE= 1 CLOSING (valve open, full pressure in the valve bore, atmospheric pressure in the body cavity)
SEAT DESIGN: UDS UDS TEST FLUID= WATER: W; NITROGEN: N2
1st seat 2nd seat PRESSURE Measurement LEAKAGE Measurement TORQUE Measurement

Temp Mea.

Cycle Mea.
Time Mea.
TEST PRESSURE (bar) Cycle (bar) 3
(cm /min) BTO (Nm) BTC (Nm) Test
VALVE START END

(min)
(°C)
TEST TEST Temp SEAT A CAVITY SEAT B Time COMMENTS Date & Time Date & Time
step
Position total SEAT A CAVITY SEAT B Acceptance criteria
STEP Fluid (°C) P SEAT A P CAVITY P SEAT B (min) Measurement Acceptance criteria Measurement Acceptance criteria Measurement result
(A/B/C) qty P SEAT A P CAVITY P SEAT B (no leakage or table 3)
(table 1) (table 1) (table 1)

Actuator supply pressure: Actuator supply pressure:

Start to open up to
5.17 B W RT Atmos. Atmos. depressurization.
Actuator electrical supply: Actuator electrical supply: Failed OK
Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
0.5P 0.5P 0.5P
5.18 A/C/A/B W RT 1 Actuator electrical supply: Actuator electrical supply: Failed OK
(mini) (mini) (mini) Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
Start to open up to
5.19 B W RT Atmos. Atmos. depressurization.
Actuator electrical supply: Actuator electrical supply: Failed OK
Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
0.5P 0.5P 0.5P
5.20 A/C/A/B W RT 1 Actuator electrical supply: Actuator electrical supply: Failed OK
(mini) (mini) (mini) Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
Start to open up to
5.21 B W RT Atmos. Atmos. depressurization.
Actuator electrical supply: Actuator electrical supply: Failed OK
Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
0.5P 0.5P 0.5P
5.22 A/C/A/B W RT 1 Actuator electrical supply: Actuator electrical supply: Failed OK
(mini) (mini) (mini) Output torque (Nm): Output torque (Nm):

Actuator supply pressure: Actuator supply pressure:

Start to open up to
5.23 B W RT Atmos. Atmos. depressurization.
Actuator electrical supply: Actuator electrical supply: Failed OK
Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
0.5P 0.5P 0.5P
5.24 A/C/A/B W RT 1 Actuator electrical supply: Actuator electrical supply: Failed OK
(mini) (mini) (mini) Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
Start to open up to
5.25 B W RT Atmos. Atmos. depressurization.
Actuator electrical supply: Actuator electrical supply: Failed OK
Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
0.5P 0.5P 0.5P
5.26 A/C/A/B W RT 1 Actuator electrical supply: Actuator electrical supply: Failed OK
(mini) (mini) (mini) Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
Start to open up to
5.27 B W RT Atmos. Atmos. depressurization.
Actuator electrical supply: Actuator electrical supply: Failed OK
Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
0.5P 0.5P 0.5P
5.28 A/C/A/B W RT 1 Actuator electrical supply: Actuator electrical supply: Failed OK
(mini) (mini) (mini) Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
Start to open up to
5.29 B W RT Atmos. Atmos. depressurization.
Actuator electrical supply: Actuator electrical supply: Failed OK
Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
0.5P 0.5P 0.5P
5.30 A/C/A/B W RT 1 Actuator electrical supply: Actuator electrical supply: Failed OK
(mini) (mini) (mini) Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
Start to open up to
5.31 B W RT Atmos. Atmos. depressurization.
Actuator electrical supply: Actuator electrical supply: Failed OK
Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
0.5P 0.5P 0.5P
5.32 A/C/A/B W RT 1 Actuator electrical supply: Actuator electrical supply: Failed OK
(mini) (mini) (mini) Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
Start to open up to
5.33 B W RT Atmos. Atmos. depressurization.
Actuator electrical supply: Actuator electrical supply: Failed OK
Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
0.5P 0.5P 0.5P
5.34 A/C/A/B W RT 1 Actuator electrical supply: Actuator electrical supply: Failed OK
(mini) (mini) (mini) Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
Start to open up to
5.35 B W RT Atmos. Atmos. depressurization.
Actuator electrical supply: Actuator electrical supply: Failed OK
Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
0.5P 0.5P 0.5P
5.36 A/C/A/B W RT 1 Actuator electrical supply: Actuator electrical supply: Failed OK
(mini) (mini) (mini) Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
Start to open up to
5.37 B W RT Atmos. Atmos. depressurization.
Actuator electrical supply: Actuator electrical supply: Failed OK
Output torque (Nm): Output torque (Nm):
Synoptic table of tests description - Ball valves - API SPEC 6A/PSL 3/PSL 3G modified Appendix 7
MANUFACTURER MANUFACTURER REF. Vertical VALVE Position : A VALVE Position : B VALVE Position : C
STEM POSITION SEAT A CAVITY SEAT B
PO N° VALVE SIZE Horizontal
CUSTOMER ITEM PRESSURE CLASS Horizontal
FLOW AXIS POSITION
TAG N° VALVE ENDS Vertical
SERIAL N° OPERATOR

DATE DRAWINGS N° (GAD, CSD) PSEAT A PCAVITY PSEAT B

11.3.4.3 FULL END THRUST EFFECT TEST CONDITION Yes No NOTES : RT= Room Temperature - BTO= Break to open - BTC= Break to close - GAD= General arrangement drawing - CSD= Cross sectional drawing
MA= Mechanical advantage SEAT DESIGN: UDS= Unidirectional seat (single piston effect seat)
SEAT TYPE (soft/metal) : METAL METAL 1 CYCLE= 1 OPENING (under full differential pressure if required) + 1 CLOSING
SEAT INSERT MATERIAL: TCC TCC 1/2 CYCLE= 1 CLOSING (valve open, full pressure in the valve bore, atmospheric pressure in the body cavity)
SEAT DESIGN: UDS UDS TEST FLUID= WATER: W; NITROGEN: N2
1st seat 2nd seat PRESSURE Measurement LEAKAGE Measurement TORQUE Measurement

Temp Mea.

Cycle Mea.
Time Mea.
TEST PRESSURE (bar) Cycle (bar) 3
(cm /min) BTO (Nm) BTC (Nm) Test
VALVE START END

(min)
(°C)
TEST TEST Temp SEAT A CAVITY SEAT B Time COMMENTS Date & Time Date & Time
step
Position total SEAT A CAVITY SEAT B Acceptance criteria
STEP Fluid (°C) P SEAT A P CAVITY P SEAT B (min) Measurement Acceptance criteria Measurement Acceptance criteria Measurement result
(A/B/C) qty P SEAT A P CAVITY P SEAT B (no leakage or table 3)
(table 1) (table 1) (table 1)

Actuator supply pressure: Actuator supply pressure:

0.5P 0.5P 0.5P
5.38 A/C/A/B W RT 1 Actuator electrical supply: Actuator electrical supply: Failed OK
(mini) (mini) (mini) Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
Start to open up to
5.39 B W RT Atmos. Atmos. depressurization.
Actuator electrical supply: Actuator electrical supply: Failed OK
Output torque (Nm): Output torque (Nm):
Actuator supply pressure: Actuator supply pressure:
0.5P 0.5P 0.5P
5.40 A/C/A/B W RT 1 Actuator electrical supply: Actuator electrical supply: Failed OK
(mini) (mini) (mini) Output torque (Nm): Output torque (Nm):

Manual valve - Valve equipped with gearbox - (§2.6.2)

Input torque (Nm): Input torque (Nm):
Start to open up to
5.1 B W RT Atmos. Atmos. depressurization.
Output torque (Nm): Output torque (Nm): Failed OK
hand-wheel force (N): hand-wheel force (N):
Input torque (Nm): Input torque (Nm):
0.5P 0.5P 0.5P
5.2 A/C/A/B W RT 1 Output torque (Nm): Output torque (Nm): Failed OK
(mini) (mini) (mini) hand-wheel force (N): hand-wheel force (N):
Input torque (Nm): Input torque (Nm):
Start to open up to
5.3 B W RT Atmos. Atmos. depressurization.
Output torque (Nm): Output torque (Nm): Failed OK
hand-wheel force (N): hand-wheel force (N):
Input torque (Nm): Input torque (Nm):
0.5P 0.5P 0.5P
5.4 A/C/A/B W RT 1 Output torque (Nm): Output torque (Nm): Failed OK
(mini) (mini) (mini) hand-wheel force (N): hand-wheel force (N):
Input torque (Nm): Input torque (Nm):
Start to open up to
5.5 B W RT Atmos. Atmos. depressurization.
Output torque (Nm): Output torque (Nm): Failed OK
hand-wheel force (N): hand-wheel force (N):
Input torque (Nm): Input torque (Nm):
0.5P 0.5P 0.5P
5.6 A/C/A/B W RT 1 Output torque (Nm): Output torque (Nm): Failed OK
(mini) (mini) (mini) hand-wheel force (N): hand-wheel force (N):
Input torque (Nm): Input torque (Nm):
Start to open up to
5.7 B W RT Atmos. Atmos. depressurization.
Output torque (Nm): Output torque (Nm): Failed OK
hand-wheel force (N): hand-wheel force (N):
Input torque (Nm): Input torque (Nm):
0.5P 0.5P 0.5P
5.8 A/C/A/B W RT 1 Output torque (Nm): Output torque (Nm): Failed OK
(mini) (mini) (mini) hand-wheel force (N): hand-wheel force (N):
Input torque (Nm): Input torque (Nm):
Start to open up to
5.9 B W RT Atmos. Atmos. depressurization.
Output torque (Nm): Output torque (Nm): Failed OK
hand-wheel force (N): hand-wheel force (N):
Input torque (Nm): Input torque (Nm):
0.5P 0.5P 0.5P
5.10 A/C/A/B W RT 1 Output torque (Nm): Output torque (Nm): Failed OK
(mini) (mini) (mini) hand-wheel force (N): hand-wheel force (N):
Input torque (Nm): Input torque (Nm):
Start to open up to
5.11 B W RT Atmos. Atmos. depressurization.
Output torque (Nm): Output torque (Nm): Failed OK
hand-wheel force (N): hand-wheel force (N):
Input torque (Nm): Input torque (Nm):
0.5P 0.5P 0.5P
5.12 A/C/A/B W RT 1 Output torque (Nm): Output torque (Nm): Failed OK
(mini) (mini) (mini) hand-wheel force (N): hand-wheel force (N):

6/ Low-pressure gas seat test (air or nitrogen) - (§2.7)

6.1 B / A / C air/N2 RT Atmos. Atmos. Atmos. 1 Failed OK

Release the pressure after test completion.

6.2 B air/N2 RT 5,5 Atmos. Atmos. No leakage Failed OK

Release the pressure after test completion.

6.3 B air/N2 RT Atmos. Atmos. 5,5 No leakage Failed OK

7/ Seat (cavity) relief test (air or nitrogen) - (§2.8)

Seats relief value measurement:
API 5 000 and above: 30 bars maxi Increase pressure in the body cavity up to relief of the both
7.1 B air/N2 RT Atmos. Atmos. Target value shall be defined by the valve manufacturer acc. to seats. Failed OK
seat relief design.
Synoptic table of tests description - Ball valves - API SPEC 6A/PSL 3/PSL 3G modified Appendix 7
MANUFACTURER MANUFACTURER REF. Vertical VALVE Position : A VALVE Position : B VALVE Position : C
STEM POSITION SEAT A CAVITY SEAT B
PO N° VALVE SIZE Horizontal
CUSTOMER ITEM PRESSURE CLASS Horizontal
FLOW AXIS POSITION
TAG N° VALVE ENDS Vertical
SERIAL N° OPERATOR

DATE DRAWINGS N° (GAD, CSD) PSEAT A PCAVITY PSEAT B

11.3.4.3 FULL END THRUST EFFECT TEST CONDITION Yes No NOTES : RT= Room Temperature - BTO= Break to open - BTC= Break to close - GAD= General arrangement drawing - CSD= Cross sectional drawing
MA= Mechanical advantage SEAT DESIGN: UDS= Unidirectional seat (single piston effect seat)
SEAT TYPE (soft/metal) : METAL METAL 1 CYCLE= 1 OPENING (under full differential pressure if required) + 1 CLOSING
SEAT INSERT MATERIAL: TCC TCC 1/2 CYCLE= 1 CLOSING (valve open, full pressure in the valve bore, atmospheric pressure in the body cavity)
SEAT DESIGN: UDS UDS TEST FLUID= WATER: W; NITROGEN: N2
1st seat 2nd seat PRESSURE Measurement LEAKAGE Measurement TORQUE Measurement

Temp Mea.

Cycle Mea.
Time Mea.
TEST PRESSURE (bar) Cycle (bar) (cm /min)
3 BTO (Nm) BTC (Nm) Test
VALVE START END

(min)
(°C)
TEST TEST Temp SEAT A CAVITY SEAT B Time COMMENTS Date & Time Date & Time
step
Position total SEAT A CAVITY SEAT B Acceptance criteria
STEP Fluid (°C) P SEAT A P CAVITY P SEAT B (min) Measurement Acceptance criteria Measurement Acceptance criteria Measurement result
(A/B/C) qty P SEAT A P CAVITY P SEAT B (no leakage or table 3)
(table 1) (table 1) (table 1)

8/ PSL 3G gas seat test (nitrogen) - (§2.9)

Release the pressure after test completion.
8.1 B N2 RT Atmos. Atmos. 15 Failed OK

Release the pressure and the valve shall be fully opened

8.2 B/A/C N2 RT Atmos. Atmos. 15 1 Failed OK
and fully closed.
Release the pressure after test completion.
Table 3 (A7.1), soft seals, class
8.3 B N2 RT 2 Atmos. Atmos. 15 600 shall be used
Failed OK

Release the pressure after test completion.

Table 3 (A7.1), soft seals, class
8.4 B N2 RT Atmos. Atmos. 2 15 600 shall be used
Failed OK

9/ Low-pressure gas seat test (air or nitrogen) - (§2.10)

9.1 B / A / C air/N2 RT Atmos. Atmos. Atmos. 1 Failed OK

Release the pressure after test completion.

9.2 B air/N2 RT 5,5 Atmos. Atmos. 5 No leakage Failed OK

Release the pressure after test completion.

9.3 B air/N2 RT Atmos. Atmos. 5,5 5 No leakage Failed OK

10/ PSL 3G gas body test (high-pressure gas test - nitrogen) - (§2.11) - Valve fully submerged in the water bath
Body: no leakage All dedicated connections shall definitively be installed.
15 (=< 18") Bonnet: no leakage Welded connections shall definitively be carried out.
10.1 A N2 RT 30 (20" & Cover: no leakage For non welded sealant injections, only primary sealing Failed OK
above) Stem: no leakage barrier (check valve) shall be installed.
Connections: no leakage Release the pressure after test completion.
11/ Drift test - (§2.12)
11.1 Verify perfect alignment of body, seats and ball bores in full open position (assembled operator) Failed OK

11.2 Drift test (on requirement): Pass the drift mandrel through the valve bore Failed OK

SATISFACTORY COMMENTS Name Date Place Signature

YES NO Manufacturer inspection
TESTS RESULTS Non conformity report n° Third party inspection
Purchaser representative
Company representative