Wa0094.

MR N0.
JEMC/P0046/MR/HE/001
MATERIAL REQUISITION FOR HEAT EXCHANGER
Project PCI GASES INDIA PVT. LTD.
Tag No. P0046-E-01

P0046-E-02
P0046-E-03
P0046-E-04
0 06.05.2024 For Purchase PS BSD JSP

A 05.03.2024 For Quotation PS BSD JSP
Rev Date STATUS BY CHECKED BY APPROVED BY
Page 1 of 2
MR NO. : JEMC P0046 MR HE 001
REV. 0 DATE : 06.05.2024
MATERIAL REQUISITION FOR HEAT EXCHANGER
Introduction
This specification along with all its attachments defines the requirement for design, engineering, procurement of materials,
manufacture/ fabrication, inspection and testing at vendor’s/ sub vendor’s works, surface preparation, painting, packing,
supply, delivery and supervision services at site.
The Vendor has sole responsibility for the correct application of the contractual documentation and the adherence to the
specifications for the supply.
Scope of Supply
ITEM TAG NO. QTY
1ST STAGE INTER COOLER P0046-E-01 1No.
2nd STAGE INTER COOLER P0046-E-02 1No.
AFTER COOLER P0046-E-03 1No.
OIL COOLER P0046-E-04 1No.
The supply shall include as a completely shop-assembled equipment , with all accessories and appurtenances necessary to make a
functionally complete unit. The scope of work shall include the following, as a minimum for item:
Complete shop fabrication including insulation cleats, pipe cleats, supports, support cleats, lugs for lifting attachments etc., wherever
required.
Applicable Specifications and Drawings
S NO. DOCUMENT DESCRIPTION DOCUMENT NUMBER

1 1ST STAGE INTER COOLER SPECIFICATION JEMC/P0046/SP/HE/E01_REV.A
2 2nd STAGE INTER COOLER SPECIFICATION JEMC/P0046/SP/HE/E02_REV.A
3 AFTER COOLER SPECIFICATION JEMC/P0046/SP/HE/E03_REV.A
4 OIL COOLER SPECIFICATION JEMC/P0046/SP/HE/E04_REV.A
5 1ST STAGE INTER COOLER LAYOUT DETAIL JEMC/P0046/LSK/HE/E01_REV.A
6 2nd STAGE INTER COOLER LAYOUT DETAIL JEMC/P0046/LSK/HE/E02_REV.A
7 AFTER COOLER LAYOUT DETAIL JEMC/P0046/LSK/HE/E03_REV.A
8 OIL COOLER LAYOUT DETAIL JEMC/P0046/LSK/HE/E04_REV.A
9 QUALITY ASSURANCE PLAN JEMC/PCI/P0046/OXY/QAP/01_REV.00
10 PROTECTIVE PAINTING PROCEDURE JEMC/PCI/P0046/OXY/PPP/01_REV.00
11 DEGREASING FOR OXYGEN SERVICE JEMC/QA/PRO/DOS/01_REV.02
12 U-CLAMP DETAIL JEMC-SK-UC-000-01_REV.00
13 1ST STAGE INTER COOLER HTRI 1ST STAGE INTER COOLER HTRI_REV.08
14 2nd STAGE INTER COOLER HTRI 2nd STAGE INTER COOLER HTRI_REV.09
15 AFTER COOLER HTRI AFTER COOLER HTRI_REV.09
16 OIL COOLER HTRI OIL COOLER HTRI_REV.00
Notes:
Complete surface preparation and painting for each item shall be as per Specifications for Surface Preparation and Protective
1
Coating as enclosed specifications
2 Equipment shall be suitable for an outside storage minimum of 12 months
3 Inspection and testing shall be as per approved ITP
Detailed Fabrication drawing /Data sheet and design calculations (PV ELITE / HTRI) are required to be submitted for
4
JYOTECH/CLIENT approval .
5 Degreasing for oxygen service shall be as per enclosed specification.
6 -
7 -
Page 2 of 2
SPECIFICATION N0. JEMC/P0046/SP/HE/E01
SPECIFICATION FOR HEAT EXCHANGER
Project : PCI GASES INDIA PVT. LTD.
Tag No.: P0046-E-01

Item : 1st Stage Inter Cooler
A 05-03-2024 For Quotation PS BSD JSP

Page 1 of 4
SPEC NO. JEMC/P0046/SP/HE/E01
REV. A 05-03-2024
SPECIFICATIONS FOR HEAT EXCHANGER

SERVICE OXYGEN QTY 1No.
TYPE AS PER TEMA BEW (H)
DESIGN CODE ( Latest Edition) ASME SEC VIII DIV 1 + TEMA CLASS-C
UNIT SHELL SIDE TUBE SIDE
IN OUT IN OUT
FLUID CIRCULATED COOLING WATER OXYGEN GAS
FLUID QUANTITY KG/Hr * 450
SURFACE AREA TO BE INCREASED BY % - 10%
MOLECULAR WEIGHT (g/mol) - 32
VISCOSITY cP * * * *
TEMPERATURE Deg C 32 * 134 40
DESIGN TEMPERATURE Deg C 100 200
INLET PRESSURE KG/CM2G 2.5 2.51
PRESSURE DROP
KG/CM2G 1/* 0.15 / *
(ALLOWABLE / CALCULATED)
DESIGN PRESSURE KG/CM2G 8 6
CORROSION ALLOWANCE MM 3 3
HYDROTEST PRESSURE KG/CM2G 10 As per code

HR-M2
FOULING FACTOR O 0.0002 0.0001
C/KCAL
VELOCITY (X FLOW / LONG.) m/s >= 0.5 *
CAPACITY MM KCAL/HR *
SURFACE AREA M2 *
NUMBER OF PASS 1 1
CONSTRUCTIONAL DETAILS
SHELL DIA (TUBE SIDE / SHELL SIDE) MM *
NO. OF TUBES NO. *
TUBE DIA MM 9.525 OD X 1.24 THK.
TUBE LENGTH MM 1400 (Approx)
OVERALL LENGTH MM *
CROSS BAFFLE TYPE - *
EXPANDED WITH 2
TUBE TO TUBE-SHEET JOINT -
GROOVES
SUPPORT / LIFTING LUG /CLAMP TO BE PROVIDED BY VENDOR-DETAILS LATER
* VENDOR TO PROVIDE DATA/DETAILS
Page 2 of 4
REV. A 05-03-2024
NOZZLE CONNECTION
FLANGE
MARK QTY. NOM. DIA SERVICE
CLASS TYPE FACING
N1 1 40 150 SO RF SHELL SIDE INLET
N2 1 40 150 SO RF SHELL SIDE OUTLET
N3 1 100 150 SO RF TUBE SIDE INLET
N4 1 80 150 SO RF TUBE SIDE OUTLET
N5 1 15 3000 NPT(F) - SHELL SIDE VENT + PLUG
N6 1 15 3000 NPT(F) - SHELL SIDE DRAIN + PLUG
N7A-N7B 2 15 3000 NPT(F) - TUBE SIDE VENT+ PLUG
N8A-N8B 2 15 3000 NPT(F) - TUBE SIDE DRAIN + PLUG
T1-T2 2 20 3000 NPT(F) - TEMPERATURE INSTRUMENT
P 1 15 3000 NPT(F) - PRESSURE INSTRUMENT
SV 1 25 (HOLD) 150 SO RF SAFETY VALVE
NOTES :-
1. ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.
2. (A) FOR NOZZLES ON SHELL, PROJECTIONS ARE REFERED FROM SHELL CENTER-LINE TO FLANGE
CONTACT FACE.
2. (B) FOR NOZZLES ON HEAD, PROJECTIONS ARE REFERED FROM HEAD T.L. TO FLANGE CONTACT FACE.
3. THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER CONSTRUCTION.

4. FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH.
5. DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER ASME B16.5 AND FOR NOZZLE
ABOVE 600NB SHALL BE PER ASME B16.47 SERIES-B UNLESS OTHERWISE SPECIFIED.
6. NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 X 6THK.FLATES 90O APART.
7. ALL BUT WELDS IN PRESSURE PARTS SHALL BE 100% RADIOGRAPHED.
8. NOZZLE SHOWN WITH BLIND FLANGES SHALL BE PROVIDED WITH BOLTS / NUTS AND GASKETS.
Page 3 of 4
REV. A 05-03-2024
MATERAIL OF CONSTRUCTION
S.NO. DESCRIPTION MATERIAL
1 SHELL SA 516 GR.70 / SA 106 GR.B
2 DISH END / HEADS SA 516 GR.70 / SA 234 GR.WPB
3 REINFORCEMENT PAD SA 516 GR.70
4 SHELL FLANGE SA 105 / SA 266 CL.2
5 INTERMEDIATE FLANGE SA 105 / SA 266 CL.2
6 NOZZLE NECK UPTO 250 NB SA 106 GR.B
7 NOZZLE NECK ABOVE 250 NB SA 516 GR.70
8 NOZZLE FLANGE SA 105
9 PIPE FITTING SA 234 GR.WPB
10 THREADED FITTING SA 105
11 PARTITION PLATE SA 516 GR.70
12 TUBESHEETS SA 105 / SA 266 CL.2
13 TUBES Cu-Ni (90/10)
14 BAFFLES SA 240 GR.304
15 TIE ROD SS 304
16 SPACERS SA 213 TP 304
17 GASKETS SPIRAL WOUND GASKET WITH SS 304 METAL
WINDING & GRAPHITE FILLER MATERAIL
WITH CS OUTER & INNER RING AS PER ASME
B16.20
18 "O" RING VITON
19 STUDS / BOLTS / NUTS SA 193 GR.B7 / SA 194 GR.2H
(HOT DIP GALVANIZED)
20 SADDLE & LIFTING LUG PAD SA 516 GR.70
21 SUPPORT IS 2062 GR.E250BR
22 SUPPORT BASE IS 2062 GR.E250BR
23 LIFTING LUG IS 2062 GR.E250BR
24 NAME PLATE BRACKET SA 516 GR.70
25 NAME PALTE STAINLESS STEEL
Page 4 of 4
Tag No.: P0046-E-02

Item : 2nd Stage Inter-Cooler

Page 1 of 4
REV. A 05-03-2024
SPECIFICATIONS FOR HEAT EXCHANGER

IN OUT IN OUT
INLET PRESSURE KG/CM2G 2.5 7
PRESSURE DROP
KG/CM2G 1/* 0.15 / *
(ALLOWABLE / CALCULATED)

HR-M2
C/KCAL
SURFACE AREA M2 *
NUMBER OF PASS 1 1
NO. OF TUBES NO. *
OVERALL LENGTH MM *
EXPANDED WITH 2
GROOVES
Page 2 of 4
REV. A 05-03-2024
NOZZLE CONNECTION
FLANGE
CLASS TYPE FACING
N7A-N7B 2 15 3000 NPT(F) - TUBE SIDE VENT+ PLUG
T1-T2 2 20 3000 NPT(F) - TEMPERATURE INST. + PLUG
NOTES :-
CONTACT FACE.
Page 3 of 4
REV. A 05-03-2024
15 TIE ROD SS 304
B16.20
18 "O" RING VITON
Page 4 of 4
Tag No.: P0046-E-03

Item : After Cooler

Page 1 of 4
REV. A 05-03-2024
SPECIFICATIONS FOR AFTER COOLER

IN OUT IN OUT
INLET PRESSURE KG/CM2G 2.5 16
(ALLOWABLE / CALCULATED) KG/CM2G 1/* 0.15 / *

HR-M2
C/KCAL
SURFACE AREA M2 *
NUMBER OF PASS 1 1
NO. OF TUBES NO. *
OVERALL LENGTH MM *
EXPANDED WITH 2
GROOVES
Page 2 of 4
REV. A 05-03-2024
NOZZLE CONNECTION
FLANGE
CLASS TYPE FACING
N7A-N7B 2 15 3000 NPT(F) - TUBE SIDE VENT + PLUG
T1-T2 2 20 3000 NPT(F) - TEMPERATURE INST.+PLUG
NOTES :-
CONTACT FACE.

Page 3 of 4
REV. A 05-03-2024
15 TIE ROD SS 304
B16.20
18 "O" RING VITON
25 NAME PLATE STAINLESS STEEL
Page 4 of 4
Tag No.: P0046-E-04

Item: Lube Oil Cooler

Page 1 of 4
REV. A 05-03-2024
SPECIFICATIONS FOR LUBE OIL COOLER

SERVICE LUBE OIL QTY 1No.
TYPE AS PER TEMA BEM (V)
IN OUT IN OUT
FLUID CIRCULATED LUBE OIL ( ISO-VG-100) COOLING WATER
FLUID QUANTITY LPM 11

*
SURFACE AREA TO BE INCREASED BY % 10% -
DENSITY KG/M3 890 -
TEMPERATURE Deg C 58 52 32 *
INLET PRESSURE KG/CM2G 5 2.5
PRESSURE DROP KG/CM2G 0.5 1
HYDROTEST PRESSURE KG/CM2G As per code As per code
HR-M2
C/KCAL
VELOCITY (X FLOW / LONG.) M/S >= 0.5 *
SURFACE AREA M2 *
NUMBER OF PASS 1 2
NO. OF TUBES NO. *
OVERALL LENGTH MM *
TUBE TO TUBE-SHEET JOINT - FULL EXPANDED
Page 2 of 4
REV. A 05-03-2024
NOZZLE CONNECTION
FLANGE
CLASS TYPE FACING
N1 1 15 3000 NPT (F) - SHELL SIDE INLET
N2 1 15 3000 NPT (F) - SHELL SIDE OUTLET
N3 1 20 3000 NPT (F) - TUBE SIDE INLET
N4 1 20 3000 NPT (F) - TUBE SIDE OUTLET
N5 1 15 3000 NPT (F) - SHELL SIDE VENT + PLUG
N6 1 15 3000 NPT (F) - SHELL SIDE DRAIN + PLUG
N7 1 15 3000 NPT (F) - TUBE SIDE VENT + PLUG
N8 2 15 3000 NPT (F) - TUBE SIDE DRAIN + PLUG
NOTES :-
CONTACT FACE.

O
6. NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 X 6THK.FLATES 90 APART.
7. ALL BUT WELDS IN PRESSURE PARTS SHALL BE RADIOGRAPHED NIL.
Page 3 of 4
REV. A 05-03-2024
4 SHELL FLANGE SA 516 GR.70
5 INTERMEDIATE FLANGE SA 516 GR.70
12 TUBESHEETS SA 516 GR.70
15 TIE ROD SS 304
17 GASKETS NON ASBESTOS
18 "O" RING NEOPRENE RUBBER
Page 4 of 4
OVERALL LENGTH "#"
TUBE LENGTH 1400 LG.

N7A N7B T2 P SV T1
N7B N7A
N1 N2 N3 N4 N5
SV N4 T2 P N1 N5 N2 T1 N3
HOLD
LIFTING LUG HOLD
02 Nos. U-CLAMP-1
(LOOSE SUPPLY)
N.P
`A'
N3 N4
(NOTE-2)
(NOTE-2)
(LOOSE SUPPLY)
SADDLE-1
N8B N6 N8A N6 N8A N8B
SLIDING
VIEW:-`A-A'
2243*
(HOLD)
* DISTANCE BETWEEN NOZZLE N3 & N4 TO BE STRICTLY MAINTAINED.

# VENDOR TO CONFIRM
OXYGEN SERVICE
JYOTECH ENGINEERING & MARKETING CONSULTANTS
NOTES:-
1. ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED.
2. NOZZLE N3,N4 FLANGE BOLT HOLE ORIENTATION UNDER HOLD.
OVER ALL LENGTH 2000 (APPROX.) "#"
N7B
N7A
T1 N3 N2 N5 N1 N4 T2
LIFTING LUG U-CLAMP
02 Nos. 02 Nos.
(LOOSE
SUPPLY)
SADDLE-1
SADDLE-2
SLIDING
N8A N6 N8B
FIXED
OXYGEN SERVICE
"#" VENDOR TO CONFIRM
NOTES:-
OVERALL LENGTH "#"
N7A T1 N3 N2 N5 N1 T2 N4 N7B
LIFTING LUG U-CLAMP
02 Nos. 02 Nos.
(LOOSE
SUPPLY)
SADDLE-1
SADDLE-2
SLIDING
N8A N6 N8B
FIXED
OXYGEN SERVICE
"#" VENDOR TO CONFIRM
NOTES:-
LIFTING LUG
N7 02 Nos.
BRACKET SUPPORT
02 Nos.
LIFTING LUG
02 Nos.
N.P
N4 N5 N6
N2 N1 N3
N8A
N8B
N7
N2 N5
OVERALL LENGTH "#"
BRAKCET SUPPORT PLAN VIEW

02 Nos.
(HOLD)
N1 N6
N4 N3
"#" VENDOR TO CONFIRM. JYOTECH ENGINEERING & MARKETING CONSULTANTS
NOTES:-
N8A N8B
ELEVATION
QAP NO. JEMC/PCI/P0046/OXY/QAP/001
QUALITY ASSURANCE PLAN REV. 0 DTD. : 26.02.2024
AUTHORITY / AGENCY
S.NO. ITEM STAGE / ACTIVITY ACCEPTANCE NORMS RECORD FORMAT REMARK
CUS / TPI JEMC / TPI VENDOR
1 PRESSURE VESSEL DRAWING / DATA SHEET AS PER P.O. R A R APPROVAL
INSPECTION AND TEST PLAN AS PER QAP R A R APPROVAL
WELDING PROCEDURE APPROVED PROCEDURE / DRAWING R A R APPROVAL
MATERIAL IDENTIFICATION APPROVED PROCEDURE / DRAWING R R R MILL CERTIFICATE
L.P. TEST ASME SEC.VIII DIV-I / WPS R R R INSPECTION REPORT
RADIOGRAPHIC TEST APPROVED DRAWING/TDS
R R R RT FILM REVIEW
ASME SEC. VIII DIV-I
VISUAL AND DIMENSINAL INSPECTION APPROVED DRAWING R W W INSPECTION REPORT
CLEANLINESS INSPECTION AS PER PROCEDURE R W W INSPECTION REPORT
HYDROSTATIC TEST APPROVED DRAWING R W W INSPECTION REPORT
FINAL INSPECTION AFTER PAINTING APPROVED DRAWING R R W INSPECTION REPORT
DOCUMENTATION APPROVED DRAWING/DATA SHEET/QAP AS BUIT DRAWING/
R R R
REPORTS
2 HEAT EXCHANGER DRAWING / DATA SHEET AS PER P.O. R A R APPROVAL
INSPECTION AND TEST PLAN AS PER QAP R A R APPROVAL
WELDING PROCEDURE APPROVED PROCEDURE / DRAWING R A R APPROVAL
MATERIAL IDENTIFICATION APPROVED PROCEDURE / DRAWING R R R MILL CERTIFICATE
L.P. TEST ASME SEC.VIII DIV-I / WPS R R R INSPECTION REPORT
RADIOGRAPHIC TEST APPROVED DRAWING/TDS
R R R RT FILM REVIEW
ASME SEC. VIII DIV-I
VISUAL AND DIMENSINAL INSPECTION APPROVED DRAWING R W W INSPECTION REPORT
CLEANLINESS INSPECTION AS PER PROCEDURE R W W INSPECTION REPORT
HYDROSTATIC TEST APPROVED DRAWING R W W INSPECTION REPORT
FINAL INSPECTION AFTER PAINTING APPROVED DRAWING R R W INSPECTION REPORT
DOCUMENTATION APPROVED DRAWING/DATA SHEET/QAP
AS BUILT DRAWING/
R R R
REPORTS
ABBREVIATION
CUS : CUSTOMER W: WITNESS
JEMC : JYOTECH ENGG. & MKTG. CONSULTANTS R: REVIEW OF DOCUMENTS
TPI : THIRD PARTY INSPECTION AGENCY P: PERFORM
M: MANUFACTURER INSPECTION V: VERIFY
Page 1 of 1
SPECIFICATION FOR
DOCUMENT NO.
SURFACE PREPARATION JEMC/PCI/P0046/OXY/PPP/01
AND PROTECTIVE PAINTING REV.00
SPECIFICATION FOR
SURFACE PREPARATION
AND PROTECTIVE PAINTING
Page 1 of 3
SPECIFICATION FOR
DOCUMENT NO.
All painting shall comply with the paint manufacture’s recommendations to provide a complete
primer, intermediate and finish coat system. Seller shall review the compatibility of paint systems on
subcomponent received that are already painted.
Carbon steel surfaces shall be prepared to the applicable code, or as required by the paint
manufacture’s recommendations.
SURFACE PREPARATION
The latest editions of any of the following standards shall be followed for surface preparation:
1. ISO 8501-1 / SIS-05 59 00: ISO standard for Preparation of steel substrates before
application of paints and related products. This standard contains photographs of the various
standards on four different degrees of rusted steel and as such is preferable for inspection
purpose by the Engineer-In-Charge.
2. Steel Structures Painting Council, U.S.A. (Surface Preparation Specifications (SSPC-SP).

3. National Association of Corrosion Engineers, U.S.A., (NACE).
STANDARDS
S.NO. DESCRIPTION ISO 8501-1 / SIS-05 59 00 REMARKS
1. Blast cleaning to near The minimum requirement for

white metal cleanliness, Chemically resistant paint
until at least 95% of each systems such as epoxy, vinyl,
element of surface area is SA 2½ polyurethane based and
free of all visible residues inorganic zinc silicate paints,
with desired surface also for conventional paint
profile. systems used under fairly
corrosive conditions to obtain
desired life of paint system.
• All dust from the cleaning shall be removed with a clean, lint-free cloth.
• Primer shall be immediately applied to the prepared carbon steel surface.
Page 2 of 3
SPECIFICATION FOR
DOCUMENT NO.
COATING SYSTEM
All coating system shall be suitable for the metal surface temperature at steady-state design condition.
A. COATING SYSTEM FOR EXTERNAL SURFACE OF UN-INSULATED AND ABOVEGROUND
CARBON STEEL
S.NO. DESIGN COATING SYSTEM TOTAL REMARK

TEMP. (O C) PRIMER INTERMEDIATE FINISH COAT FINAL DFT
(µ) (MIN.)
1 UP TO 93 1 coat of Epoxy 1 coat of Epoxy 1 coat of Polyester
Zinc-Rich Zinc-Rich Polyurethane or
@ 100µ DFT/coat @ 100µ DFT/coat Isocyanate-Free 250
Polyurethane (PU)
@ 50µ DFT/coat
2. UP TO 260 1 coat of 1 coat of Solvalitt
Inorganic Zinc - Midtherm (silicone 150 MAKE -
@ 100µ DFT/coat acrylic) @ 50µ JOTUN
DFT/coat
B. FINAL SHADE – RAL 6021
Page 3 of 3
Output Summary Page 1
Released to the following HTRI Member Company:
AAB HEAT EXCHANGERS PVT LTD
Amitoj Singh
Xist 9.2.1 (32 bit) 06-May-24 10:56 SN: 21320-1374963444 MKH Units
Shell 1
Rating - Horizontal Countercurrent Flow TEMA BEW Shell With Single-Segmental Baffles
No Data Check Messages.
See Runtime Message Report for Warning Messages.
Process Conditions Cold Shellside Hot Tubeside
Fluid name Water Oxygen
Total flow rate (1000-kg/hr) 3.0000 0.4500
Inlet/Outlet Y (Wt. frac vap.) 0.0000 0.0000 1.0000 1.0000
Inlet/Outlet T (Deg C) 32.00 35.22 134.00 40.00
Inlet P/Avg (kgf/cm2A) 2.500 2.493 2.510 2.507
dP/Allow. (kgf/cm2) 0.014 1.000 6.22e-3 0.150
Fouling (m2-hr-C/kcal) 0.000200 0.000100
Exchanger Performance
Shell h (kcal/m2-hr-C) 1530.8 Actual U (kcal/m2-hr-C) 43.24
Tube h (kcal/m2-hr-C) 61.14 Required U (kcal/m2-hr-C) 36.53
Hot regime (--) Sens. Gas Total duty (MM kcal/hr) 0.0096
Cold regime (--) Sens. Liquid Eff. area (m2) 7.271
EMTD (Deg C) 36.3 Overdesign (%) 18.36
Shell Geometry Baffle Geometry
TEMA type (--) BEW Baffle type Single-Seg.
Shell ID (mm) 207.00 Baffle cut (Pct Dia.) 40
Series (--) 1 Baffle orientation (--) Perpend.
Parallel (--) 1 Central spacing (mm) 61.108
Orientation (deg) 0.00 Crosspasses (--) 18
Tube Geometry Nozzles
Tube type (--) Plain Shell inlet (mm) 40.000
Tube OD (mm) 9.525 Shell outlet (mm) 40.000
Length (mm) 1400. Inlet height (mm) 10.749
Pitch ratio (--) 1.3333 Outlet height (mm) 10.749
Layout (deg) 30 Tube inlet (mm) 100.00
Tubecount (--) 178 Tube outlet (mm) 80.000
Tube Pass (--) 1
Thermal Resistance, % Velocities, m/s Flow Fractions
Shell 2.82 Min Max A 0.178
Tube 95.63 Tubeside 5.99 7.43 B 0.431
Fouling 1.45 Crossflow 6.29e-2 0.14 C 0.178
Metal 0.10 Longitudinal 7.30e-2 9.50e-2 E 0.212
F 0.000
Unit: Shell 1 C:\Users\Admin\Desktop\HTRI Thermal Designs 2024\Jyotech Stage 1 R8.htri

HEAT EXCHANGER SPECIFICATION SHEET Page 2
Released to the following HTRI Member Company: MKH Units
Amitoj Singh Job No.
Customer Reference No.
Address Proposal No.
Plant Location Date 06-May-24 Rev
Service of Unit Item No.
Size 207 x 1400 mm Type BEW Horizontal Connected In 1 Parallel 1 Series
Surf/Unit (Gross/Eff) 7.457 / 7.271 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 7.457 / 7.271 m2
PERFORMANCE OF ONE UNIT
Fluid Allocation Shell Side Tube Side
Fluid Name Water Oxygen
Fluid Quantity, Total kg/hr 3000.0 450.00
Vapor (In/Out) 450.00 450.00
Liquid 3000.0 3000.0
Steam
Water 3000.0 3000.0
Noncondensables
Temperature (In/Out) C 32.00 35.22 134.00 40.00
Specific Gravity 0.9955 0.9945
Viscosity cP 0.7646 0.7162 0.0255 0.0208
Molecular Weight 18.02 18.02 32.00 32.00
Molecular Weight, Noncondensables
Specific Heat kcal/kg-C 0.9988 0.9987 0.2304 0.2253
Thermal Conductivity kcal/hr-m-C 0.5314 0.5353 0.0304 0.0237
Latent Heat kcal/kg
Inlet Pressure kgf/cm2A 2.500 2.510
Velocity m/s 0.14 6.37
Pressure Drop, Allow/Calc kgf/cm2 1.000 0.014 0.150 6.22e-3
Fouling Resistance (min) m2-hr-C/kcal 0.000200 0.000100
Heat Exchanged 9641.5 kcal/hr MTD (Corrected) 36.3 C
Transfer Rate, Service 36.53 kcal/m2-hr-C Clean 43.88 kcal/m2-hr-C Actual 43.24 kcal/m2-hr-C
CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
Shell Side Tube Side
Design/Test Pressure kgf/cm2G 8.000 / 10.000 6.000 / 10.000
Design Temperature C 100.00 200.00
No Passes per Shell 1 1
Corrosion Allowance mm 3.000 3.000
Connections In mm 1 @ 40.000 1 @ 100.00
Size & Out mm 1 @ 40.000 1 @ 80.000
Rating Intermediate @ @
Tube No. 178 OD 9.525 mm Thk(Avg) 1.240 mm Length 1400. mm Pitch 12.700 mm
Tube Type Plain Material Copper/nickel 90/10 Tube pattern 30
Shell Carbon steel ID 207.00 OD 219.00 mm Shell Cover
Channel or Bonnet Carbon steel Channel Cover Carbon steel
Tubesheet-Stationary Carbon steel Tubesheet-Floating Carbon steel
Floating Head Cover Carbon steel Impingement Plate None
Baffles-Cross Carbon steel Type Single-Seg. %Cut (Diam) 40 Spacing(c/c) 61.108 Inlet 193.68 mm
Baffles-Long Seal Type None
Supports-Tube U-Bend Type None
Distance, support to tubesheet Inlet Outlet mm
Number of rows supported Inlet Outlet
Bypass Seal Arrangement pairs seal strips Tube-Tubesheet Joint Expanded (2 grooves)
Expansion Joint Type None
Rho-V2-Inlet Nozzle 441.93 kg/m-s2 Bundle Entrance 19.31 Bundle Exit 19.33 kg/m-s2
Gaskets-Shell Side Spiral Wound Metal (SS) Tube Side Spiral Wound Metal (SS)
- Floating Head
Code Requirements ASME TEMA Class C
Weight/Shell 264.02 kg Filled with Water 311.84 kg Bundle 87.03 kg
Remarks:
Reprinted with Permission

Amitoj Singh
Shell 1
dP/Allow. (kgf/cm2) 0.014 1.000 3.44e-3 0.150
Tube Pass (--) 1
Tube 95.61 Tubeside 2.14 2.64 B 0.431
F 0.000

Released to the following HTRI Member Company: MKH Units
Amitoj Singh Job No.
Plant Location Date 06-May-24 Rev
Size 207 x 1400 mm Type BEW Horizontal Connected In 1 Parallel 1 Series
Fluid Name Water Oxygen
Vapor (In/Out) 450.00 450.00
Liquid 3000.0 3000.0
Steam
Water 3000.0 3000.0
Noncondensables
Specific Gravity 0.9955 0.9945
Viscosity cP 0.7646 0.7181 0.0254 0.0209
Molecular Weight 18.02 18.02 32.00 32.00
Latent Heat kcal/kg
Design/Test Pressure kgf/cm2G 8.000 / 10.000 12.000 / 16.000
Size & Out mm 1 @ 40.000 1 @ 50.000
Channel or Bonnet Carbon steel Channel Cover Carbon steel
Tubesheet-Stationary Carbon steel Tubesheet-Floating Carbon steel
Floating Head Cover Carbon steel Impingement Plate None
Baffles-Cross Carbon steel Type Single-Seg. %Cut (Diam) 40 Spacing(c/c) 60.909 Inlet 193.68 mm
Distance, support to tubesheet Inlet Outlet mm
Number of rows supported Inlet Outlet
Bypass Seal Arrangement pairs seal strips Tube-Tubesheet Joint Expanded (2 grooves)
Expansion Joint Type None
Gaskets-Shell Side Spiral Wound Metal (SS) Tube Side Spiral Wound Metal (SS)
- Floating Head
Code Requirements ASME TEMA Class C
Remarks:
Reprinted with Permission

Amitoj Singh
Shell 1
dP/Allow. (kgf/cm2) 0.014 1.000 3.29e-3 0.150
Tube Pass (--) 1
Tube 95.59 Tubeside 0.93 1.13 B 0.430
F 0.000
Unit: Shell 1 C:\Users\Admin\Desktop\HTRI Thermal Designs 2024\Jyotech After Cooler R8.htri

Released to the following company:
ll
Dell
Xist 7.3.2 26-03-2024 15:19 SN: 46639- MKH Units
Rating - Vertical Multipass Flow TEMA BEW Shell With Single-Segmental Baffles
See Data Check Messages Report for Informative Messages.
Process Conditions Hot Shellside Cold Tubeside
Fluid name ISO VG100 OIL
Flow rate (1000-kg/hr) 0.5874 0.8453
dP/Allow. (kgf/cm2) 0.024 0.500 9.22e-3 1.000
Hot regime (--) Sens. Liquid Duty (MM kcal/hr) 0.0017
Tube Pass (--) 2
Tube 16.45 Tubeside 0.28 0.28 B 0.523
Metal 0.43 Window 6.06e-2 9.32e-2 E 0.228
F 0.000
C:\Users\Dell\Desktop\Compaq DATA\Designing\jyotech iso VG 100 11LPM.htri

MKH Units
Job No.
Plant Location Date 26-03-2024 Rev
Size 108 x 1000 mm Type BEW Vertical Connected In 1 Parallel 1 Series
Fluid Name ISO VG100 OIL
Vapor (In/Out)
Liquid 587.40 587.40 845.31 845.31
Steam
Water 845.31 845.31
Noncondensables
Specific Gravity 0.8669 0.8692 0.9955 0.9949
Viscosity cP 39.366 45.712 0.7645 0.7339
Molecular Weight, Vapor
Latent Heat kcal/kg
Design/Test Pressure kgf/cm2G 10.000 / 10.000 /
Size & Out mm 1 @ 15.000 1 @ 20.000
Channel or Bonnet Channel Cover
Tubesheet-Stationary Tubesheet-Floating
Floating Head Cover Impingement Plate None
Baffles-Cross Type Single-Seg. %Cut (Diam) 30 Spacing(c/c) 69.513 Inlet 196.55 mm
Bypass Seal Arrangement 1 pairs seal strips Tube-Tubesheet Joint Expanded (No groove)
Expansion Joint Type
Gaskets-Shell Side Tube Side
- Floating Head
Code Requirements TEMA Class R
Remarks:
Reprinted with Permission (v7.3.2)
C:\Users\Dell\Desktop\Compaq DATA\Designing\jyotech iso VG 100 11LPM.htri

Wa0094.

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MR N0.

MATERIAL REQUISITION FOR HEAT EXCHANGER

Project PCI GASES INDIA PVT. LTD.

Tag No. P0046-E-01

0 06.05.2024 For Purchase PS BSD JSP

Applicable Specifications and Drawings

S NO. DOCUMENT DESCRIPTION DOCUMENT NUMBER

SPECIFICATION FOR HEAT EXCHANGER

Project : PCI GASES INDIA PVT. LTD.

Tag No.: P0046-E-01

A 05-03-2024 For Quotation PS BSD JSP

SPECIFICATIONS FOR HEAT EXCHANGER

TYPE AS PER TEMA BEW (H)

UNIT SHELL SIDE TUBE SIDE

FLUID CIRCULATED COOLING WATER OXYGEN GAS

FLUID QUANTITY KG/Hr * 450

SURFACE AREA TO BE INCREASED BY % - 10%

MOLECULAR WEIGHT (g/mol) - 32

DESIGN TEMPERATURE Deg C 100 200

INLET PRESSURE KG/CM2G 2.5 2.51

DESIGN PRESSURE KG/CM2G 8 6

HYDROTEST PRESSURE KG/CM2G 10 As per code

TUBE LENGTH MM 1400 (Approx)

SUPPORT / LIFTING LUG /CLAMP TO BE PROVIDED BY VENDOR-DETAILS LATER

* VENDOR TO PROVIDE DATA/DETAILS

3. THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER CONSTRUCTION.

SPECIFICATION FOR HEAT EXCHANGER

Project PCI GASES INDIA PVT. LTD.

Tag No.: P0046-E-02

A 05-03-2024 For Quotation PS BSD JSP

SPECIFICATIONS FOR HEAT EXCHANGER

TYPE AS PER TEMA BEW (H)

UNIT SHELL SIDE TUBE SIDE

FLUID CIRCULATED COOLING WATER OXYGEN GAS

FLUID QUANTITY KG/Hr * 450

SURFACE AREA TO BE INCREASED BY % - 10%

MOLECULAR WEIGHT (g/mol) - 32

DESIGN TEMPERATURE Deg C 100 200

INLET PRESSURE KG/CM2G 2.5 7

DESIGN PRESSURE KG/CM2G 8 12

HYDROTEST PRESSURE KG/CM2G 10 As per code

TUBE LENGTH MM 1600 (Approx)

SUPPORT / LIFTING LUG /CLAMP TO BE PROVIDED BY VENDOR-DETAILS LATER

* VENDOR TO PROVIDE DATA/DETAILS

SPECIFICATION FOR HEAT EXCHANGER

Project PCI GASES INDIA PVT. LTD.

Tag No.: P0046-E-03

A 05-03-2024 For Quotation PS BSD JSP

SPECIFICATIONS FOR AFTER COOLER

TYPE AS PER TEMA BEW (H)

UNIT SHELL SIDE TUBE SIDE

FLUID CIRCULATED COOLING WATER OXYGEN GAS

FLUID QUANTITY KG/Hr * 450

SURFACE AREA TO BE INCREASED BY % - 10%

MOLECULAR WEIGHT (g/mol) - 32

DESIGN TEMPERATURE Deg C 100 200

INLET PRESSURE KG/CM2G 2.5 16

(ALLOWABLE / CALCULATED) KG/CM2G 1/* 0.15 / *

DESIGN PRESSURE KG/CM2G 8 18

HYDROTEST PRESSURE KG/CM2G 10 As per code

TUBE LENGTH MM 1600 (Approx)

SUPPORT / LIFTING LUG /CLAMP TO BE PROVIDED BY VENDOR-DETAILS LATER

* VENDOR TO PROVIDE DATA/DETAILS