1(13)

Courier® 6 HX Sampling Datasheet 10000004520e Revision A

Courier® 6 HX On-stream XRF Analyzer System

1. Sampling for Courier® 6 HX extraction and reduction, or zinc calcine leach,

solution purification and electrowinning.
The Courier 6 HX system analyzes samples of This datasheet introduces the standard sampling
process solutions from hydrometallurgical devices available, and some examples of typical
processes, using the field-tried high-performance sampling connections.
X-ray fluorescence technology to make elemental
analyses, supplemented by OTI titrators to 1.1. Sampling from the process
analyze ionic contents, such as acid. Hydrometallurgical Samplers HSA are available
which protect the other sampling equipment and
To bring to the analyzer solutions which may be the analyzer from process pressure.
hot, corrosive, liable to crystallize, and to remove
solids form the solution before analysis, a suite of Sample Transport
sampling devices have been developed. These
can be combined to bring samples to the analyzer Samples can be transported to the analyzer in a
reliably, and to assure the continued operation of number of ways. Courier 6 HX sampling design
the analyzer equipment, and the safety of plant minimizes the amount of sample discharged at the
personnel. analyzer location.

Figure 1 shows a number of typical sampling Samples from locations near to the analyzer can
setups which can be applied in processes such as be taken through a Controlled Direct Sample
copper heap-leach, solvent extraction and Connection CDS configured to operate safely at
electrowinning, copper electrorefining and impurity the actual process pressure.
removal, nickel/cobalt acid leach, solvent
PROCESS PROCESS
GRAVITY FLOW
IN PIPE

WATER
WATER
RETURN
RETURN

P
WATER
TANK OR CCS TANK OR
LAUNDER CLOSED CIRCUIT SET LAUNDER
WITH PUMPED CIRCULATION
(FAST LOOP) CDS CCS RETURN
TO ANALYZER CONNECTION DIRECT
GRAVITY FLOW CLOSED CIRCUIT SET
SET FROM SAMPLE WITH PUMPED CIRCULATION
IN PIPE
POINT TO ANALYZER (FAST LOOP)
TO SFS NEAR ANALYZER

WATER
AIR PUMPED CIRCULATION TO
SAMPLE FILTER SET
SDS NEAR ANALYZER
SAMPLE DISPATCH STATION
RETURN PNEUMATIC BATCH
TRANSPORT TO ANALYZER P
SFS
SAMPLE FILTER SET

SFS
SAMPLE FILTER SET

FREE FLOW TO
SAMPLE FILTER SET
AND PNEUMATIC
PUMPED WATER BATCH TRANSPORT PUMPED
FLOW TO ANALYZER FLOW
SAMPLE INLET

WATER
AIR RETURN
SFS

RETURN
FLS SDS
FAST LOOP SET SAMPLE DISPATCH STATION
FREE-FLOWING PNEUMATIC BATCH
OTI 16 OTI 16
CIRCULATION TRANSPORT TO ANALYZER
TITRATORS
(FAST LOOP)
TO ANALYZER WATER HSA
HYDROMETAL-
RETURN
LURGICAL
ELECTRICITY
SAMPLER

PROCESS PRIMARY SECONDARY SAMPLING / HXM 4540 Courier 6 HX PCS 4000 PRIMARY PROCESS
SAMPLING ANALYZER SHELTER SOLUTION ANALYZER PROBE SAMPLING
MULTIPLEXER PROBE CONTROL SET

Figure 1.Typical Primary Sampling for Courier 6 HX Analyzer System

 2(13)

Courier® 6 HX Sampling Datasheet 10000004520e Revision A

A process pressure or gravity driven free-flowing
Controlled Fast Loops Set FLS brings a
continuous or semi-continuous flow of sample
close to the analyzer, from which it takes a small
sample.
Controlled Circulation Pump Set CCS circulates
the sample from the process sample point close
by the analyzer and back to the process. An SFS
Filter Set may be integrated in the loop.
The discharge from a low pressure sample point
(a gravity pipeline or low pressure pump outlet) or
from an SFS filter set can be transported by a
pneumatic Sample Dispatch Station SDS. This
transfers a small quantity of clear solution, and
minimizes the amount of process solution that
leaves the immediate process area.
Sample preparation
The Sample Filtering Set SFS which is dedicated
to one sample produces a small quantity of filtered
sample, returning the bulk of the sample intake to
the process.
Sample multiplexing
All samples are taken into the Courier 6 HX
analyzer through a Hydrometallurgical
Multiplexer HXM, located in the analyzer room or
shelter. This is described more closely in the
Courier 6 HX Analyzer System Datasheet.
operation at up to 1000 kPa (10 bar), 150 psi
process pressure.
2.2. HSA 2570 Hydrometallurgical Sampler
HSA 2570 poppet type valve for sampling from
process pipe, diameter 63 mm and greater.
• spring loaded, normally closed valve. The
effect of the process pressure is also to close
the valve, thus ensuring safe operation.
• operated by a pneumatic actuator, which is
connected through a remote VBS solenoid
box to the Courier 6 HX.
• all AISI 316 construction, with TEFLON (R)
actuator rod seals.
• two sample ports: One connects the sampler
to the Courier 6 HX sampling system, the
other is available for flushing the sample line
through the valve body.
The HSA 2570 is inserted through a flange into
the pipeline

2. Standard Sampling Devices

2.1. HSA Hydrometallurgical Samplers
HSA samplers are intended for sampling from
pump pressure lines where the pressure is higher
than the permissible inlet pressure of the Courier
6 HX HXM Hydrometallurgical Sample
multiplexer. These are typically pipes transporting
solution a long distance, or pipes feeding directly
into autoclaves or press filters. The HSA sampler
provides a reliable closure against process Figure 2. HSA 2570 Hydrometallurgical Sampler
pressure, and bypass connection for washing the
sample line and valve body even when the Dimensions
washing water pressure is lower than process • HSA 2570 (short), HSA 2571 (long):
pressure, or washing water cannot for some other − Flange DIN 25766 PN 10 DN 50, 165
reason be admitted to the process flow. (diam.)
The HSA valve closes the sampling connection in − 288 mm (h from flange) + 220 mm (max.
such a way that process pressure holds the valve depth from flange into pipe)
closed. The valves are fitted with spring-loaded − 11.4” (h from flange) + 8.7” (max. depth
single-acting actuators, so that their operation is from flange into pipe)
fail-safe. All wetted parts are acid-resistant steel, − weight 5.5 kg, 12.2 lbs
PVDF, or equivalent. HSA valves are designed for

Courier® 6 HX Sampling Datasheet
Pressures
− Process pressure max.: 1000 kPa (10
bar), 150 psi
− Control pressure min.: 450 kPa (4.5 bar),
73 psi
Connections
• Sample outlet of valve: 2 x R 1/2” DIN pipe
thread, female
• Control inlet: 6/4 mm connector for PVDF or
PA tube. Connect both inputs for added
protection against airborne contaminants
• Sample pipe connection: Pipe size
− OD: 16 mm, 3/8 or 0.315 inch
− ID: 13 mm, 5/16 or 0.394 inch
• Water supply
− Potable, sand-filtered water, pressure
300 - 600 kPa, 45 - 90 psig
Materials
• Wetted parts: acid resistant steel AISI 316 or
equivalent
• Actuator: plastic, max. temp 80° C
2.3. HSA 2580 Hydrometallurgical Sampler
HSA 2580 plunger type valve for sampling from
process pipe, diameter DN 25 mm. (min. 20 mm,
max. 32 mm)
• spring loaded, normally closed valve. The
effect of the process pressure is also to close
the valve, thus ensuring safe operation.
• operated by a pneumatic actuator, which is
connected through a remote VBS solenoid
box to the Courier 6 HX.
• two sample ports: One connects the sampler
to the Courier 6 HX sampling system, the
other is available for flushing the sample line
through the valve body.
Figure 3. HSA 2580 Hydrometallurgical Sampler
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10000004520e Revision A
The HSA 2580 is installed between flanges into
the pipeline
Dimensions
• HSA 2580:
− Flange DIN 25766 PN 10 DN 25, 115
(diam.)
− 115 mm (w) x 200 mm (l) x 242 mm (h)
− 4.5” (w) x 7.8” (l) x 7.8” (h)
− weight 5.5 kg, 12.2 lbs approx.
Pressures
− Process pressure max.: 1000 kPa (10
bar), 150 psi
− Control pressure min.: 450 kPa (4.5 bar),
73 psi
Connections
• Sample outlet: 2 x R 1/2” DIN pipe thread,
female
• Control inlet: 6/4 mm connector for PVDF or
PA tube. Connect both inputs for added
protection against airborne contaminants
• Sample pipe connection: Pipe size
− OD: 16 mm, 3/8 or 0.315 inch
− ID: 13 mm, 5/16 or 0.394 inch
• Water supply
− Potable, sand-filtered water, pressure
300 - 600 kPa, 45 - 90 psig
Materials
• Wetted parts: acid resistant steel AISI 316 or
equivalent, PVDF seals
• Actuator: plastic, max. temp 80° C
3. CDS Controlled Direct Sample
Connection
The CDS Controlled Direct Sample Connection is
used to deliver small quantities of clear sample
from a sample point to the HXM multiplexer for the
COURIER 6 HX system.
It is applied in the following circumstances:
• the sample will flow by gravity or by process
pressure to the analyzer location, and
• the pressure is within the range that can be
fed to the HXM multiplexer, and
• the distance from the sample point to the
analyzer is short and flushing the pipe from
the analyzer location to the sample point is
feasible.

Courier® 6 HX Sampling Datasheet
The CDS Controlled Direct Sample Connection is
a compact unit which can be installed in an
industrial environment close to the sample point.
It includes -
• necessary valves for
− sample intake and supply of washing
water and transport of the sample along a
pipe to the analyzer location
• a pressure sensor and manual pressure
regulators to ensure a suitable
The CDS Controlled Direct Sample Connection is
controlled by the COURIER 6 HX analyzer and
standard routines for taking and transporting
samples, and for washing the flow system after
sample transport, can be chosen in the
configuration of the analyzer.
3.1. CDS 4580 Controlled Direct Connection
Set
Pipe Connections
• Minimum pressure : 75 kPa 11 psi
• Maximum pressure : 250 kPa 38 psi
• Maximum temperature: 97 degrees C
• Solids content: no solids
• Pipe size
− OD: 8 mm, (5/16 or 0.394 inch)
− ID: 6 mm, (15/64 or 0.236 inch)
• Air supply
− Instrument air (dry, oil-free compressed
air) pressure 600 - 1000 kPa (90 - 150
psig) if required
• Water supply
− Potable, sand-filtered water, pressure
300 - 600 kPa, 45 - 90 psig
Materials
Wetted parts
• Module blocks, valve bellows and pistons,
piping, fittings: PVDF
• Valve seals, O-rings: Viton
Structural parts
• Frame: Acid resistant steel AISI 316
4. FLS Controlled Fast Loop Set
The FLS Controlled Fast Loop Set is used to
deliver small quantities of clear sample from a
sample point to a filtering device close to the
analyzer or to the HXM multiplexer for the
COURIER 6 HX system.
It is applied in the following circumstances -
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10000004520e Revision A
• the sample will flow by gravity or by process
pressure to the analyzer location, and
• the distance from the sample point to the
analyzer is very long and flushing the pipe up
to the analyzer location would use a large
volume of process solution or take an
unacceptably long time.
The FLS Controlled Fast Loop Set is a compact
unit which can be installed in an industrial
environment close to the sample point.
It includes -
• necessary valves for
− sample intake and supply of washing
water and transport of the sample along a
pipe to the analyzer location
• a pressure sensor and manual pressure
regulators to ensure a suitable
The FLS Controlled Fast Loop Set is controlled by
the COURIER 6 HX analyzer and standard
routines for taking and transporting samples, and
for washing the flow system after sample
transport, can be chosen in the configuration of
the analyzer.
4.1. FLS 4581 Controlled Fast Loop Set
Pipe Connections
Sample Circulation
• Minimum pressure : 100 kPa 15 psi
• Maximum pressure: 1000 kPa 150 psi
• Maximum temperature: 97 degrees C
• Flow rate: 6 l/min, 1.5 US gpm
• Solids content: no solids
• Pipe size
• Pressure lines
− OD: 8 mm, (5/16 or 0.394 inch)
− ID: 6 mm, (15/64 or 0.236 inch)
• Gravity lines
− Nominal diameter
− 13 mm, 1/2”
− 16 mm, 5/8”
− 25 mm, 1”
− 32 mm, 1 1/4”
Outlet
• Maximum back pressure: 200 kPa 30 psi
• Pipe size
− OD: 10 mm, 3/8 or 0.315 inch
− ID: 8 mm, 5/16 or 0.394 inch
• Air supply

Courier® 6 HX Sampling Datasheet
− Instrument air (dry, oil-free compressed
air) pressure 600 - 1000 kPa (90 - 150
psig) if required
• Water supply
− Potable, sand-filtered water, pressure
300 - 600 kPa, 45 - 90 psig
Materials
Wetted parts
• Module blocks, valve bellows and pistons,
piping, fittings: PVDF
• Valve seals, O-rings: Viton
Structural parts
• Frame: Acid resistant steel AISI 316
5. CCS Controlled Circulation
Pump Set
The CCS Controlled Circulation Pump Set is used
to deliver small quantities of clear sample from a
sample point to a filtering device close to the
analyzer or to the HXM multiplexer for the
COURIER 6 HX system.
It is applied in the following circumstances -
• the sampling point is below the level of the
analyzer location, or the sample will not flow
by gravity or by process pressure to the
analyzer location, or
• the distance from the sample point to the
analyzer is very long and flushing the pipe up
to the analyzer location would use a large
volume of process solution or take an
unacceptably long time, or
• the sample contains solids and must be
filtered before analysis
The CCS Controlled Circulation Pump Set is a
compact unit which can be installed in an
industrial environment close to the sample point.
It includes -
• a small peristaltic pump or diaphragm pump,
designed maintain a suitable circulation of
sample solution
• necessary valves for
− sample intake and supply of washing
water and transport of the sample along a
pipe to the analyzer location
• a pressure sensor and manual pressure
regulators to ensure a suitable
The CCS Controlled Circulation Pump Set is
controlled by the COURIER 6 HX analyzer and
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10000004520e Revision A
standard routines for taking and transporting
samples, and for washing the flow system after
sample transport, can be chosen in the
configuration of the analyzer.
5.1. CCS 4590 for clear samples only
Pump type
• Diaphragm pump, electrically driven
• Capacity, max. 5.8 l/min, 1.67 US gpm,
manually variable
Pipe Connections - Sample Circulation
• Maximum inlet pressure : 500 kPa 75
psi
• Maximum back pressure: 1000 kPa 150
psi
• Maximum temperature: 97 degrees C
• Pipe size
− OD: 8 mm, (5/16 or 0.394 inch)
− ID: 6 mm, (15/64 or 0.236 inch)
5.2. CCS 4591 for samples with solids, to feed
SFS Sample Filter Set
Pump type
• Peristaltic (hose) pump, electrically driven
• Capacity 10 l/min, 2.88 US gpm, fixed
capacity
• Solids content: maximum 100 g/l (10%)
• Hose size 32 mm 1 1/4”
Pipe Connections - Sample Circulation
• Maximum inlet pressure : 500 kPa 75
psi
• Maximum back pressure: 1000 kPa 150
psi
• Maximum temperature: 97 degrees C
• Intake - Hose or AISI 316 pipe, nominal
diameter
− 16 mm, 5/8”, or
− 19 mm, 3/4”, or
− 25 mm, 1”
• Outlet - Hose, Nominal diameter
− 16 mm, 5/8”, or
− 19 mm, 3/4”
5.3. CCS 4592 Heavy Duty Set for samples with
solids, to feed SFS Sample Filter Set
Pump type
• Peristaltic (hose) pump, electrically driven
• Capacity 20 l/min, 5.76 US gpm, fixed
capacity
• Solids content: maximum 250 g/l (25%)
• Hose size 40 mm 1 9/16”
Pipe Connections - Sample Circulation
• Maximum inlet pressure : 500 kPa 75
psi

Courier® 6 HX Sampling Datasheet
• Maximum back pressure: 1000 kPa 150
psi
• Maximum temperature: 97 degrees C
• Intake - AISI 316 pipe nominal diameter 50
mm, 2”
• Outlet - Hose, Nominal diameter
− 25 mm, 1”, or
− 32 mm, 1 1/4”
Common Data
Outlet to HXM
• Maximum back pressure: 1000 kPa 150
psi
• Pipe size
− OD: 8 mm, (5/16 or 0.394 inch)
− ID: 6 mm, (15/64 or 0.236 inch)
• Air supply
− Instrument air (dry, oil-free compressed
air), pressure 600 - 1000 kPa (90 - 150
psig) if required
• Water supply
− Potable, sand-filtered water, pressure 300
- 600 kPa, 45 - 90 psig
Materials
Wetted parts
• Pumping head: AISI 316, PVDF, PP, PVC,
depending on sample
• Module blocks, valve bellows and pistons,
piping, fittings: PVDF
• Hoses of peristaltic pumps, NBR, for high
temperatures EPDM, other hoses available
on case by case basis
• Valve seals, O-rings: EPDM, VITON
Structural parts
• Frame: Acid resistant steel AISI 316
6. SDS Sample Dispatch Station
The Sample Dispatch Station SDS is used to
deliver small quantities of clear sample from a
sample point or a filtering device close to the
process to the HXM multiplexer for the COURIER
6 HX system.
It is applied in the following circumstances -
• the quantity of sample available is small, or
the sample must be filtered to remove solids
• the sampling point is below the level of the
analyzer location, or the sample will not flow
by gravity or by process pressure to the
analyzer location
• the distance from the sample point to the
analyzer is very long and flushing the pipe up
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10000004520e Revision A
to the analyzer location would use a large
volume of process solution or take an
unacceptably long time.
The Sample Dispatch Station SDS is a compact
unit which can be installed in an industrial
environment close to the sample point.
It includes -
• a collection vessel, designed to be easy to
wash clean after sample dispatch
• necessary valves for
− sample intake form the process or filtering
device
− sample reject to drain
− supply of washing water and or air or inert
gas for propelling the sample
− transport of the sample along a pipe to
the analyzer location
• a sensor to detect the presence of solution
• the necessary pressure regulators and filters
for air and water supply
• a sturdy frame and drip shield
Figure 4. Sample Dispatch Station SDS 4500
The SDS is controlled by the COURIER 6 HX
analyzer and standard routines for taking and
transporting samples, and for washing the flow
system after sample transport, can be chosen in
the configuration of the analyzer.
6.1. Sample Dispatch Station SDS 4500
Dimensions
• Overall
− 503 mm (w) x 467 mm (d) x 500 mm (h)

Courier® 6 HX Sampling Datasheet
− 19.8” (w) x 18.4” (d) x 19.7” (h)
− Weight: 24.9 kg, 54.8 lbs
Intake
• Minimum pressure: 25 kPa 4 psi
• Maximum pressure : 500 kPa 75 psi
• Maximum temperature: 97 degrees C
• Solids content: solids free
• Pipe size
− OD: 8 mm, (5/16 or 0.394 inch)
− ID: 6 mm, (15/64 or 0.236 inch)
Outlet
• Maximum back pressure: 200 kPa 30
psi
• Pipe size
− OD: 8 mm, (5/16 or 0.394 inch)
− ID: 6 mm, (15/64 or 0.236 inch)
Air supply
• Dry, oil-free instrument air
(Inert gas e.g. nitrogen may also be used if
required)
• Pressure
− max. 600 kPa, 90 psi
− min. 300 kPa, 45 psi
Water supply
• Potable, sand-filtered water,
− max. pressure 600 kPa, 90 psi
− min. pressure 300 kPa, 45 psi
Materials
Wetted parts
• Module blocks, valve bellows and pistons,
piping, fittings: PVDF
• Valve seals, O-rings: Viton
Structural parts
• Frame and drip shield: Acid resistant steel
AISI 316
• Support for vessel: HDPE
7. SFS Sample Filter Set
The Sample Filter Set SFS is used to produce
small quantities of clear sample by filtration from a
circulation of solution containing solid particles at
a point close to the process for delivery to the
HXM multiplexer for the COURIER 6 HX system.
The Sample Filter Set SFS 4520 is a compact unit
designed for wall mounting that can be installed in
an industrial environment close to the sample
point.
7(13)
10000004520e Revision A
Washing the flow system is performed
automatically at suitable intervals.
It includes -
• a bypass filter with an exchangeable filter
cartridge using commercially available filter
cloth
• manual valves for
− shut off of the sample inlet from the
process or circulating flow
− shut of the sample exit to the process or
circulating flow
− regulation of inlet pressure
− adjustment of short circuit to reduce flow
through the filter, if the available flow
exceeds the filter capacity
• a pressure sensor
• a sturdy frame and drip shield
7.1. Sample Filter Set SFS 4520
• Overall:
− 459 mm (w) x 200 mm (d) x 1151 mm (h)
− 18.1” (w) x 7.9” (d) x 45.3” (h)
− weight 18.5 kg 40.8 lbs
Figure 5. SFS 4520 Sample Filter Set Dimensions
Sample Circulation Connections
• Maximum inlet pressure: 600 kPa 90 psi
• Maximum exit pressure: 500 kPa 75 psi
Maximum temperature: 97 degrees C
• Flow rate: 6 - 10 l/min, 1.5 - 2.5 US gpm
• Solids content: max. 200 g/l 20%
• Pipe size
− Nominal 1/2” (12 mm) R 1/2” male thread
 8(13)

Courier® 6 HX Sampling Datasheet 10000004520e Revision A

Clear Sample Outflow and Back-wash

Connection
• Maximum back pressure: 200 kPa, 30 psi
lower than exit pressure of sample circulation
• Pipe size
− OD: 8 mm, (5/16 or 0.394 inch)
− ID: 6 mm, (15/64 or 0.236 inch)
Air supply
• Instrument air (dry, oil-free compressed air)
pressure 600 - 1000 kPa (90 - 150 psig) if
required
Water supply
• Potable, sand-filtered water,
− max. pressure 600 kPa, 90 psi
− min. pressure 300 kPa, 45 psi
Materials
Wetted parts
• Module blocks, valve bellows and pistons,
piping, fittings: PVDF
• Valve seals, O-rings: Viton
• Filter capsule and support: HDPE, PP,
depending on application
• Filter cloth: depending on application
Structural parts
• Back plate: acid-resistant steel AISI 304
 9(13)

Courier® 6 HX Sampling Datasheet 10000004520e Revision A

8. Typical Examples of Sample is 14 m, 46”. These parameters are suitable for a

CDS connection.
Connections If the pressure at the process is higher than 200
8.1. Connection Using a CDS Controlled Direct kPa , 30 psi, using an HSA Sampler to isolate the
Sample Connection HXM from possible pressure peaks in the process
is advisable. Compare Figure 7.
GRAVITY FLOW
IN PIPE

PRESSURE
FLOW IN PIPE
HSA
SAMPLER
WATER

MAX. 15 m
CDS WATER
DIRECT
CONNECTION
TO ANALYZER
MAX. 15 m
CDS
DIRECT
CONNECTION
TO ANALYZER

SAMPLE INLET

SAMPLE INLET

ANALYZER HXM 4540 Courier 6 HX

SHELTER SOLUTION ANALYZER
MULTIPLEXER PROBE

Figure 6. A Controlled Direct Sample Connection ANALYZER HXM 4540 Courier 6 HX

SHELTER SOLUTION ANALYZER
MULTIPLEXER PROBE
This connection (see Figure 6) is suitable where:
• the process pressure is within the limits for Figure 7. A Controlled Direct Sample Connection
the HXM inlet Using a HSA Sampler
• the distance from the sample points permits
washing the sample line either from the
analyzer to the sample point, or from the
sample point to the analyzer
For example the process pressure is 120 kPa (1.2
bar), 18 psi, and the sample point is 5 m, 16.5”,
above the analyzer. The specific gravity of the
solution is 1.25. The total head at the analyzer
location is 18.25 m, equivalent to 182 kPa, 27 psi.
The distance along the pipe from the sample point
 10(13)

Courier® 6 HX Sampling Datasheet 10000004520e Revision A

8.2. Free-flowing Controlled Fast Loop to the
Analyzer
This connection shown in Figure 8 is suitable if
the pressure or static head at the sample points is
sufficient to transport the sample to the analyzer,
so that the pressure at the analyzer location is
within the limits for the HXM inlet. The bulk of the
fast loop flow is returned to the process, e.g. to
the pump feed tank or the another suitable return
point.
15 - 200 m
If the pump pressure is sufficient to maintain a
flow of about 6 l/min, 1.5 US gpm a 13 mm, 1/2’
pipe the pressure at the analyzer location will be
usually be within the limits for the HXM inlet.
It may be convenient to return the solution to a
common point close to the analyzer, in which case
the connection is as shown in Figure 9. below
The same connection can be used with an HSA
Sampler if the sample point is close to the
analyzer but the pressure is too high for the HXM
inlet, see Figure 10.

PUMPED WATER
FLOW
SAMPLE INLET

FLS
FAST LOOP SET
FREE-FLOWING
CIRCULATION
(FAST LOOP)
TO ANALYZER
RETURN

PROCESS PRIMARY ANALYZER HXM 4540 Courier 6 HX

SAMPLING SHELTER SOLUTION ANALYZER
MULTIPLEXER PROBE

Figure 8. Controlled Fast Loop Set sampling form a remote pump pressure line

15 - 200 m

PUMPED WATER
FLOW
SAMPLE INLET

FLS
FAST LOOP SET
FREE-FLOWING
CIRCULATION
(FAST LOOP)
TO ANALYZER
RETURN

PROCESS PRIMARY ANALYZER HXM 4540 Courier 6 HX

SAMPLING SHELTER SOLUTION ANALYZER
MULTIPLEXER PROBE

Figure 9. Fast loop from remote pump pressure line terminating at analyzer location
 11(13)

Courier® 6 HX Sampling Datasheet 10000004520e Revision A

8.3. Pumped Circulation in a Fast Loop

The controlled pumped circulation shown in
Figure 11 can be used for remote samples from
PUMPED
FLOW
WATER points where the pump or static pressure is not
SAMPLE INLET
sufficient to transport the sample. Using this
connection only the small quantity of sample
actually used in the analyzer system is discharged
FLS
FAST LOOP SET
in the analyzer location.
FREE-FLOWING
CIRCULATION
(FAST LOOP)
TO ANALYZER
RETURN The controlled pumped circulation provides the
PROCESS PRIMARY ANALYZER HXM 4540 Courier 6 HX
possibility to flush the sample circulation either at
SAMPLING SHELTER SOLUTION
MULTIPLEXER
ANALYZER
PROBE regular intervals or at events like starting or
shutting down sampling from that point.
Figure 10. HSA Sampler and Fast Loop used to
protect analyzer and secondary sampling form
process pressure

PROCESS

WATER

RETURN
P

TANK OR
CCS
LAUNDER
PUMPED CIRCULATION
(FAST LOOP)
TO ANALYZER

SAMPLE INLET

ANALYZER HXM 4540 Courier 6 HX

SHELTER SOLUTION ANALYZER
MULTIPLEXER PROBE

Figure 11. Controlled Pumped Circulation feeding the Analyzer

 12(13)

Courier® 6 HX Sampling Datasheet 10000004520e Revision A

This set-up is shown in Figure 12.

8.4. Removal of Solids
If the sample is available at sufficient pressure,
The SFS Sample Filtration Set can be used on its but remote from the analyzer location, the
own if the pressure drop available from the analyzer can be fed directly into an SFS Sample
sample point to the return point is sufficient to Filtration Set, from which the clear filtrate is fed
drive the filtrate through the filter, and the sample into an SDS Sample Dispatch Station, which can
point is so close to the analyzer that the filtered transport a small amount of clear sample to the
sample will flow into the HXM multiplexer. This is analyzer. This set-up is shown in Figure 13.
not always the case.
These two set-ups avoid any unnecessary
If the pressure at the sample point is not sufficient duplication of sample pressurization.
to filter the sample the sample can be transported
to the location of the analyzer in a CCS controlled
pumped circulation fast loop, which feeds the SFS
sample filtration set. This is so close to the
analyzer shelter that the filtered sample will flow
into the HXM without further pressurization.

WATER

RETURN

TANK OR
LAUNDER
SAMPLE INLET
CCS
CLOSED CIRCUIT SET
WITH PUMPED CIRCULATION
(FAST LOOP)
TO SFS NEAR ANALYZER

PUMPED CIRCULATION TO
SAMPLE FILTER SET
NEAR ANALYZER

SFS RETURN
SAMPLE FILTER SET

ANALYZER HXM 4540 Courier 6 HX

SHELTER SOLUTION ANALYZER
MULTIPLEXER PROBE

Figure 12. Filtering a sample from a point where pressure is low, using a Controlled
Pumped Circulation Set and Sample Filter Set
SFS
SAMPLE FILTER SET

FREE FLOW TO
SAMPLE FILTER SET
AND PNEUMATIC
BATCH TRANSPORT PUMPED
TO ANALYZER FLOW
SAMPLE INLET

WATER
AIR RETURN
SFS

RETURN
SDS
SAMPLE DISPATCH STATION
PNEUMATIC BATCH
TRANSPORT TO ANALYZER

HSA
HYDROMETAL-
LURGICAL
SAMPLER

ANALYZER HXM 4540 Courier 6 HX

SHELTER SOLUTION ANALYZER
MULTIPLEXER PROBE

Figure 13. Filtering a sample from a point under pressure in an SFS Sample Filter Set, and
transporting the clear filtrate using an SDS Sample Dispatch Station
 13(13)

Courier® 6 HX Sampling Datasheet 10000004520e Revision A

Outotec quality assurance

Courier® 6 HX analyzer is CE marked according to the
European Union Directives.

The quality system of Outotec Oyj is ISO 9001

certified. The company has a quality management
policy to ensure that the expectations of
customers are met.

Outotec Minerals is a leading supplier of minerals

processing technologies including grinding,
flotation, thickening, physical separation, and
automation equipment. The company
manufactures a wide range of samplers for on-line
analysis, composite, and metallurgical sampling of
mineral slurries, solutions and dry powders.
You can find more information at
www.outotec.com

Courier® is a trademark of Outotec Oyj.

© 2007 Outotec Oyj. All rights reserved.
Information is subject to change without notice.