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ARCTIC SECOND-STAGE es REPAIR & MAINTENANCE MANUAL OU.S.DIVERS AQUA: LUNG 2340 Cousteau Court / Vista, CA 92081 Arctic Second-Stage Repair & Maintenance Contents vil vill XI SRN ccsocrrmmnnxerenannennemne Satety Precautions .. General (Preventative) Maintenance Scheduled Maintenance aroha ceaagaP IE Authorized Second-Stage Regulator Disassembly ............ Regulator Parts Cleaning Regulator Parts Inspection Routine Parts Replacement Schedule Authorized Second-Stage Regulator Reassembly Authorized Regulator Adjustment and Testing Procedures Authorized Regulator Adjustment and Testing (Without Test Bench) TABLE 1 — Test Bench Specifications. ......0.......0. TABLE 2 — Troubleshooting Guide TABLE 3 — Recommended Lubricants and Cleaners TABLE 4 — Torque Specifications ..... TABLE 5 — Recommended Tool List... . Parts Breakdown . Arctic Second-Stage Repair & Maintenance I. Introduction ‘This manual provides instruction forthe maintenance and overhaul of the Arctic second-siage regulator series. Maintenance and overta! procedures outlined within this manual are to be performed by perscnne! pleted the U.S. Divers” Aqus-Lung” maintenance instruction program and achiaved cenification ss a quslified repair ll. Safety Precautions 1d with it, you will be alered withthe read the following warning (cuotion or note) that pertains to stop x. STOP" in white levers on a black cetagon (igure 1). Nest to all don a black triangle [figure 2). Next toll notes will be a Ifa proceduce has a special warning, caution or note associa itelicized words, "Before proceed {ext 0 all warnings will be the or cautions will be a white exclamation point over white capital N overlaid on a gray cizcle Figure 1 Figure 2 Figure 3 Warnings, Cautions and Notes Defined A warning ic used before « procedure that will result in Serious injury or death if the procedure isnot followed carefully A caution is used prior to any maincenance technique that will result in damage to pars if that technique is not followed exrsiully A note is used before any maintenance technique tht is important enough to emphasize WARNING: Us. Divers’ SCUBA equipment (regulators, octopus, buoyancy compensators, cylinders, valves ane gauges) is designed and intended for use only with clean, compressed atmospheric air (21% oxygen and 78% nitrogen). DO NOT use any other Gas or enriched oxygen mixture above 21% oxygen. Failure to adhere to this warning may result in serious injury or death due to fire and explosion, or the serious daterloretion or failure of the equipment. lll. General (Preventative) Maintenance Providing the best possible preventative routine maintenance before and after dives will help to ensure the maximum life of the Arctic series regulators. To consistetly sehieve this goal, there are 2 number of nple, but important, routine maintenance procedures that should be followed by the diver after every use ‘of the equipment. They are not meant to be field repair eperations, and, for you who must advise the

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