Airbus: Process Instruction 01-01-34 Cleaning With Aqueous Cleaning Agents

AIRBUS
PROCESS AND MATERIAL SPECIFICATION
Process Instruction
01-01-34
Cleaning with Aqueous Cleaning Agents
© Copyright Airbus SAS 2022 August 2022 PMS 01-01-34 / AIPI09-01-003

AIRBUS
AIPI09-01-003
Issue A5
Page 1 of 62
AIPI 09-01-003
Airbus Process Instruction
Cleaning with Aqueous Cleaning Agents
Published and distributed by:

AIRBUS Operations S.A.S.
MANUFACTURING-ENGINEERING DIRECTORATE
31707 BLAGNAC Cedex
FRANCE
© Copyright AIRBUS Operations S.A.S. 2015. All rights reserved

Ref. No. AIPI09-01-003
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AIPI09-01-003 Issue A5 Page 2
Contents
1 General
2 Means to be employed and shop floor/facilities conditions
3 Process
4 Process quality assurance and follow-up
5 Environment, Health and Safety
6 Appendices
Glossary
Record of Revisions
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1 GENERAL
1.1 PURPOSE
General description of process
Items shall be cleaned using qualified aqueous agents and process combinations that will
achieve a cleaned status meeting the test requirements of this instruction. The workshop can
only apply this process if it has been demonstrated that the quality monitoring requirements
of AIPS 09-01-003 are met.
1.2 SCOPE AND LIMITATIONS

The processes described in this document apply to cleaning with aqueous based cleaning
agents.
Cleaning according to AIPS 09-01-003 is required mostly in preparation for a subsequent
process step. The AIPI does not establish that the cleaning is sufficient for any “following
process”. The suitability of Cleaning with Aqueous Cleaning agents to the following process
is established by industrial testing according to the requirements of this AIPI 09-01-003 and
the specific requirements of the AIPS for the following process.
This process is not intended to remove surface corrosion (metallic oxides or salts), welding
scale, silicone residues, or cured sealants, resins and adhesives.
Bare or painted metallic or composite components may be cleaned with aqueous cleaning
agents subject to satisfactory industrial test results.
This instruction does not cover the use of cleaning agents which can be integrated in other
processes and therefore described in the corresponding AIPI:
1) Cleaning of windows (see AIPI 09-01-007)

2) Cleaning of commercial furnishings before aircraft delivery (see AIPI 09-01-006)
3) Surface preparation prior to external paint application (see AIPI 09-04-001)
4) Final cleaning and drying of metallic oxygen pipes, fittings and other components of
oxygen systems (see AIPI 09-01-013)
5) Final cleaning of hydraulic pipes (see AIPI 09-01-014)
6) Ultrasonic cleaning
7) NDT or NDI have specific instructions within the appropriate AITMs for cleaning
processes to be used (See various AITMs for precise instructions)
8) Final cleaning before aircraft delivery shall be carried out according to Aircraft
Maintenance Manuals with products listed in the Consumable Material List
9) The process shall be used as a cleaning operation prior to final external paint application
as described in AIPI 09-04-001 only
No immersion cleaning is permitted on items containing unsealed mating faces such as

fastened assemblies, resistance welded assemblies, or features that can entrap cleaning
agent unless the cleaning agent is prevented from entering during cleaning or removed after
cleaning.
Items made from porous materials such as open cell foams shall be limited to manual solvent
cleaning methods to AIPI 09-01-002.
1.3 NORMATIVE REFERENCES

This Airbus instruction incorporates by dated or undated reference provisions from other
publications. All normative references cited at the appropriate places in the text are listed
hereafter. For dated references, subsequent amendments to or revisions of any of these
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publications apply to this Airbus specification only when incorporated in it by amendment of

revision. For undated references, the latest issue of the publication referred to shall be
applied.
Cleaning with aqueous cleaning agent documentation:

AIPS 09-01-003: Cleaning with aqueous cleaning agents
AIMS 09-04-000: Technical Specification-Aqueous cleaning agents
AIMS 09-04-001: Material Specification - Aqueous cleaning agents
AIMS 09-00-003: Water quality
AITM 1-0022: Wettability Test
AITM 3-0034: Combined Determination of Free Hydroxide and Aluminium in Alkaline
Surface Treatment Baths
AITM 3-0035; Determination of Chloride contamination in Alkaline Surface Treatment Baths
AMS3819D: Cloths, Cleaning For Aircraft Primary and Secondary Structural Surfaces
Additional documentation for information:

AIPI 09-01-002 Cleaning with organic solvents
.
1.4 DEFINITION
Refer to AIMS 09-04-000 for definitions
1.5 SPECIFICITIES
Not Applicable
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2 MEANS TO BE EMPLOYED AND SHOPFLOOR/FACILITIES

CONDITIONS
2.1 PRODUCTS AND MATERIALS
Where cleaning agents are required they shall be qualified to AIMS 09-04-001. All cleaning
agents to be used are listed in the appropriate appendix to this instruction and will meet the
requirements of AIPS09-01-003. The cleaning processes and the corresponding approved
cleaning products (where required) shall only be used on permitted materials. Cleaners are
approved to be used on certain substrates only. This information is written in the technical
data sheets of the cleaning agents that can be found in the appropriate appendix of this
document
For products to be used for:
• Manual local cleaning see 6.1

• Bath System see 6.2 and water to AIMS09-00-003
• High Pressure Jet Cleaning see 6.3 and water to AIMS09-00-003
• Spray cleaning see 6.2 and water to AIMS09-00-003
• Electrolytic degreasing see 546.4 and AIMS09-00-003
• Air steam cleaning: see 6.5 and AIMS09-00-003
All cleaning agents and their application shall be used within the applicability and limitations
of their relevant qualification, namely application methods, processing temperatures and
durations and substrates for which they are qualified
Prior to the start of the process, check that cleaning products, mixture or bath are available
and prepared in accordance with the relevant material specifications. See 6.1, 6.2, 6.3, 6.4
and water specification AIMS09-00-003.
Before implementation of any of the processes described in this AIPI, industrial testing must
be carried out to demonstrate that the effectiveness of the unique cleaning product,
substrate, contaminants and subsequent process combination can be effectively prepared for
by the proposed aqueous based cleaning process.
Note: The air steam cleaning process is qualified according to AIPS 09-01-003 and is
suitable for use on bare metallic, bare composite and painted substrates. Refer to
subsequent processes AIPI to ensure AIPI09-01-003 is invoked prior to using the aqueous
cleaning process.
2.2 TOOLS, MACHINES AND EQUIPMENT

2.2.1 EQUIPMENT FOR MANUAL LOCAL CLEANING - WIPES
Normal means for manual cleaning are a clean cloth or wipe soaked in pure water grade b or
an approved cleaning solution. Pre-impregnated wipes are preferred. It shall be ensured that
the cloth or wipe is compatible with the cleaning agent and does not leave fibres or particles
on the cleaned surface. The wipe off operation requires a clean dry absorbent wipe or cloth
to the same or better standard.
Wipe materials for aqueous cleaning must always meet the minimum requirements specified
in AMS 3819D, Cloths, Cleaning for Aircraft Primary and Secondary Structural Surface.
Approved cleaning solutions are listed in 6.1.1.
In the case of internal tank surfaces or components contained within the fuel tank it is
mandatory that impregnated and dry wipes with a greater resistance to linting are employed,
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to avoid deposition of fibres which are known to be released from the surface when the
aircraft is fuelled. For cleaning operations within fuel tank boundaries the additional
requirements set out in 6.1.2 shall be observed.
This defines two standards to be observed depending on the materials and finishes applied
to the components of the internal tank surfaces. The standard for painted or metallic internal
tank structure use is named ‘synthetic non-woven wipe’ whereas the low lint standard for
bare composite internal tank structure can be described as ‘Ultra Low Lint Knitted Polyester
cloth with a base weight of 100-300g/m2, cloth edges heat sealed and produced in clean
room conditions’ The cloth specification and method of determination is included in 6.1.2.
2.2.2 EQUIPMENT FOR BATH IMMERSION CLEANING

The bath system shall be equipped as follows:
• Bath (made of plastic, stainless steel or steel with chemical resistant resin lining)
• Heating facility (thermostat control)
• Temperature indication
• Extraction system
• Circulation system
• Fill level marking
• Bath covering
• Racks System
The bath system, associated suspension devices and attachments shall be made of
materials which are resistant to the agents used in this process and to temperatures up to at
least 100°C.
Depending on the shape of the component, suitable racks (e.g. baskets, racks or wires) or
jigging made of aluminium (Al), titanium (Ti), stainless steel or temperature resistant polymer
shall be used. Racks made of copper (Cu) or copper alloys are not allowed.
Cleaning baths must be prepared with water quality “A” (advantage: no chloride introduction
and prolongation of service life), and only in exceptional cases quality “B” can be used
provided no detrimental impact to the subsequent processes are demonstrated (see
AIMS09-00-003).
2.2.3 EQUIPMENT FOR HIGH PRESSURE JET CLEANING

High pressure jet cleaning (typically >10bar) involves the use of hand held or automated high
pressure streams of water with or without cleaning additives (such as Karcher machines).
Contaminants are removed by a combination of the chemical action of the fluid and the
abrasive action of the high pressure water flow. The fluid may be at ambient temperature or
heated.
An industrial cleaning installation is required for this process and must include:
x Cleaning booth or enclosed area (to contain the water jet) and equipped with a
vacuum or ventilation system to control overspray
x A fixed or mobile high-pressure cleaner equipped with nozzles or hand line manual
or automated for washing. To be used only as described in the table in 6.3
- Flow rate in l/h : 800 to 1200 l/h,
- Maximum Pressure in bar : 125 bar, (50 Bar for pipes)
- Water Temperature in oC <70°C with DN108
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40 to 60°C with COMORAL DXP

50°C water without additives,
(Note: Flow rate, pressure and temperature will be tuned in accordance with section
3.2.3)
x Waste water drain to a detoxification station (if chromium or other elements which
cannot be drained to sewers are present),
x An emergency safety system
x On a fixed station, complete stop of cleaner with visual or aural warning when product
drum runs out,
x If applicable a vertical supporting frame:
- adapted to the dimensions of the various subassemblies,
- ensuring attachment of these subassemblies,
- with a slope for correct water runoff
x Drying means suitable to size of the subassemblies either
- automatic blowing, an air blower or air duct
- drying at ambient temperature (50º C maximum).
Supply water should be free from contamination oils and greases for general component
cleaning or quality grade B minimum for bare composite components.
2.2.4 EQUIPMENT FOR AUTOMATED OR SEMI AUTOMATED SPRAY

CLEANING
Automated or semi-automated spray cleaning is a part of a bath degreasing process (for
example where spray bars are installed over a bath) or where a washing machine is used for
cleaning components. The contaminants are washed off mainly by the chemical actions of
the water and the low pressure (typically <10bar) rinsing action of the fluid
The bath equipment, associated suspension devices and attachments shall be made of
materials, which are resistant to the agents used in this process and to the treatment
temperatures.
The spray cleaning equipment shall be equipped as follows:
x Pump facility
x Heating system (controllable with thermostat) to heat the cleaning agent and/or the
rinsing agent
x Temperature indicator for the baths
x Rinsing facility
Water quality should be grade “B” minimum.
2.2.5 EQUIPMENT FOR ELECTROLYTIC DEGREASING

Electrolytic Degreasing Bath
The bath system, associated suspension devices and attachments must be made of material
that is resistant to the bath medium. The system shall be equipped with the following:
- Heat resistant steel vat with wire–reinforced glass or resin lining

- Heating system (controllable with thermostat)
- Temperature indication
- Lip fume extraction
- Circulation system
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- Fill level marking

- Reversal device allowing the degreasing methods (anodic, cathodic, current reversal)
stated in Table 1 section 3.5.2.
Baths must be prepared with water quality “B” minimum.
Auxiliary equipment
Anode/Cathode:
Steel anodes / cathodes or nickel–plated steel anodes / cathodes.
Racks:
Nickel–plated copper racks (flash–nickel plated)
Corrosion–resistant steel racks
Voltage source
- Rectifier (infinitely variable to 15 Volt)
- Ammeter
- Voltmeter
2.2.6 EQUIPMENT FOR AIR/STEAM CLEANING AND DRYING
Cleaning with water in vapour phase associated with speed air without any additive cleaning
agent.
The process consists of 2 steps:
1. Steam cleaning with speed air
2. Drying with speed air
The use of combined steam and high speed air for cleaning can be supplied by specialist
companies under a number of trade names, eg Dürr EcoSteam©. See 6.5.
An industrial cleaning installation is required for this process and must include:
Protection from freezing.
A cleaning booth (to contain liquid and water vapour barrier)
A fixed or mobile air steam machine equipped with nozzles for cleaning and drying
(manual or automated means)
An emergency safety system
If applicable a vertical supporting frame or component holding tooling
1. Adapted to the dimensions of the various subassemblies,
2. Rigid enough to withstand cleaning loads,
3. With a slope for correct water runoff
Technical details for setting up the process can be found in 6.5
2.3 SHOPFLOOR/FACILITIES CONDITIONS

The latest version of the technical data sheet of the cleaning agent provided by the supplier
and the data sheet in this document shall be considered for all shop floor and facility
conditions.
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3 PROCESS
3.1 PREPARATION OF THE WORK
The initial selection of a cleaning process shall take into account the subsequent
manufacturing processes (for example galvanic or painting processes) and demonstrate that
these are compatible with the process and the aqueous cleaning solutions proposed. For a
new bath, before beginning of processing, analysis of bath should be performed to ensure
the use within the parameters defined in the appropriate appendix.
Contaminants that are removed by aqueous cleaners generally include but are not limited to
x General workshop dust and dirt
x Drilling lubricant
x CFP trimming lubricant
x Fingerprints
x NDT couplant
x Hydraulic Fluid
Aqueous based cleaners are generally not capable of removing

x Heavy oils and greases,
x Boot marks
x Synthetic petroleum Jelly (Vaseline)
x Engineering marking dyes
x Cured or semi cured sealants
x Paints, adhesives, bonding agents etc
x Release agent
but may be used for removal of these contaminants providing effective cleanliness according
to section 4 is achieved and demonstrated during industrial testing.
Cleaning should be performed as soon as possible after contamination so as to avoid the

need to remove cured and dried contaminants. After cleaning to prevent recontamination
components shall be handled using gloves and stored in a clean, dry area until the
subsequent operation is completed.
Parts that are heavily contaminated can be pre-cleaned using solvent cleaning processes as
follows (see also AIPI 09-01-002)
x Remove any loose foreign materials such as metallic particles, swarf, loose soil, etc.
by vacuum or brush.
x Remove excess grease, oil or any other form of excessive contamination by wiping,
scrubbing or other physical means.
o Care shall be taken to avoid damage to the substrate surface.
o Care shall be taken to avoid smearing the contaminant over a larger surface
than necessary.
x Clean the surface (pre-cleaning) by one or more of the following methods, repeating
as necessary :
o Wipe scrape or scrub the surface to remove swarf and heavy soils. Use cloth
soaked in aqueous cleaner if required.
o Immerse the item in solvent and allow the contamination to soak. If necessary
scrub the surface. The item shall not contain features that can entrap cleaning
agents.
o Spray or flow the solvent on the surface to assist in cleaning or rinsing.
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o Using a pre impregnated wipe or, if pre-impregnated wipes are not available,
cleaning solvent or aqueous cleaning agent and a cloth
KPP table General requirements see section 3.4
Work preparation instructions for each of the aqueous cleaning processes are given in the
following operations descriptions.
3.2 OPERATIONS DESCRIPTION

3.2.1 MANUAL LOCAL CLEANING OPERATION
This process is applicable for the cleaning of components and assemblies, whenever it is
invoked on drawing or in Airbus process specification.
3.2.1.1 PREPARATION OF WORK FOR MANUAL CLEANING
Select and put on suitable personal protective equipment (PPE). Select a pre-impregnated
wipe or aqueous cleaning solution appropriate to the contamination to be removed and to the
material to be cleaned. Ensure that if internal tank surfaces or components for installation
within the tanks of unpainted composite materials are being cleaned ensure wipes of the type
‘Ultra Low Lint Knitted Polyester cloth with a base weight of 100-300g/m2, cloth edges heat
sealed and produced in clean room conditions’ are selected. In all other cases, such as
metallic surfaces or painted composite, select the wipe most suited to the application.
In the case of a solution, dilute if required according to 6.1 and wet a clean cloth or clean dry
wipe with the cleaning material by pouring a small amount onto the wipe. Do not immerse
wipes into the cleaning solution except if wipe is unused.
Remove any loose contaminants such as swarf and dust by vacuum cleaner or brushing. If
the surface was heavily contaminated, remove contamination locally before cleaning the
entire surface (see section 3 process generality above).
3.2.1.2 MANUAL CLEANING OPERATIONS
Working in a small area, wipe over the surface to be cleaned, rubbing if necessary to ensure
all visible contaminants are removed, folding the wipe to expose a fresh surface as it
becomes contaminated. Replace the wipe before it starts to degrade leaving any fibrous
deposit, especially if cleaning unpainted composite surfaces. If the surface was heavily
contaminated, continue to clean using fresh cloth(s) soaked or impregnated with fresh
cleaning solution until the result is in accordance with section 4 (Quality check). Brushes
soaked in solution may be used in addition to cloths for removing difficult contamination but
care must be taken to ensure the cleaning agent does not become contaminated with solid
debris. If contamination occurs inside the cleaning agent reservoir, the leaning agent shall be
replaced with fresh clean material.
3.2.1.3 COMPLETION OF MANUAL CLEANING PROCESS
Once the surface is suitably clean and before the surface is completely dry wipe the cleaned
surface using a clean, white cloth or disposable wipe to dry off and remove any residue of
the cleaning agent, refolding the dry wipe to present a clean surface as described above.
The cloth or wipe used for wiping off must be to the same or higher standard to the cloth
used during the cleaning step above and care must be taken to select the appropriate cloth
based on the surface to be wiped, particularly for unpainted composite.
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Continue wiping off until the dry wipe remains white. Optionally rinsing may take place
immediately after cleaning using clean water minimum quality B after which drying by oil free
compressed air is acceptable
Wiping remaining cleaning solution and residues off the cleaned surface is mandatory if the
surface is not rinsed immediately after cleaning agent use or unless otherwise proved by
industrial testing.
After wipe off all unpainted composite surfaces forming an internal face to a fuel tank shall be
thoroughly cleaned using an industrial vacuum cleaner to remove any deposited fibres.
If called for on the drawing the surface may be dried - See section 3.6
KPP SEE SECTION 3.4

3.2.2 GENERAL BATH SYSTEM CLEANING (ALKALINE) OPERATION
Alkaline cleaning is applicable on metal and alloy as defined in 6.2.
It shall not be applied on composite parts or items.
It shall not be applied to components or component groups, which are assembled (riveting,
spot welding, bolting) or joined with other materials (sealing compounds, plastics, rubber).
For a new bath, before commencing processing, analysis of the bath contents should be
performed to ensure the use within the parameters defined in 6.2.
The process shall be carried out prior to subsequent pickling process in order to ensure that
the components are free from grease and dirt when they are placed in the pickling baths.
If the surfaces are very greasy, prior cleaning with organic solvents (see AIPI09-01-002) or
spray degreasing (see section 3.4) shall be performed. Other contaminations (e.g. particles
adherent to the surface) must be removed mechanically e.g. by means of Scotch-Brite or
abrasive blasting (see AIPI02-02-002) for cleaning. The components to be degreased are to
be attached and arranged in the system (product rack/basket) in such a way that they
withstand the cleaning pressure, thus ensuring an overall cleaning. It must be ensured that
components with small material thicknesses are arranged in such a way that component
damage (deformation) is prevented. Components which can scoop up the fluid must be
positioned in such a way that the fluid can drain off completely.
3.2.2.1 BATH SYSTEM CLEANING OPERATIONS
Bath parameters must be in accordance with data sheet in 6.2. Grade A water in accordance
with AIMS09-00-003 must be used where possible, otherwise grade B can be used by
exception. The components are attached to baskets, racks or wires and introduced into the
cleaning bath that is ready for use. The components should be arranged in such a way that
they do not touch one another and the cleaning agent or rinsing water can flow off freely. The
components to be cleaned must be immersed at least 10 cm under the bath's surface to
ensure complete coverage of the cleaning solution.
Note: Ensure adequate bath circulation when making up new or replenishing existing
baths, also to achieve a uniform temperature (note foaming).
3.2.2.2 COMPLETION OF BATH SYSTEM CLEANING
Rinsing shall take place immediately after cleaning using water grade B minimum (see
AIMS09-00-003).
Parts to be bonded:
Immersion spray rinsing or spray rinsing (see 6.6)
Rinsing time: 2 to 4 minutes
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Parts subject to subsequent acid pickling or without further treatment

Parts subject to subsequent alkaline treatment

The components must be in a moist condition when they are passed on to the next step (wet
on wet).
Note: Warm rinsing can be used (see appendix 6)

- Rinsing time: 1 to 3 minutes *
- Temperature: 60 Õ± 10 Õ
- Water quality: B (see AIMS 09-00-003)
It is recommended to connect the cleaning operations with following processes.
If the components are not treated at once, dry the surface. See section 3.2.7
Do not exceed the maximum temperature that can be endured by the parts or items.
KPP see section 3.4
3.2.3 HIGH PRESSURE JET CLEANING

The process shall be carried out on parts or items as defined in the data sheet in Appendix
6.3 in order to ensure that the components are free from grease. It can also be used as a
pre-cleaning process for removal of heavy contamination
3.2.3.1 PREPARATION OF THE WORK FOR HIGH PRESSURE JET CLEANING
All components proposed for cleaning by high pressure Jet cleaning shall be shown not to be
distorted or damaged by the process at the proposed cleaning pressures. This shall be
undertaken as part of the industrial qualification of the process prior to implementation, using
the proposed fixtures to hold the components. Substantial changes to the components,
process pressures or jig design will require industrial testing to demonstrate that no distortion
or damage to the component results. Any electrical components in the area to be cleaned
shall be thoroughly protected from water ingress and inspected for damage at completion of
the process.
spray degreasing (see section 3.4) shall be performed. Other contaminations (e.g. particles
adherent to the surface) must be removed mechanically e.g. by means of Scotch-Brite or
abrasive blasting (see AIPI02-02-002) for cleaning. Depending on the amount and type of
contaminant to be removed the cleaning process can be completed using either water or
water with approved cleaning agents prepared in accordance with 6.3 High Pressure Jet and
Spray Cleaning.
Switch on the high pressure jet cleaning equipment and wait until the cleaning parameters
are reached
3.2.3.2 OPERATIONS DESCRIPTION FOR HIGH PRESSURE JET CLEANING
Parts installation
Install and secure the parts or elements as far as possible to minimise water retention if a
frame is provided for this purpose.
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Manual or automatic cleaning process

Throughout the cleaning operation, the operator must comply as far as possible with
following parameters:
Parameters Guide values Observations

Nozzle/part distance 250 mm maximum (for 50 Especially at high pressures,
bars) the nozzle must never be
1 m maximum (for 125 bars) nearer than :
50 mm (for 50 bars)
250 mm (for 100 bars for
exterior painting)
250 mm (for 125 bars)
Nozzle/part angle 45° according to
accessibility
Nozzle movement 10 cm/s maximum
Part / Sheet thickness To be determined locally Process to be adjusted to
avoid damage especially for
painted or composite parts
Note: adapt min./max. distances to suit the pressure used.
Water temperatures for various options are described in section 2.2.3.
The cleaning jet should be moved over the surface to be cleaned until a satisfactory level of
cleanliness is achieved according to the requirements of section 4.1.2.1 visual inspection.
The result should be in accordance with the subsequent operations see section 4 (Quality
check)
3.2.3.3 COMPLETION FOR HIGH PRESSURE CLEANING
If the cleaning process has been carried out using high pressure water without additives then
no post treatment is required, except drying.
When additives are used and the acceptable level of cleanliness is reached the system is
switched to vapour or liquid jet with water quality grade B (without cleaning agent).
Rinse or spray until cleaning agent has been removed completely and there is no sign of
foam on the component surface. Check there is no ingress of cleaner into gaps in
assemblies, and that sealants have not been removed or damaged in the process.
Dry the surface. See section 3.2.7 (not required if the operation is immediately followed by
another immersion process)
KPP see section 3.4
3.2.4 SPRAY CLEANING

Spray cleaning can be used as pre–cleaning treatment of metallic surfaces which are
subsequently to be treated. In this process the aqueous cleaning solution is sprayed by the
nozzles provided in the system to all sides of the contaminated components.
All components proposed for spray cleaning shall be shown not to be distorted or damaged
by the process at the proposed cleaning pressures. This shall be undertaken as part of the
industrial qualification of the process prior to implementation, using the proposed fixtures to
hold the components. Substantial changes to the components, process pressures or jig
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design will require industrial testing to demonstrate that no distortion or damage to the
component results.
3.2.4.1 PREPARATION OF WORK FOR SPRAY CLEANING
If the surfaces are very greasy, prior cleaning with organic solvents (see AIPI09-01-001 or
AIPI09-01-002) or manual degreasing (see section 3.1) can be performed. Other
contaminations (e.g. particles adherent to the surface) must be removed mechanically e.g.
by means of Scotch-Brite or abrasive blasting (see AIPI02-02-002) for cleaning.
The components to be degreased are to be attached and arranged in the system (product
rack/basket) in such a way that they withstand the cleaning pressure, thus ensuring an
overall cleaning. For this purpose it must be ensured that components with small material
thicknesses are arranged in such a way that component deformation is prevented. The
components should be arranged in such a way that they do not touch one another and the
cleaning agent or rinsing water can reach all surfaces and flow off freely.
3.2.4.2 OPERATIONS DESCRIPTION FOR SPRAY CLEANING
Cleaning is carried out with the products indicated in 6.2 and with the bath parameters
specified in the relevant technical data sheet.
The spray pressure is to be adjusted as needed for the purpose and the degree of
contamination.
Movement of nozzles during the cleaning operation shall be suited to the application and the
requirements of the degreasing process. Degreasing should be periodically checked during
the cleaning operation. The result should be in accordance with the requirements of section
4.1.2.1 visual inspection.
3.2.4.3 COMPLETION FOR SPRAY CLEANING
Rinsing shall be carried out immediately after cleaning (wet in wet). Depending on the
system, rinsing can be done either according to Method I or Method II as defined in 6.2.
Method I
x Rinsing (see 6.6)
rinsing time : 2 min to 15 min*
Water quality: B** minimum(see AIMS 09-00-003)
x Post–rinsing (see 6.6)
rinsing time : 1 min
Water quality: B minimum (see AIMS 09-00-003)
* Depending on system and component geometry
** with a max. contamination of 3 g/l cleaning agent during rinsing
Method II
x Rinsing (see 6.6)
rinsing time : 5 min to 15 min
Water quality: B*** minimum (see AIMS 09-00-003)
*** with a max. contamination of 0,5 g/l cleaning agent during rinsing
Dry the surface, See section 3.6 (not required if the operation is immediately followed by
another immersion process).
KPP see section 3.4
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3.2.5 ELECTROLYTIC DEGREASING

This process specification describes electrolytic degreasing of low–alloy and high–alloy
steels as well as of copper and copper alloys on parts as define in data sheet in 6.4.
Electrolytic degreasing is carried out anodically, cathodically and by current reversal in a

bath.
For anodic degreasing, the components are switched as anode (+) and for cathodic
degreasing they are switched as cathode (–).
Current reversal is achieved by periodic pole reversal (combination of anodic and cathodic
degreasing). Electrolytic degreasing is the last degreasing process prior to chemical or
galvanic surface treatment (e.g. cadmium plating, hard chromium plating).
For a new electrolytic degreasing bath, before commencing processing, analysis of the bath
contents should be performed to ensure the use within the parameters defined in 6.4.
3.2.5.1 PREPARATION OF WORK FOR ELECTROLYTIC DEGREASING
spray degreasing (see section 3.4) can be performed.
Other contaminations (e.g. particles adherent to the surface) must be removed mechanically
e.g. by means of Scotch-Brite or abrasive blasting (see AIPI02-02-002) for cleaning.
3.2.5.2 OPERATIONS DESCRIPTION FOR ELECTROLYTIC DEGREASING
Bath control: see 6.4.
The components are placed in the degreasing bath according to the respective plant
facilities. The components must be suspended in such a way that they do not touch or cover
one another and are completely wetted.
It must be ensured that no air inclusions are formed in hollow components.

The components must have good contact with the rack and the rod. Good power supply must
be assured.
Table 1 shows the possible degreasing processes dependent on the material of the
components
Component Anodic Cathodic Current

Material degreasing 1) degreasing 2) reversal 3)
Steel
X - X
(Rm >900N/mm2)
Steel
- X X
(Rm <900N/mm2)
Cu an Cu- alloy - X -
6WHHO7KHDQRGLFGHJUHDVLQJSURFHVVPXVWEHDSSOLHGIURPDVWUHQJWKRI1PP2
onwards since there is otherwise a risk of hydrogen embrittlement.
2) Steel: For steel, only applicable up to a strength of Rm > 900 N/mm2.
Cu and Cu–alloy: Preference should be given to cathodic treatment since no discoloration of
the surface.
3) A combination of anodic and cathodic degreasing is achieved by periodic pole reversal
(reversal frequency) as defined in the data sheets.
In practice, this is the most common process, warranting an optimum cleaning effect.
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Note: The last step in the current reversal process must always be anodic to avoid hydrogen
on the surface.
3.2.5.3 COMPLETION FOR ELECTROLYTIC DEGREASING
- Rinsing
Immersion rinsing in running water (cold) (see 6.6)
Water quality: B minimum (see AIMS 09-00-003)
- Drying see section 3.2.7

KPP see section 3.4
3.2.6 AIR STREAM CLEANING AND DRYING OPERATION

w The Airsteam cleaning process is only suitable for General surface
cleaning, as adhesion of subsequent layers cannot be guaranteed..
3.2.6.1 PREPARATION FOR AIR STEAM CLEANING
The component to be cleaned should be securely fixed in the cleaning booth. Before
cleaning, ensure that the cleaning equipment is correctly set up and that process parameters
are stabilized.
Periodically – to be agreed with Quality management – and before cleaning processes are
carried out the cleaning and drying parameters shall be checked on the test bench. When
the test is passed production cleaning can start.
The instruction manual for the machine describes the set up and operation of both the
machine and the test Bench.
3.2.6.2 OPERATIONS DESCRIPTION FOR AIR STEAM CLEANING
A range of Nozzles - Long / short / angled - can be selected by the operator according to the
complexity and access difficulties of the area to be cleaned. These nozzle s have no
influence on cleaning quality
.
Cleaning is carried out by moving the Airsteam nozzle systematically across the surface
of the component to be cleaned following at all times the parameters set out in the table
below:-
Parameter Value
Nozzle traversing speed 100-300mm/s
Distance substrate - air exhaust 100-200mm
Trajectory Generally from top to bottom (see below)
Overlap between cleaning passes >10mm
Nozzle angle 45-90°
Precise nozzle trajectory will be determined by component or assembly geometry. The

requirement is to ensure contaminants are completely removed from the surface. This is
achieved by a combination of:-
o Pre-cleaning ‘difficult to access’ areas before a systematic sweep over the
surface of the part, overlapping each subsequent sweep by at least 10mm.
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contaminants across the surface of the component using the Airsteam jet until
they are completely removed
o Repeating the cleaning process in any areas where contaminants remain
Continue until the surface is visually free from contamination, according to the requirements
of section 4.1.2.1 visual inspection. Areas of the surface can be re-cleaned as many times as
necessary as long as all the parameters in the table above are always observed. The water
tank should be refilled as necessary.
For contaminants that are difficult to remove such as Vaseline or semi-cured sealants, a
combination with solvent cleaning according to AIPI09-01-002 can be considered.
Cleaning is completed when all visible contaminants are removed
3.2.6.3 COMPLETION OF AIR STEAM CLEANING
Component drying is always required after airsteam cleaning and is carried out as a
subsequent part of the cleaning process using the same equipment, but in drying mode (see
instruction manual for the equipment).
The nozzle is moved systematically over the surface of the component following at all times
the parameters described in the table below
Parameter Value
Nozzle traversing speed 100-300mm/s
Distance substrate - air exhaust 100-200mm
Trajectory From top to bottom
Overlap between cleaning passes >10mm
Nozzle angle 45-90°
The drying operation is continuously visually checked throughout the operation to ensure no
retained liquid remains. Continue the drying process until the component surface is
completely free from water.
KPP see section 3.4
3.2.7 DRYING OPERATION

The following drying process shall be applicable to all the above cleaning processes except
the Airsteam process where drying is not required.
If the components are immediately treated with a process not involving immersion in a bath
after cleaning, they shall be dried.
3.2.7.1 DRYING BY SUCTION AND BLOWING
If liquid retention is high, use, if possible, a liquid suction system.

Blowing with oil and water-free compressed air, 6 bars maximum at ambient temperature, will
remove a maximum of residual water (droplets, retention, etc.). For manual or automatic
systems, the blower should work from the top of the component to the bottom.
The blowing operation is permanently checked throughout the operation. It consists in
checking that no retained liquid remains.
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3.2.7.2 DRYING BY HEATING
Drying temperature shall not exceed the maximum temperature that can be endured by the
parts
- Generally temperature shall not exceed 750C, plastic and composite substrates may
require lower temperatures
x Without an industrial cleaning installation:

After drying (time determined by heating means), a visual check will be conducted to
ensure that the surfaces are perfectly dry.
x With an industrial cleaning installation:

Drying will not be performed (for obvious safety and humidity reasons) on the
cleaning station. The part or elements will be transferred from the cleaning station to
the drying station and they will stay until drying completion.
3.3 COMPLETION
The following completion steps shall be applicable to all the above cleaning processes
After cleaning the components shall be:-

x Free from visible contamination such as swarf, greasy marks, boot paint and ink
marks, wet or semi cured sealant etc (including internal surfaces)
x Dry and Free from water or solvent pools or entrapment – ensured by air or nitrogen
flushing in the case of pipes
x Clean so that a white cloth wiped across the surface of the component is marked only
by faint substrate colouration.
Water break tests may be carried out at initial process qualification or periodically during
production but are not mandatory unless required in the specification for following processes.
Reworks may be carried out within the limits of the relevant cleaning process, see section 3.1
Subsequent operations should be carried out as soon as possible after cleaning – particularly
for ferrous substrates, to avoid corrosion.
To prevent contamination:-
x Clean gloves must be worn when handling components post cleaning.
x All components shall be stored in a clean, dry area.
x The formation of condensation shall be avoided.
x Internally cleaned components should be sealed to prevent the ingress of
contaminants.
Any additional specific completion instructions are included in each previous operation
description.
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3.4 KEY PROCESS PARAMETER

The KPP table is defined following A1661
Note: KPP’s 0043/0044/0054 are identical
AIPI No Reference: AIPI 09-01-003 Issue A5

Acceptance criteria
KPP Numbering Recommended Process
KPP Continuous Variable
Control Discrete Capability
Designation Lower Nominal Upper
Related Numbering Type Action Unit Status Impact
limit value limit
Cleaning agents used are qualified against AIMS 09-
AIPI 09-01-003.0001 CTI Allowed Cleaning agents 04-001 (IPS of product are published and valid) or YES/NO
listed in Appendix to AIPI09-01-003. N
Cleaning agent - General Water quality for cleaning solution preparation
AIPI 09-01-003.0002 CTI condition of use according to AIMS 09-00-003: Grade A
YES/NO N
Cleaning agent - General Cleaning agent concentration in water are in line with
AIPI 09-01-003.0003 CTI YES/NO N
condition of use AIPI 09-01-003 appendices
Cleaning agent - General Cleaning solution temperature of use is in ranges
AIPI 09-01-003.0004 CTI YES/NO
condition of use defined in AIPI 09-01-003 appendices N
Cleaning agent - General Cleaning process time duration is in line with AIPI 09-
AIPI 09-01-003.0005 CTI YES/NO N
condition of use 01-003 appendices
Cleaning agent - General Limitation of use have been checked (particularly
condition of use regarding substrate material to clean) N
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Acceptance criteria
Control Discrete Capabilit
Related Numbering Type Action Unit Status y Impact
limit value limit
No visible fibres or particles left on the substrate
AIPI 09-01-003.0007 CTI Manual cleaning YES/NO
from cleaning or wipe off Cloth or wipe N
After cleaning the part is immediatly rinsed with
clean water according to AIMS 09-00-003
Surface of substrate appears clean before wipe
off N
Wipe on / wipe off method is used (clean with
AIPI 09-01-003.0010 CTI Manual cleaning water cleaning agent impregnated cloth, then YES/NO
wipe with a clean cloth) N

Acceptance criteria
limit value limit
Racks, jigs, tankers used are resistant to
Cleaning by immersion (in
AIPI 09-01-003.0011 CTI cleaning agent beyond working temperature and YES/NO
bath)
concentration N
Part disposal positioning on jigs and racks
AIPI 09-01-003.0012 CTI guarantees no air inclusions during treatment nor YES/NO
bath)
liquid retention after treatment N
Prior to introduction to the bath Large amount of
Cleaning by immersion (in grease and oil have heavy contamination has
bath) been removed from the component according to
AIPI09-01-002 N
AIPI 09-01-003.0014 CTI Bath solution stirring is operationnal YES/NO
bath) N
Post-treatment is applied according to as
AIPI 09-01-003.0015 CTI required for subsequent treatments (refer to YES/NO
bath)
paragraph 3.2.4) N
Cleaning by immersion (in Rinsing time in water grade B acc. to AIMS09-
AIPI 09-01-003.0016 KC 2 9 15 mn
bath) 00-003 (min) Y
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Acceptance criteria
limit value limit
AIPI 09-01-003.0017 KC Jet/Spray cleaning Spray jet Flow rate 800 1000 1200 l/h N
AIPI 09-01-003.0055 KC Jet/Spray cleaning Jet pressure 50 9 125 10 bar Y
AIPI 09-01-003.0056 KC Jet/Spray cleaning Drying temperature 70 75 °C Y
If required prior to the use of high pressure
cleaning heavy contamination may be removed
AIPI 09-01-003.0020 CTI Jet/Spray cleaning YES/NO
from the component with Solvent based
cleaners according to AIPI09-01-002 N
Nozzle / part distance to be adjusted according
AIPI 09-01-003.0057 KC Jet/Spray cleaning 250 625 1000 mm
to pressure Y
AIPI 09-01-003.0058 KC Jet/Spray cleaning Nozzle / part angle 40 45 50 ° Y
AIPI 09-01-003.0023 KC Jet/Spray cleaning Nozzle speed 90 100 110 mm/s N
After rinsing no sign of remaining cleaning agent
in rinse water ie no foaming N
Rinsing time in water grade B acc. to AIMS09-
AIPI 09-01-003.0060 KC Jet/Spray cleaning 3 9 15 mn
00-003 method 1 (min) Y
00-003 method 2 (min) Y
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Acceptance criteria
limit value limit
AIPI 09-01-003.0017 KC Jet/Spray cleaning Spray jet Flow rate 800 1000 1200 l/h N
AIPI 09-01-003.0055 KC Jet/Spray cleaning Jet pressure 50 9 125 10 bar Y
AIPI 09-01-003.0056 KC Jet/Spray cleaning Drying temperature 70 75 °C Y
If required prior to the use of high pressure
cleaning heavy contamination may be removed
from the component with Solvent based
cleaners according to AIPI09-01-002 N
Nozzle / part distance to be adjusted according
AIPI 09-01-003.0057 KC Jet/Spray cleaning 250 625 1000 mm
to pressure Y
AIPI 09-01-003.0058 KC Jet/Spray cleaning Nozzle / part angle 40 45 50 ° Y
AIPI 09-01-003.0023 KC Jet/Spray cleaning Nozzle speed 90 100 110 mm/s N
After rinsing no sign of remaining cleaning agent
in rinse water ie no foaming N
00-003 (min) Y
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Acceptance criteria
limit value limit
Anode/cathode material:
AIPI 09-01-003.0026 CTI Electrolytic cleaning YES/NO
steel, nickel-plated steel N
Racks material:
nickel-plated copper, CRES N
Prior to introduction to the bath Large amount of
grease and oil have heavy contamination has
been removed from the component according to
AIPI09-01-002 N
Part disposal positioning on jigs and racks
AIPI 09-01-003.0029 CTI Electrolytic cleaning guarantees no air inclusions during treatment nor YES/NO
liquid retention after treatment N
Degreasing process for steel with strength up to
AIPI 09-01-003.0030 CTI Electrolytic cleaning 900N/mm²: YES/NO
Cathodic or current reversal N
Degreasing process for steel with strength
AIPI 09-01-003.0031 CTI Electrolytic cleaning equal to or above 900N/mm² YES/NO
Anodic or current reversal N
Degreasing process for Copper
AIPI 09-01-003.0032 CTI Electrolytic cleaning and Copper alloy: YES/NO
Cathodic N
Last step in the reversal current process prevent
AIPI 09-01-003.0033 CTI Electrolytic cleaning hydrogen accumulation on parts: YES/NO
Anodic only N
AIPI 09-01-003.0034 KC Electrolytic cleaning 3 4 5 mn
00-003 (min) Y
AIPI 09-01-003.0054 KC Electrolytic cleaning Chloride content maintained below 0.5 0.5 g/l Y
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Acceptance criteria
limit value limit
Surface cleanliness After cleaning, treated areas are free from
quality visible contamination N
Surface cleanliness After cleaning, treated areas are water break
quality free N
Recommended Acceptance criteria Process
KPP Numbering KPP
Control Continuous Variable Discrete Capability
limit value limit
AIPI 09-01-003.0037 CTI Drying Liquid retention is prevented YES/NO N
Drying temperature for aluminium and
AIPI 09-01-003.0038 KC Drying 55 65 75 °C
composites (°C) Y
Drying temperature for Titanium, inconel,
AIPI 09-01-003.0039 KC Drying 45 55 75 °C
stainless steel (°C) Y
After drying, parts are free from liquid
AIPI 09-01-003.0040 CTI Drying YES/NO
contamination including entrapped liquids N
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Acceptance criteria
limit value limit
If parts are to be painted after cleaning, paint
Subsequent painting
AIPI 09-01-003.0041 CTI adhesion satisfies requirements from relevant YES/NO
operations
AIPS for paint application N
Clean dry cloth used for wipe off appears clean
after wiping over surface N
AIPI 09-01-003.0043 KC Chloride content maintained below 0.5 0.5 g/l
bath) Y
AIPI 09-01-003.0044 KC Jet/Spray cleaning Chloride content maintained below 0.5 0.5 g/l Y
Acceptance criteria
limit value limit
Set up airsteam machine up according to
AIPI 09-01-003.0045 CTI Airsteam cleaning parameters in machine set up instructions see YES/NO
AIPI 09-01-003 Appendix 5 N
Water supply quality according to AIMS 09-01-
AIPI 09-01-003.0046 CTI Airsteam cleaning YES/NO
003 Grade A N
AIPI 09-01-003.0047 KC Airsteam cleaning Water flow rate 1920 2100 2260 ml/min Y
AIPI 09-01-003.0048 KC Airsteam cleaning Nozzle traverse speed 100 200 300 mm/s Y
AIPI 09-01-003.0049 KC Airsteam cleaning Distance substrate - air exhaust 100 150 200 mm Y
AIPI 09-01-003.0050 CTI Airsteam cleaning Trajectory of airsteam nozzle from top to bottom YES/NO
N
AIPI 09-01-003.0051 KC Airsteam cleaning Overlap of cleaned areas 10 12 15 mm Y
AIPI 09-01-003.0052 KC Airsteam cleaning Nozzle angle 45 68 90 ° Y
Drying mode completed using kpps AIPI 09-01-
AIPI 09-01-003.0053 CTI Airsteam cleaning YES/NO
003-029 to -35 037-040 N
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3.5 IMPLEMENTATION
See appendices for process specific requirements
4 PROCESS QUALITY ASSURANCE AND FOLLOW-UP

4.1 SERIAL PRODUCTION INSPECTIONS
4.1.1 PRE-OPERATION CHECK
Operator:
- Check that the operator has received training in the appropriate process.
- Check that the documentation is accessible by the operator for consultation.
- All the work steps of the manufacturing procedure must be carried out by authorized,
trained and competent personnel recognized by an approved training program under
the control of the Quality department.
Means:
Check that the process parameters are set according to the instructions in the Appendices
and appropriate KPP sheets. Check that the surfaces to be cleaned are free from heavy
contaminations by oils greases sealant or swarf. Check that the components to be cleaned
do not have unsealed mating faces such as fastened assemblies, resistance welded
assemblies, or features that can entrap cleaning agent unless the cleaning agent is
prevented from entering during cleaning or removed after cleaning.
Materials
All cleaning agents and their application shall be used within the applicability and limitations
of their relevant qualification namely application methods, processing temperatures and
times and substrates for which they are qualified.
Where water is to be added, the water quality shall be chosen with respect to the cleanliness
level that is required. In particular, for bath make-up grade A is recommended and the rinsing
water shall be conforming to grade B minimum. If these requirements are not respected
analyses must be made to be in accordance with section 4 and section 7 in AIMS 09-00-003.
Quality control and Bath control with respect to cleaning processes

Bath control frequency should be in accordance with work frequency. The solution
parameters defined in the relevant table in 6.6 including concentrations and temperatures
shall be checked at a frequency, which ensures that the Data sheet 6 are always met when
the bath is in use. Definition of test frequency and responsibility for completing the tests are
under Quality responsibility
Pitting
The tendency of the bath to produce pitting shall be checked by means of deburred
VSHFLPHQVKHHWVPDGHIURPPDWHULDOFODG 7 PPWKLFNSHU$,06
009 on the surface. Thedouble maximum exposure time (see data sheets) shall be taken as
a basis for these checks. No pits
shall be visible at 25-fold magnification.
4.1.2 SERIAL PRODUCTION INSPECTIONS

The production Control Frequency will ensure that the processes are followed without
deviation.
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4.1.2.1 VISUAL INSPECTION
In all processes, surfaces/items after the cleaning operation shall be visibly free from solid or
liquid contamination including entrapped liquids in cavities (or blind holes for example).
The cleaned surface shall show no degradation. Metallic surfaces shall have a continuous,
smooth and uniform appearance. Painted, plastic or composite surfaces shall show no
blistering and no paint removal.
The cleaned surface when wiped with a clean cloth shall not transfer visible contamination or
discoloration to the cloth attributable to contamination.
In case series production inspections show insufficient effect of the cleaning operation the
process can be reapplied. In the case of several applied cleaning or drying cycles special
attention shall be taken regarding possible damage to of degradation of the substrate, Any
resulting damaged parts shall be subject to Quality Department decisions on concession or
scrapped.
4.1.2.2 WETTABILITY TEST
If required by a subsequent process, the cleaned surface shall be capable of passing a

Wettability Test to AITM 1-0022 or alternatively be water break free after rinsing for
processes continuing after rinsing without drying.
The requirement for wettability shall be a homogenous and closed water film without visible
surface contamination or droplets of water.
For cleaning of metallic components in alkaline cleaning baths a regular control of
"cleanability" of the bath shall be checked by using the wettability test.
4.1.2.3 ADHESION AFTER CLEANING
If necessary, this shall be performed as part of relevant processes such as painting, sealing,
adhesive bonding or ink marking, using the liquid agent and process/equipment to prepare
the test substrates for performance of the adhesion or bonding tests required by the relevant
AIPS and AIMS.
If test results does not fulfil the requirements above:

Rework is possible by re-cleaning parts /elements in accordance with this instruction AIPI09-
01-003. The rework sequence must repeat the all process.
Otherwise, cleaning shall refer to surface preparation according to AIPS/ AIPI of following
process.
4.1.2.4 CHLORIDE CONTROL
For Alkaline cleaning bath, chloride contents should be controlled. The chloride content of
alkaline cleaning bath should be controlled acc. to AITM 3.0035.
4.1.2.5 PITTING
Due to chloride content in the bath the pitting test shall be performed in accordance with the
process described below.
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The tendency of the bath to produce pitting shall be checked by means of deburred
VSHFLPHQVKHHWVPDGHIURPPDWHULDOFODG 7 PPWKLFNSHU$,06
03.04.009 on the surface. The double maximum exposure time (see data sheets) shall be
taken as a basis for these checks. No pits shall be visible at 25-fold magnification.
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4.2 QUALITY CONTROL AND MONITORING

The Quality Supervisor must check for correct application of the Quality Assurance
provisions defined in this document.
In accordance with the process criticality, the surveillance plan will be drawn up taking into
account the parameters to be monitored in the process used
Main parameters to be monitored Requirements
Cleaning agents :
- concentrations Comply with specified proportions

- water quality Comply with requirements in process description
Process parameters: Comply with requirements in process description

- temperature Comply with requirements in process description
- cleaning time Comply with requirements in process description
- spray pressure
Rinsing process parameters: Comply with requirements in process description

- temperature Comply with requirements in process description
- Rinsing time Comply with requirements in process description
- Drying process: Comply with requirements in process description
- Temperature and time
Quality assurance shall establish a procedure for control of the documentation, which
guarantees an adequate traceability, both as regards the raw materials (materials lot,
specification, incoming test results, etc…) as well as the cleaning process of each
component (cleaning, rinsing and drying and inspection results, etc….) in accordance with
specifications.
The implementation of this process does not require any specific monitoring provisions. Only
general provisions such as monitoring of operator qualification, monitoring of tool validity, are
applicable.
4.3 FOD FOREIGN OBJECT DAMAGE

AIRBUS’ policy consisting in manufacturing, operating and delivering to customers aircraft
without any foreign body, it is essential to respect the following rules in order to avoid FOD :
Implement best cleaning practices and organize the management of items, tools and
supplies.
Move and store production items and tools so as to avoid all risks of damage and corrosion.
Know where your tools are located and their condition.
Know what you have used and how much should remain.
Keep consumables away from critical FOD zones and use them only when needed
Know who to contact and what to do if real or suspected FOD occurs.
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5 ENVIRONMENT, HEALTH AND SAFETY

The manufacturing processes described in this document must be installed, managed and
operated in line with Airbus EHS policy.
All materials specified for use in the processes must be compliant with the requirements of
M1027 (Method for Substances of Concern Management), Specifically:-
Materials, substances and/or articles implemented during process shall not contain or be:
Banned substances according to M1027_Appendix B and C
Substances of concern according to M1027_Appendix E
In particular, targeted substances according to M1027_Appendix B and C shall not be used, if
a safer alternative is available. Use of restricted substances (M1027_Appendix B and C)
should be avoided.
This Process Instruction only includes general Environment, Health and Safety guidance.
Before commencing operations the compliance with local Environment, Health and Safety and
Occupational Health regulations must be ensured. These local instructions are specified in the
MNI or other local process instructions.
5.1 GENERAL PRECAUTIONS FOR USE

HSE requirements shall be identified and fulfilled by the relevant shops, according to
National
regulations where the process is performed.
Refer to local instructions for PPE requirements
As a minimum Gloves and eye protection must be worn when handling cleaning products or
carrying out cleaning processes
5.2 WORKSHOP DISTRIBUTION

Distribution of Cleaning products inside the workshops must be achieved using suitable
means for manual cleaning operations pre-impregnated wipes are preferred but alternatively
safety drums may be used to dispense liquid if the use of liquid cleaning agents is
unavoidable.
Distribution points must be designed to:

- retain any accidentally spilt products, by bunding
- limit the risks of a fire starting if the product is flammable.
5.3 PROCESSING AND MANAGING WASTE

5.3.1 DIRTY CLOTHS, PAPER AND IMPREGNATED WIPES
Cloths and paper dampened with cleaning products must be placed in containers with covers
which are in compliance with the relevant local environmental and safety requirements.
5.3.2 USED SOLVENTS
It is formally prohibited to dispose of used solvents or cleaning compounds of any description
into drains or sewers unless the correct authorisation, as defined in local regulations, is
observed.
Where this is not permitted cleaning compounds must be disposed of by an approved
process or company.
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6 APPENDICES
The products listed in the appendices are products approved and qualified according to AIPI
/AIPs/AIMS or are included due to their inclusion in legacy documents ABP, IPDA, 80T etc.
Further products will not be added to the list of acceptable products unless full qualification to
AIPI/AIPS/AIMS is completed. Limited use of alternative products in the supply chain may
be authorized by NCF if adequate industrial test data supporting the proposed product is
supplied.
6.1 APPENDIX 1 MANUAL CLEANING

6.1.1 PRODUCTS FOR MANUAL CLEANING
Pure water may be used for cleaning purposes if required and if the required cleanliness can
be achieved (for example if removing dust etc) the water shall be minimum Grade B.
Alternatively the following may be used.
CLEANER DILUTION MANUFACTURER
Aeroclean CD1 10%+/- 2% Dasic International Ltd.
Ardrox 1900C 10-100% Chemetall Speciality Chemicals
Ardrox 6025 10-50% Chemetall Speciality Chemicals
Ardrox 6333 3-10% Chemetall Speciality Chemicals

Air Tec #23 10-25% (Turco) Henkel Limited
Sococlean Aquaforte As supplied Socomore
The cleaning solution shall normally be used at ambient temperature but it may be heated to
a maximum of 40°C to improve cleaning efficiency.
6.1.2 WIPE MATERIAL SPECIFICATION FOR FUEL TANK INTERNAL SURFACE

CLEANING
Appearance and texture:-
Wipes may be smooth, aperture, textured, abrasive or microfiber. All wipes must:-
x Be White/off-white in colour.
x Be free from nylon, grease, silicon, surfactants and foreign particles.
x Have a constant format
x Not scratch the surface of production parts
x Textured/Abrasive wipes must not lose their texture or abrasive material during use.
The abrasive material may be any colour.
If the wipes fluoresce under 365nm UV light or contain any Boron this shall be clearly stated
in the Technical Data Sheet.
The mass per unit area for each wipe must be within the ranges:-
Dry Wipes
Wipe type Mass per unit area (g/m²)
Smooth/aperture 60-300
Microfiber 60-300
Impregnated Wipes
Wipe type Mass per unit area (g/m²)
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Smooth/aperture 50-80
Textured/Abrasive 40-60
Microfiber 60-170
Impregnated 2 ply 150 - 300
Abrasion / Immersion test:-

Cloths must not rip, tear and leave fibres or any other material when used on abrasive
surfaces. The following table shows the allowable fibre detachment rates as defined by the 2
current Airbus Test Specifications for dry cloths.
Te Description Impregnated Dry Internal Impregnated Dry bare
st internal tank Tank bare composite
no composite
1 *Abrasion –
Copper Sieve PJP2 PJP2 PJP2 PJP2
Lab 146 Test 3
2 *Abrasion
Abrasive
PJP2 PJP2 PJP2 PJP2
Paper
Lab 146 Test 6
3 *Abrasion
Resistance
GU\ GU\
and loss fiber impregnated impregnated
wipe test wipe test
INS-080 + wipe test wipe test
INS-068
4 *Loss Fiber
per cloth
INS-068
6 Average Fiber

Length
microns microns microns microns
Lab 146 Test 2
7 Maximum
Fiber Length
Lab 146 Test microns microns microns microns
2
8 Fiber Density
1000 micron
)LEHUV )LEHUV )LEHUV )LEHUV
Circle
Lab 146 Test 2
9 Non Anionic
Surfactant PJO PJO PJO PJO
Lab 146 Test 2
*The cloth need only to be subject to and pass either tests 1 & 2 or 3 & 4
In addition, the water used in the test must not block the filters and there should be no sign of
frothing in the filtered water
If frothing occurs the filtered water should be tested for non-anionic surfactants using an
appropriate instrument.
If the level of surfactant is above 1.5mg/l the cloth must be failed for both dry and
impregnated wipes.
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Liquid Absorptive Capacity (LAC):-

De-ionised water > 200%
Wipes, impregnated at the manufacturers recommend impregnation level with Airbus defined
cleaning agents must pass the Tear Resistance testing on Fastener heads as per INS_082
and small scale process trials.
For guidance the present impregnation levels are approximately 200-250%
Fastener Heads Tear Resistance requirements INS-082

Impregnated Dry Internal Impregnated Dry bare
internal tank Tank bare composite composite
Fastener Heads
Tear Resistance
INS-082
Details of test methods are contained within document C/LAB 30932/14 A1 issue B. This can
be supplied to manufacturers, test houses etc on application to The Head of Laboratory
Services, Airbus Operations Ltd, Chester road, Broughton, Chester CH4 0DR UK.
Upon successful completion of the testing requirements the wipes will be added to the
appropriate classification in the Airbus Laboratory Instruction 146 document for meeting the
Internal wing-tank cleaning standard.
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6.2 APPENDIX 2 MATERIAL TO BE USED IN BATH OR SPRAY CLEANING

In the case of qualification of a new shop/couple, the use of borate-free degreasing
chemicals are encouraged in preparation for the sunset date under REACH legislation – date
TBC.
Materials below may be also be used for low pressure spray cleaning, unless otherwise
noted but may require anti-foaming agents to be added for these applicatiots
6.2.1 TECHNICAL SHEET FOR BONDERITE C-AK 5759 KNOWN AS TURCO

5759-MBB
Product BONDERITE C-AK 5759 known as TURCO 5759-MBB
Manufacturer Henkel AG & Co. KGaA
Consistency Powdery, ready soluble in water

Application
Cleaning of Al prior to a crack test
Cleaning of
Bath make up and Bath
Concentration
control
Product Ion
Make up [g/l] Turco 45 +/- 2 OH- -
Working Range [g/l] Turco 35 to 47 OH- 4.5 to 6
Replenishment [g/l] 7XUFR OH- < 5
if bath is 50% replenished

New Bath [g/l]
if CL content >0.5g/l
Working Temperature [0 C] 70+/- 5

Exposure Time [Min] 5 to 15
Exhausted baths must be detoxified neutralised in accordancce with the releveant laws
Disposal on waste disposal
DANGEROUS WASTE
Remarks --
Fprod (Conversion of ion concentration to
Analysis per Determination of
product concentration)
AITM 3 0034 Total alkalinity caculated as OH- 5,6 (on Turco 5759 MBB)
AITM 3-0035 Cl- -
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6.2.2 TECHNICAL SHEET FOR SVB 333

Product SvB 333
Manufacturer Dr Schmidt von Bandel GmbH, Seevetal
Consistency Powdery
Application I II I II
Cleaning of
Al and Mg t Steel, Ti, Ni-Alloy Al and Mg t Steel, Ti, Ni-Alloy
Concentration
control
Product Ion
-
Make up [g/l] SvB 48 +/- 2 SvB 78 +/- 2 OH - OH- -
Working Range [g/l] SvB 40 to 50 SvB 60 to 80 OH- 3.9 to 4.9 OH- 5.8 to 7.8 I
- -
5HSOHQLVKPHQW>JO@ 6Y% 6Y% OH OH

New Bath [g/l]
if CL content ->0.5g/l
Working Temperature [0 C] 60 to 70 I 70 to 90 I
Exposure Time [Min] 10 to 20 I 10 to 20 I
DANGEROUS WASTE
Remarks --
AITM 3 0034 Total alkalinity caculated as OH- 10.3 (on SvB 333)
AITM 3-0035 Cl- -
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6.2.3 TECHNICAL SHEET FOR BONDERITE C-AK 62136 KNOWN AS P3-

ALMECO 36 LIQUID
Product BONDERITE C-AK 62136 known as P3-almeco 36 liquid
Consistency Solid (powder)

Application Cleaning of sheet components (by spray cleaning), cleaning of tubes not allowed on non
Cleaning of corrosion resistant steels
Concentration
control
Product Ion
-
Make up [g/l] 28 +/- 2 OH -
-
Working Range [g/l] 20 to 30 OH 2.55 to 3.83
Replenishment [g/l] s; 22 s; 2.81

New Bath [g/l]
0
Working Temperature [ C] 65 +/- 5
Exposure Time [Min] 10 +/-2
Exhausted baths must be detoxified neutralised in accordancce with the releveant laws on
Disposal waste disposal
DANGEROUS WASTE
Remarks --

-
AITM 3 0034 Total alkalinity caculated as OH 7.83
-
AITM 3-0035 Cl -
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6.2.4 TECHNICAL SHEET FOR METACLEAN T2001
Product Metaclean T2001
Manufacturer CVH Chemie Vertrieb GmbH & Co Hannover KG
Consistency Powdery, white

Cleaning of aluminium and magnesium parts bath applications. NOT TO BE USED IN
Application
SPRAY APPLICATIONS
Cleaning of
Concentration
control
Product Ion
-
Make up [g/l] 48 +/- 2 OH -
30 to 50 -
Working Range [g/l] OH 3.5 to 5.8
-
Replenishment [g/l] OH
if requirements per 4.1.2.2, 4.1.2.4 and 4.1.2.5 are not met

if bath is excessively contaminated
New Bath [g/l]
if CL content > 0.5g/l
0
Working Temperature [ C] 60 to 70
1)
20 +/- 2
Exposure Time [Min] 2)
15 +/- 5
DANGEROUS WASTE
1)
for parts to be bonded from Al and Mg
Remarks 2)
For other parts from Al and Mg
-
-
AITM 3-0035 Cl -
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6.2.5 TECHNICAL SHEET FOR BONDERITE C-AK 5948 R EU AERO KNOWN AS

TURCO 5948 R
BONDERITE C-AK 5948 R EU AERO known as TURCO 5948 R

Product
LF200+RWE
Consistency Liquid (density 1.03 g/cm 3 )

Application Cleaning of parts from Al and Mg
Cleaning of
Concentration
control
Product Ion
Make up [g/l] 100 +/- 5 OH- -
Working Range [g/l] 80 to 105 OH- 0.71 to 0.94 I
Replenishment [g/l] OH-
New Bath [g/l]
Working Temperature [0 C] 60 to 70
DANGEROUS WASTE
Remarks

AITM 3 0034 Total alkalinity caculated as OH- 112.2
AITM 3-0035 Cl- -
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6.2.6 TECHNICAL SHEET FOR SURTEC 152
Product SURTEC 152
Manufacturer Surtec GmbH
Consistency Powdery, soluble in water

Application Cleaning of Ti and Ti-Alloy and special steel
Cleaning of
Concentration
control
Product Ion
Make up [g/l] 48 +/- 2 OH- -
-
Working Range [g/l] 30 to 50 OH 3.4 to 5.6 I
-
Replenishment [g/l] OH

New Bath [g/l]
Working Temperature [0 C] 75 +/-10
DANGEROUS WASTE
Remarks

AITM 3 0034 Total alkalinity caculated as OH- 8.9
AITM 3-0035 Cl- -
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6.2.7 TECHNICAL SHEET FOR BONDERITE C-AK 62018 KNOWN AS P3

ALMECO 18
Product BONDERITE C-AK 62018 known as P3 Almeco 18
Consistency Powdery
I) 2) I) 2)
Application I II I II
Cleaning of Spray cleaning of metallic sheet components and tubes.

Concentration
control
Product Ion
I - -
Make up [g/l] 48 +/- 2 75 +/- 5 OH - OH -
- -
Working Range [g/l] 30 to 50 30 to 80 OH 3.6 to 6.0 OH 3.6 to 9.6
- -
Replenishment [g/l] OH OH
New Bath [g/l]
0
Working Temperature [ C] 60 to 80 ( 60 to 90
Exposure Time [Min] 10 to 20 5 to 20
DANGEROUS WASTE
1)
Al and Mg parts
2)
Remarks AII steel, titanium and nickel alloys

-
-
AITM 3-0035 Cl -
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6.2.8 TECHNICAL SHEET FOR BONDERITE AK 4215 NC KNOWN AS TURCO

4215NC
Product BONDERITE C-AK 4215 NC-LT known as Turco 4215 NC
Manufacturer Henkel & Cie Dusseldorf
Consistency Powdery, ready soluble in water

Application
1) 2) 1) 2)
Cleaning of I II I II
control Concentration
Product Ion
- -
Make up [g/l] 48 +/- 2 75 +/- 5 OH - OH -
- -
Working Range [g/l] 30 to 50 30 to 80 OH 2.3 to 3.9 OH 2.3-6.2
- -
Replenishment [g/l] < 36 < 45 OH <2.8 OH <3.5
New Bath [g/l]
If requirements per 4.2.2, 4.2.4 4.2.5 are not met
If bath is excessively contaminated
If bath is 50% replenished
0
Working Temperature [ C] 60 to 70 60 to 90
5 to 20
Exhausted baths must be detoxified neutralised in accordance with the releveant laws on
waste disposal
Disposal DANGEROUS WASTE
1)
I = Al and Mg parts
2)
Remarks II = steel, titanium and nickel alloys
Analysis per Determination of Fprod Conversion of ion concentration to pro
-
AITM 3 0034 Total alkalinity caculated as OH 12.0 (on Turco 4215 NC)
-
AITM 3-0035 Cl -
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6.2.9 TECHNICAL SHEET FOR: PH9 ALKALINE DEGREASING BATH
PH9 Alkaline Degreasing Bath

Product
See product specification
Manufacturer
Consistency
Application Degreasing Bath for aluminium, steels, titanium, copper, Monel.
Cleaning of Its use is strictly forbidden on magnesium alloys
Concentration
control
Product
Sodium Borax (decahydrate
Surfactant
tripolyphosphate sodium tetraborate)
No. 631 mix : 2 to 5 ml/l
Make up [g/l] 40 40 or SOCOMUL A2220 : 1-10 ml/l
or ADDISOL 2 : 2 to 5 ml/l
Working Range [g/l] 36 - 44 36 - 44
Replenishment [g/l] - -

New Bath [g/l]
Working Temperature [0C] 60 +/- 5
DANGEROUS WASTE
Remarks Does not etch aluminium alloys
Fprod Conversion of ion concentration to

product concentration
-
AITM 3 0034 Total alkalinity caculated as OH -
AITM 3-0035 Cl- -
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6.2.10 TECHNICAL SHEET FOR: PH11 ALKALINE DEGREASING BATH

Product
Manufacturer See product specification
Consistency
Application Degreasing Bath for aluminium, steels, titanium,
Cleaning of copper, Monel. Its use is strictly forbidden on magnesium alloys.
Concentration
control
Product
Anhydrous Sodium Dodecahydrated Liquid sodium silicate
Surfactant
carbonate trisodium phosphate at 35/37° Be
No. 631 mix : 2 to 10 ml/l
45 ± 7
Make up [g/l] 40 ± 5 1 ml/l or
(or Anhydrous 20 ± 3) SOCOMUL TA : 2 to 10 ml/l
Working Range [g/l]


New Bath [g/l]
Working Temperature [0 C] 60 +/- 5

I Steel, titanium,
I
Exposure Time [Min] Aluminium Alloys 3 to 5 1 to 15
copper, Monel
DANGEROUS WASTE
Remarks

AITM 3 0034 Total alkalinity caculated as OH- -
AITM 3-0035 Cl- -
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6.2.11 PH 14

Product
Manufacturer See product specification
Consistency
Application Degreasing Bath for alloy cres, inconels and
Cleaning of titanium alloy
Concentration
control
Product
Sodium
Sodium Hydroxide Surfactant Surfactant
Glucoheptonate
No. 631 mix : 2 to 10
ml/l
Make up [g/l] 100 45 2 to 5 ml/l or
SOCOMUL A2220 :
2 to 10 ml/l
Working Range [g/l]

New Bath [g/l]
0
Exposure Time [Min] 20 +/-2
DANGEROUS WASTE
Remarks

-
AITM 3 0034 Total alkalinity caculated as OH -
AITM 3-0035 Cl- -
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6.2.12 TECHNICAL SHEET FOR CHEMETALL ARDROX 6490 BORATE FREE

DEGREASER
Product ARDROX 6490 BORATE-FREE DEGREASER
Manufacturer Chemetall UK
Consistency Colourless to Amber Liquid
Application Immersion degreasing of metallic components
Cleaning of Aluminium titanium and Stainless Steel alloys
Concentration
control
Make up [v/v] 20%

Working Range [v/v] 10-20%
Replenishment [v/v] <10%
If requirements per 4.1.2.2, 4.1.2.4 and 4.1.2.5 are not met
New Bath [v/v]
if Cl content>0.5g/l
0
Working Temperature [ C] 40-55
5-20 minutes per immersion - minimum time to achieve consistent degreasing should be
planned
Exposure Time [Min] Multiple immersions or Overruns (caused by plant breakdowns, delays etc) of up to a
cumulative 60 minutes are acceptable without concession provided that visual inspection
shows the the surface to be uniform and free from pitting or irregularities.
Disposal In accordance with local regulations
To be used for general degreasing or as a precleaning step prior to bath immersion
degreasing
Remarks To be made up with grade A water in accordance with AIMS 09-00-003
For all new shop qualifications, borate free products should be used in preparations for
borate sunset date under REACH requlations - date TBC
Determination of the concentration of Ardrox 6490

- Pipette 10 ml of the solution into a conical flask
- Add 5 – 10 drops of Bromocresol green in ethyl alcohol
- Titrate with 0,1 N sulphuric acid until a color change from blue to yellow occurs and
Analysis method
document the quantity needed to achieve the color change as VH2SO4 [ml]
- Determine concentration of Ardrox 6490 [vol.%] using the conversion factor 1,79:
CArdrox6490 = 1,79 * VH2SO4
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6.2.13 TECHNICAL SHEET FOR SOCOMORE SOCOCLEAN A3432 BORATE

FREE DEGREASER
Product Sococlean A3432 BORATE FREE DEGREASER
Manufacturer Socomore
Consistency Colourless liquid

Application Immersion and Spray (see notes) degreasing of metallic components
Cleaning of Aluminium, titanium and stainless steel alloys.
Concentration
control
Product
Make up (%v/v) 10%
Working Range (%v/v) 8-12%
Replenishment (%v/v) <8%

New Bath [g/l]
0
planned
Exposure Time [Min] Multiple immersions or Overruns (caused by plant breakdowns, delays etc) of up to a
shows the the surface to be uniform and free from pitting or irregularities
To be made up with grade A water in accordance with AIMS09-00-003.
For all new shop qualifications, borate-free products should be used in preparation for
borates sunset date under REACH regulations – date TBC.
Remarks Mandatory Additive:

Sococlean AF 0.1% v/v
Optional Additives to reduce foaming in spray applications:

Sococlean DB 1% v/v
Sococlean IR 1-5% v/v
Determination of Sococlean A3432 Content

0
- Allow the sample to cool to ambient temperature (23+/-5 C)
- Pipette 10ml of the solution into an Erlenmeyer flask and add 100 ml demineralised
water,
- Put into an automated stirrer and measure the pH value continuously with a pH
Analysis per electrode
- Titrate with 0.1N sulphuriic acid (0.1N) or hydrochloric acid (0.1M) unti l a pH value of
3.6 is reached
- V is the amount of HCL or H2SO4in ml added to reach pH = 3.6
- The concentration of Sococlean A3432 in [%vol] is given by
Cs ococlean A3432 [%vol]=0.74*V[ml]
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6.2.14 TECHNICAL SHEET FOR CHEMETALL ARDROX 6491 BORATE-FREE

SPRAY DEGREASER
Product ARDROX 6491 BORATE-FREE SPRAY DEGREASER
Manufacturer Chemetall UK
Consistency Yellow to Orange Liquid

Application Spray cleaning of metallic components
Cleaning of
Concentration
control
Make up [v/v] 10%

Working Range [v/v] 5-10%
Replenishment [v/v] <5%
New Bath [v/v] NA
0
planned
Multiple immersions or Overruns (caused by plant breakdowns, delays etc) of up to a
Exposure Time [Min]
shows the the surface to be uniform and free from pitting or irregularities, and that there
are no subsequent of preceeding degreasing immersion processes.
To be used for general degreasing or as a precleaning step prior to bath immersion

degreasing
Remarks To be made up with grade A water in accordance with AIMS 09-00-003
For all new shop qualifications, borate free products should be used in preparations for
borate sunset date under REACH requlations - date TBC
Determination of the concentration of Ardrox 6490
- Pipette 10 ml of the solution into a conical flask
- Add 5 – 10 drops of Bromocresol green in ethyl alcohol
- Titrate with 0,1 N sulphuric acid until a color change from blue to yellow occurs and
Analysis
document the quantity needed to achieve the color change as VH2SO4 [ml]
- Determine concentration of Ardrox 6490 [vol.%] using the conversion factor 1,79:
CArdrox6490 = 1,79 * VH2SO4
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6.2.15 TECHNICAL SHEET FOR: ALKALINE CLEANERS OF METALLIC

MATERIAL PERMITTED FOR CONTINUED USE IN EXISTING PROCESS
LINES
The following list of cleaners are only permitted for continued use in existing bath immersion
and spray installations. They may not be implemented in new process lines, nor may
existing lines be converted to these products.
Operating Original make Recommended
Immersion or temperature up and control single processing
0
Product spray application Substrate range ( C) concentration time (minutes)
Aluminium and its
Aldet non-etch Immersion alloys 50 - 60 30 - 45 g/l 2-10
Altrex B Obsolete
B0NDERITE-C-AK-ALTREX24
known as Altrex 24 Immersion All 49 - 82 5 - 8% v /v 10 maximum
Spray / flushing 2 - 10% v /v
Ardrox 6333 Spray / flushing All 40 - 80 30 maximum
Immersion 20 - 25% v /v
Spray / flushing 60 - 75 2 - 10% v /v
Ardrox 6333A All 5-10
Immersion 45 - 75 5 - 10% v /v
Ardrox 6333B Spray / flushing All 40 - 70 2 - 5% v /v 5 - 10
Ardrox 6376 Immersion 60 - 80 20 - 30% v /v 15 - 30
Ardrox 6378A Immersion All 60 - 70 5 - 10% v /v 5 - 10
Ardrox 6475 Immersion All Immersion All 50 - 60 20 - 25% v /v 20 maximum
Aluminium and its
Ardrox 6488 Immersion alloys 50 – 60 15 – 25% v /v 15 - 30
Steels, not to be
Ardrox Orthosil F2ium Immersion used for aluminium 85 - 95 20 - 50 g/l 10 - 30
Atotech Uniclean 153 (formerly
Unicool E82) Immersion All 50 - 60 20 - 75 g/l 5 - 30
Atotech Uniclean 282(formerly Titanium alloys
Uniclean S10) Immersion and steels 60 - 95 20 - 75 g/l 5 - 10
Brulin 815GD Brulin 815 GD-
NF Immersion All 60 - 71 10 - 14% v/v 30 maximum
Brulin 1990 GD Spray / flushing All 43 - 80 3 - 25% v /v 20 maximum
Buzz Kleen No. 738G Obsolete
Chemical degreasing Solution Obsolete
Diversey 12 Obsolete
Gibson 204B Obsolete
Ref. Manufacturers
MacDermid Isoprep 44 Immersion Data sheet 55 - 65 45 - 60 g/l 10 - 15
Aluminium and
MacDermid Isoprep 58 Immersion titanium alloys 77 - 88 45 - 90 g/l 20 maximum
Metex PE Emphax Obsolete
Metex PS Activax Obsolete
Metsoak A3912 (formerly
Metsoak 2 & Applied 442ES) Obsolete
MP 62.11.81 Obsolete
MP 62.11.82 Obsolete
B0NDERITE-C-AK 909 known
as Novaclean 909 Immersion All 65 - 95 30 - 60 g/l 2-10
Nuvat Parco Cleaner NVT Obsolete
15 maximum
Immediate rinsing
Aluminium and its to remove silicate
Oakite 61B Immersion alloys 65 - 90 20 - 60 g/l deposits
10 maximum
Immediate rinsing
Aluminium and its to remove silicate
Oakite cleaner 164 Immersion alloys 49 - 82 45 - 75 g/l deposits
Aluminium and its
Oakite cleaner 166 Immersion alloys 49 - 66 37 - 60 g/l 5 - 10
B0NDERITE-C-AK 53 known Aluminium and its
as Ridoline 53 Immersion alloys 60 - 82 7.4 - 30 g/l 1-30
B0NDERITE-C-AK 298 Known
as Ridoline 298 Immersion All 54 - 66 45.2 - 114 g/l
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Operating Original make Recommended

Immersion or temperature up and control single processing
0
Product spray application Substrate range ( C) concentration time (minutes)
Aluminium and its
Immersion alloys 40 - 80 8 - 25% v /v 10 - 180
Super Bee 300LF Immersion Titanium alloys 30 maximum
Spray All 50 - 70 5 - 20% v /v 5-30

SVB-196T Immersion Aluminium and its
Aluminium and its alloys 1 - 2 Immersion alloys 55 - 60 25 - 35 v /v 1-2
B0NDERITE-C-AK ALKALINE 60 - 65
Immersion All 30 - 50 g/l 2 - 10
AVIATION CLEANER known as 75 - 85
B0NDERITE-C-AK AIRLION
4090 known as Turco Airlion Immersion Aluminium and
4090 titanium alloys 71 - 90 37 - 45 g/l 2 - 30
30 - 60 g/l 2 -
4% Turco 4215
B0NDERITE-C-AK 4215 additive
Known as Turco 4215 & 4215S Immersion All 52 - 77 (optional) 15 maximum
Aluminium and its
B0NDERITE-C-AK 4215 NC alloys 60 - 70 30 - 50 g/l
Immersion 5 - 20
Known as Turco 4215 NC Steel and Titanium
alloys 60 - 90 30 - 80 g/l
30 - 60 g/l 2 -
4% Turco 4215
additive
Immersion
Turco 4215NCLT Immersion All 40 - 70 (optional) 15 maximum
All
Spray
54 - 60 6 - 12 g/l
8 - 15
30 - 60 g/l
60 - 90
Spray Turco Foam
B0NDERITE-C-AK 6849 knon
asTurco 6849 Immersion All 55 - 70 10 - 20%v /v 30 maximum
B0NDERITE-C-AK VTKL Titanium alloys
Known as Turco Vitro-Klene Immersion and steels 82 - 90 37.5 - 90 g/l 30 maximum
B0NDERITE-C-AK LSNP-LT Steels, Aluminium
Aero Known as Turco Liquid Immersion and / and Titanium
Sprayeze NP-LT or Spray alloys 55 - 65 5 - 10%v /v 10 maximum
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6.3 APPENDIX 3 HIGH PRESSURE JET & SPRAY CLEANING

6.3.1 CONCENTRATIONS BY SUBSTRATE
The table below lists the concentrations of additives to be added to water for the high
pressure jet cleaning products
Authorised Recommended
Application : Materials concerned
cleaning product dilution
DN108 From 3 to 5% AIRBUS composite subassemblies painted or

not painted with or without equipment and
DN108 AIRBUS hard metal subassemblies (titanium,

From 3 to 5% steels and stainless steels, Inconel) painted
COMORAL or not painted with or without equipment and
From 1.5 to 2.5%
DXP sealants
Aircraft exterior all zones (including

windows, windshield)
Hot water only NA AIRBUS composite subassemblies
painted or not painted with or without
equipment and sealants
Hauser Oko To 10% -
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6.3.2 TECHNICAL SHEET FOR DN 108
Product DN 108
Consistency
Clear colourless liquid
Application
Degreasing and claening of metallic parts
Cleaning of
Mixture make up and
Concentration of additive
control
Hot and/or pressurised water I Ambient water
Working Range [%] 3-10 I 30-50
0 o
Working Temperature [ C] <56 C
Exposure Time [Min]
Waste solutions of DX108 should be detoxified neutralised in accordancce with the
Disposal releveant laws on waste disposal
Remarks --
Analysis per
I
AITM 3 0034 n/a
AITM 3-0035 n/a
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AIRBUS
6.3.3 TECHNICAL SHEET SOCOMORE COMORAL DXP
Product Comoral DXP

Consistency
Clear colourless liquid
Application
Degreasing and cleaning of metallic parts. Spray or high pressure spray applications
Cleaning of
Mixture make up and
Concentration of additive
control
Heated and/or pressurised water
Working Range [%] 2-5
0
Working Temperature [ C] 40 - 80
Exposure Time [Min] 4-5
Bio-degradeable, no special treatment required except to remove harmful contaminants
Disposal
from used fluid
Foaming may be controlled by addition of 0.1% v / v of Adissol

Remarks
Analysis per
I
AITM 3 0034 n/a
AITM 3-0035 n/a
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AIRBUS
6.3.4 TECHNICAL SHEET FOR LCT OKOCLEAN AIR KNOWN S HAUSSER OKO
CLEAN AIR
Product LCT OKO Clean Air known as HAUSSER OKO CLEAN AIR
Manufacturer Laue Cleaning Technology GmbH
Consistency Liquid (light blue)

Application High Pressure Cleaning
Cleaning of Aluminium, ferrous and non ferrous metals and plastics, painted or unpainted
control
Make up [v/v] Diluted to max 1:3 depending on contaminant

0
Working Range [ C] ambient to 50
Replenishment [g/l] NA
New Bath [g/l] NA
0
Working Temperature [ C] 90
Exposure Time [Min] NA
DANGEROUS WASTE
I)
Used for high pressure cleaning only, make up is 10% Hausser Oko Clean Air and 90%
Remarks
water
Analysis per
AITM 3-0034 N/A
AITM 3-0035 N/A
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AIRBUS
6.4 APPENDIX 4 ELECTROLYTIC DEGREASING
6.4.1 TECHNICAL SHEET FOR BONDERITE C-AK 4181 L AERO KNOWN AS

DEGREASING BATH ARR 4181
BONDERITE C-AK 4181 L AERO known as DEGREASING BATH ARR 4181 (cyanogen-
Product
free)
Manufacturer Henkel Adhesives
Consistency Powdery
Application Electrolytic degreasing of steel and NF metals
Cleaning of
Concentration
control
Product Ion
Make up [g/l] 100 +/- 10% -
Working Range [g/l] 70 to 110 OH : 21,3 to 33,5
Replenishment [g/l] if 82 OH : s; 25
• if 50% of bath replenished

New Bath [v/v]
• if CC-content > 0,12 g/1
0
Exposure Time [Min] degreasing method exposure time

- anodic 1 to 5
- cathodic 1 to 2
- current reversal * (periodic pole reversal) 3 to 4
* anodic (10 sec)
* cathodic (1min)
2
Current Density approx 5 to 30 A/cm
Before being drained into the normal drainage system, the exhausted bath must be
Disposal
treated in a detoxification and neutralization plant
Remarks * If the current reversal process is applied. the last step must always be anodic.
Fprod. (conversion of ion cone. into

Analysis per Determination of:
product cone.)
AITM 3 0034 OH 3.28
AITM 3-0035 Cl -
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AIRBUS
6.4.2 BONDERITE C-AK SM-97 LD2 ALKALINE CLEANER KNOWN AS TURCO

CLEANER -SM97-LD2 KN25 WS
BONDERITE C-AK SM-97 LD2AERO known as TURCO CLE,t.fJER 2,r,,1 97 --~Ji2
Manufacturer Turco Chemie. Hamburg
Consistency Liquid
Aorilication Electrolytic deqreasinq of steel and NF metals
Cleanino of
Concentration
control
Product Ion
I/rake ur, ra/11 60 +/-10%
Workino Ranqe fo,I1 64 to 90 Ori 5.-12 to:' 63
Replenishment [g,I] if 70 0:-1 s 5 93
. if 50"10 of bath replenished

tJew Bath [v,v] . if CC-content > 0 12 g/1
Exposure Time [Mn] degreasing method exposure tIrne

- anodic 1w 5
- cathodic I tu 2
- current reversal • ( periodic pole reversal) 3 tc 4
. anodic ( 10 sec)
' cathodic ( 1min)
Current Density approx 12 to 15 Nern·
Before being drained into the normal drainage system. the ex.hausted bath must be
Disposal
treated In a detoxification and neutralization plant
" It the current reversal process 1s applied. the last step must al'Nays be
Rr::mark:.
Anodic
Fprcd \CetlVer:::;i,m of on ,:one. into

Analysis rer Determination of
p-oduct cor,e _
AITM 30034 OH 118
AITM 3 0035 Cl -
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AIRBUS
6.5 APPENDIX 5 AIR STEAM CLEANING

6.5.1 PROCESS DESCRIPTION
This process is based on the high cleaning power of saturated steam vapor and is able to
deeply and rapidly clean surfaces without using any detergents.
The process is qualified according to AIPS 09-01-003 and is suitable for use on bare
metallic, bare composite and painted substrates. The AIPI of the subsequent process must
invoke AIPI09-01-003 for the Air steam cleaning method to be used.
The process combines high velocity blown air and steam vapor. The air is accelerated in a
turbine and is blown around the vapor jet. The steam is produced by water flow-through
heating, and is continuously available for the cleaning process - in constant quantity and with
unvarying characteristics. The steam throughput, temperature and liquid content can be
adapted to match the product being cleaned or the specific type of contamination to be
removed, without any use of chemical cleaning agents.
Because of the air velocity and the steam characteristics, the two media do not mix with one
another and the air acts as a protection for the steam flow which is used for cleaning.
The cleaning effect is based on the combined action of saturated steam and a high-velocity
air stream described in the diagram below. The process can be easily automated.
Cleaning consists of 4 criteria: heat, duration, chemistry (cleaning agent) and mechanical
action.
This process is supposed to balance chemical action (cleaning agent) with
3. thermal action of vapour
4. mechanical action of speed air.
Full steam impact
◄Illa---• Tool movement
0 The steam t0 modifies the fiuidity
of oil or coolant
••
After impact, the liquid part of
steam condenses and
« atomized » the oil in sma ll
particles .
Degreased dirt or ships are

evacuated by steam and air
velocity
0 The high velocity air, applied at

the end alone, dries surfaces.
After cleaning is complete, the steam flow is switched off and the speed air jet is used to dry
the cleaned component.
6.5.2 MACHINE SET UP PARAMETERS

Cleaning booth
Parameter Value
Ventilation rate of booth Sufficient to enable steam evacuation
Collection of wastes Filter for ventilation, drain in the floor
Temperature and relative humidity of Relative humidity 20-85% Rh, temperature
booth 5-35°C
Water supply for steam generator Grade A
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AIRBUS
Note: Indicative values only refer to operators manual for complete implementation
information
Air steam machine (manual or automated mean) characteristics:
Parameter Value
Water flow rate 1920-2260 ml/min
Steam temperature before exhaust (- 115-125°C
400mm)
Steam ratio 66-81%
Air speed at exhaust (200mm) 60-80m/s
Air temperature at exhaust (0mm) 50-60°C
Air static pressure before exhaust (- >30mbar
400mm)
Note: distance given in brackets corresponds to distance between substrate to be cleaned

and exhaust of air pipe on nozzle (positive is out of pipe and negative is inside pipe)
Indicative information:
Parameter Indicitive Value

Cleaning booth electricity supply 125A, minimum 85kW (72kW steam +
13kW turbine for air) depending on pipe
length
Energy consumption of steam boiler 72kW
Air flow rate in turbine 470-500m3/h
Nozzle Dürr design reference: 10702601
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AIRBUS
6.6 APPENDIX 6 RINSING PROCESS

Care must be taken when rinsing to ensure that all surfaces of the component are thoroughly
wetted with rinse water.
The rinsing water must be constantly renewed on the component surface by circulation, by
moving the component or by spray rinsing so as to effectively wash contaminants and
remaining cleaning solutions all surfaces.
Components such as metal sheets, sections, machined parts etc. may be rinsed by
immersion and/or spray rinsing.
Tubes etc. shall be rinsed by immersion, as follows:
x Lowered into the bath in such a way that the bath fluid can rises over the component
expelling any entrapped air. If necessary, tubes with sharp bends must be turned
during immersion.
• If all the air is not expelled, the necessary steps must be taken to ensure that the
rinsing fluid passes upwards through the tubes (eg rinse spray bars inserted in to
tubes).
x If required, the rinsing process may be repeated several times as described. The
process is complete when the rinsing water flows evenly without streaks from the
component.
Immersion rinsing in running water (cold)
Rinsing in running water may be applied to all types of component. In this process the
components are completely immersed in water that continuously flows through the bath. If
this process is applied for final rinsing, the water supply must be regulated depending on
component throughput, to ensure that the required water quality is maintained in the
immersion bath.
The immersion bath should be provided with a means of air circulation.
Spray rinsing
During the rinsing process the entire surface of the component must be evenly wetted by the
spray. This process may be assisted by moving the component rack and/or spray nozzle
register up and down.
Cascade rinsing
Cascade rinsing is an immersion counter-current rinsing process. It is suitable for every

component geometry. For water supply, see Immersion rinsing in running water (cold).
Immersion rinsing in warm standing water
This process is applied mainly to accelerate the drying process.

The operating temperature of the rinsing bath must be between 40 °C and 70 °C and must
not exceed the maximum temperatures for the substrate. If maximum rinsing bath
temperatures are to be observed, these will be indicated in the corresponding manufacturing
specifications.
Immersion rinsing in cold standing water
This rinsing process is applied only for intermediate rinsing and only in combination with
other rinsing processes as rinse water quality cannot be assured.
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AIRBUS
Economy rinsing
Rinsing in standing water is recommended for saving chemicals and water, particularly in the
case of expensive electrolytes or highly concentrated solutions.
This rinsing water is used to compensate for loss due to evaporation or carry over in the
previous treatment bath, see Spray rinsing over the treatment bath. Further rinsing is
required after this process.
Spray rinsing over the treatment bath
This process is applied to prevent the bath liquid drying on the component, to prevent
chemicals being carried over into subsequent rinsing baths and especially to compensate for
evaporation loss in elevated temperature treatment baths .
Further rinsing is required after this process.
Immersion spray rinsing
This rinsing process is a combination of immersion rinsing and spray rinsing and may be
performed in two separate baths or together in one bath.
Spray rinsing is performed on insertion and removal of the components from the bath.
The spraying effect during the immersion spray rinsing process is intensified by circulating
the water in the immersion bath.
Alternative rinsing processes

The following table contains the rinsing processes prescribed in the relevant manufacturing
instructions and their alternatives
ALTERNATIVE IMMERSION
PROCESS RINSING
SPRAY
RINSING
CASCAOE
R INSING
..
IMIAERSION
RINSlr,.'G
__
standlllg
IMMERSION
RINSING
_, COid•
sta!dng
ECONO\CY
RINSING
SPRAY
RINSING
O"'C<thc
11ealrnenl
IMMERSION
SPRAY
RINSING
PROCESS water water balh
IMMERSION RlltSING
1n l'U'lnln9 water (COkl) ns NO NO NO NO YES
SPRAY RINSING NO NO NO NO YES
CASCADE RINSING YES NO NO NO YES
IMMERSION RINSING
NO NO NO NO NO NO
In WMrft, ~ - l i ' t
IMMERSION RINSING
YES YES YES NO YCS
In CIOICI, stald'lg W.altf
ECONOIAY RINSING NO NO NO NO NO
SPRAY RINSING
NO NO NO NO NO
ove, tie u-eatment oa&n
IMMERSION SPRAY RINSING NO NO NO NO NO NO NO
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AIRBUS
7 GLOSSARY
The following words and their definition apply within this document:
AIPS Airbus Process Specification
AIPI Airbus Process Instruction
EHS Environment, Health and Safety
KPP Key Process Parameter
CTI Critical Item
I 8 RECORD OF REVISIONS
Issue Modified Description of changes Manufacturing

pages & Process
section impacted
Yes/No
A0 All Creation
KPP (Key process parameters)

A1 Appendix agreed with EDSW
added
Reformatted to new template,
All
grammar improved.
section 1.2 p.3
Scope and Clarification of applicability of AIPI
limitations
Guidance on approved materials
section 2.1 p.4-5 improved,
Products and Statement added requiring industrial
materials testing. Applicability of Airsteam
process
section 2.2.1 p.5
A2 Guidance on standards for wipe
Manual Local
materials added
Cleaning
section 2.2.3 p.6
Pressures and temperatures
High Pressure
specified
cleaning
section 2.2.4 p.6
Automated or semi- Process applicability improvement
automated cleaning
Requirement for analysis of bath
content added
section 3 p.8
Clarification of contaminants suitable
Process
for removal by Aqueous cleaning
agents added
section 3.1 p.9
A2 Instruction moved to section3.2
Preparation of work
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Preparation of work , operations

descriptions and Completion
section 3.2 p.9 to 16 instructions incorporated into this
Operations section and split by cleaning process
descriptions to simplify process instructions
Airsteam Cleaning section added
section3.2.6 p.14
section 3.4 p.17 to
KPPS revised and reformatted into
23
separate tables for each cleaning
Key Process
process
Parameters
section 4.1.1 p.24
section improved
Pre operation check
section 4.3 p.26

section added
FOD
Socomore Aquaforte added to
section Appendix 6
approved agents list.
section6.1.2 p.28
Wipe specification added
Annex 5 p.59-60
Air steam cleaning added
section1.3 No
Normative Redundant references removed
references p4
section4.1.1Pre No
Ref of appendix 7 changed to
operation check
appendix 6.
p.27,
Addition of Chemetall borate free No
section Appendix 6 degreasing products for spray and
immersion degreasing.
A3 section Appendix 6 No
Statement recommending use of
p.56
borate-free degreasers for any new
p.48
qualification.
p.32
section3.5 Key KPIs re-arranged into numerical No
Process Parameters order, KC’s and CTIs differentiated
p. 18-24
Entire document moved to new No
All pages template. Restructured but technical
content unchanged.
Addition of Socomore borate free Yes
section Appendix 6 degreasing products for spray and
immersion degreasing.
No
Replacement of all technical data
section Appendix 6
A4 sheets with legible versions
Correction of formatting errors No
incorporation of various
All sections
clarifications, and typographical
corrections with no technical impact
Specification sheets for Socomore Yes
borate free products updated with
revised overrun times and chemical
A5
section Appendix 6 test data. Obsolete products
removed from appendices, non-
standard product data sheets
standardised
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AIRBUS
Numerous minor updates and yes

corrections to text and formatting.
All Sections Changes to align for MEET Project
KP’s in jet spray and spray sections
updated
yes
Jet and spray product categories
A5 section Appendix 6
clarified
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Airbus: Process Instruction 01-01-34 Cleaning With Aqueous Cleaning Agents

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AIRBUS

PROCESS AND MATERIAL SPECIFICATION

Cleaning with Aqueous Cleaning Agents

© Copyright Airbus SAS 2022 August 2022 PMS 01-01-34 / AIPI09-01-003

Published and distributed by:

© Copyright AIRBUS Operations S.A.S. 2015. All rights reserved

AIPI09-01-003 | PMS 01-01-34 Aug 01/22

2 Means to be employed and shop floor/facilities conditions

4 Process quality assurance and follow-up

5 Environment, Health and Safety

AIPI09-01-003 | PMS 01-01-34 Aug 01/22

1.2 SCOPE AND LIMITATIONS

1) Cleaning of windows (see AIPI 09-01-007)

No immersion cleaning is permitted on items containing unsealed mating faces such as

1.3 NORMATIVE REFERENCES

AIPI09-01-003 | PMS 01-01-34 Aug 01/22

publications apply to this Airbus specification only when incorporated in it by amendment of

Cleaning with aqueous cleaning agent documentation:

Additional documentation for information:

AIPI09-01-003 | PMS 01-01-34 Aug 01/22

2 MEANS TO BE EMPLOYED AND SHOPFLOOR/FACILITIES

For products to be used for:

• Manual local cleaning see 6.1

2.2 TOOLS, MACHINES AND EQUIPMENT

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2.2.2 EQUIPMENT FOR BATH IMMERSION CLEANING

2.2.3 EQUIPMENT FOR HIGH PRESSURE JET CLEANING

AIPI09-01-003 | PMS 01-01-34 Aug 01/22

40 to 60°C with COMORAL DXP

2.2.4 EQUIPMENT FOR AUTOMATED OR SEMI AUTOMATED SPRAY

Water quality should be grade “B” minimum.

2.2.5 EQUIPMENT FOR ELECTROLYTIC DEGREASING

- Heat resistant steel vat with wire–reinforced glass or resin lining

AIPI09-01-003 | PMS 01-01-34 Aug 01/22

- Fill level marking

Baths must be prepared with water quality “B” minimum.

2.3 SHOPFLOOR/FACILITIES CONDITIONS

AIPI09-01-003 | PMS 01-01-34 Aug 01/22

Aqueous based cleaners are generally not capable of removing

Cleaning should be performed as soon as possible after contamination so as to avoid the

AIPI09-01-003 | PMS 01-01-34 Aug 01/22

KPP table General requirements see section 3.4

3.2 OPERATIONS DESCRIPTION

3.2.1.1 PREPARATION OF WORK FOR MANUAL CLEANING

3.2.1.2 MANUAL CLEANING OPERATIONS

AIPI09-01-003 | PMS 01-01-34 Aug 01/22

KPP SEE SECTION 3.4

3.2.2.1 BATH SYSTEM CLEANING OPERATIONS

AIPI09-01-003 | PMS 01-01-34 Aug 01/22

Parts subject to subsequent acid pickling or without further treatment

Parts subject to subsequent alkaline treatment

Note: Warm rinsing can be used (see appendix 6)

3.2.3 HIGH PRESSURE JET CLEANING

3.2.3.1 PREPARATION OF THE WORK FOR HIGH PRESSURE JET CLEANING

3.2.3.2 OPERATIONS DESCRIPTION FOR HIGH PRESSURE JET CLEANING

AIPI09-01-003 | PMS 01-01-34 Aug 01/22

Manual or automatic cleaning process

Parameters Guide values Observations

3.2.3.3 COMPLETION FOR HIGH PRESSURE CLEANING

KPP see section 3.4

3.2.4 SPRAY CLEANING

AIPI09-01-003 | PMS 01-01-34 Aug 01/22

3.2.4.1 PREPARATION OF WORK FOR SPRAY CLEANING