Pre-incident Plan

应急预案
Scenario 1
情景 1

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TABLE OF CONTENT
目录
SCENARIO ONE 预案1- SYNGAS RELEASE AND FIRE AT GASIFIER (U-1600) 气化框架U-
1600合成气泄漏、火灾爆炸..................................................................................................................4
SCENARIO ONE 预案1- SYNGAS RELEASE AND FIRE AT GASIFIER (U-1600) 气化框架U-
1600合成气泄漏、火灾爆炸..................................................................................................................4
1 SCENARIO DESCRIPTION 情景描述.......................................................................................4
2 ASSESSMENT OF THE DETECTION TIME 探测时间评估..................................................5
3 DETERMINE THE FUEL SUPPLY REDUCTION MEASURES 确定工艺控制措施..........5
3.1 FROM THE CCR 中控室............................................................................................................5
3.2 FROM THE FIELD 现场..............................................................................................................5
4 IDENTIFY BEHAVIOUR OF RELEASED PRODUCT 泄漏物质的特性..............................5
5 UANTIFY THE CONSEQUENCES OF A FIRE OR PRODUCT RELEASE火灾或者泄漏
的后果......................................................................................................................................................6
6 PRIORITISE THE FIRE PROTECTION MEASURES优先的消防措施................................6
7 QUANTIFY THE FIRE FIGHTING MEASURES消防设备的配备........................................7
8 ASSESSMENT OF THE SURFACE DRAINAGE CAPACITY地表排水容量的评估...........7
SHORT REFERENCE SHEET 1 OF 2................................................................................................8
SHORT REFERENCE SHEET 2 OF 2................................................................................................9
PLOT PLAN............................................................................................................................................9
APPROACH.............................................................................................................................................9
9 PIPA FLAME AND DISPERSION PLANS PIPA 火灾和气体散布模型图...........................11
9.1 GAS LEAK DISPERSION气体泄漏散布图...............................................................................11
9.2 Jet Fire Views火焰喷射图.....................................................................................................11

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SCENARIO ONE 预案1- SYNGAS RELEASE AND FIRE AT

GASIFIER (U-1600) 气化框架U-1600合成气泄漏、火灾爆炸

1 Scenario Description 情景描述

The Emergency is defined around U-1600
此应急预案的发生区域为U-1600
At 23.5 meter level of gasifier structure, a joint on one of the three temperature transmitters
(16TT-0010A/B/C) on the main piping at C-1601 outlet fails and cause gas leakage
equivalent to a 6mm hole.
在23.5米层的气化框架，C1601出口一个连接有三个温度变送器的主管道上的法兰泄漏，导致
气体泄漏，泄漏量相当于一个6mm洞。
The leaking gas at this location contains toxic and flammable gases such as H2, CO, CH4,
CO2, H2S. Within the explosion limits, it is possible for this release to ignite in contact with
high temperatures. As the pressure at this location is 3.8Mpa, leaking gas will create loud
noise. The temperature at this location is160℃. In winter time the leaking gas may be seen
as clouds/fog. If fire occurs 20~30 cm yellow flame will be visible.
在此处位置泄漏的合成气体含有有毒和易燃气体如H2、CO、CH4、CO2、H2S.如在爆炸极限
内，接触高温非常容易点燃。在此处的温度为160℃。在冬天，泄漏的气体象云\雾一样。如果起
火，可以看见20－30cm黄色的火焰。

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2 Assessment of the Detection Time 探测时间评估

In normal conditions this unit does not need manual operation and operator patrol will be by
routine equipment rounds. Field detection may take 15-20 minutes before an operator hears
the noise.Local gas detecter may detect in 5-10 minutes.
在通常情形下，这个单元不需要手动操作，操作工会进行日常的设备巡检。现场操作工听到泄
漏声响也许在泄漏后的15－20分钟。现场气体探测器的发现时间可能在5－10分钟。
There is little likelihood of detection from within the CCR
从CCR察觉泄漏的可能性很小。
In case of fire, it can be discovered only by field operators after 15-20 or possibly less due to
escalation of cable and equipment in the area.
万一起火，现场操作工可能在15-20分钟以后发现，或者由于影响到周围的电缆和设备而被更
早一些发现。

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3 Determine the Fuel supply reduction Measures 确定工艺

控制措施

3.1 From the CCR 中控室

 When field confirms leakage or fire, panel operators in CCR will press emergency
stop button 13HZ1300 to shut down the plant and start to depressurize gasifier
system.

 当主控室确认泄漏或者火灾，在主控的键盘操作员将按下紧急停车按钮13HZ1300.进行
紧急停车处理，开始对气化系统进行泄压。
This will take more than 30 minutes.

 此过程将用时大于5分钟。

3.2 From the Field 现场

Due to the nature of the leak, the field operator cannot do any immediate isolation.
由于泄漏气体的特性，现场操作人员不能进行任何直接的隔离。

4 Identify Behaviour of Released Product 泄漏物质的特性

The syngas will release in the form of a toxic cloud which may or may not ignite.
合成气将以毒气烟云的形式扩散并存在被点燃的风险。。
Some parts of the cloud will tend to be heavier than air, with the noxious components tending
to descend down wards as they cool.
部分烟云比空气重，其中的有害成分会随温度的降低而向下方向扩散
As the leak is on the platform, the plume will descend downwards.
由于泄漏在发生平台上，烟羽（有害气体）会向地面方向扩散

5 uantify the consequences of a fire or product release火灾

或者泄漏的后果
Should ignition occur, the jet flame which is around 2m in length will impinge on the adjoining
pipe.
如果着火，喷射火焰大约为2M长，将会喷射到邻近的管道。
Equipment inside 10 m in radius of fire source: steel construction equipment need protection;
but equipment cables will most probably be damaged.

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在火焰辐射半径10m以内的设备：钢结构设备需要保护，设备电缆可能已经被损坏了。
Equipment outside 10 m in radius of fire source( equal to radiation less than 2.5KW/M2): fire
can be put out manually.
在火焰辐射半径10m以外的设备( equal to radiation less than 2.5KW/M2辐射值小
于2.5KW/M2):火焰可以人工扑灭。
Caution: Above models do not consider wind direction, which is an important parameter.
注意：以上的假设模拟没有考虑风向这一个重要参数。

6 Prioritise the Fire protection measures优先的消防措施

As the unit will take some time to depressure after detection, the main protection measure is
the cooling of adjacent equipment.由于需要时间来进行泄压处理，主要的防护措施为冷却周
围临近的设备设施。
In case there is no ignition, initiate depressurisation from the CCR

 如没有起火，CCR立即开始泄压。
 Connect HP water to fire riser and with FIT wearing breathing equipment, at the
23.5m level, connect to the riser and approach behind a water curtain to ensure quick
dispersal of the gas.

 连接高压消防栓到消防竖管，FIT人员穿戴BA，在23.5m，将消防水带与竖管接口连
接，在水幕后确保气体的及时稀释。
In the event of ignition:
如起火
 Provide local cooling of surrounding equipment from the 23.5m level using the riser.
 利用竖管对23.5m层的临近设备进行降温冷却。

7 Quantify the Fire Fighting Measures消防设备的配备

Assum ing假定 :

 An efficiency while manually spraying fire water of 50%

 手动有效的喷淋水利用率为50％
 A fire water application rate of 2 dm3/m2/min
 所需消防水的有效覆盖率为2L /m2/min？
 The area to be covered to be 100m2
 需覆盖的区域为100m2

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 An available water flow per hose to be 0.5m3/min

 每个水带可供出水率为500L/min
It can be established that one hose should suffice in order to extinguish the fire and/or cool
adjacent impinging equipment.
可以确定一个消防水带将能够满足灭火或者冷却设备的要求。

8 Assessment of the Surface drainage capacity地表排水容

量的评估
Fire cooling water will flow off the deck, through the gasification drainage system to the
ground. This water will flow over the ground to the nearest drainage points which may result
in some minor flooding.
消防水将经过气化系统的排水系统达到地面。水将向地面上最近的排水点流动，将会导致少许
的积水情况。

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Short Reference Sheet 1 of 2简要说明1

Key information about the emergency response plan 应急预案关键信息
1 对象 C1601, Spiral wound gasket on top
Scenario flange fails管道法兰垫片破损。
2 路线/位置 Route/Location See Sheet 2见表二
3 需要最少人员 5人
Min. personnel required One at ground一个在地面
4 at 23.5m level四个在23.5M
4 消防水供应和可利用设备 One HP hydrant 一个高压消防栓
Fire fighting water supply and Dry Riser竖管
equipment available 3” hose to dry riser, (from CCR)三英寸
的水带连接消防竖管（主控获取）
2” hose (local box or CCR)二英寸的水
带（在现场消防箱或主控获取）
spray nozzle (CCR)（喷枪主控获取）
5 留白备用 Blank box
6 现场物质 危险种类 Preferred Second Remark
Substance Risk Type extinguisher extinguisher
H2（25-30% 有毒 Water
含 易燃 水
量）、CO（6 爆炸
0%含 Toxic
量）、CH4、C Flammabl
O2、H2S e
Explosive
7 细节 Details  Cool down surrounding equipment
(V-3402/3401/3051, protect
analyzer house)
 冷却周围设备（V-
3402/3401/3051，保护分析小屋）

Actions in CCR CCR确认泄漏或火灾事故存在后，



When Field confirms leakage or fire, panel operators in CCR will press emergency stop
button 13HZ1300 to shut down the plant and depressurize gasifier.
 CCR人员在屏幕上按下紧急停车按钮13HZ1300后进行停车减压处理。
Based upon system volume, depressurisation will take more than 30 minutes.
基于对系统容量的考虑，减压过程将用时大于30分钟。

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Short Reference Sheet 2 of 2简要说明2

Location
Plot Plan of leak

Plan at 23.5m

Wind Direction North

2m/s

Approach

Approach from the 23.5m level, north side,

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Operation Field Operators

No field isolation is possible

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9 PIPA Flame and Dispersion Plans PIPA 火灾和气体散布模

型图

9.1 Gas Leak Dispersion气体泄漏散布图

9.2 Jet Fire Views火焰喷射图

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