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Product Catalogue Pipe Stand
Product Catalogue Pipe Stand
www.pipestand.com.au
W E L D I N G A U T O M AT I O N & M AT E R I A L H A N D L I N G E Q U I P M E N T
R E N TA L • N E W • U S E D • C U S T O M I Z E D
Table of Contents
Pipe Stands........................................................................................................................ 16
Modular Roller Support Stands................................................................................... 16
Jack Stands & Tripods.................................................................................................. 17
Welding Positioners.......................................................................................................... 18
Gear Tilt Positioners ................................................................................................... 18
Pipe Turning Positioners ............................................................................................. 19
High Volume Pipe Spooling Cell.................................................................................. 20
Turnkey Welding Systems............................................................................................ 21
Powered Headstock Positioners................................................................................... 22
Powered Height, Tilt & Rotate Positioners................................................................... 23
Portable & Benchtop Positioners ................................................................................ 24
Low Profile Turntables ................................................................................................ 25
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Gantry Beam Welding Systems
Select HMI or custom control options, Choose from a complete line of modular Specify onboard twin or tandem SAW,
sub-arc or open arc camera systems, and supports for structural steel, pipe and MIG or CMT configurations, flux delivery,
probe or laser seam tracking systems. vessels up to 60 tons and more. recovery and heating systems.
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Welding Manipulators
* 208 - 600V, 50 or 60 Hz input power options available. Specifications subject to change; consult factory for all specifications. Equipment mass
not including attachments. ** base machine weight
Available Options
Control platform (Joystick or fully integrated touchscreen options)
SAW or GMAW welding systems (Single, Twin, or Tandem wire)
Cold Wire TIG Systems
Powered cross slides (1 or 2 axis)
Weld Camera systems (SAW or Open Arc)
Seam Tracking (Vision/Laser or Tactile/Mechanical)
Travel Car (Powered or Manual)
Pre-heating system (Rolling Induction Heater)
Flux Recovery and delivery systems
Dual SAW or MIG/SAW set-ups
Standard Features
480Volt, 3Phase input power (Other voltages available) Fully or semi-automate
Boom Traverse, Mast Traverse and Travel Car Speed: 5-120 in/min any welding system
Adjustable Rotation Stops (up to 355º)
Variable speed boom and column controls (in/out, up/down)
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Manipulator & Gantry Options
Camera Systems
Subarc or open arc options; allows for easier set up of
weld torch and safer viewing for operator throughout
the welding process.
Power Sources
LJ can integrate any welding process or
power source, including submerged arc
(SAW), MIG, or CMT processes.
Optional fully integrated rolling induction For subarc applications, any combination of
heating systems. flux delivery and recovery systems.
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MIG Welding Boom Mount
Ideal for busy shops where floor space is limited, tripping hazards 3 Tank and vessel construction
are a concern, and maximum operator on-arc time is required. 3 Trailer and railcar fabrication
3 Wind tower fabrication
Manual GMAW (MIG) processes that are otherwise difficult to 3 Mining equipment
reach are made more convenient using LJ’s innovative WSM-400 3 Pipeline fitups
MIG welding boom. Often used as a standalone process, or as a
convenient root weld pass system for heavy wall tanks or vessels
prior to submerged arc fill passes.
1
RIGID CONSTRUCTION AND UNBENDING RELIABILITY AT YOUR
SHOP OR JOB SITE
7
8
10
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MIG Welding Boom Mount
Column Rotation
15°
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Turning Rolls
10TMR-100
Pipe Alignment System
* 208 - 600V, 50 or 60 Hz input power options available. Specifications subject to change; consult factory for all specifications.
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Turning Rolls
Pipe loaded, lined up using track drive. Alignment, side shift, and leveling Available with fully integrated subarc Optional Tailstock system available
functionality. manipulators or robotic welding for adding flanges or end caps.
systems.
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Turning Rolls
Growing Line
LJ specializes in an innovative growing line system used for fast
alignment, leveling, fit up and indexing of large pipe and vessels up
to 80 tons and 20 ft diameter or more. Growing lines can reduce fit up MINIMIZE CRANES & REDUCE FIT
time by up to 65% when compared with traditional methods, minimize UP TIMES BY UP TO 65%
crane handling and maximize operator safety.
SPECIFICATIONS 40TA-100 Growing Line 60TA-100 Growing Line 100TA-100 Growing Line
Load Capacity: 80,000 lbs 120,000 lbs 200,000 lbs
Diameter Range: 24”- 216” 24”- 216” 66” - 240”
Minimum Workpiece Length: 72" 72” 72”
Rotation Speed: 5-50 in/min 5-50 in/min 5-100 in/min
Track Drive Speed: 12-120 in/min 12-120 in/min 12-120 in/min
Input Power: 480V, 3-ph* 480V, 3-ph* 480V, 3-ph*
* 208 - 600V, 50 or 60 Hz input power options available. Specifications subject to change; consult factory for all specifications.
Each section loaded onto rolls. Sections brought together using Alignment, leveling and high/lows Ready for fit up and/or automated
powered track drive. easily adjustable using pendant or welding, then index for next section
touch screen control. to be added.
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Turning Rolls
ALG-512
ALG-412
SPECIFICATIONS ALG-412 Roller Bed Style ALG-512 Fully Automated Fit Up Rolls
Load Capacity: Up to 60 tons Up to 20 tons
Diameter Range: 3' – 14' 5' – 14'
Drive System: Dual drive, drive-shaft free style Dual drive, drive-shaft free style
Tractive Effort: 6,000 lbs 6,000 lbs
Power Requirements: 480V, 3-ph* 480V, 3-ph*
Rotation Speed: 5-96 in/min 5-96 in/min
Equipment Mass: 8,300 lbs (5 sections) 11,300 lbs (5 sections)
* 208 - 600V, 50 or 60 Hz input power options available. Specifications subject to change; consult factory for all specifications.
Multiple axis
functionality for full
control of tank fit up
Modular construction allows for Side Jigs to eliminate thin-wall
multiple lengths to be added for vessel sagging.
longer vessels.
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Turning Rolls
80T-700/800
200T-500/200T-600
3 Quick change-overs between different sized work pieces 11/2 TO 26 FOOT CAPACITY!
3 Maximizing ease & quality of welds using synchronized rotation
3 Seamless integration with manipulator applications
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Turning Rolls
20TRV-100/200 40-Ton
06R-100/200 12-Ton
10TRV-500/600 20-Ton
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Turning Rolls
GEARED HEIGHT
ADJUST
SHD-700/750
* 208 - 600V, 50 or 60 Hz input power options available. Specifications subject to change; consult factory for all specifications.
EMCC-300
HD2L-100/150
BPR-200/300
* 208 - 600V, 50 or 60 Hz input power options available. Specifications subject to change; consult factory for all specifications.
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Pipe Stands
Top Options
GEARED HEIGHT
Base Units FORKLIFT POCKETS ADJUSTABLE
UNDER LOAD!
FOR SAFE & EASY
TRANSPORTATION
SHD-850
UHD-200
HD2L-200
HD2-300
Footprint (top of wheel): 303/8” x 24½” x 36¾” 34” x 36½” x 39” 431/8” x 553/16” x 293/8” (driver) 43"x 551/8" x 287/8"
431/8” x 561/8” x 293/8” (idler)
Weight: 138 lbs 165 lbs 450 lbs 530 lbs
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Pipe Stands
HDJ2C-100 HDJ5C-100
Geared height adjust easily changes Braking base caster securely lock Ratchet strap system for safe hold
working heights under load. wheels into position. down, handling, or moving pipe.
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Welding Positioners
1PT-300
T6PS-100
T12PS-100 T24PS-100
* 208 - 600V, 50 or 60 Hz input power options available. Ground Capacity: up to 2000 Amps available. Specifications subject to change; consult factory for
all specifications.
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Welding Positioners
30P-200
P12PS-100 P24PS-100
16P-700
P60PS-200
* 208–600V, 50 or 60 Hz input power options available. Ground Capacity: up to 2000 Amps available. Pipe Stands: various capacities with gear or manual
elevation. Specifications subject to change; consult factory for all specifications.
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Welding Positioners
MAXIMUM EFFICIENCY
MATERIAL HANDLING + INNOVATIVE WELDING
AUTOMATION = MAXIMUM PIPE FABRICATION
PRODUCTIVITY & ROI
1. Welding Manipulator
3 Subarc or Open Arc (MIG, CMT)
3 Deposition rates up to 30+ lbs/hr
1
1
2. Positioner Systems
3 Capacity: 1,000 - 20,000+ lbs 2
3 Grippers: up to 72” OD,
24,000 lbs capacity
3 Elbow Jigs or Fixtures: up
to 48” OD or to customer 3
specifications
3
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Welding Positioners
ACDC-1000 Submerged Arc manipulator integrated with custom High precision aerospace GTAW+PAW welding manipulator with
5-ton capacity tilt positioner for high-deposition overlay rebuild integrated servo positioner, used for welding of a variety of heat
of pipe mill rollers. input sensitive turbine components. HMI interface, remote viewing
camera and specialized Liburdi Automation welding system.
Robotic Welding
and Positioner System
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Welding Positioners
POWERED HEIGHT
ADJUSTABILITY
SPECIFICATIONS H6PS-200 6,000 lbs H12PS-100 12,000 lbs H24PS-100 24,000 lbs
Load Capacity: 6,000 lbs (at 12” overhung load) 12,000 lbs (at 12” overhung load) 24,000 lbs (at 12” overhung load)
Footprint: 67¼” x 53 7/8” x 919/16” 89” x 76” x 1183/8” 96½” x 89 7/8” x 121¼”
* 208–600V, 50 or 60 Hz input power options available. Ground Capacity: 200 Amp, 400 Amp, 800 Amp, or 1500 Amp available. Custom Height Range: to
customer requirement. Specifications subject to change; consult factory for all specifications.
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Welding Positioners
Available in any custom capacity, consult sales for details. Specifications subject to
change; consult factory for specification requirements.
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Welding Positioners
* 208–680V, 50 or 60 Hz input power options available. Positioner must always be mounted to a suitable base. Specifications subject to change; consult
factory for all specifications.
12LT-200 Scissor Lift Cart 1,600 lbs Key Features: Tilt, Height Adjustable, & Portable
Capacity: 1,600 lbs
Footprint: 42"x 40"x 26"
Height Range: 24 7/8” - 39 7/8”
Roller Base: Swivel lock urethane casters
Equipment Mass: 400 lbs
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Turntables
TRN40-100
TRN10-200
* 208 - 600V, 50 or 60 Hz input power options available. Custom Height Range or powered height adjustability. Ground Capacity: up to 2500 Amp available.
Specifications subject to change; consult factory for all specifications.
Custom Turntables
3 Table size up to 16 ft diameter any style
3 Capacity up to 100 tons
3 Any speed range or precision
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Positioner Accessories
Gripper Options
SPECS T30-200 T50-200 T60-100
Load Capacity: 5,000 lbs 10,000 lbs 10,000 lbs
Diameter Range: 2”– 30” 2”– 50” 2”– 60”
SAFER, EASIER
ELBOW FIXTURING
Elbow Jigs
SPECS Elbow Jigs (2"– 48") | 30E-200 AND LARGER DO NOT COME WITH CLAMPING PIPE
02E- 03E- 04E- 06E- 08E- 10E- 12E- 14E- 16E- 18E- 20E- 24E- 30E- 36E- 42E- 48E-
200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200
Nominal 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" 36" 42" 48"
Diameter:
Capacity: 250 250 250 250 500 500 500 500 1,000 1,000 1,000 1,000 2,000 2,500 2,500 4,000
lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs
45° and 90° Elbows: Precision fit and clamp allows for quick and easy fitting, prepping and welding of elbows for use with welding positioners.
Remove hold down u-bolt. Load elbow into jig. Measure the fit. Fasten elbow into the jig.
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Automation & Controls
HP-100
Single/Dual Axis
Hand Pendants
• Ergonomic, easy to use,
lightweight design, c/w
protective guard
• Optional LCD digital speed
readout
• Heavy rubber 8 m (25 ft) 15 m (50 ft) Extension FS-V
cable with 19-pin metal plugs Cables Available! Variable Speed
Foot Switch
• Plug & Play with optional
controller upgrade
Wireless Pendants • Main panel controls master
speed range, foot switch used
• For multiple-axes control for variable speed in master
or complex functions range
Automation Capabilities
LJ utilizes user-friendly touch screen controls for plug and play
integration of multiple machines to create fully integrated welding
and material handling systems.
Fully integrated
automated welding
systems.
Robotic or fixed
welding automation. User friendly HMI Control
Material handling
systems.
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Cable Reel Rollers
CRR55-100
CRR810-100
CRR68-100
* 208 - 600V, 50 or 60 Hz input power options available. Specifications subject to change; consult factory for all specifications.
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Pipeline Roller Equipment
HZ6-300 HZM10-200
HZM5-200
HZM405-100
Roller Style: Single setting urethane 2 urethane side rollers, 1 4 urethane side rollers, 2 4 Urethane side rollers, 2 8 urethane side rollers, 2
cone rollers horizontal roller (optional) horizontal rollers (optional) horizontal rollers (optional) horizontal rollers (optional)
Pipeline Cradles
LJ Roller Cradles are used as an effective method for supporting and rolling pipe at the entrance of pipeline
crossings. The cradle safely supports, guides, and protects the pipe.
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Beam Clamp Rigging Rollers
HZDD60-200
HZD12-200 HZ6-200 HZ2-100 HZD-100
Quick clamp system for 5-12” Available with jacking systems to load or offload rollers easily
structural beam flange range.
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Pipe Rack Installation Equipment
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TÜV Load Test Certification (only one in Australia)
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TÜV Load Test Certification (only one in Australia)
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