Project Code: VEP088

110 KLPD GRAIN BASED ENA PLANT

Doc. No.: VEP088-E-001
CHILLIKA DISTELLERY PVT LTD Sheet No.: 1 of 5

CABLE SIZING CALCULATION

0 5-Mar-24 Issued for Approval TAS

REV DATE DESCRIPTION PRPD CHKD APPD
 Project Code: VEP088
110 KLPD GRAIN BASED ENA PLANT
Doc. No.: VEP088-E-001
CHILLIKA DISTELLERY PVT LTD Sheet No.: 2 of 5

CONTENTS

Sr No. Description Page

1 OBJECTIVES 3

2 DESIGN INPUTS 3

3 FORMULAE 3

4 REFERENCE DOCUMENT 4

5 SIZING CALCULATION 5

6 CONCLUSION 7

7 NOTES 7

Page 2
 Project Code: VEP088
110 KLPD GRAIN BASED ENA PLANT
Doc. No.: VEP088-E-001
CHILLIKA DISTELLERY PVT LTD Sheet No.: 3 of 5

1 OBJECTIVES:
The intent of this document is to prepare sizing of Low Voltage (LV) Power cables considering cable ampacity and voltage drop for
CHILLIKA DISTELLERY PVT LTD
2 DESIGN INPUTS:
i System Voltage 415V, 3 Phase, 50 Hz
ii System Grounding Solidly Grounded
iii For Motor Feeders
System Voltage : 415V
Max. Allowable Voltage Drop : 5% (During Running) i.e 20.75 V & 15% (During Starting) i.e 62.25 V
P.F. (Running) : 0.85 (As Assumed )
P.F. (Starting) : 0.2 ( As Assumed)
iv For Power Feeders (415V & 240V)
: 4% i.e. 16.6 V
Max. Allowable Voltage Drop for 415V Feeder
Max. Allowable Voltage Drop for 240V Feeder : 2% i.e. 4.8 V

: Derating Factor (D.F) for cables laid in O/H Trays considered (0.8). & Derating Factor (D.F) for cables laid in buried underground cable
Cable Derating Factor
v trench considered (0.62)
3 FORMULAE
3 x IFL x L x (R COS Φ + X SIN Φ)
Voltage Drop Running = No. of Cable Runs

3 x IST x L x (R COSΦ + X SINΦ)

Voltage Drop Starting = No. of Cable Runs

Where,
IFL = Full load current in Amps
IST = Starting Current in Amps
L = Length in kM
cos Φ = Power Factor
R = Cable Resistance (ohm / km)
X = Cable Reactance (ohm / km)

Full load current (Motor Feeder) ( 3 phase )

Motor rating in KW
IFL =
3 X V X COS Φ x h

Starting current (Motor Feeder) ( 3 phase )

IST (DOL Starting) = 6 X IFL

IST (Star Delta Starting) = 3 X IFL

Full load current ( Power Feeder) ( 3 phase )

Power Rating in KW
IFL =
3 X V X COS Φ x h

Full load current (Power Feeder) ( 1 phase )

Power Rating in KW
IFL =
V X COS Φ x h
Where,
IFL = Full load current in Amps
V = Line Voltage (in KV)
h = Efficiency.

4 REFERENCE DOCUMENTS:

i Electrical Load List

ii Cable Routing Layout
iii M/s Polycab Cable Catalogue
 Project Code: VEP088
110 KLPD GRAIN BASED ENA PLANT
Doc. No.: VEP088-E-001
CHILLIKA DISTELLERY PVT LTD Sheet No.: 4 of 5
5 SIZING CALCULATION
Load D.F. for cables D.F. for
PF PF sin ø sin ø Cable install
Volt laid in buried cables laid in
(Running) (Starting) (Running) (Starting) Type
(KV) trench O/H Trays

O/H Cable
0.415 0.85 0.7 0.527 0.98 0.62 0.8
Tray/Buried

Cable Full Load Required Selected No. of runs of Cable Cable

Runn. Selected % Volt.
Current Cable Cable selected Cable length Cable length Resist React Volt. drop Volt. drop % Volt. drop Selected Cable Size
SR NO. Load Eff. (h) Cable Size drop
'IFL' Ampacity Ampacity( cables (KM) (M) ance ance (Running) (Starting) (Starting) (Core x sq.mm)
From Tag To (KW) (Sq.MM.) (Running)
(Amp) (Amps) A) (No.) ohm/ km ohm/ km

5 415V, MCC FOR FEEDING POWER CALCULATION TO Cooling tower SECTION LOADS

1 MCC P-901 A Fermentation Cooling Water Pump A 90 0.85 173.30 238.29 95.00 216 2 0.0388 38.8 0.41 0.07 4.50 12.51 1.09 3.01 3C x 95 (AL)

2 MCC P-901B Fermentation Cooling Water Pump B 90 0.85 173.30 238.29 95.00 216 2 0.0369 36.9 0.41 0.07 4.28 11.90 1.03 2.87 3C x 95 (AL)

3 MCC P-901C Fermentation Cooling Water Pump C 90 0.85 173.30 238.29 95.00 216 2 0.0352 35.2 0.41 0.07 4.09 11.35 0.98 2.73 3C x 95 (AL)

4 MCC P-902 A Liquefaction Cooling Water Pump A 37 0.85 71.25 97.96 25.00 93 2 0.0543 54.3 1.54 0.08 9.06 23.26 2.18 5.61 3C x 25 (AL)

5 MCC P-902 B Liquefaction Cooling Water Pump B 37 0.85 71.25 97.96 25.00 93 2 0.0525 52.5 1.54 0.08 8.76 22.49 2.11 5.42 3C x 25 (AL)

6 MCC P-903 A Distillation Cooling Water Pump A 110 0.85 211.82 291.25 95.00 216 2 0.0595 59.5 0.41 0.07 8.44 23.45 2.03 5.65 3C x 95 (AL)

7 MCC P-903 B Distillation Cooling Water Pump B 110 0.85 211.82 291.25 95.00 216 2 0.0577 57.7 0.41 0.07 8.19 22.74 1.97 5.48 3C x 95 (AL)

8 MCC P-903 C Distillation Cooling Water Pump C 110 0.85 211.82 291.25 95.00 216 2 0.0559 55.9 0.41 0.07 7.93 22.03 1.91 5.31 3C x 95 (AL)

9 MCC P-904 Pit Pump 3.7 0.85 7.12 9.80 2.50 30 1 0.1 100 9.45 0.10 9.98 49.70 2.40 11.97 3C x 2.5 (CU)

10 MCC CT-901 A Cooling Tower Fan A 22 0.85 42.36 58.25 10.00 54 2 0.0453 45.3 3.95 0.08 11.31 28.39 2.72 6.84 3C x 10 (AL)

11 MCC CT-901 B Cooling Tower Fan B 22 0.85 42.36 58.25 10.00 54 2 0.0504 50.4 3.95 0.08 12.58 31.59 3.03 7.61 3C x 10 (AL)

12 MCC CT-902A Cooling Tower Fan A 37 0.85 71.25 97.96 25.00 93 2 0.0609 60.9 1.54 0.08 10.16 26.09 2.45 6.29 3C x 25 (AL)

13 MCC CT-902B Cooling Tower Fan B 37 0.85 71.25 97.96 25.00 93 2 0.0659 65.9 1.54 0.08 10.99 28.23 2.65 6.80 3C x 25 (AL)
 Project Code: VEP088
110 KLPD GRAIN BASED ENA PLANT
Doc. No.: VEP088-E-001
CHILLIKA DISTELLERY PVT LTD Sheet No.: 5 of 5
6 CONCLUSION
No. of
cables Runs Connected Selected Cable Size Voltage Grade Length Considered for
Sr No. Tag Service
(Each Load (KW) (Core x sq.mm) ( KV) Calculation (in KM)
Feeder)
CABLES FROM 440V, FROM Cooling tower TO VARIOUS LOADS
1 P-901 A Fermentation Cooling Water Pump A 2 90 3C x 95 (AL) 1.1 0.0388
2 P-901B Fermentation Cooling Water Pump B 2 90 3C x 95 (AL) 1.1 0.0369
3 P-901C Fermentation Cooling Water Pump C 2 90 3C x 95 (AL) 1.1 0.0352
4 P-902 A Liquefaction Cooling Water Pump A 2 37 3C x 25 (AL) 1.1 0.0543
5 P-902 B Liquefaction Cooling Water Pump B 2 37 3C x 25 (AL) 1.1 0.0525
6 P-903 A Distillation Cooling Water Pump A 2 110 3C x 95 (AL) 1.1 0.0595
7 P-903 B Distillation Cooling Water Pump B 2 110 3C x 95 (AL) 1.1 0.0577
8 P-903 C Distillation Cooling Water Pump C 2 110 3C x 95 (AL) 1.1 0.0559
9 P-904 Pit Pump 1 3.7 3C x 2.5 (CU) 1.1 0.1
10 CT-901 A Cooling Tower Fan A 2 22 3C x 10 (AL) 1.1 0.0453
11 CT-901 B Cooling Tower Fan B 2 22 3C x 10 (AL) 1.1 0.0504
12 CT-902A Cooling Tower Fan A 2 37 3C x 25 (AL) 1.1 0.0609
13 CT-902B Cooling Tower Fan B 2 37 3C x 25 (AL) 1.1 0.0659
14 CT-902C Cooling Tower Fan C 2 37 3C x 25 (AL) 1.1 0.071

7 Note:
Upto 4 Sqmm copper cable is considered and above 4 Sqmm Alluminum cable is considered.