World's Largest Manufacturer 1SO 9001 CERTIFIED KU ELECTRIC MFG.CO,LTD.A MODERN PUMP FOR A NEW MILLENNIUM Safety Meets Efficiency “The ever-increasing demand for environmental safety at a reasonable cost presents a unique challenge to the Process Industries: find and utilize equipment thar, while operating leak-free, performs reliably and efficiently. Teikoku’s Canned Motor Pump more than meets the challenge. Besides double containment for total fluid control, the pump offers some remarkable performance advantages. Designed co enable long periods of time becween maintenance (wich pre-planned downtime), ic has only a few components that need to be monitored and serviced. It never requires costly alignment procedures or external lubrication. And, because itis sealless, the Teikokn Canned Motor Pump eliminates seal maintenance as well as the demands of complicated seal support systems, ‘The Teikolu Canned Motor Pump: true secondary containment, reliable operation, cost-efficiency...and continuing environmental concern. TEIKOKU CANNED MOTOR PUMPS NO LEAKAGE, Handles coxic, explosive, expensive, hazardous, carcinogenic and corrosive fluids without leaking. AIRTIGHT [deal for vacuum services or for fluids thac react to concact with ait NO SHAFT SEAL No mechanical seal. No gland packing, NO EXTERNAL LUBRICATION Pumped fluid provides cooling and lubrication of mocor and bearings. No lubrication levels co check or maineain VACUUM to HIGH SYSTEM PRESSURE, Rated to handle conditions ftom full vacuum 10 5,000 psi / 35 MPa, ANSI —— 1SO2858 SIZES AVAILABLE AUL PUMPS PERFORMANCE TESTED very componene of each pump is manufactured by Teikoka, adhering to strict statistical quality concrol tolerances, and each pump and motor are 100% performance-tested before shipment. COMPACT DESIGN e nce ping er ald Noo aneeterycomae Noggaiiay elaborate neo, QUIET OPERATION Low noise level since no fan is used to cool motor. All rotating pares are within a thick shell container EXPLOSION PROOF Cenified by TISQapan), PTB (Germany) and many other awhorivis API610 NOZZLE LOADS FIELD REPATRABLE All wear parts are ensily changed.COMPARE TEIKOKU TO: CENTRIFUGAL PUMPS WITH DOUBLE MECHANICAL SEALS MECHANICAL SEALS ‘Can cause total shucdown when they fail. No secondary SEPARATE MOTOR AND PUMP. ‘Muse constantly be kept in proper alignment. Motor is exposed. A foundation is necessary to support the increased weight and reduce the danger of misalignment. ‘TIME-CONSUMING MAINTENANCE ‘Motor and beating lubrication levels must be continually monitored. ELEVATED NOISE LEVEL. Seen en slg ei anges ly MAGNET DRIVE PUMPS. ‘THIN CONTAINMENT SHELL Subject to damage by magnets and subsequent leakage. No secondary containment. MANY BEARINGS All muse be checked frequently for proper lubrication, Bearings ichin impeller shaft cannoc be easily monitored DECOUPLING DUE TO PROCESS UPSET Decoupling may lead to sudden catastrophic failure. SEPARATE MOTOR AND PUMP Must constantly be kept in proper alignment. Motor is exposed. ‘A foundation is necessary o support the ineveased weight and reduce the danger of misalignmens. NOISY FAN Needed to cool motor.TEIKOKU CANNED MOTOR PUMPS | DESIGNED FOR ZERO LEAKAGE SERVICES IN THE CPI | ‘TEIKOKU, the world’s largest supplier of canned motor pumps presents a state-of-the-art, sealless pump. Ne newcomer to the field, TEIKOKU has provided customers with proven Canned Morar Pumps for 44 years. Over 400,000 units have boon installed worldwide, covering every application. TEIKOKU is unique in that we design and manufacture both pumps and motors, thus insuring our customers total quality contra, ‘The TEIKOKU Canned Mocor Pump replaces conventional sealed pumps providing safer, more efficient operation. This is especially ioc alin a opine a advantageous when pumping hazardous or hard to handle marecials, ‘easier piping design and installation, ‘with either ANSI o¢ ISO raised face flanges ar other standards as requested. ee died. N, purged stator” lass C or F insulation ‘No coupling alignment is required. ‘No mechanical seal is required. "TEIKOKU provides expertise and assisunce in selecting the pump best sited to out eastomee’s specific noeds. We have experience with horizontal scandard pumps, vertical designe with either pump top or motor top, pumps loonie and movers jacketed for either cooling or heating, self priming, submerge, slurry design, super-heat resisant pumps and more. Improved terminal plaes seal off higher pressure from inside, and a waterproof terminal box assures safe outdoor operation. All motor-pumps are provided with an explosion proofTEIKOKU ROTARY GUARDIAN BEARING WEAR MONITOR Each Teikoku Canned Moror Pump comes with the patented Teikoku Rotary {G) — am electrical meter that continuously monirors bearing, wear The TRG indicates any setious malfunction of the pump before a fillure occurst many asers opt to have the TRG connected to aa alarming device, ee sksa!s Factory esting lab all pumps are 100% “Performance-tesed bofore shipment, TEIKOKU ROTARY GUARDIAN (TRG) Takes the “mystery” out of canned motor pump operation continuously monicors the critical running clearance between the seator and rotor. Teikolu's various producr lines include zero-leskage canned motor pumps, mixers and accessories, All pumps are available in vertical configuration for longer pump life and minimal space usage in plants and other processing facilities. The exclusive TRG system is the only electrical monitoring device available today that not only monitors the running clearance but indicates bearing condition. This allows the operator eo plan for pump maintenance. The exclusive TRG protection system males TEIKOKU the most reliable canned mocor pump in the industry today,PUMP PERFORMANCE CURVE Meters / Feet 609 / 2000 218017404 457 / 1500 60 Hz 805 / 1000 a 244 / 800 ee 183 / 600 Zpuesngie sane 152/500 apolveingle sane 91/300 a = 61/200 = 46/150 2 Cm 5-12 Hob 290017450 50... Fe aaa Pipe single age [4 pole single-stage 30/100 16/50 9/80 6/20, pu. 15 20 30 40 60 80 | 150 300/500 | 800 | 1500 2500) 4000 Lew 57 76114 151_227 903 | 568. ings _|ie93 | sos |_s678_|9463 | 15140 Gem-100 200 400 600 1000 2000 3000 5000 CAPACITY Lem. $78 757 1514 2271 3785 «757011955 18925 esTAILOR MADE TEIKOKU CANNED MOTOR PUMPS FOR DIVERSIFIED CUSTOMER NEEDS Canned Motor Sealless Mixer Teikrolu Canned Moot Mixer is a breakthrough in mixing technology. simi shaft seal, needs.n0, funrantees leakage-Ree and " Da rence fice operation under fll vacuum 10 hig sank incornal pressure. ee low head horizontal ight comperauresersice. The cin aie sand the moto Soe leer ee ier eal hicat exchanger cools down the internal circulation/lubrication flow co insure motor cooling and bearing lubrication, ‘Vertical Reverse Circulation TCMPs Vertical reverse circulation pumps with motor on-top configuration for volatile liquid services at excremely low temperatures. The bearing wear monitor TRG is in an explosion proof box and mounced ara readable level on the pump base. The best solution to solve the seal problems when pumping thin and light liquids, including many hydrocarbons.TYPE F WITH X MOTOR (CERAMIC INSULATION) the simplest construction makes it more reliable Pump size : L5x1x5 to 4x5x10 3,600 RPM motor : = 2HP/1.5 kw to | 75 HP /55 kw 1,800 RPM motor : 5 HP /3.7 kw to =. 25 HP/ 18.5 kw ‘Maximum allowable liquid temperature, 750°F / 400°C. Standard pressure rating up to 430 psi MPa. Extended motor lead co heep heat Beating Monitor (TRG) is ‘oun reaching terminals an bearing standatd onal pumps. (Ceramic insulated motor ‘windings withstand up to 752°F/00°C under ANSLRF anges are continuous full load operation standard. Other No cooling sequie standards are also swalable Sealtd eruminal place forms tue containment, Dynamically and bydracically balanced single rotating element is FREE-FLOATING in dhe hot liquid, This allows no thermal stress of impact on ether the shaft or the bearings. No degrading of alignment or coupling problems. TYPE BX (HiGh-TeMPERATURE-NSULATION TYPES) Tn high temperature and frequent heat-cycle applications a special tube eecirculates she lubrication liquid WITHOUT NEED FOR, EXTERNAL COOLING.TYPE B WITH BUILT-IN HEAT EXCHANGER AND MOTOR COOLING JACKET + Toughest against temperture changes and all thermal upsets * Wider selection than any other sealless pumps + No mechanical seal, no ball bearings, no coupling -- No leakage * Selections can be made from Pump size 15x1x5 to = «8x 10x15 3,600 RPM motor 1.5 HP/ 1.1 kw to 267 HP / 200 kw 1,800 RPM motor 3 HP / 2.2 kw to 213 HP/ 160 kw Maximum allowable liquid temperature, 850°F / 455°C regardless of the motor size. Pressure rating up to 5,000 psi35 MPa. - Bearing Monitor (TRG) mounted ou revmnal box Sealed terminal plate and crue secondary containment. ‘There is no subseanial exchange between Flot main stream and Hot liquid as high 36 850°F comes in and out Cook eral ecm of pump easing, but heat conduction to mover is kepeto-a minimum by the adspcor nele- Casing and motor are thermally isolated, but Hear exchanger keeps the hydraulically connected. ‘culating liquid as low as 300°F/150°C while main sroam is 850°F/455°C ANSI RF flanges are standard. Other standards, sce also silable. e@ “ =z Product is puraped by the ausiliany impeller ed on the shafe ro circlate through bearings and the heat exchanger. No centerline supported casing is required, No alignment and no leveling are required. Easy installation - lest ‘mounting space required “Free Floating” single rotating clement sliminates prablems ‘common with sealed and mag deve pumps ‘Long lasting and selFlubricating carbon graphite bearings are Backpal-out design for toughest against heat and thermal casi maintenance. deaOTOR RATINGS STAN DARD TEIKOKU CANNED MOTORS 2 Pole Motors 4 Pole Motors _ == Mie’ ais | Sa a os: Zo ote x te 4 | ices itehi fish Ie bslela alee lefe tala Peay]! ell eal {THN Re}idg) | BA ||| el BSE BSG 7 iss zo Ta f= 2411 an Notes: 1, For actual voltage and corresponding amperage, refer othe Technical ‘Das Shee ised foreach individ order | 2. Mororsareailable with inulation das Rand with or without | coolingheting jacketProduct Range/Limitations on Application Standard Upon Request 7 CAPACKTY (max) 4227GPM___16 m/min 10,500GPM 40 m3/min TDH (max) 2,000 Fi 609m 750m TEMPERATURE Ti 716 _-8010 380°C 200 10 450°C VISCOSITY (max) 100 est 100 exe 350" DESIGN PRESSURE (max) 30 psi 3MPa 7,900 psi 55.MPa MOTOR HORSEPOWER (ma) 267 HP 200 KW 667 HP 500 KW MAJOR MATERIALS 3048S, 3165S 304155, Hasclloy, Tieanium, alloy 20 OF WETTED PARTS “cemperature of pumped liquid Quality Assurance All motors and pumps are designed and manufictured by TEIKOKU under is fall qualigy control program. Every moror-pump is nspected and tested before shipment. The QC program consists ofthe following ests and inspections. © Applied to a pumps, data turnished to customer i required. © Applied to AX Applied to all pumps, data submitted to customer. ~ pumps, no data available to customer Z\ Test done only upon customer request, data submitted to customer. 1 MOTOR T-1 Measurement of resistance becween tecminals (main power coils). 12 Noload test. Locked roror test Surge test Insulation €€5tsnenn Dielecteic strengrh tee. 1-7 Temperature rise test _ asia LS Measurement of resistance benveen terminals (TRG coll jj. PUMP PERFORMANCE. Ob>Poewe Si Capacity ws head, current, input. 2-2 NPSH test. A 23 Capacisy w TRG cusp measurement ee = Q 2-4 — Thrust force and circulation flow measurement. ale mond Bs THE perth cremmenpa ten 5 mI, OTHERS Vibration est 4A Noise test . ei A Dimensional check. me HM ekoeatore B Pneumatic ces Az Vacuum tes QO Hilopea Teak to " ‘Mechanical seal leak est (slurry design)... oO Priming test (for type G only), e Sie Loerie tern pr RTI -rmeieemnmncenncnnio womnnnetnennansncis enon ~ Hicirenerrrealece tamale aBASIC VERSIONS F-V TYPE (Basic TYPE WITH HOLLOW SHAFT) Fundamental design of TEIKOKU Moror Pump. Mose commonly sused for a wide variey of applications RW or RV (Reverse Circulation) + Improves Venting, + Improves Bearing Load, + Recommended for Low Viscosity and Steep Vapor Pressure Liquids + Minimum Space Required FW or FW (Hollow Shafi) + Minimum Space Required K-S TYPE (FULL-STEAN-JACKET TYPE) Suitable for handling fluids with high melting poines FA-V TYPE (Basic TYPE WITH HOLLOW SHAFT) Fundamental design of TEIKOKU Mocor Pump, but with adapter to increase motor and pump combinations. R TYPE (REVERSE CIRCULATION TYPE) Suitable for handling volatile fluids, such as Ammonia, Freon, and other liguified gases, and for very low NPSH applications KK TYPE (FULL-STEAM JACKET TYPE) Similar to K-S type, bur for fluids wich lower melting poinc.B TYPE (HIGH-TEMPERATURE:NSULATION TYPES) Sula focluniling igh empezar Sido ator Eas ° G TYPE (setr-priming T¥Pe) Used for pumping fluids from underground tank or rail/eank suck unloading, F-M TYPE (muvti-stace type) Higher head, higher efficiency pump. Besides F-M type, R-M Reverse Circulation) ype and BM (High Temap-Insulation) ype are also availabe, X TYPE (Hich-TemPERATURE-NSULATION TYPES) ‘Stinbefr handling rama Halls, akceslae aia ‘) XG TYPE (GAS-SEALEDSLURRY TYPE) ‘Handles uid with considerable slutry. Besides XG-type, SG-cype with external flushing is also available, D TYPE (SLURRY SEAL TYPE) Suitable for handling fluids convaining small amounts of fine solidsFLUIDS PUMPED BY TEIKOKU Acetabchinde feces eats anydide oe esis ganiydin een feat Rented Aegon Atery of Aida Al alestal Alipleblorde ‘aminuts hydroxide ‘lamin poco ‘Alaminium posse ule ‘arian fulce ‘PAminoatitpal ‘Ammonium urbonae ‘Ammonium chloride ‘Ammoniun: hadrons Aneciatue lie ‘Ammonium teachlororncae ‘Ammonium ioscan ‘Aaline ‘isos ‘Antrscene oil ‘avons ammonia Bete, Si Set on ee com Cast ace lei chore isin shone Glide bye ‘Calcium bypochlerce sei le Caton tlie (iscaeae ‘Goon rerachorde Sloat Ting Ghlorine dorde Ghlorovcete sid Ghlecerone mn chiommine chlorine ‘Chioreliine Epiorsbenene Ghorotor (CBs (VD ede Gilera ack Chea Sonia {i hydroxide fet (tp sale orl pecreol Eromore i Covonaiehyde Ghaneacee seid (tone Grtehesane (Getoheranone oheaybiaae Dat Diag! phate (Drees ‘rDihlorsienaene ‘SDiclowbsene| Dichlorbengene [-Dichloroearene cei Dichonatiyene ftane2-Dichlorhylene aoReeeeeae 12-Dichloropropane [3 Dichlropromene 23 DicHloropromine TLDihloosropslene L2Dichiompropyene 23:Dichloropopylene 33-Dichloropopylene de.3 Diehoroprpylene fant 3 Dihloopropylne bBichanesrine Betenee pe mange eee Didctiphen| phic aoe Bry aia Fe ec ce mere! 23 Dmaiypylne Biocy side Bim line Te Ditane Us Donane propane cl Epica eso Epicor epee Eee aumee eau ener es En chsts Eos Sera dine aya Freon 12 mallee Focmuimide Feiner Feng aie Furs aobol Gating BG Gree hyine Hesny Water Hydiaine Hydrogen chloride a ogee fuoude Hydiogsn pease Pavone Hhaelince acd won GD oxide toa Ol} atte Tabu ae Tisbury seid Kerwin Serene Taaicacd (dor 3) tdetaciacld Ussroniee Teun tee Causa Pa Tite peuoleum gs iu amonie Tishiom shore Tabi bide Mead Mee any Mains Manganese (chloride Me Matacic acd Kita May acese He ca Hetylacyne Mesh Maks bymige Menges Mekpetran en Men rpc iene Mevplakee Mabytiobugl one Meth! metsoyine Bice EMetatpdine May ste Morleine Seo Seng oe eu oe ree eer seaaee, Sie REewer ieee Ree ease sit Glee sed Sete oot Pantin Police Peneachiorcthane Phen tenement bPhensfome sad enone Ponghoras corde Phorphorl close Le Dhaai andi Pobptyiene geal Potato tbe Pras choeare Pocasom nie Doras Rpdroide ota peumangsnae Poussur phospnte Poca sulle ieee open 1 3-Prepanetl 2 Pea opiate Protaese asl Propylene ropelenecxie Pedline Racemic add aan Sisoace erat eit Sedum sme eee Sale tice Sen laee Sciam Scie dahon eee Sciam vbeeealic Sine Soften Eechioe ‘Sodium mephosphare Sottum mole Solin te Sodium ieee e Sodus ale Sow sede Sean cule ‘Soutam ioe ao Ss Beentl Spee Sir Shptor chords Sather donde Sipe cee Sihmesc Tallow ‘Trestle 255. Tersloplabalc ac 305% Teeahyaroplahal ree Tet Tint chloe “Taos (1) shia Tauene icTaluine Tobin Tas Tidlaobenene U33-Tnchlnobenene LY2-Tichloreshane see Trey ombae ‘Titec phosphate Tirperey proms Trchlene gol Tiimedphane Urea Vinegar Viel corde ingle chloe wage ene Solene pablene Kilidne Fem meine asm mXslidine nm, one Me mpdne| se Ohne Zinc oxideSAFETY OPTIONS TRG AMPLIFIER FOR ALARM PROTECTOIN FROM DRY RUN To achieve the optimum protection for TEIKOKU canned ‘motor pumps agaist contingent fuilures, protection devices can be provided in addition to che visual type TRG meter, The TRG ourput voltage can be connected co either an optical or acoustic alarm circuic, and/or to the main power with pump shut down capabilicy The TRG amplifier comtains an adjustable dial char provides a more flexible proveccion program. Installed on the control panel as part of the electrical wiring, he Low Flow Alarm automatically cuts off the main power to the TEEKOKU canned mocor when the pump runs dry. Ir also prorects canned motor pumps fram excessive cavitation, Typical ses include: Unloading rank trucks. Pumping from storage tanks, Batch operations. Any other application Amplifier for Alarm THERMOWELL sain applications demand extra attention co thermal nitions. Teilzoku can provide thermowells on their so detect extreme temperature operations, The jury thermowells are designed to accommodase a riety of temperature indicating devices Protection from Dry Run TEIKOKU ALARM. NEW COMPACT DIGITAL PUMP LOAD CONTROL Detect Loss of Load + Dry running + No prime * Cavitation Detect Overload + Jammed impeller + Bad bearings 2 Adjustable Set Points ‘LOW TRIP - When load is below the Low Trip, the built-in relay will rip * Dry running * Loss of prime + Plugged or closed inlet HIGH TRIP - When the load is above the High Trip, the built-in relay will erip += Jammed impeller + Bearing failure Filter Out Nuisance Trips + Adjustable Digital On-Delay Timers: ip won't activate until the selected delay time is exceeded, +» Adjustable Digital Starcup Timer: ne false trips while motor is starting, CONTACT TEIKOKU FOR OTHER, AVAILABLE OPTIONS.