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Multilayer Structures of a Zn0.5Ni0.5Fe2O4‑Reduced Graphene Oxide/


PVDF Nanocomposite for Tunable and Highly Efficient Microwave
Absorbers
Majed Amini, Milad Kamkar, Farhad Rahmani, Ahmadreza Ghaffarkhah, Farhad Ahmadijokani,
and Mohammad Arjmand*
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sı Supporting Information

ABSTRACT: Attenuating electromagnetic waves with an absorption-dominant mechanism is still an


arduous challenge, despite the recent progress in fabricating advanced electromagnetic interference
(EMI) shields. In this study, EMI shielding materials with an outstanding absorption performance were
developed. As such, in the first step, we report a practical method for synthesizing magnetic
Zn0.5Ni0.5Fe2O4 (ZnNiFe) nanoparticles. The magnetic hysteresis loop reveals that the synthesized
magnetic nanoparticles are superparamagnetic with a saturation magnetization of 75.8 emu/g. Thereafter,
we propose an EMI absorber using a multilayer assembly of polyvinylidene fluoride sheets containing low
concentrations of reduced graphene oxide (rGO) and ZnNiFe. It is shown that the EMI shielding
effectiveness increases from 23.93 to 29.05 dB, and the shielding by reflection decreases from 6.5 to 0.5
dB. This happens as the number of layers increases from two to nine at a fixed total thickness of 1.8 mm
and filler loadings of 1 wt % rGO and 5 wt % ZnNiFe. More importantly, the nine-layer sample shows an
absorption coefficient of A = 0.91, which translated into absorption of more than 91% of the incident
wave. To the best of our knowledge, this is the highest ever reported absorbance for a polymer-based
EMI shield. It is hypothesized that the superior absorbance of the nine-layer structure originates from (1)
multiple internal reflections inside the shield due to the presence of numerous conductive layers and (2) supermagnetic properties of
ZnNiFe nanoparticles, leading to enhanced magnetic loss.
KEYWORDS: poly(vinylidene fluoride), reduced graphene oxide, Zn0.5Ni0.5Fe2O4, multilayer structure,
electromagnetic interference shielding, absorption

1. INTRODUCTION Literature has witnessed the advent of numerous engineered


The proliferation of complex electronic devices has been materials for EMI shielding. High electrical conductivity is a
pivotal factor in achieving appreciable EMI shielding
intertwined with their susceptibility to electromagnetic
effectiveness (SE); hence, metals and conductive polymer
interference (EMI). EMI could result in malfunctions and
composites (CPCs) are among the materials widely used as
system failure in many different areas (e.g., military, aerospace EMI shields.5 Nonetheless, the high electrical conductivity is
electronics, medicine, mass transit systems, industrial touch associated with a high reflection of EM waves. That is,
screens, and navigation).1−3 As such, the demand for high- although metals and CPCs showcase appreciable EMI SE, their
quality and robust EMI shielding materials has skyrocketed to dominant shielding mechanism is reflection. This restrains
avoid electronic systems failure. EMI shielding can be achieved their application as shields in sensitive electronics in advanced
through two main mechanisms of reflection and absorption. aerospace and defense industries. For example, shields made
Although reflection serves as a barrier, undesirably reflected from thick Ti 3 C 2 T x /reduced graphene oxide (rGO), 7
electromagnetic waves might create secondary pollution, Ti3C2Tx/poly(3,4-ethylenedioxythiophene):poly(styrene sulfo-
disturbing the operation of neighboring equipment and nate) (PEDOT:PSS),8 rGO/polydimethylsiloxane (PDMS),9
harming human health.4 However, the absorption mechanism and poly(ether-block-amide)/carbon nanotubes (CNTs)10
attenuates the incident waves by converting them to heat
energy across the shielding materials. The dominant Received: September 29, 2021
absorption mechanism avoids secondary pollution and, thus, Accepted: November 25, 2021
is well suited to advanced applications where reflection should Published: December 13, 2021
be minimal. These include the electronics in a 5G network,
stealth aeroplanes, ultrasensitive electronics, radars, and
military sectors.5,6

© 2021 American Chemical Society https://doi.org/10.1021/acsaelm.1c00940


5514 ACS Appl. Electron. Mater. 2021, 3, 5514−5527
ACS Applied Electronic Materials pubs.acs.org/acsaelm Article

Table 1. Comparison of Total Shielding Effectiveness (SET), Absorption Loss (SEA), Reflection Loss (SER), and A for
Shielding Composites Containing Magnetic Fillers Reported in the Literature
filler concentration thickness SET SEA SER
sample preparation technique (wt %) (mm) (dB) (dB) (dB) A refs
copper nanowire−polystyrene solution mixing 15.5 0.21 35 19 16 0.80 21
phenolic resin/graphene solution mixing 49 0.4 41.84 35.42 6.42 >0.50 22
oxide−Fe2O3−carbon fiber
polyaniline−graphene/Fe3O4 chemical oxidation 50 2.5 ∼33 26 6.3 ∼0.24 23
polythiophene/Ni0.5Zn0.5Fe2−xCexO4 emulsion 34 29 5 ∼0.33 24
nanoparticle polymerization
polyvinyl chloride (PVC)/graphene−Fe3O4 melt mixing 8 1.8 13 5 8 >0.4 25
chitosan/graphene−Fe3O4 solution mixing 70 0.3 ∼38 ∼25 ∼12 ∼0.10 26
polyvinyl alcohol (PVA)/graphene−Fe3O4 solution mixing 35 0.3 15 27
epoxy/Fe2O3−carbon fiber solution mixing 40 1.0 51.5 47.5 4 ∼0.50 28
polyamide/PA−NiFe2O4 solution mixing 40 0.041 42.5 29
polystyrene/graphene−Fe3O4 solution mixing 3.2 (vol %) ∼30 ∼24 ∼6 ∼0.30 30
PVDF/GNP−Ni nanoparticle−CNT solvent casting 11 0.6 46 34 12 0.80 17
PA/nickel nanoparticle solution mixing 3.07 (vol %) 2.50 50.6 0.91 31
PDMS/Fe3O4@rGO−gold nanoparticle solution mixing 2.0 30.5 ∼25 ∼5 0.75 32

Table 2. Comparison of SET, SEA, SER, and A for Multilayer Shielding Composites
filler
number concentration thickness SET SEA SER
sample of layers (wt %) (mm) (dB) (dB) (dB) A refs
PVDF/CNT−polycarbonate−Fe3O4 3 6 0.9 64 33
PVDF/CNTs−cobalt particle 12 0.3 35.3 26.2 9.1 ∼0.10 34
polymethyl methacrylate (PMMA)/graphene nanoplatelet (GNP)−Ni 3 40 2.5 62 ∼57 ∼5 ∼0.32 35
nanoparticle
PEDOT:PSS/graphene−CNT−Fe3O4 3 10 0.6 133.22 ∼120 ∼10 ∼0.10 36
polyethylene oxide (PEO)/CNT−cellulose−Fe3O4 9 30 0.024 30.3 18.45 11.54 0.10 37
PVDF/GNP−Ni nanoparticle−CNT 6 11 0.6 46 ∼34 ∼12 0.2 17
PVDF/CNT−Mn−Fe−carbon fiber−Ni particle 3 5 0.6 50 38
PVDF/graphene−Ni nanoparticle 8 20 0.5 43.3 31.7 11.5 >0.5 39
GO/poly(-hydroxybenzoate-co-DOPO-benzenediol dihydrodiphenyl ether 11 35 0.235 37.92 ∼30 ∼7 ∼0.40 40
terephthalate-boron nitride)/maleated
styrene−ethylene−butylene−styrene
polyurethane/Fe3O4@rGO−MWCNT 4 11.2 0.8 35.9 ∼31 ∼4 0.73 41

showed excellent EMI SE of 52, 60.5, 45, and 41 dB, CNT/rGO foam15 and thermoplastic polyurethane /rGO
respectively; however, the reflection of all the mentioned nanocomposites,16 respectively (see Table 1 for more details).
shields was above 70%, causing the emission of disrupting As EMI SE of 20 dB is a minimum requirement for commercial
waves to the atmosphere. applications such as notebooks and desktop computers, it can
The research community has sought to manipulate the be inferred that all the data for studies compiled in Table 1
shielding mechanisms of CPCs while it is not an option in have an acceptable SE. Nevertheless, none of these studies
metals with the dominant reflection mechanism. Despite were successful in achieving an absorption of more than 80%.
recent progress, the reflection coefficient (R) in CPCs is still This could be attributed to the high electrical conductivity of
high, and the development of EMI absorbers is an ongoing the magnetic nanoparticles, contributing to the shielding by
challenge.11 For monolithic materials such as metals, shielding reflection.
by reflection is proportional to the ratio of electrical Another approach for boosting the wave absorption
conductivity and magnetic permeability, whereas shielding by mechanism is utilizing the multilayer strategy. Multilayer
absorption is commensurate with the ratio of electrical assembly has emerged as a successful approach in improving
conductivity, magnetic permeability, and thickness. These the EM energy dissipation through increasing the SE values via
relationships serve as a cornerstone to design high-perform- multiple internal reflections. For example, in a recently
ance polymer shields with low reflection and high absorption. published work by Park et al.,17 a three-layer sandwich system
Thus, low-conductivity magnetic fillers can be implemented in of polyvinylidene fluoride (PVDF)-based nanocomposite
the design of polymeric shields to achieve composites with low containing graphene nanoplatelets, nickel, and CNTs was
reflection and high absorption features. This is due to the devised for shielding application. Although the authors utilized
positive impact of magnetic permeability on reducing the magnetic nanoparticles in the structure of their multilayer
reflection and enhancing the absorption.12,13 shields, they failed to improve the absorption performance.
Absorption (A) and reflection (R) coefficients are critical This can be due to the high electrical conductivity of the
parameters to EMI shielding mechanisms. For instance, Zhang employed magnetic nanoparticles. Table 2 shows a compre-
et al.14 developed Fe3O4@MWCNT/PMMA nanocomposites hensive comparison of the literature related to the multilayer
with an EMI SE of 25.11 dB and an R of 0.47 in the X-band. In structure shields. A search through the literature shows that the
other studies, A values of 0.26 and 0.66 have been reported for fabrication of a polymer-based EMI absorber (A > 0.9) is yet
5515 https://doi.org/10.1021/acsaelm.1c00940
ACS Appl. Electron. Mater. 2021, 3, 5514−5527
ACS Applied Electronic Materials pubs.acs.org/acsaelm Article

Figure 1. Schematic of the rGO synthesis steps.

to be achieved, even with a multilayer structure and in the three times, and dried in an oven at 80 °C overnight. The solid
presence of magnetic nanoparticles.18,19 Therefore, the samples were calcined under airflow at 800 °C for 3 h.
simultaneous use of low-conductivity magnetic fillers and 2.2.3. Preparation of PVDF/rGO−Zn0.5Ni0.5Fe2O4 Nanocompo-
site. In the first step, PVDF pellets were dissolved in DMF under
multilayer structures hold promise to address this challenge. stirring using a shear mixer (2000 rpm) at 60 °C. Next, the rGO
The current research study aims to develop superabsorbent suspensions were added to the solution and dispersed using a probe
shields (absorbing more than 90% of the wave) via sonicator for 10 min at 100 W. Finally, the solution was film-cast at 80
simultaneous utilization of low-conductivity magnetic fillers °C to obtain a uniform film. In the postmixing stage, the
and multilayer structuring. To this end, a novel magnetic nanocomposite was transferred to a melt mixer (Alberta polymer
nanoparticle (Zn0.5Ni0.5Fe2O4), with excellent resistivity, asymmetric minimixer, 2 mL) and further mixed at 220 °C and 120
permeability, and saturation magnetization values, and rGO, rpm for 5 min. This process was conducted to ensure the uniform
with high conductivity, were synthesized by precipitation and dispersion of rGO in the PVDF matrix. The same procedure was
modified Hummers method, respectively. Afterward, the effect followed to fabricate PVDF/Zn0.5Ni0.5Fe2O4 nanocomposites and
of the configuration of the PVDF/rGO−Zn0.5Ni0.5Fe2O4 hybrid samples. In these samples, both fillers were added to DMF
simultaneously, at a concentration of 1 and 5 wt % for rGO and the
multilayer shields by changing the number and order of the
magnetic nanoparticle, respectively. The PVDF nanocomposites
layers at constant filler loadings and thicknesses were containing various rGO and Zn0.5Ni0.5Fe2O4 contents are denoted
investigated. According to the literature, Zn0.5Ni0.5Fe2O4 has as PVDF/rGO-Y% and PVDF/ZnNiFe-Y%, respectively. All samples
strong magnetic properties and extremely low conductivity.20 were compression-molded at 220 °C and 5 ksi for 5 min to fabricate
Therefore, by leveraging the conductive and magnetic sheet-like specimens, with thicknesses ranging from 0.2 to 1.8 mm and
properties of the synthesized nanomaterials conjugated with different configurations (single-layer and multilayer). To prepare the
a multilayer assembly approach, we were able to achieve a total multilayer samples, various layers (two and nine layers) with
EMI SE of 29.05 dB (at the thickness of 1.8 mm and nine- particular arrangements were loaded on the mold and then pressed
layer) and an A of 0.91, which, to the best of our knowledge, is at 100 °C and 1 ksi for 2 min. The two-layer nanocomposites contain
the highest ever reported value for A (see Figure 6d). one conductive layer (1 wt % rGO) with a thickness of 0.8 mm and
one magnetic layer (5 wt % ZnNiFe) with the thickness ranging from
0.2 to 1.0 mm. Moreover, the nine-layer nanocomposite has four
2. MATERIALS AND METHODS conductive layers and five magnetic layers, where the thickness of
2.1. Materials. Natural flake graphite was purchased from Asbury each layer is 0.2 mm, and the concentrations of the fillers are 1 and 5
Graphite Company. H2SO4, H3PO4, KMnO4, H2O2, ethanol, wt % for rGO and ZnNiFe, respectively. The details of the samples’
hydrazine, NiCl2·6H2O, Zn(NO3)2·6H2O, Fe(NO3)3·9H2O, NaOH, names, combinations, and configurations are given in the Supporting
HCl, and dimethylformamide (DMF) were provided by Sigma- Information, Figure S1. The nomenclature of samples and their
Aldrich. PVDF (Kynar 740) was purchased from Arkema Co. All of specifications are listed in Table 3.
the materials were used as received without any further purification. 2.3. Characterizations. The phase identification and crystallinity
2.2. Methods. 2.2.1. Preparation of Graphene Oxide Using the of the sample were studied by XRD analysis on a Bruker D8 FOCUS
Modified Hummers Method. Graphene oxide (GO) was synthesized XRD instrument with a Cu Kα radiation source, operating at 40 kV
using the modified Hummers method from natural flake graphite.42 and 30 mA in a scanning range of 2θ = 10−60°. The microstructure
The synthesis details are given in the Supporting Information. Figure and morphology of the prepared samples were studied using scanning
1 illustrates the synthesis procedure of rGO from natural flake electron microscopy (SEM, MIRA3-TESCAN-3-XMU, Czech Re-
graphite. public). EDX elemental analysis was carried out by an EDX analyzer
2.2.2. Preparation of Zn0.5Ni0.5Fe2O4 Magnetic Nanoparticle. The (Oxford Instruments, United Kingdom). The FTIR spectra of the
Zn0.5Ni0.5Fe2O4 magnetic nanoparticle was synthesized through the samples were recorded on a Nicolet-S20 Fourier spectrometer in the
following steps: first, 1.2495 g of Zn(NO3)2·6H2O, 0.9983 g of NiCl2· range of 400−4000 cm−1. The crystallinity of GO was further
6H2O, and 6.7872 g of Fe(NO3)3·9H2O were dissolved in 100 mL of investigated using the TEM analysis. The Raman spectra of GO and
deionized water at room temperature.20,43 Then, the solution was rGO samples were measured via a Raman analyzer (Thermo Scientific
stirred for 1 h using a magnetic stirrer. The pH of the solution was Nicolet Almega XR dispersive Raman spectrometer). The saturation
adjusted to ≈10.5 by adding 0.5 M NaOH. After 30 min of stirring at magnetization of Zn0.5Ni0.5Fe2O4 was measured at room temperature
80 °C, the resulting precipitate was filtered, washed with DI water using a vibrating sample magnetometer (VSM) (Lake Shore 7400). A

5516 https://doi.org/10.1021/acsaelm.1c00940
ACS Appl. Electron. Mater. 2021, 3, 5514−5527
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Table 3. Specifications and Nomenclature


ZnNiFe rGO total
concentration concentration thickness of the thickness of the thickness number of
sample name (wt %) (wt %) PVDF−rGO layer (mm) PVDF−ZnNiFe layer (mm) (mm) layers
PVDF/rGO-0.8-0.5% 0.5 0.8 0.8 1
PVDF/rGO-0.8-1% 1
PVDF/rGO-0.8-3% 3
PVDF/rGO-0.8-5% 5
PVDF/rGO-1.4-0.5% 0.5 1.4 1.4
PVDF/rGO-1.4-1% 1
PVDF/rGO-1.4-3% 3
PVDF/rGO-1.4-5% 5
PVDF/rGO-2.0-0.5% 0.5 2.0 2.0
PVDF/rGO-2.0-1% 1
PVDF/rGO-2.0-3% 3
PVDF/rGO-2.0-5% 5
PVDF/ZnNiFe-0.2-1% 1 0.2 0.2 1
PVDF/ZnNiFe-0.2-3% 3
PVDF/ZnNiFe-0.2-5% 5
PVDF/ZnNiFe-0.2-7% 7
PVDF/ZnNiFe-0.2-10% 10
PVDF/ZnNiFe-0.6-1% 1 0.6 0.6
PVDF/ZnNiFe-0.6-3% 3
PVDF/ZnNiFe-0.6-5% 5
PVDF/ZnNiFe-0.6-7% 7
PVDF/ZnNiFe-0.6-10% 10
PVDF/ZnNiFe-08-1% 1 0.8 0.8
PVDF/ZnNiFe-0.8-3% 3
PVDF/ZnNiFe-0.8-5% 5
PVDF/ZnNiFe-0.8-7% 7
PVDF/ZnNiFe-0.8-10% 10
PVDF/ZnNiFe-1-1% 1 1.0 1.0
PVDF/ZnNiFe-1-3% 3
PVDF/ZnNiFe-1-5% 5
PVDF/ZnNiFe-1-7% 7
PVDF/ZnNiFe-1-10% 10
PVDF/rGO-ZnNiFe-0.8 5 1 0.8 1
(hybrid)
PVDF/rGO-ZnNiFe-1 1.0
(hybrid)
PVDF/rGO-ZnNiFe-1.4 1.4
(hybrid)
PVDF/rGO-ZnNiFe-1.6 1.6
(hybrid)
PVDF/rGO-ZnNiFe-1.8 1.8
(hybrid)
PVDF/rGO-ZnNiFe-1 5 1 0.8 02 1.0 2
(2-layer)
PVDF/rGO-ZnNiFe-1.4 0.6 1.4
(2-layer)
PVDF/rGO-ZnNiFe-1.6 0.8 1.6
(2-layer)
PVDF/rGO-ZnNiFe-1.8 1.0 1.8
(2-layer)
PVDF/rGO-ZnNiFe-1.8 5 1 0.2 (4) 0.2 (5) 1.8
(9-layer)

Thermo Fisher iCAP 6000 ICP-AES instrument was used to trace the properties in the X-band frequency range (8.2−12.4 GHz). S-
Zn, Ni, and Fe contents of the synthesized magnetic nanoparticle. The
Parameters are used to calculate the shielding parameters in a two-
electrical conductivity of the compression-molded nanocomposites
was measured using two different conductivity meters. A Loresta GX port EMI shielding setup. S11 and S22 are reflected over the incident
resistivity meter (MCP-T700 model, Mitsubishi Chemical Co., Japan)
voltage magnitude, whereas S21 and S12 are transmitted over the
was used for conductive samples with electrical conductivities of more
than 10−4 S/cm, and a Hiresta UX resistivity meter (MCP-HT800 incident voltage magnitude in ports 1 and 2, respectively. The SET,
model, Mitsubishi Chemical Co., Japan) was employed for insulative
SER, and SEA values of materials were obtained through the following
samples with electrical conductivities less than 10−4 S/cm. A Keysight
vector network analyzer was used to measure EMI shielding equations

5517 https://doi.org/10.1021/acsaelm.1c00940
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Figure 2. (a) Magnetic hysteresis loops of the synthesized Zn0.5Ni0.5Fe2O4 nanoparticles at room temperature, (b) XRD patterns of different
samples, (c) Raman spectroscopy of GO and rGO, and (d) FTIR patterns of different samples.

1 1 frequency sweep test mode. This test was performed in the angular
SE R = 10 log = 10 log
1−R 1 − |S11|2 (1) frequency range of 600 to 0.1% at a strain amplitude of 1%.

1−R 1 − |S11|2 3. RESULTS AND DISCUSSION


SEA = 10 log = 10 log
T |S21|2 (2) 3.1. Nanomaterial Characterizations. 3.1.1. Magnet-
EMI SE = SE R + SEA (3)
ization Measurement. The specific magnetization value of
Zn0.5Ni0.5Fe2O4 nanoferrite is shown in Figure 2a. The
A=1−R−T (4) magnetic hysteresis loop exhibited the S-type shape, which is
where A, R, and T are absorbance, reflectance, and transmittance typical of spinel ferrites. The magnetization of Zn0.5Ni0.5Fe2O4
coefficients, respectively. Rheological measurements were performed nanoparticles increased by enhancing the external magnetic
using an Anton Paar MCR 102 rheometer equipped with a 25 mm field strength and reached a maximum value of ≈76 emu/g.
diameter parallel plate geometry at a gap size of 0.8 mm and in However, the magnetization did not get saturated under the
5518 https://doi.org/10.1021/acsaelm.1c00940
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Figure 3. (a,b) FESEM of the synthesized Zn0.5Ni0.5Fe2O4 nanoparticles, (c) EDX spectrum of Ni0.5Zn0.5Fe2O4 nanoparticles, (d) surface particle
size distribution histogram of Zn0.5Ni0.5Fe2O4 nanoparticles, (e) FESEM image of rGO, (f) EDX spectrum of rGO, and (g,h) TEM images of rGO.

applied external magnetic field of 16.5 kOe. The nonsaturated intercluster antiferromagnetic interactions along with the
hysteretic behavior can be attributed to the possible strong ferromagnetic ones inside the clusters. The magnetic hysteresis
5519 https://doi.org/10.1021/acsaelm.1c00940
ACS Appl. Electron. Mater. 2021, 3, 5514−5527
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loop revealed that the synthesized material is superparamag- sites. The detection of this characteristic peak confirmed the
netic with the saturation magnetization (Ms) of 75.8 emu/g, formation of a well-crystallized Zn0.5Ni0.5Fe2O4 spinel phase,
remanence (Mr) of 13.9 emu/g, and coercive force (Hc) near previously approved by the XRD analysis. The characteristic
to zero. In such a structure, A2+ and B3+ cations occupy the band at 764 cm−1 corresponds to the nonpolar α phase in
octahedral or tetrahedral sites depending on their lattice PVDF, and the two vibrational bands at 1194 and 1234 cm−1
environments. A and B refer to cations with charge numbers of are attributed to the β phase, respectively.47−49
+2 and +3, respectively. Incorporating diamagnetic Zn2+ ions 3.1.5. Morphology and Elemental Studies. The micro-
into the NiFe2O4 structure improved the total magnetization graph images and the corresponding EDX elemental analysis
by migrating Fe3+ ions from octahedral sites to the tetrahedral results of Zn0.5Ni0.5Fe2O4 nanoparticles and rGO sheets are
sites, which increased the magnetic moment and ended in shown in Figure 3. As can be seen in Figure 3a,b, the magnetic
improved total magnetization.20,44 sample exhibited homogeneous and spherical nanoparticle
3.1.2. XRD Analysis. The XRD analysis showed a sharp morphology, with the sizes ranging mainly from 30 to 90 nm.
diffraction peak at 2θ ≈ 11° (001) for GO, corresponding to a The EDX spectrum and dot-mapping of Zn0.5Ni0.5Fe2O4
d-space of 0.866 nm due to the introduction of oxygen- nanoparticles demonstrated the presence of Fe, Zn, Ni, and
containing functional groups during the oxidation process (see O elements and without any impurities in their structure. In
Figure 2b). The absence of diffraction peak at 2θ ≈ 26° proved addition, Ni/Zn or Fe/Ni ratios determined by the chemical
the complete oxidation of graphite. This peak corresponds to a analysis were close to those used in the synthesis precursors.
d-space of 0.335 nm; thus, 0.866 nm for GO showed a good These results demonstrate the ability of the precipitation
exfoliation. The rGO sample exhibited a broad diffraction peak method in controlling the size and dispersion of species,
at 2θ ≈ 25° with a corresponding interlayer spacing of 0.350 endorsing the successful synthesis of the magnetic sample (see
nm, indicating successful GO reduction. A glance over the Figure 3c,d). The SEM micrograph of a vacuum-filtered rGO
diffraction pattern of the Zn0.5Ni0.5Fe2O4 sample revealed that micrometer-thick film given in Figure 3e showed the expansion
all detectable peaks are indexed to the highly crystalline of layers featuring smooth edges and surfaces. To prepare this
Zn0.5Ni0.5Fe2O4 structure (JCPDS: 00-008-0234). Regarding film, the synthesized GO was first filtered using a vacuum-
reference patterns, the diffraction peaks of PVDF are assisted method and then reduced with hydrazine, as described
detectable in the XRD patterns of the nanocomposites. The in the Supporting Information. The EDX spectrum of rGO
peaks at about 2θ = 17.87, 18.39, 20.12, 36.19, and 38.63° and showed characteristic peaks of O and C elements. GO has a
2θ = 18.47, 20.16, 36.34, and 38.78° are assigned to the α carbon/oxygen (C/O) atomic ratio of ∼1.3, while this ratio for
phase (JCPDS 00-042-1650) and β phase (00-038-1638) of rGO is 2.22. The increased C/O ratio of rGO is due to the
monoclinic PVDF, respectively. reduction of oxygen-containing functional groups. No extra
3.1.3. Raman Analysis. The Raman spectrum of GO and peaks were detected within the detection limit of EDX
rGO are depicted in Figure 2c. As shown, GO well-defined spectroscopy, validating the successful synthesis of rGO. The
peaks at 1347 and 1569 cm−1, which correspond to the D and layered and 2D structure of the as-synthesized rGO was
G bands of graphene, confirms the synthesis of well-exfoliated confirmed by the TEM image of nanosheets (Figure 3g,h).
GO from graphite. The GO also showed an ID/IG ratio of 0.99, This observation proved the hypothesis made in the XRD
after employing phosphoric acid as a defect-preventing agent, results about the exfoliation of layers.50,51 The dispersion
which binds to vicinal diol and inhibits the production of quality of the nanoparticles in the PVDF matrix was assessed
carbonyl functional groups. In addition, rGO showed D and G by optical microscopy (see Figure S2), and was quantified via
bands at similar positions to GO’s, but with higher peak transparency and agglomerate area ratio. Further details
intensities. The ID/IG ratio for rGO (0.91) was lower than that regarding the assessment of the dispersion quality based on
for GO (0.99), demonstrating the improved crystallinity of GO this technique can be found in the Supporting Information and
after reduction. Generally for GO, the 2D peak is the second our previous works.
order of the D peak and appears around 2710 cm−1. No defects 3.2. Electrical Conductivity and EMI Shielding
are required for 2D band activation, and the 2D peak is always Performance. SE, also known as total shielding effectiveness
present for GO and rGO. Depending on the number of layers, (SET), is routinely used to assess the efficiency of different
the intensity of the 2D peak changes, and the narrower the EMI shields. The sum of reflection loss (SER) and absorption
peak, the fewer would be the graphene layers. loss (SEA) can be used to calculate SET, as stated in eq 3.
3.1.4. FTIR Analysis. The FTIR analysis is illustrated in Understanding EMI shielding mechanisms and affecting
Figure 2d. The characteristic peaks located at 764, 796, 976, parameters is critical to design advanced EMI shield
1149, and 1210 cm−1 are assigned to the nonpolar α-phase of compsoites. When an electromagnetic wave strikes a shield,
PVDF. Moreover, the absorption peaks appearing at 1274 and the electrons and other charged particles inside the shield
841 cm−1 characterize the polar β phase of PVDF. The respond to the incident wave by generating a dispersed or
characteristic peaks of GO occurred at 1170−1200, 1680− induced field. This interaction of the incident wave with the
1720, 3300−3400, and 1490−1620 cm−1, assigned to the surface mobile charge carriers is translated to reflect the
stretching vibrations of C−O, CO, O−H, and CC, electromagnetic waves. Therefore, most of the materials that
respectively. These carbon−oxygen functional groups were are employed as EMI shields tend to be conductive, due to
also observed in rGO; however, their characteristic peaks are their high density of mobile charge carriers. Aside from
significantly weakened. The vibration frequency peaks at 600− reflection, incident wave dissipation in the form of heat
700, 1410, 1600−1700, and 3400−3800 cm−1 can be (absorption) and multiple reflections of electromagnetic waves
recognized from the FTIR spectra of magnetic samples.45,46 within an EMI shield also contribute to the shielding efficacy.
The absorption peak in the region of 600−700 cm−1 is the PVDF is electrically insulative with extremely low electrical
typical characteristic vibration in the spinel structure, conductivity of ∼10−14 S/cm. Although the incorporation of 5
attributed to the stretching mode of Fe−O at tetrahedral wt % of ZnNiFe nanoparticles slightly improved the electrical
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Figure 4. (a) Electrical conductivity of single-layer PVDF/rGO, PVDF/ZnNiFe, and their hybrid systems, (b) EMI SE (average SET, SEA, and
SER) and R of single-layer, two-layer, and hybrid PVDF/filler nanocomposites with different thicknesses, (c) R and A of the PVDF/filler
nanocomposites, (d) T of the PVDF/filler nanocomposites. The single-layer/two-layer nanocomposites containing various rGO and ZnNiFe
contents are denoted as PVDF/rGO/ZnNiFe-Y-X%, where Y is the thickness and X% is the filler concentration. The hybrid samples are shown as
PVDF/rGO−ZnNiFe-Y, where Y is the thickness. In the case of hybrid samples, the concentration of rGO and ZnNiFe is 1 and 5 wt %,
respectively.

conductivity, the PVDF/ZnNiFe nanocomposite was still in sheets to some extent. This is in complete agreement with the
the insulative zone, its electrical conductivity was 4.26 × 10−9 rheological results in which both dynamic moduli decreased
S/cm (see Figure 4a). The inferior electrical conductivity of upon the addition of ZnNiFe to the PVDF/rGO nano-
the PVDF/ZnNiFe nanocomposite can be attributed to the composites (see Figure S3).
low inherent electrical conductivity and small surface area of Apart from electrical conductivity, the EMI shielding
the magnetic nanoparticles conjugated with their inability to characteristics of a material can also be improved via increasing
form a 3D interconnected network structure. This is also the thickness or engineering the macrostructure of the
shown by the rheological results (see Figure S3).52,53 However, fabricated shields. Figure S4 shows the EMI SE of single-
according to Figure 4a, with the introduction of only 0.5 wt % layer conductive nanocomposites at various rGO concen-
of rGO, the electrical conductivity of the PVDF/rGO trations and film thicknesses. As the filler concentration
nanocomposite surged to the conductive region, that is, 6.87 increases, the EMI SE rises. However, the high price and the
× 10−3 S/cm. By increasing the loading of rGO nanosheets up synthesis complexity of the rGO nanosheets limit their
to 1 wt %, the network structure was further enhanced, and application at high loadings. Besides, in terms of industrial
more conductive paths were formed throughout the PVDF/ applications, optimizing the thickness of the conductive
rGO sample, contributing to the sharp enhancement of the nanocomposites is of utmost importance for reducing the
electrical conductivity (1.41 × 10−2 S/cm). However, in the cost and total weight of the shields. In order to address these
hybrid samples, introducing magnetic nanoparticles to the challenges, in the rest of this study, we utilized conductive
conductive PVDF/rGO nanocomposite reduced the electrical nanocomposites that contain only 1 wt % of rGO for
conductivity. For example, when 5 wt % of a magnetic developing multilayer EMI shields. In addition, the total
nanoparticle was added to PVDF/rGO-1-1%, the electrical thickness of the rGO nanocomposite layer was kept at 0.8 mm
conductivity of the nanocomposite decreased from 1.41 × 10−2 (i.e., two-layer samples include just one conductive layer with a
to 1.05 × 10−4 S/cm, as shown in Figure 4a. This reduction in thickness of 0.8 mm, and nine-layer EMI shields consist of four
the electrical conductivity of the samples can be attributed to conductive layers with a thickness of 0.2 mm each). More
the poor conductivity of the ZnNiFe nanoparticles/clusters, details regarding samples’ labels are offered in Table 3. We will
disrupting the continuous conductive network of the nano- show that even at this relatively low rGO concentration and
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Figure 5. (a−d) Values of SER, SEA, and SET for hybrid PVDF/rGO−ZnNiFe nanocomposites with different thicknesses and (e−h) values of SER,
SEA, and SET for two-layer PVDF/rGO−ZnNiFe nanocomposites with different thicknesses. The results are over the X-band frequency range. The
two-layer/hybrid nanocomposites are denoted as PVDF/rGO−ZnNiFe-Y, where Y is the thickness. In the case of two-layer/hybrid samples, the
concentration of rGO and ZnNiFe is 1 and 5 wt %, respectively.

small film thicknesses, the rGO nanocomposites can be present inferior shielding performance. The EMI SE of the
combined with ZnNiFe magnetic counterparts to fabricate magnetic nanocomposites at the lowest concentration (1 wt
multilayer structures that meet the shielding requirements for %) of the nanoparticles is about 0.61 dB. This value reached to
commercial applications, that is, SET > 20 dB. 2.84 dB by increasing the nanoparticle concentration to 5 wt
The effects of magnetic nanoparticle concentration and the %. However, this amount decreased as the nanoparticle
thickness of the prepared single-layer magnetic nanocompo- concentration further increased from 5 to 10 wt %, which
sites on EMI SE are shown in Figure S5. Due to the poor can be attributed to the poor dispersion of nanoparticles in the
electrical conductivity of the magnetic nanocomposites, they matrix at extremely high concentrations. Large agglomerates
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Figure 6. (a) Values of SER, SEA, and SET for two-layer PVDF/rGO−ZnNiFe nanocomposite, (b) values of SER, SEA, and SET for nine-layer
PVDF/rGO−ZnNiFe nanocomposite, (c) average SET, SEA, and SER of the two- and nine-layer structure PVDF−filler nanocomposites with the
same thickness (1.8 mm) and same filler concentration of rGO (1 wt %) and ZnNiFe (5 wt %), and (d) comparison of A of the current work with
those of the literature.14,17,35,37,41,62−69 The results are over the X-band frequency range.

were detected in various regions of the PVDF/ZnNiFe (10 wt of the two-layer nanocomposites is significantly higher than
%) nanocomposite, corroborated by optical images and that of the hybrid nanocomposite (i.e., mixed nanoparticles in
rheological measurements (see Figures S2b,c and S3). single-layer structure, see Figure S1, to clarify each structure).
Based on the results of Figure S5, the single-layer magnetic The EMI SE value of the two-layer structure with a thickness
nanocomposite holding 5 wt % magnetic nanoparticles of 1.8 mm is 24 dB, about 35% higher than that of the hybrid
(featuring the highest EMI SE) was used to develop the PVDF/rGO−ZnNiFe nanocomposites (17.45 dB) at the same
multilayer (two-layer and nine-layer) structured shields at a thickness. Our results showed that the network formation in
constant total thickness of 1.8 mm. The EMI SE of the selected multilayer structure and hybrid nanocomposites were different.
single-layer magnetic and conductive nanocomposites used in Previous results support this claim in which the electrical
two-layer assemblies is shown in Figure S6. conductivity and rheological properties of the PVDF/rGO
In this study, the main purpose of fabricating the multilayer nanocomposite decreased upon the addition of magnetic
EMI shields is to control the shielding mechanisms. As such, to nanoparticles. In other words, the conductive network
expound on the EMI shielding mechanism of the fabricated structure of the rGO nanosheets remains intact in the
PVDF/rGO−ZnNiFe multilayer shields, SET, SEA, SER, and multilayer assemblies, while, the magnetic nanoparticles
shielding coefficients (R and A) were measured and presented deteriorate the conductive network of the nanosheets in the
in Figure 4b−d. Comparing the findings in Figures 4b and S4, hybrid samples. That is, the conductive PVDF/rGO and
we can see that the SEA values are higher than the SER values magnetic PVDF/ZnNiFe layers in the multilayer structure
for all samples (single-layer, two-layer, and hybrid). It is attenuate the electric and magnetic components of the EM
important to note that SER and SEA have been used in the waves to their utmost power, leading to superior SET of the
literature to evaluate the shielding mechanisms of various multilayer structure over the single-layer hybrid structure. In
materials. However, determining the dominant shielding addition, multiple internal reflections of the electromagnetic
mechanism based on these parameters is not the correct waves between the conductive and magnetic layers further
approach as SER and SEA are the ratios of the input or output contribute to the SET value of the multilayer shields.
powers (relative quantities). As such, A and R should be The SET, SEA, and SER values of the two-layer PVDF/rGO−
compared to investigate the shielding mechanisms.54,55 ZnNiFe-1.8 film were found to be 23.93, 23.22, and 0.71 dB,
Figure 5 compares the total EMI SE of the hybrid PVDF/ respectively, and the power coefficients shown in Figure 4c
rGO−ZnNiFe (Figure 5a−d) and two-layer PVDF/rGO− revealed that A = 0.85 is considerably greater than R = 0.15,
ZnNiFe nanocomposites (Figure 5e−h). The dielectric loss meaning an absorption-dominant shielding mechanism. Hence,
and magnetic loss occur due to rGO nanosheets and ZnNiFe the two-layer shields absorb a considerable portion of the
nanoparticles, respectively. To begin with, it is evident that SET electromagnetic wave. A = 0.499 and R = 0.483 were obtained
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for the single-layer hybrid sample, indicating the lower ability internal reflections as more layers are employed in the
of this structure in absorption. structure of the shield.
To further explain the shielding mechanisms, it is In order to assess the contribution of the present work, A of
hypothesized that there are several potential mechanisms our nine-layer PVDF/rGO−ZnNiFe shield is compared with
responsible for the enhanced absorption of the electromagnetic the reported values of the literature in Figure 6d. It is quite
waves in the multilayer structures. According to the difficult to reach excellent EMI SE simultaneously with a low R
literature,56−59 the absorption mechanism is thought to be in the case of conductive polymer-based nanocomposites.
mainly governed by two phenomena: (1) dipole polarization However, in this study, both EMI SE and A values of the
and (2) interfacial polarization between the metal−organic alternating multilayer PVDF/rGO−ZnNiFe films were con-
complexes and the matrix. However, the literature has shown currently enhanced to high levels, which outstrips over most
that interfacial polarization relaxes significantly over the X- reported nanocomposites in the literature. The comparison
band frequency range; as such,55,60,61 we believe that the results (Figure 6d) vividly illustrate that our proposed
contribution of the interfacial and dipole polarization approach is valuable and competitive. This is because it
mechanisms is negligible. Therefore, it can be said that, in
drastically improves the absorption properties of the nano-
the first layer of our multilayer samples, the PVDF/ZnNiFe
composite films for applications where reflection should be
layer attenuates and absorbs the electromagnetic energy due to
hysteresis loss and magnetic domain resonance. Additionally, minimal.
the impedance matching of the ZnNiFe nanocomposites with
air plays a great role in the electromagnetic wave absorption. In 4. CONCLUSIONS
fact, negligible impedance mismatch between the first layer and To conclude, we developed a simple and effective method to
air minimizes the reflection mechanism. The incoming synthesize supermagnetic nanoparticles and highly conductive
electromagnetic wave then penetrated through the PVDF/ reduced graphene oxide (rGO) nanosheets. First, XRD,
rGO layer with a strong reflectivity at the interface between the FESEM, FTIR, EDX, ICP, and VSM analyses revealed that
PVDF/ZnNiFe and PVDF/rGO layers due to the high the magnetic and conductive fillers were synthesized
impedance mismatch, leading to internal reflections. Multiple successfully. Then, multilayer structures of PVDF−rGO and
reflections can either come from the layer’s interface or rGO
PVDF−ZnNiFe nanocomposites were prepared with different
nanosheet surfaces, they can happen at two different scales. As
contents of the fillers at various thicknesses. The multilayer
a result, the superior EMI shielding efficiency of PVDF/rGO−
(both two-layer and nine-layer) structuring strategy not only
ZnNiFe-1.8 multilayer nanocomposites is primarily due to
their unique multilayer structures combined with great did improve the EMI SE but also signified the absorption
magnetic properties of ZnNiFe. mechanism by multiple internal reflections. As a landmark, the
Multilayer strategy and the abovementioned mechanisms PVDF/rGO−ZnNiFe nanocomposite (nine-layer) with a
have been proposed in many recent studies.55 However, the A thickness of 1.8 mm exhibited an EMI SE of 29.05 dB, with
coe of our proposed nanocomposites supras all the existing a reflection of 0.5 dB. It is important to note that more than
works in the literature. We believe that the outstanding 91% of the incident wave was absorbed, placing our sample
absorption performance of shield is a direct result of the among the best EMI absorbers. Integrating these excellent
excellent insulating and supermagnetic properties of ZnNiFe performances in one material, that is, PVDF/rGO−ZnNiFe
nanoparticles. The combined Ni−Zn ferrites exhibited multilayer film, reveals the tremendous potential to develop
relatively high resistivity, permeability, and saturation magnet- highly efficient EMI shields for applications where reflection
ization values. The characteristics listed above are tunable and should be minimal, such as stealth airplanes and sensitive
highly dependent on the quantity of Zn and the synthesis radars.


procedure. The highest saturation magnetization of
NixZn1‑xFe2O4 ferrites, i.e., ∼80 emu/g, can be achieved ASSOCIATED CONTENT
when x = 0.5. This amount for Fe3O4, zinc, and nickel is about
70, 45, and 50 emu/g, respectively.62 Hence, EM energy is *
sı Supporting Information

attenuated by magnetic losses, including normal resonance and The Supporting Information is available free of charge at
eddy current losses, due to the great magnetism of ZnNiFe https://pubs.acs.org/doi/10.1021/acsaelm.1c00940.
nanoparticles.
3.2.1. Effect of Number of Layers (Two-Layer vs Nine- Structure of the generated samples, characterization of
the nanocomposites (optical images), rheological
Layer). To further investigate the effect of macrostructure
characterization of the fabricated nanocomposites, total
design on the EMI shielding performance, the two-layer
EMI SE of the fabricated nanocomposites, EMI SE of
PVDF/rGO−ZnNiFe and nine-layer PVDF/rGO−ZnNiFe at
the two-layer structure and hybrid PVDF−filler nano-
the same filler concentration and thickness (1.80 mm) are
composites, and ICP−MS results (PDF)
compared in Figure 6a−c. The nine-layer PVDF/rGO−


ZnNiFe nanocomposite demonstrated a superior EMI
efficiency, with a SET value of 29.05 dB. More importantly, AUTHOR INFORMATION
the fascinating and significant aspect is that SEA is greater than
28.6 dB; thus, SER is less than 0.5 dB. Accordingly, A = 0.91 of Corresponding Author
the nine-layer PVDF/rGO−ZnNiFe nanocomposite was even Mohammad Arjmand − Nanomaterials and Polymer
higher than that of the two-layer PVDF/rGO−ZnNiFe Nanocomposites Laboratory, School of Engineering,
nanocomposite (i.e., A = 0.85, see Figure 6c). Hence, University of British Columbia, Kelowna V1V 1V7 British
increasing the number of the layers further contributes to Columbia, Canada; orcid.org/0000-0002-8812-5638;
the absorption mechanism, attributed to more multiple Email: mohammad.arjmand@ubc.ca
5524 https://doi.org/10.1021/acsaelm.1c00940
ACS Appl. Electron. Mater. 2021, 3, 5514−5527
ACS Applied Electronic Materials pubs.acs.org/acsaelm Article

Authors in tuning nonlinear viscoelastic properties and microwave absorption


Majed Amini − Nanomaterials and Polymer Nanocomposites in CNT-based polymer nanocomposites. Mater. Today Commun.
Laboratory, School of Engineering, University of British 2020, 24, 101010.
Columbia, Kelowna V1V 1V7 British Columbia, Canada (9) Wang, Z.; Yang, W.; Liu, R.; Zhang, X.; Nie, H.; Liu, Y. Highly
Milad Kamkar − Nanomaterials and Polymer Nanocomposites stretchable graphene/polydimethylsiloxane composite lattices with
tailored structure for strain-tolerant EMI shielding performance.
Laboratory, School of Engineering, University of British
Compos. Sci. Technol. 2021, 206, 108652.
Columbia, Kelowna V1V 1V7 British Columbia, Canada (10) Wang, G.; Zhao, J.; Ge, C.; Zhao, G.; Park, C. B. Nanocellular
Farhad Rahmani − Department of Chemical Engineering, poly (ether-block-amide)/MWCNT nanocomposite films fabricated
Faculty of Engineering, University of Kurdistan, 66177- by stretching-assisted microcellular foaming for high-performance
15175 Sanandaj, Iran EMI shielding applications. J. Mater. Chem. C 2021, 9, 1245−1258.
Ahmadreza Ghaffarkhah − Nanomaterials and Polymer (11) Gao, N.; Li, W.-P.; Wang, W.-S.; Liu, D.-P.; Cui, Y.-M.; Guo,
Nanocomposites Laboratory, School of Engineering, L.; Wang, G.-S. Balancing dielectric loss and magnetic loss in Fe−
University of British Columbia, Kelowna V1V 1V7 British NiS2/NiS/PVDF composites toward strong microwave reflection
Columbia, Canada loss. ACS Appl. Mater. Interfaces 2020, 12, 14416−14424.
Farhad Ahmadijokani − Nanomaterials and Polymer (12) Gao, S.; Wang, G. S.; Guo, L.; Yu, S. H. Tunable and
Nanocomposites Laboratory, School of Engineering, ultraefficient microwave absorption properties of trace N-doped two-
University of British Columbia, Kelowna V1V 1V7 British dimensional carbon-based nanocomposites loaded with multi-rare
Columbia, Canada earth oxides. Small 2020, 16, 1906668.
(13) Gao, S.; Yang, S.-H.; Wang, H.-Y.; Wang, G.-S.; Yin, P.-G.;
Complete contact information is available at: Zhang, X.-J. CoNi alloy with tunable magnetism encapsulated by N-
https://pubs.acs.org/10.1021/acsaelm.1c00940 doped carbon nanosheets toward high-performance microwave
attenuation. Composites, Part B 2021, 215, 108781.
Notes (14) Zhang, H.; Zhang, G.; Li, J.; Fan, X.; Jing, Z.; Li, J.; Shi, X.
The authors declare no competing financial interest. Lightweight, multifunctional microcellular PMMA/Fe3O4@


MWCNTs nanocomposite foams with efficient electromagnetic
ACKNOWLEDGMENTS interference shielding. Composites, Part A 2017, 100, 128−138.
(15) Kong, L.; Yin, X.; Xu, H.; Yuan, X.; Wang, T.; Xu, Z.; Huang, J.;
The authors acknowledge the support of the Natural Sciences Yang, R.; Fan, H. Powerful absorbing and lightweight electromagnetic
and Engineering Research Council of Canada (NSERC) shielding CNTs/RGO composite. Carbon 2019, 145, 61−66.
[funding reference number ALLRP 555586-20]. Dr. Arjmand (16) Jiang, Q.; Liao, X.; Li, J.; Chen, J.; Wang, G.; Yi, J.; Yang, Q.; Li,
appreciates the support from the Canada Research Chairs G. Flexible thermoplastic polyurethane/reduced graphene oxide
program. We are thankful to Prof. U. Sundararaj and Ms. Elnaz composite foams for electromagnetic interference shielding with
Erfanian for their assistance with optical imaging. The authors high absorption characteristic. Composites, Part A 2019, 123, 310−
acknowledge the Syilx Okanagan Nation for the use of their 319.
unceded ancestral traditional territory, the land on which the (17) Qi, Q.; Ma, L.; Zhao, B.; Wang, S.; Liu, X.; Lei, Y.; Park, C. B.
research was conducted. The authors are grateful to Zentek An effective design strategy for the sandwich structure of PVDF/
Ltd. for supporting this project. GNP-Ni-CNT composites with remarkable electromagnetic interfer-


ence shielding effectiveness. ACS Appl. Mater. Interfaces 2020, 12,
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