INSTALLATION MANUAL

SPLIT SYSTEM Air Conditioner

RZQ180MY1
RZQ200MY1

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 SPLIT System Air Conditioner
CONTENTS
1. FIRST OF ALL........................................................................... 1
1-1 Safety precautions............................................................. 1
1-2 Special notice of product................................................... 2
1-3 Disposal requirements...................................................... 2
2. INTRODUCTION........................................................................ 2
2-1 Combination...................................................................... 2
2-2 Spec list............................................................................. 3
2-3 Electrical specifications..................................................... 3
2-4 Accessories....................................................................... 3
3. BEFORE INSTALLATION........................................................... 3
4. SELECTING INSTALLATION LOCATION.................................. 4
5. PRECAUTIONS DURING INSTALLATION................................ 7
6. ELECTRICAL WIRING............................................................... 8
6-1 Example of whole system wiring connection..................... 8
6-2 Precautions to lead out power wiring and
transmission wiring............................................................ 8
6-3 Precautions to power wiring connection............................ 9
6-4 Precautions to wiring connection between units............... 9
7. REFRIGERANT PIPING CONNECTION................................. 10
7-1 Installation tools.............................................................. 10
7-2 Selecting piping material................................................. 10
7-3 Piping protection............................................................. 10
7-4 Pipe connection............................................................... 10
7-5 Precautions to refrigerant piping connection................... 11
7-6 Piping insulation.............................................................. 12
7-7 System piping (length) limitations................................... 12
7-8 Air tight test and vacuum drying...................................... 13
8. CHARGING REFRIGERANT................................................... 14
8-1 Before charging refrigerant.............................................. 14
8-2 About refrigerant tank...................................................... 14
8-3 Charging refrigerant........................................................ 14
9. AFTER INSTALLATION COMPLETED.................................... 15
10. ABOUT TEST RUN.................................................................. 15
10-1 Powering on – test run.................................................... 15
10-2 For normal operation....................................................... 16
1. FIRST OF ALL
• Before installing the unit, read this manual thoroughly, and
following the instructions contained in it. After installation, do a
test run to make sure the unit runs properly, and then explain
how to operate and take care of the unit to the customer, using
the operation manual.
• Lastly, make sure the customer keeps this manual, along with
the operation manual, in a safe place.
• This manual does not describe how to install the indoor unit and
the remote controller. Refer to the installation manual included
with the indoor unit for that.
1-1 Safety precautions
Please read the these “Safety precautions” carefully before
installing air conditioning unit and be sure to install it correctly.
After completing the installation, make sure that the unit operates
properly during the start-up operation.
Please instruct the customer on how to operate the unit and keep it
maintained.
Also, inform customers that they should store this installation
manual along with the operation manual for future reference.
After completing installation, conduct a trial operation to check for
faults and explain to the customer how to operate the air conditioner
and take care of it with the aid of the operation manual.
Ask the customer to store the installation manual along with the
operation manual for future reference.
The precautions described herein are classified as WARNING and
CAUTION, following which is the important safety information, it is
strongly recommended to observe.
Meaning of WARNING and CAUTION notices
Installation manual
WARNING �������� Failure to follow these instructions properly
may result in personal injury or loss of life.
CAUTION ��������� Failure to observe these instructions properly
may result in property damage or personal
injury, which may be serious depending on
the circumstances.
WARNING
• Ask your dealer or qualified personnel to carry out installation
work.
Do not attempt to install the air conditioner yourself. Improper
installation may result in water leakage, electric shocks or fire.
• Install the air conditioner in accordance with the instructions in
this installation manual.
Improper installation may result in water leakage, electric shocks
or fire.
• Consult your local dealer regarding what to do in case of
refrigerant leakage, when the air conditioner is to be installed in
a small room, it is necessary to take proper measures so that
the amount of any leaked refrigerant does not exceed the
concentration limit in the event of leakage. Otherwise, this may
lead to an accident due to oxygen depletion.
• Be sure to use only the specified accessories and parts for
installation work.
Failure to use the specified parts may result in the unit falling,
water leakage, electric shocks or fire.
• Install the air conditioner on a foundation strong enough to
withstand the weight of the unit.
A foundation of insufficient strength may result in the equipment
falling and causing injury.
• Carry out the specified installation work after taking into account
strong winds, typhoons or earthquakes.
Failure to do so during installation work may result in the unit
falling and causing accidents.
• Make sure that a separate power supply circuit is provided for
this unit and that all electrical work is carried out by qualified
personnel according to local laws and regulations and this
installation manual.
An insufficient power supply capacity or improper electrical
construction may lead to electric shocks or fire.
• Make sure that all wiring is secured, the specified wires are used,
and that there is no strain on the terminal connections or wires.
Improper connections or securing of wires may result in abnormal
heat build-up or fire.
• When wiring the power supply and connecting the wiring
between the indoor and outdoor units, position the wires so that
the EL.COMPO.BOX lid can be securely fastened.
Improper positioning of the EL.COMPO.BOX lid may result in
electric shocks, fire or the terminals overheating.
• If refrigerant gas leaks during installation, ventilate the area
immediately.
Toxic gas may be produced if the refrigerant comes into contact
with fire.
• After completing installation, check for refrigerant gas leakage.
Toxic gas may be produced if the refrigerant gas leaks into the
room and comes into contact with a source of fire, such as a fan
heater, stove or cooker.
• Do not directly touch refrigerant that has leaked from refrigerant
pipes or other areas, as there is a danger of frostbite.
• Be sure to switch off the unit before touching any electrical parts.
• Do not allow children to climb on the outdoor unit and avoid
placing objects on the unit.
Injury may result if the unit becomes loose and falls.
• Be sure to earth the air conditioner.
Do not earth the unit to a utility pipe, lightning conductor
or telephone earth lead.
Imperfect earthing may result in electric shocks or fire.
A high surge current from lightning or other sources
may cause damage to the air conditioner.
• Be sure to install an earth leakage breaker.
Failure to install an earth leakage breaker may result in electric
shocks or fire.
1
 CAUTION
• While following the instructions in this installation manual, install
drain piping to ensure proper drainage and insulate piping to
prevent condensation.
Improper drain piping may result in indoor water leakage and
property damage.
• Install the indoor and outdoor units, power cord and connecting
wires at least 1 meter away from televisions or radios to prevent
picture interference and noise.
(Depending on the incoming signal strength, a distance of
1 meter may not be sufficient to eliminate noise.)
• Remote controller (wireless kit) transmitting distance can be
shorter than expected in rooms with electronic fluorescent lamps
(inverter or rapid start types).
Install the indoor unit as far away from fluorescent lamps as
possible.
• Make sure to provide for adequate measures in order to prevent
that the outdoor unit be used as a shelter by small animals.
Small animals making contact with electrical parts can cause
malfunctions, smoke or fire. Please instruct the customer to
keep the area around the unit clean.
• Do not install the air conditioner in the following locations:
1. Where there is a high concentration of mineral oil spray or
vapour (e.g. a kitchen).
Plastic parts will deteriorate, parts may fall off and water
leakage could result.
2. Where corrosive gas, such as sulphurous acid gas, is
produced.
Corroding of copper pipes or soldered parts may result in
refrigerant leakage.
3. Near machinery emitting electromagnetic radiation.
Electromagnetic radiation may disturb the operation of the
control system and result in a malfunction of the unit.
4. Where flammable gas may leak, where there is carbon fibre
or ignitable dust suspensions in the air, or where volatile
flammables such as paint thinner or gasoline are handled.
Operating the unit in such conditions may result in fire.
5. Do not climb up the outdoor unit or place objects on it.
Falling or tumbling may result in injury.
6. Do not wash the outdoor or indoor unit with water.
Otherwise, it may cause electric shocks and fire harzards.
01_EN_3P529410-2C.indd 2
1-2 Special notice of product
[CLASSIFICATION]
This air conditioner comes under the term “appliances not
accessible to the general public”.
[EMC CHARACTERISTICS]
In a domestic environment this product may cause radio
interference in which case the user may be required to take
adequate measures.
[REFRIGERANT]
This series uses R410A refrigerant.
• The refrigerant R410A requires that strict precautions be
observed for keeping the system clean, dry and tightly sealed.
A. Clean and dry
Strict measures must be taken to keep impurities (including
SUNISO oil and other mineral oils as well as moisture) out of
the system.
B. T
 ight sealed
Take care to keep the system tight when installing.
R410A contains no chlorine, does not destroy the ozone layer
and so does not reduce the earth’s protection against harmful
ultraviolet radiation.
R410A will contribute only slightly to the greenhouse effect if
released into the atmosphere.
• Since R410A is a mixed refrigerant, the required additional
refrigerant must be charged in its liquid state. (If the system is
charged with refrigerant in its gaseous state, due to composition
change, the system will not function normally.)
[DESIGN PRESSURE]
Since design pressure is 4.0MPa or 40bar, the wall thickness of
pipes should be more carefully selected in accordance with the
relevant local and national regulations.
1-3 Disposal requirements
Dismantling of the unit, treatment of the refrigerant, of oil and of
other parts must be done in accordance with relevant local and
national legislation.
2. INTRODUCTION
1. This series uses R410A refrigerant. Be absolutely sure to
comply with “7. REFRIGERANT PIPING CONNECTION”,
because even greater caution is needed to prevent impurities
from entering R410A (mineral oils and water).
2. The design pressure is 4.0MPa which means that piping may
be thicker than conventionally, so please refer to
“7. REFRIGERANT PIPING CONNECTION”.
3. This is a mixed refrigerant, so charge as a liquid when adding
refrigerant.
(If charged as a gas, the composition of the refrigerant may
change, preventing normal operation.)
4. The indoor unit must use R410A. See the catalog for indoor unit
models which can be connected. (Normal operation is not
possible when connected to other units.)
5. The power supply for the RZQ-M models is three phase,
380V-415V, 50Hz.
2-1 Combination
• Be sure to connect a dedicated indoor unit. See the catalog
for indoor unit models which can be connected.
12/11/2019 9:11:57 AM
 2-2 Spec list 3. BEFORE INSTALLATION
Model RZQ180MY1 RZQ200MY1
Refrigerant R410A
[Precautions to remove packaging (L-pillar)]
Power supply 3N~ 380-415V 50Hz • Remove the packaging (L-pillar) used to protect the unit while
carrying from the right front part.
Cooling capacity (kw) 18.0 19.5 Follow the steps below to remove.
Heating capacity (kw) 20.0 22.4
1. Remove the front plate screw.
Dimensions
(mm) 1430 × 940 × 320 2. Remove the packaging (L-pillar).
(H × W × D)
Mass (kg) 138 3. Install the front plate screw to fix the front and top plates.

(inch) 3/4
Top plate
Gas side
Connection (mm) Ø19.1
piping (inch) 3/8
Liquid side
(mm) Ø9.5
Front plate screw

2-3 Electrical specifications Front plate

Model RZQ180 • 200MY1 Packaging (pallet) Packaging (L-pillar)

Phase 3N~
Frequency (Hz) 50 [About carrying]
Power supply Voltage (V) 380-415 Hold the 2 handles at both sides as shown in the figure below and
move it slowly.
Voltage tolerance range (%) ±10
(Pay attention not to touch the fins at the back.)
Fuse rated current (A) 25
Outdoor unit maximum running current (A) 18.5
Exhaust grille

2-4 Accessories
Inlet holes
Check if the following accessories are supplied with the unit.
(Remove the front plate and they are in the accessory bag) Conner
Name Operation manual Installation manual Clamp Outdoor unit
Handles
Quantity 1 pc. 1 pc. 2 pcs.

Shape

Gas side accessory Gas side accessory

Name
piping (1) piping (2)
(Front) (Back)
Quantity 1 pc. 1 pc.

Note
Shape Do not place your fingers into the inlet holes of the casing
while moving the unit. Failure to do so may result in
deformation. Only hold the corner of the unit with your hands.
Use the accessories or the specified parts to install the required parts.

Accessory bag

Front plate screw Front plate

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 4. SELECTING INSTALLATION LOCATION (7) Installation location.
[Precautions to side-by-side installation]
(1) Select a location for installation that meets the following • In the figure below, the connection piping is lead out from the
conditions and get the customer’s approval. front and the bottom when installing side by side.
• Good ventilation. To lead out the piping from the right side of the outdoor unit.
• Not disturbing the neighbors. (Unit : mm)
• No shelters of the small animals. (7)-1 Where there is an obstacle on the suction side:
• Solid enough to support the weight and vibration of the unit
which can be placed horizontally. • No obstacle above
• Able to avoid raining as much as possible. 1. Stand-alone installation
• Adequate space kept around the unit for installation. • Obstacle on the suction side only
• Outdoor piping and wiring within the allowable length range.
• No risk of flammable gas leaks.
(2) When installing in locations where there is a possibility of
strong wind, take the following measures.
• If the strong wind with speed over 5m/s blowing to the exhaust
side of the outdoor unit, the decreased air flow rate and
re-absorbed exhausted gas (short circuit) etc. by the outdoor re
r mo
unit will lead to: 0o
-- Decreased capability 10
-- Increased frost during heating • Obstacle on both sides
-- Operation stopped as high pressure increases
• Excessive strong wind continually blowing to the front
exhaust side of the outdoor unit will result in the fan reversing
at a high speed and being damaged. Refer to the

Install the outdoor unit with the Make the exhaust 10

0o
air outlet facing the building direction perpendicular rm
ore
wall, closure or wind shutter. to the wind direction. re
10
0o r mo
Strong rm 0o
ore 10
wind
Strong 2. Series installation (2 or more) (note1)
wind • Obstacle on both sides
10
Intake grille 0o
rm
Air outlet ore
(Keep adequate space 10
0o
and installation) rm
ore
10
00
(3) When installing in locations where there is heavy snowfall, or
mo
take the following measures. re
20 re
• Block up the base. 0o r mo
rm
• Install snow hoods (field supply). ore 0o
30
• Remove the rear suction grille to prevent snow from
accumulating on the fins. • Obstacle above, too
1. Stand-alone installation
(4) If there is a risk of short circuit for the outdoor unit in the
ambient environment, use air flow direction adjustment • Obstacle on the suction side, too
plate (field supply). s
les
1000 or more

0 or
(5) The refrigerant gas (R410A) is nontoxic, nonflammable and 50
safe. It is necessary to take measures against to keep
refrigerant concentration from exceeding allowable safety
limits in a small room in the event of refrigerant leakage.
(6) An inverter air conditioner may cause home appliances
produce noise. ore
When selecting the location for installation, keep the air o rm
1 00
conditioner and wiring a proper distance away from radios,
computers and stereo equipment as shown in the following figure. • Obstacle on the suction side and both sides
Particularly for location with weak wave reception, be sure to keep
s
a distance of at least 3m between the indoor unit and the remote les
1000 or more

0 or
controllers and place the power supply wiring and transmission 50
wiring in conduits, and connect the conduits to the ground.
In addition, use the shielded wires for all electric wires between
units.
Indoor unit Branch circuit
Branch circuit breaker (over 15
breaker (over current circuit 0o
rm
more

current circuit Indoor unit breaker) ore

1m or more

re
ore

breaker) remote 15 r mo
1m or m
1.5m or

controller Outdoor unit

0o
rm 0o
ore 15
more
1.5m or
ore
1.5m m
or

01_EN_3P529410-2C.indd 4 12/11/2019 9:11:58 AM

 2. Series installation (2 or more) (note1) (7)-3 Where there are obstacles on both suction and discharge
• Obstacle on the suction side and both sides sides:
Where the obstacles on the discharge side is higher than the unit:
Pattern 1 (There is no height limit for obstructions on the intake side.)

1000 or more
10 s
0o
rm r les
ore 0o
50 • No obstacle above
1. Stand-alone installation
10 10
00 0o
or rm
mo ore
re

H
ore

L
20
0o rm
rm o ore
ore 300 o rm
1 00
(7)-2 Where there is an obstacle on the discharge side: L>H o re
o rm
• No obstacle above 00
10
1. Stand-alone installation 2. Series installation (2 or more) (note1)
100
or m
ore
100
or m
ore

H
ore

L
o rm re
500 mo
0 or
2. Series installation (2 or more) (note1) L>H 30
ore
10 o rm
0o 00
rm 10
ore
10 • Obstacle above, too
0o
rm 1. Stand-alone installation
ore
The relations between H, A and L are as follows:
L A
0<L≤1/2H 750
L≤H
re
mo 1/2H<L≤H 1000
or
00 H<L Set the stand as: L≤H.
10
• Obstacle above, too (Note) Close the bottom of the installation frame to prevent
the discharged air from being bypassed.
1. Stand-alone installation
ss
le ss o r le
0 or 5 00
50

1000 or more
1000 or more

ore
L

o rm
H

2 50
m ore
re or
mo A
or
00
10 2. Series installation (2 or more) (note1)
2. Series installation (2 or more) (note1) The relations between H, A and L are as follows:
s L A
r les
0o
1000 or more

10 0<L≤1/2H 1000
0o
rm 50 L≤H
ore 1/2H<L≤H 1250
H<L Set the stand as: L≤H.
10 (Note1) Close the bottom of the installation frame to prevent
0o
rm the discharged air from being bypassed.
ore
(Note2) Only two units can be installed for this series.

re
re mo
r mo 0 or
00o 50
10
1000 or more

10
0o
rm
ore

re
L

mo
H

r
0o
30
o re
rm
Ao

01_EN_3P529410-2C.indd 5 12/11/2019 9:11:58 AM

 Where the obstacles on the discharge side is lower than the unit: 2. Series installation (2 or more) (note1)
Pattern 2 (There is no height limit for obstructions on the intake side.) The relations between H, A and L are as follows:

• No obstacle above L A
1. Stand-alone installation 0<L≤1/2H 250
L≤H
L≤H 1/2H<L≤H 300
H<L Set the stand as: L≤H.

H
(Note1) Close the bottom of the installation frame to prevent
the discharged air from being bypassed.
(Note2) Only two units can be installed for this series.
ore
L

o rm (Note3) If the distance exceeds that within the ( ), even L>H,
100 there is no need to set the base.
m ore
or

H 1000 or more
00 s
10 les
0 or
2. Series installation (2 or more) (note1) 50
The relations between H, A and L are as follows: 100 or
more
L A

L
0<L≤1/2H 250
1/2H<L≤H 300 ore
rm
Ao
re
100 mo
or m 0 or 0)
0 0
ore 15 (22
100
or m
ore
(7)-4 Double-decker installation
H
L

1. Obstacle on the discharge side (note1)

ore 10
0o
rm rm
Ao ore
m ore
or
00

500 or more
15
• Obstacle above, too
1. Stand-alone installation A
The relations between H, A and L are as follows:
L A ore
o rm
0<L≤1/2H 100 00
L≤H 10
1/2H<L≤H 200 (Note 1) Do not stack more than two unit.
H<L Set the stand as: L≤H. (Note 2) To prevent the drainage of the upper outdoor unit
from being frozen at the bottom, put the flap (field
(Note1) Close the bottom of the installation frame to prevent
the discharged air from being bypassed.
supply) as A part.
(Note2) If the distance exceeds that within the ( ), even L>H, (Note 3) Adequate space should be kept between the
there is no need to set the base. upper outdoor unit’s bottom plate and the flap.
(Note 4) Close the gap A (the gap between the upper and
s lower outdoor units) to prevent the discharged air
les
1000 or more

0 or from being bypassed.

50
2. Obstacle on the suction side (note1)
10
0o
rm
ore
H

500 or more
L

re
r mo
Ao A
re
mo ore
0 or 0) rm
0 0 o
10 (17 3 00

(Note 1) Do not stack more than two unit.

(Note 2) To prevent the drainage of the upper outdoor unit
from being frozen at the bottom, put the flap (field
supply) as A part.
(Note 3) Adequate space should be kept between the
upper outdoor unit’s bottom plate and the flap.
(Note 4) Close the gap A(the gap between the upper and
lower outdoor units) to prevent the discharged air
from being bypassed.

01_EN_3P529410-2C.indd 6 12/11/2019 9:11:59 AM

 (7)-5 Multiple rows of series installation (on the rooftop, etc.) 2. Insert the drain socket and the drain cover into the outlets
1. One row of stand-alone installation correspondingly and respectively (insert the drain socket (A)
into water outlet and drain cover (B) into water outlet
and ), then turn them clockwise for 40° around.

DRAIN PLUG KKPJ5G280

(A) Drain socket (B) Drain socket

o re projection projection
or m
100
ore
0 or m
200
re
or mo
200
re
r mo
0o
100

2. Rows of series installation (2 or more)

The relations between H, A and L are as follows:
(C) Water drain pan
L A
0<L≤1/2H 250
L≤H (Insert the drain socket and drain cover
1/2H<L≤H 300 into the water outlets correctly.
H<L Cannot be installed.
Otherwise, it will result in water leakage.)

100 (Ground plan)

or m
ore
100 100
or m or m
ore ore Note
100
or m Check if the water drain pan (C) has been clasped to the
ore
projections of the drain socket (A) and drain cover (B) reliably.
Being clasped improperly may lead to water leakage.
L

ore
rm
100 Ao Projections Projections
ore
or m
0 or m (4 places) (4 places)
ore 300
ore
100 or m
H

or m 600
ore ore
rm
0o
150
(Note 1) When install the indoor units side by side, space
more than 100mm needs to be kept around them.
3. Connect the commercially-sold polyethylene tube
(inner diameter 25mm) to the drain socket (A).
5. PRECAUTIONS DURING INSTALLATION (If the tube is so long that it nearly hangs down, secure it
properly to prevent the tube from being twisted or bent.)
• To prevent vibration and noise, check the foundation is solid and 4. Check there is no water leakage from water outlets ,
level before installation. and .
• As shown in the following figure, firmly secure the unit to a
stable base using anchor bolts. Note
(Prepare four sets of M12 foundation bolts, nuts and washers If the water outlet is covered by the hanging bracket or floor,
each which are available on the market.) block up the air conditioner and keep an interspace over
• The foundation bolts should be inserted 20 mm. 100m under the outdoor unit’s footing.
20

Ground plan

[About drainage handling] : option parts

• Use the drain pipe to drain the water off.
• In the cold areas, drain the water off the outdoor unit freely.
(If using the drain pipe, the drained water will freeze on the
foundation and adversely affect the heating effect.)
1. Insert the water drain pan (C) into the 4 projections of the
drain socket (A) and drain cover (B) respectively.

01_EN_3P529410-2C.indd 7 12/11/2019 9:11:59 AM

 6. ELECTRICAL WIRING CAUTION

CAUTION • Use the sheathed wires for the power wiring.

• Do not route the weak electric wiring (remote controller wire
To those doing electrical work and wiring between units) together with the strong one
• Do not operate the unit before completing refrigerant piping outside the air conditioner, keeping them at least 50mm
connection. (Failure to do so will result in compressor apart. Otherwise, being affected by the electrical noise
malfunction.) (external noise) may result in malfunction or breakdown.
• Install the earth leakage circuit breaker. (Since this unit is • Be sure to connect the power wiring to the power supply
equipped with an inverter, to prevent malfunction of the earth terminal blocks and hold it in place in accordance with
leakage circuit breaker itself, select the breaker that be 6-3 Precautions to power wiring connection.
capable of handling high harmonics.) • Hold the wiring between air conditioner units in place in
accordance with 6-4 Precautions to wiring connection
between units.
6-1 Example of whole system wiring connection • Secure the electric wires using the accessory clamps to
prevent it from touching the piping, etc.
• Be sure to install the earth leakage circuit breaker to prevent • After connecting the electric wires, lay the wires in a
electric shock and fire hazard, etc. smooth and regular way to avoid the electronic component
• The electrical wiring must be installed by the trained electricians. box cover being protruded, then close the cover tightly.
• Perform wiring connection in accordance with “Electrical Wiring Power supply
Diagram Label”.
Branch circuit Power
Only conduct the wiring connection after turning off the branch Outdoor unit
breaker & over
B supply
circuit breaker and the over current circuit breaker. B
current circuit 220-240V
• The grounding impedance must be 4Ω or less. breaker (earth
Indoor unit
• Set the earth leakage circuit breaker. leakage circuit
16V 16V
breaker)
• Earth the indoor and outdoor units. Earth
Remote
380-415V
• Do not connect the earth wire to the gas pipes, water pipes, Earth controller
lightning rods or telephone earth wires.
-- Gas pipes: gas leaks can cause explosion or fire. 6-2 Precautions to lead out power wiring and
-- Water pipes: cannot be grounded if hard vinyl pipes are used.
transmission wiring
-- Telephone earth wires or lightning rods: the ground
potential when struck by lightning may get extremely high. Lead out the power wiring (including the earth wire) from the power
wiring outlets at the sides, front or back of the units.
• Only use the copper wires.
Lead out the electric wires between units from the wiring outlet,
• Be sure to turn off the power supply before performing the piping outlet or knockout holes in the front of the units.
electrical wiring work. Do not switch on the breakers until all
wiring work being completed. [Precautions when punching through the knockout
• Install the earth leakage circuit breaker. holes]
(Since this unit is equipped with an inverter, to prevent
malfunction of the earth leakage circuit breaker itself, select the • Punch through the knockout holes with a hammer.
breaker that be capable of handling high harmonics.) • After punching through the holes, it is recommended to coat the
holes at the edge and the area around them with anti-corrosion
• Connect the power wiring and the power supply terminal blocks
paint to prevent rusting.
as shown in the following figure and tighten the clamps.
• Before leading the electric wires through the knockout holes,
• Fuse models of the outdoor unit: scrape the burrs around the holes and wrap the wires with the
F1U (T6.3A/250V) protective tape.
F6U (T3.15A/250V)
• The unit is equipped with an inverter. Always connect the earth If small animals might enter the unit,
wire to discharge the unit and eliminate the impact on other Burrs block off the knockout holes with sealing
devices by reducing the noise generated from the inverter, and material (field supply)
to prevent the unit casing from being live due to electric leakage.
• Never install a phase advancing capacitor to improve the power Outdoor unit PC board
factor. (Installing a phase advancing capacitor will not improve terminals F1, F2
the power factor, but may cause the capacitor abnormal heating (TO IN/D UNIT)
and accidents.) Terminal block
• For the wiring, use the designated electric wires and connect
firmly, then secure them with the accessory clamps to prevent
Stop valve
outside force from being applied to the terminal area (terminals mounting plate
of the transmission wiring and earth wire connected on site). Clamps
For details, please refer to 6-3 Precautions to power wiring (accessories)
Electric wires
connection.
between units
• Do not tie the remaining wires in a bunch and tuck into the unit.
Power wiring
• Place the electric wires in the conduits or plastic sleeves to prevent Knockout holes (including the earth
them from being scratched by the edge of the knockout hole. wire)
• Secure the electric wires with the accessory buckles to prevent it
Electric wires When connecting
from touching the piping and stop valves (Refer to 6-3 Precautions from the back
between units
to power wiring connection.)
Electric wires
Power wiring
between units
(including the earth
wire) Power wiring
(including the earth
When connecting wire)
from the front
When connecting
Keep proper distance from the side

01_EN_3P529410-2C.indd 8 12/11/2019 9:12:00 AM

 [Precautions for routing power wiring]
• Never connect two electric wires of different sizes to one power
supply terminal.
(Phenomenons such as loose electric wire connection may
cause abnormal heating.)
• For the electric wires connected to the power supply terminal,
use the crimp-style terminal with insulation sleeve. Otherwise,
connect the wires of the same size to the sides respectively as Earth wire
shown in the figure.
Sheathed with the
insulation sleeve Stop valve
Power wiring mounting plate
Crimp-style terminal

Connect the
wires of the Clamps (accessories)
same size to Never connect Never connect
the sides two wires two wires of
respectively. together. different size.

Phenomenons such as loose electric wire connection may

cause abnormal heating. Strictly follow the instructions below.
• Use the specified electric wires and secure them firmly without F1 F2 F1 F2

applying external stress to the terminal block.

• Tighten the terminal screws with a suitable screwdriver. TO IN/D UNIT TO OUT/D UNIT

Use of small screwdriver would damage the screw head and

could not achieve the proper tightening effect. Keep proper
• Secure the terminal screws overtight may break them. distance

• Refer to the table below for the tightening torque of the terminal
screws. Shielded part
Power wiring Electric wires
Tightening torque (N • m)
between units
M5 Power supply terminal 2.39~2.91 Clamps
M4 Shield earthing 1.18~1.44
(accessories)
Earth wire
M3 Internal unit wiring terminal 0.8~0.97 (yellow/green)

6-3 Precautions to power wiring connection

WARNING Note
After electrical work is completed, check to make sure there are no
After the fuse is blown, ask the serving agency to replace it.
loose connections for the connectors of each electrical component
Do not replace the fuse by yourself. Otherwise, it may cause
in the electrical component box and the terminals.
accidents such as electric shock.

6-4 Precautions to wiring connection between

CAUTION
units
When using residual current operated circuit breakers, be sure
to use a high-speed type 100 mA rated residual. • Connect the wiring between units of the single system as
shown in the figure below. (No polarity)
Outdoor unit Terminal block (X2M)
Phase & Fuse rated
Model Voltage maximum running TO IN/D UNIT TO OUT/D UNIT Connecting to
frequency current
current the power supply
F1 F2 F1 F2
RZQ180 ∙ is forbidden
3N~ 50Hz 380-415V 25A 18.5A
200MY1

Note
• Select the power wiring in accordance with the local and
F1 F2
national regulations in your area by referring to the above table. Using the
• Specifications of the field power wiring should be in compliance shielded 2-core Indoor unit
with IEC60245. wire (no polarity)
• Use wire type H05VV when the protective conduits are used for
the power wiring.
• Use wire type H07RNF when the protective conduits are not used. About length of the electric wires between units
• Only proceed with wiring work after turning off all the power. Exceeding the following length may result in abnormal signal
• Always earth the unit in accordance with the local and national transmission. Be sure to observe.
regulations in your area. Max. wiring length 300m or less
Total wiring length 600m or less
Max. number of branches 16

01_EN_3P529410-2C.indd 9 12/11/2019 9:12:01 AM

 Precautions to wiring connection between units
• Do not connect the power supply to the single-phase wiring
terminals.
Otherwise, the whole system will be damaged.
• The wiring from the indoor unit must be connected to the PC
board terminal F1/F2 (TO IN/D UNIT) of the outdoor unit.
• For the electric wires between units, after being secured within
the unit, wrap them together with the refrigerant piping connected
locally using the protective tape as shown in the figure below.
Gas side piping
7-4 Pipe connection
• Before removing the pinched piping (large)
1. Remove the valve lid, and check the stop valve is completely
closed.
2. Connect a vacuum gauge to the service port, and check
there is no residual pressure.
3. Cut off the pinched piping (small) with a vice, and check
there is no residual pressure again.

Electric wires Cutting part Incision

Piping under
Liquid side piping between units
the cutting part
Protective tape Insulating material Clamp the lower After cutting off, Cut at the middle
part of the cutting check the residual of the pinched
part with the vice, oil and gas coming piping (small)
then wrench from out from the using the vice’s
left to right to cut incision completely. cutting part.
7. REFRIGERANT PIPING CONNECTION off directly.

[ To open ]
7-1 Installation tools
1. Open the valve lid and turn the shaft counter clockwise with the
To withstand the pressure and prevent entry of any impurities inner hexagon wrench (JISB4648).
into the air conditioning system, always use the special 2. Turn it until the shaft stops.
installation tools for R410A.
3. Tighten the valve lid. (Refer to the column “Tightening torque”
• To withstand the pressure and prevent entry of for the tightening torque.)
any impurities (mineral oils such as specialized
Service port
Multi-purpose lubricating oil and moisture), be sure to use the
gauge hose special installation tools for R410A.
(Screw specifications for R410A and R407C are On Valve lid
different.)
Off
• Make sure that the engine oil in the pump will not
flow backward into the air conditioning system Pinched piping (large)
Vacuum pump when the pump stops. Cut off here
• Use the vacuum pump able to lower the pressure Pinched piping
to -100.7Pa (5Torr, -755mmHg). (small)

7-2 Selecting piping material
• Do not use the pipes covered with sulfur, iron oxide, dust, cutting
oil, moisture or other contamination inside. (Better not to exceed
30mg/10m for the oil inside the pipes).
• Select a thickness for the refrigerant piping in accordance with
the local laws and regulations.
For R410A, the design pressure is 4.0 MPa.
• Use the refrigerant piping with its thickness complying with
Japan’s High-Pressure Gas Control Law (January 2003).
• Thickness and size: determine them based on the precautions
for piping size selection on the back.
• While performing the piping work, make sure that the piping is
within the maximum allowable ranges for length, height in
difference and branch piping length listed on the back.
7-3 Piping protection
• Maintain and protect the piping to prevent moisture from getting
into and the entry of the impurities and dust, etc.
• Pay special caution when penetrating the copper pipes through
the walls till outside.
Location Installation schedule Protection measure
More than a month Pinch
Outdoor
Less than a month
Pinch or seal with tape
Indoor Random
[ To close ]
1. Open the valve lid and turn the shaft clockwise with the inner
hexagon wrench (JISB4648).
2. Tighten the valve safely until it contacts with the gasket of the
valve body.
3. Tighten the valve lid. (Refer to the column “Tightening torque”
for the tightening torque.)
WARNING
While removing the pinched piping (large), the residual gas and
oil remained in the piping of the valve body may cause the stop
valve cracks, and the flames of the latter may result in burns
also.
• Before brazing the removed pinched piping (large) and field
piping connection
Take cooling measures for the stop valves (such as wrapping a
wet and dripless cloth to them). Failure to do so will result in
damage to the valve body and cause the system leaks.
• Brazing piping locally (liquid side and gas side)
1. Remove the two piping cover plates under the unit.
2. When brazing, it is necessary to penetrate the electrode
from the front of the unit and the welding torch from the right
side to braze with the flames facing outside and avoid the
compressor sound-proof material and other piping.
(Refer to the figure on next page)
Note
1. Before brazing, peel off the caution label and check there
is no residual tape.
Otherwise, it will adversely affect the brazing.
2. Braze the liquid side piping (thin) and the gas side piping
(thick) in order.
Brazing methods are same for the two.

10

01_EN_3P529410-2C.indd 10 12/11/2019 9:12:01 AM

 7-5 Precautions to refrigerant piping connection
• The field piping can be connected in 4 directions.
Welding torch
Front plate

Piping cover plate

Right
Front Electrode Back
Front plate screw

Compressor sound-proof material

Front Side
Welding torch
Piping cover plate
Bottom
(front) screw
Flames
• While connecting downward, open up round holes (knockout
holes) by drilling through the central parts of the knockout holes
Gas side (4 places) with a Ø6mm bit.
Liquid side Bit Central part of
Electrode the knockout hole
Top view Knockout hole

Notch
• Be sure to charge nitrogen into the pipe when brazing.
Be sure to perform nitrogen purge or nitrogen charge when
Notch
brazing. Failure to do this will create large quantities of oxide film
on the inside surface of the pipes, which would adversely affect
the valves and compressors in the refrigerating system and
• After drilling through the knockout holes, it is recommended to
prevent the normal operation.
coat the notches at the edge and the area around them with
Note anti-corrosion paint to prevent rusting.
• When charging nitrogen before brazing, the pressure • When leading the electric wires through the knockout hole, wrap
regulator must be set to 0.02 MPa (0.2 kg • f/cm2 or less: as a the wires with the protective tape to avoid damage.
slight breeze on your cheek). Connect the piping forward
• Do not charge other refrigerant other than the specified one
for the refrigerating system.
Gas side accessory
• Do not charge the air for the refrigerating system. piping (1)

CAUTION Gas side piping

(field supply)
Do not use flux when brazing the refrigerant piping.
Use the phosphor copper electrode which does not require flux
(BCu93P-710/795:ISO 3677).
(Flux has extremely harmful influence on refrigerant piping
Gas side accessory
system. If the chlorine based flux is used, it will cause pipe Cut the piping to
piping (2)
corrosion or in particular if the flux contains fluorine, it will the required length
damage the refrigerant oil and adversely affect the refrigerant
piping system.)
Connect the piping backward
Refrigerant piping
Pressure-reducing valve
Location to be brazed

Nitrogen
Nitrogen

Packing
Manual valve Gas side accessory
piping (2)

Gas side accessory Gas side piping

• After finishing the piping connection and evacuation, be
piping (1) (field supply)
sure to open the valves.
Operation with the stop valve closed will result in the
compressor malfunction. Connect the piping sideward
Under some circumstances, the sound of sizzling will not be
heard even the stop valves have been opened. This is not Gas side accessory
malfunction. piping (1)
Gas side piping
(field supply)

Gas side accessory Cut the piping to

piping (2) the required length

11

01_EN_3P529410-2C.indd 11 12/11/2019 9:12:02 AM

 Connect the piping downward
Gas side accessory
piping (1)
CAUTION
For piping connected locally, wrap the insulation material
till the root segment of the stop valve. The naked piping
may result in condensation and burns.

Gas side piping

7-7 System piping (length) limitations
(field supply)

Example of connection
Cut the piping to
the required length Outdoor unit

Precautions to piping connection

• Make sure the connection pipe does not come into contact with
the terminal cover of the compressor.
Adjust the height as shown in the below figure to prevent the
insulation material on the liquid side piping from contacting with Main piping
the cover. H1 between
In addition, make sure the connection pipe does not come into indoor unit and
contact with the compressor’s bolts and shell plate. outdoor unit
• If there is a possibility that the condensed water on the stop valve
might flow into the indoor unit through gaps between the
insulation material and piping because the outdoor unit is located
higher than the indoor unit, caulk the gaps at the connection. Indoor unit
Terminal cover
Maximum allowable length
Compressor • Between outdoor unit and indoor unit.
Piping length between outdoor unit and
Actual piping length
indoor unit ≤100m
Total piping length from outdoor unit to all indoor
Total piping length
units ≥10m, ≤300m

Allowable height difference

Caulking, etc.
• Between outdoor unit and indoor unit.
Difference in height between outdoor unit
Difference in height and indoor unit (H1) ≤50m
Insulation material Bolt (Max. 40m if the outdoor unit is in the lower part)

[How to prevent entry of small animals]

Selecting the piping size
• Caulk the piping through holes with putty or insulation material
[Precautions to select connection piping]
(field supply) as shown in the below figure to prevent gaps.
If the equivalent piping length between outdoor unit and indoor unit
(For the outdoor unit, entry by insects could cause short circuit
is over 90m, size of the main pipe on the gas side and liquid side
of the electrical component box.)
must be increased.
Putty or insulation In addition, depending on the distance of the refrigerant piping, size
material of the main pipe also can be increased if capability decreased.
(field supply) [Gas side] Ø19.1mm→Ø22.2mm [Liquid side] Ø9.5mm→Ø12.7mm
Outdoor unit
Main pipe
Indoor unit
Size increase

Note
7-6 Piping insulation To increase the size of the piping joint (Ø19.1mm→Ø22.2mm and
• If temperature within the ceiling exceeds 30ºC and the humidity Ø9.5mm→Ø12.7mm), connect it using joints of different apertures
over RH 80%, thicken the insulation material of the refrigerant (field supply).
piping. (Thickness at least 20mm) In addition, connection part should be set beside the outdoor unit
(Condensation might form on the surface of the insulation (behind the 1st bending outside the unit).
material.)
• The connection piping (liquid side, gas side) and the refrigerant
branch kit must be insulated.
(Otherwise, it may cause water dripping.)
(Be sure to use the insulation material with high-heat-
resistance performance as the gas side piping can reach
temperature of about 120ºC)

12

01_EN_3P529410-2C.indd 12 12/11/2019 9:12:02 AM

 How to calculate the additional refrigerant to be Gas side stop valve (close)
charged Liquid side stop valve (close) Field piping
Additional refrigerant to be charged: R(kg) Pressure-reducing valve system
(R should be rounded off in units of 0.1 kg.)
Outdoor

( ) ( )
Total length of Total length of unit Indoor unit
R= liquid side piping ×0.12 + liquid side piping ×0.059 +
size at Ø12.7 size at Ø9.5

Nitrogen
( )
Total length of Valve
liquid side piping ×0.022 (open) Stop valve service port
size at Ø6.4
Vacuum pump Charge hose

7-8 Air tight test and vacuum drying Note

Be sure to shut off the liquid side and gas side stop valves.
Preparation Otherwise, it may cause refrigerant leakage of the outdoor unit.
[Tools required]
• To prevent entry of any impurities and insure
Stop valve operation procedure
Multi-tube sufficient pressure resistance, always use the special
tools dedicated for R410A.
Precautions to stop valve operation
pressure
gauge charge • To connect to the service port of the stop valves or • Name of each part should be know before operating the stop
hose valve the refrigerant charge port, use the charge hose with valve (as show in the below figure ) When shipped, the stop
a pushing stick. valve is left closed.
• Use a vacuum pump able to evacuate the system to • Use proper tools.
-100.7 kPa (5Torr, -755mmHg) or less for vacuum Since the stop valve of this unit is not flaring sealed type,
Vacuum pump drying. remove it forcibly may result in damage to the valve body.
• Take care the pump oil never flows backward into the
refrigerant pipe during the pump stops. • When using the service port, adopt charge hose.
• After tightening the cap, check if the refrigerant leaks.

Check the following after piping connection is finished. Service port To open
To open
Shaft
Air tight test

Always use nitrogen. (Refer to Stop valve operation procedure for Valve lid
service port’s position.)
<Liquid side> <Gas side>
[Procedure]
Pressurize the liquid side piping and the gas side piping to 4.0MPa
(do not exceed 4.0 MPa). If the pressure does not drop within 24
hours, the system passes the test. Shut off valve operation procedure
If there is a pressure drop, check for leaks. (Discharge the nitrogen
after confirming there is no leakage.) Prepare two inner hexagon wrenches.
To open
Vacuum drying
1. Put the inner hexagon wrench to the valve shaft and turn it
Use a vacuum pump able to evacuate the system to -100.7 kPa counterclockwise.
(5Torr, -755mmHg) or less. 2. Turn it until the shaft stops. The valve is opened.
[Procedure] To close
Evacuate the system from the liquid side piping and gas side piping 1. Put the inner hexagon wrench to the valve shaft and turn it
using a vacuum pump for more than 2 hours to -100.7 kPa or less. clockwise.
Keep the system under this condition for more than 1 hour, check if
the vacuum gauge indication rises or not. 2. Turn it until the shaft stops. The valve is closed.
(If it rises, the system may either contain moisture inside or have
gas leak.) About valve lid

If moisture might enter the piping (e.g. if doing work during the • Be sure to tighten the valve lid after valve operation is
rainy season, if the actual work takes long enough that condensation completed.
may form on the inside of the pipes, if rain might enter the pipes About service port
during work, etc.)
After performing the vacuum drying for 2 hours, pressurize to • Operate with the charge hose with a pushing stick.
0.05 MPa (vacuum breakdown) with nitrogen gas, then depressurize • Be sure to tighten the valve lid after operating.
down to -100.7 kPa or less and hold for an hour using the vacuum
pump (vacuum drying). Tightening torque
(If the pressure does not reach -100.7 kPa even after depressurizing Look through the table below for the stop valve tightening torque.
for at least 2 hours, repeat the vacuum breakdown-vacuum drying
process.) After vacuum drying, maintain the vacuum for an hour and [Specifications]
make sure the pressure does not rise by monitoring with a vacuum
Liquid side stop valve Ø9.5mm
gauge.
Gas side stop valve Ø19.1mm

13

01_EN_3P529410-2C.indd 13 12/11/2019 9:12:03 AM

 [Tightening torque] Charge refrigerant using tank with siphon pipe Charge refrigerant using other tanks

Size Tightening torque N·m (turn clockwise to close) Stand the tank upright Stand the tank
(mm) Shaft (stop valve body) Cap (valve lid) Service port and charge. upside-down and
(Due to the siphon pipe charge.
Inner hexagon within the tank, there is
Ø9.5 5.4~6.6 13.5~16.5
wrench 4mm
11.5~13.9 no need to turn over the
Ø19.1 27.0~33.0
Inner hexagon
22.5~27.5
tank to charge).
wrench 8mm
1. Calculate the refrigerant charge according to “How to calculate
the refrigerant to be charged” in “7. REFRIGERANT PIPING
CONNECTION”.
8. CHARGING REFRIGERANT 2. After completing vacuum drying, discharge the air in the charge
hose, then open the valve and charge the refrigerant of the
WARNING calculated amount in the liquid phase from the liquid side stop
valve service port.
• Be sure to inform other installers or attach the front panel 3. Close the valve after completing refrigerant charging.
well before you leaving with the power supply turned on for Note) If it is impossible to charge the amount calculated
the outdoor unit. according to above procedure, charge the refrigerant
(Raise the front panel as high as possible during installation again using procedure on the right.
to clamp it with the top panel.)
State of the stop valves and valve A
• For operation instructions of the stop valves. refer to Stop valve operation
procedure in “7. REFRIGERANT PIPING CONNECTION”.
8-1 Before charging refrigerant
R410A tank
• Check the following works are completed in accordance with the (with siphon pipe)
installation manual. Liquid side Outdoor Gas side
stop valve unit stop valve
• Piping work
• Electrical work
• Air tight test and vacuum drying Gauge
Valve A Stop valve
Indoor unit
service port
8-2 About refrigerant tank
Liquid side Gas side
• Check whether the tank has a siphon pipe before charging and ON/OFF state of the valve A and stop valves Valve A
stop valve stop valve
place the tank properly so that the refrigerant is charged in the Before starting charging OFF OFF OFF
liquid phase (see the figure in 8-3 Charging refrigerant). During charging operation ON OFF OFF

8-3 Charging refrigerant If the refrigerant of the calculated amount is not charged fully
Perform refrigerant charging operation according to the following
Electric shock warning procedure to charge refrigerant. For settings of refrigerant charging
operation, refer to the “Service Precautions” label attached under
• Never touch other parts excluding the push buttons of the PC the front panel of the electronic component box.
board (A1P) during setting.
• There is a risk of electric shock if you touch wrong, since this [Procedure]
operation must be performed with the power on. 1. Turn on the power supply of all indoor and outdoor units of the
system.
2. Open the gas side and liquid side stop valves and perform
CAUTION refrigerant charging operation. (Open the valve A immediately
• Use protective equipment (groves and goggles) when charging after compressor starts up.)
the refrigerant. 3. After charging a specified amount of refrigerant, press the
• To prevent the liquid hammer, the refrigerant must not be RETURN button (BS3) on outdoor unit’s PC board (A2P) to
charged over the allowable maximum amount. stop refrigerant charging operation.
• Do not perform the refrigerant charging operation when indoor 4. Close the valve after completing charging operation.
unit is under construction.
• Beware the fan running when opening the front panel. State of the stop valves and valve A
The fan may continue rotating after the outdoor unit stops. • For operation instructions of the stop valves. refer to Stop valve operation
procedure in “7. REFRIGERANT PIPING CONNECTION”.
• The service port (for refrigerant charging) is within the outdoor unit.
Note • Since the unit is filled with refrigerant when shipped out of the factory, take
care while installing the charge hose.
• The refrigerant charge port is connected to the unit piping.
• Be sure to close the service port cover (for refrigerant charging) after
When shipped, the unit’s piping is charged with refrigerant, take completing refrigerant charging. Tightening torque of the service port cover is
care when attaching the charge hose. 11.5 ~ 13.9 N·m.
• After refrigerant charging is completed, secure the refrigerant Service port
charge port cap tightly, to a tightening torque of 11.5~13.9 N∙m. (for refrigerant charging)
• See stop valve operation procedure under “7. REFRIGERANT Gas side stop valve Outdoor
PIPING CONNECTION” for details on Stop valve operation Liquid side stop valveunit
procedure. Valve A R410A tank
• When the refrigerant charging operation is completed or (with siphon pipe)
paused, close the valve of the refrigerant tank immediately. If the Stop valve
tank valve is left open, the amount of refrigerant which is Gauge
service port Indoor unit
properly charged may be off the point. Because even if the air
conditioner stops, the refrigerant will be charged into the unit
Liquid side Gas side
under the residual pressure. ON/OFF state of valve A and stop valves Valve A
stop valve stop valve
Before starting charging OFF ON ON
During charging operation ON ON ON

14

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 9. AFTER INSTALLATION COMPLETED 1. • Attach the front panel of the
CAUTION
outdoor unit.
• Turn on the power supply of To power up the crankcase heater
Be sure to check the following after installation the outdoor and indoor units. in advance, be sure to turn on the
1. Precautions during installation power supply 6 hours before
Refer to 5. PRECAUTIONS DURING INSTALLATION. operation.
2. Incorrect power wiring connection and loose screws
Refer to 6-3 Precautions to power wiring connection. 2. • Remove the front panel of the outdoor unit.
3. Incorrect transmission wiring connection and loose screws • Check LED display of the outdoor unit’s PC board (A1P), to observe whether
data transmission is normal.
between units
SERVICE
Refer to 6-4 Precautions to wiring connection between units. MONITORING MODE
READY /
IND MASTER SUB
LOW
DEMAND
LED display ABNORMAL NOISE
LAMP
4. Incorrect refrigerant piping (factory setting) HAP H1P H2P H3P H4P H5P H6P H7P
Refer to 7. REFRIGERANT PIPING CONNECTION. j h h i h h h h
5. Piping size and insulation LED display: h Light OFF i Light ON j Flashing
Refer to 7-2 Selecting piping material, 7-6 Piping insulation. Don’t touch the parts other than button switches and changeover switches
of the PC board (A1P) during setting. Failure to do so may result in electric
6. Stop valves
shock.
Check if the liquid side and gas side stop valves are opened.
3. • If customer wishes to perform Power supply has been turned on for
7. Record refrigerant charge LOW NOISE operation or outdoor unit, be careful to avoid electric
Keep a record in the “Refrigerant charge” in the “Service DEMAND operation, perform shock.
Precautions” label. setting with the push buttons • Set the push buttons (BS1~5) after
(BS1~5) on outdoor unit’s PC making sure the microcomputer normal
8. Insulation test on main power circuit board (A1P). monitoring lamp has been ON.
• Use 500V insulation tester. (See the “Service Precautions” • For setting method, see the “Service
label for details.)
• Do not use it in low voltage circuit. (Connection wiring Precautions” label attached to the front
between units, etc.) panel of the outdoor unit.
(Be sure to keep a record of the setting
items in the “Service Precautions” label.)
CAUTION
4. • Check whether the gas side
CAUTION
To those doing piping work and liquid side stop valves
have been opened. Operation with the stop valve
• Be sure to open the stop valves after completing wiring Open them if they are closed. closed may result in compressor
connection. (Operation with the stop valve closed will
malfunction.
result in compressor malfunction.)

10. ABOUT TEST RUN
To start smoothly, a crankcase heater is equipped to the unit.
To power up the crankcase heater, be sure to turn on the
power supply 6 hours before operation.
WARNING
Be sure to inform other installers or attach the
front panel well before leaving with the power
supply turned on for the outdoor unit.
(Raise the front panel as high as possible during
installation to clamp it with the top panel.)
Before powering on
• Indoor unit connected with the outdoor unit will operate
automatically after powering on.
To ensure safety, check the indoor unit installation has been
completed.
10-1 Powering on – test run
• Make sure to perform a test run first after installation. (If the unit
is operated with the indoor unit’s remote controller but without
performing test run, the malfunction code test “U3” will be
indicated on the display of the remote controller and the unit will
not operate normally.)
• After turning on the power supply, do not touch any parts
excluding button switches and changeover switches when
setting the outdoor unit’s PC board (A1P).
(For positions of the button switches (BS1~5) and changeover
switches (DS1-1~4) on PC board, refer to the “Service
Precautions” label.)
• Check the state of the outdoor units and fault wiring with this
operation.
5. Press TEST button (BS4) for • This display of the remote controller
5 seconds or more to perform indicates symbol if test run during this
test run.
See Test run precautions on •
operation.
Ask other installers to perform test run or
the “Service Precautions” label attach the front panel before having to leave
for details. the outdoor unit working alone.
• Test run is automatically stopped after about
15 minutes (maximum 30 minutes)
operation. (When charging the refrigerant of
calculated amount, test run is automatically
stopped after 30 minutes (maximum 1 hour)
operation.)
• If there is a malfunction code on the display
of the remote controller, please check the
malfunction code details on page 16 and fix
the malfunction. After that, push and hold
the RESET button for 5 seconds.
Then make sure to perform a test run again.
• After test run is completed, If there is no
malfunction code on the display of the
remote controller, the unit can perform
normal operation 3 minutes later.
6. Be sure to attach the front panel of the outdoor unit after test run is completed.
[About test run]
• If the system is started within 12 minutes after turning on
the power supply using the remote controller, H2P will light
up and the compressor will not operate.
Before operating, always check whether the symbols indicated
on the LED display are those in the table under 10-1 Powering
on – test run 2.
• In order to ensure uniform refrigerant distribution, it may take up
to around 10 minutes for the compressor to start up after the
unit starting operation. This is not malfunction.
• Be sure to perform malfunction check for all indoor units.
After completing test run, operate the system normally with the
remote controller.
• Test run cannot be performed when the unit is in other modes
such as refrigerant recycling mode.
• Never perform test run with suction pipe thermistor (R2T),
discharge pipe thermistor (R3T) and pressure sensor (S1NPH,
S1NPL) removed. Failure to do so will result in compressor
damaged.

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 10-2 For normal operation [No display on the remote controller]
• Connection and communication error occured between the
[About normal operation check] indoor unit and the remote controller. Check wiring connection
for the broken and loose.
• The compressor will not restart in about 5 minutes even if the
ON/OFF button of the remote controller is pressed. CAUTION
• When the system operation is stopped by the remote controller,
the outdoor unit may continue operating for future 1 minute at To those doing piping work, To those doing electrical work
maximum.
• After test run is completed, check whether the casing of the
• If any check operation was not performed through test run at units has been attached and whether the screws have been
first installation, the malfunction code “U3” will be displayed. In tightened before transferring the air conditioner to your
this case, perform check operation in accordance with customer.
10-1 Powering on – test run.
[Malfunction codes displayed on the remote controller]
(check the remote controller connected with the indoor unit)
Malfunction
Installation error Solution
code
The outdoor unit stop valve is Open the gas side and liquid
e3 left closed side stop valves.
Recalculate the piping length
and refrigerant charge, and
recover the excessive refrigerant
f6 The refrigerant is overcharged
with a refrigerant recovery
device, to bring the refrigerant
amount to a normal level.
The outdoor unit stop valve is Open the gas side and liquid
left closed side stop valves.
Check if the refrigerant has
been charged.
e4
The refrigerant is insufficient Recalculate the additional
refrigerant charge based on
the piping length and refill to
the adequate amount.
Recalculate the piping length
and refrigerant charge, and
recover the excessive refrigerant
The refrigerant is overcharged
with a refrigerant recovery
device, to bring the refrigerant
amount to a normal level.
The outdoor unit stop valve is Open the gas side and liquid
f3 left closed side stop valves.
Check if the refrigerant has
been charged.
The refrigerant is insufficient Recalculate the additional
refrigerant charge based on
the piping length and refill to
the adequate amount.
Check if the power voltage is
u2 Undervoltage power supply
normal while powering on.
u3 Not performing test run Perform test run.
No power is supplied to Properly connect the power
u4 outdoor unit cord of the outdoor unit.
Check if the indoor unit is
Not using dedicated indoor unit
special. If not, replace it.
Only 1 indoor unit which forms
a matched pair can be
ua connected to this model.
Multiple indoor units are
The indoor units able to be
connected.
paired are listed below.
180 Class: FDYQN180LCV1
200 Class: FDYQN200LCV1
The outdoor unit stop valve is Open the gas side and liquid
left closed side stop valves.
Check if the designated indoor
uf Not properly connecting the
unit’s piping and wiring have
designated indoor unit’s piping
been properly connected to
and wiring to the outdoor unit.
the outdoor unit.
Properly connect the wiring
No wiring connected between
between units to the terminal
uh units Wiring between units
F1 · F2 (TO IN/D UNIT) on the
short-circuit
outdoor unit’s terminal board.

• For the case with centralized controller used, refer to the

installation manual included with it under service manual.

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 MEMO

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 The two-dimensional bar code is
a manufacturing code.

3P529410-2C M19N103A (1912) HT

00_CV_3P529410-2C.indd 2 12/11/2019 9:06:41 AM