CTSI HAL CAIRN ASP 23 3485-216-05-Rev.2-Install Procedure

Installation Procedure for CP System
PROJECT
ICCP System for Tanks External Bottom for “MWP 01 & 19 Alkali
Surfactant Polymer (ASP) Flood Project”
OWNER
Vedanta Limited Cairn Oil & Gas

Barmer,Rajasthan
CLIENT
Hal Offshore Limited

Andheri East, Mumbai
CP CONTRACTOR
Corrosion Technology Services India Pvt. Ltd.

Mumbai
DOCUMENT NO.: CTSI-HAL-CAIRN-ASP-23-3485-146-05
REV-1, Dated 23.06.2023
2 23.06.2023 IFA
1 26.05.2023 IFA
Issued
for
0 17.05.2023
approval
Naresh Kumar Aniket Pal Amit Kumar
(IFA)
Rev Date Remarks Prepared By Reviewed by Approved By
“The Complete Solution Providers”
ICCP System for Tanks External Bottom for “MWP 01 & 19 Alkali Surfactant Polymer (ASP) Flood Project”
Document Number Document Title Rev: 2
CTSI-HAL-CAIRN-ASP-23-
Installation Procedure for CP System 23.06.2023
3485-146-05
Table of Contents
1. INTRODUCTION ................................................................................................................................................... 3
2. REFERENCE DOCUMENTS................................................................................................................................. 3
3. SCOPE OF WORK ................................................................................................................................................. 3
4. HANDLING AND STORAGE OF CP MATERIALS ............................................................................................ 3
5. HEALTH, SAFETY & ENVIRONMENT .............................................................................................................. 4
6. INSTALLATION EQUIPMENTS AND TESTING INSTRUMENTS .................................................................. 4
7. CP MATERIALS AND CONSUMABLES ............................................................................................................ 5
8. INSTALLATION PROCEDURE ........................................................................................................................... 5
8.1 ANODE INSTALLATION & INLINE SPLICE KIT FOR TANKS ...................................................................... 5
8.2 INSTALLATION OF POTENTIAL MONITORING PIPE FOR TANKS ............................................................. 6
8.3 REFERENCE ELECTRODE INSTALLATION FOR TANKS.............................................................................. 7
8.4 JUNCTION BOXES ............................................................................................................................................... 8
8.5 LAYING OF CP CABLES...................................................................................................................................... 9
8.6 CABLE IDENTIFICATION ................................................................................................................................. 10
8.7 TRANSFORMER RECTIFIER............................................................................................................................. 10
9. FIELD TEST AND INSPECTION METHODS ................................................................................................... 11
9.1 FIELD TEST INSTRUMENT AND EQUIPMENT ............................................................................................. 11
9.2 GENERAL INSPECTION .................................................................................................................................... 12
9.3 POTENTIAL MEASUREMENTS ........................................................................................................................ 12
10. TESTING AND COMMISSIONING ................................................................................................................... 12
11. REQUIREMENTS FOR AS-BUILT DRAWINGS .............................................................................................. 12
12. DOCUMENTATION ............................................................................................................................................ 13
13. APPENDICES ....................................................................................................................................................... 13
14. JOB SAFETY ANALYSIS (JSA) ......................................................................................................................... 14
Page 2 of 24
3485-146-05
1. INTRODUCTION
Corrosion Technology Services India Private Limited (CTSI) has been awarded by M/s. Hal Offshore
Limited, to provide ICCP system for external surfaces of tank bottom.
The work has been awarded by M/s Hal Offshore Limited vide PO. No. POASPC/2324/0128, dated
27.04.2023.
The general Scope of work includes Design & Engineering, and Procurement of materials,
Supervision of Installation, Testing, Commissioning and Handing over.
This document outlines Installation Procedure for the Tank External Bottom Impressed Current
Cathodic Protection (ICCP) System.
2. REFERENCE DOCUMENTS
The following standards, drawings and documents are the basis of this design:
1  CAIRN-TSG-E-SP-0019 B1 - Specification for Cathodic Protection System

 CTSI HAL CAIRN ASP 23 3485-216-01 – Design Document of CP System
 CTSI HAL CAIRN ASP 23 3485-216-02 - Installation & General Arrangement
Drawings for CP System
 CTSI HAL CAIRN ASP 23 3485-216-03- Datasheet of CP System
3. SCOPE OF WORK
The following 2 tanks are to be protected with ICCP system using 1.5mm di. MMO wire anode
Dia. Height Operating
# Description Tank Tag. No.
(m) (m) Temp. (C)
1 Soften Storage Tank SRP-D-500 7.5 6 45
2 Surfactant Storage Tank MP19-D-611 3.5 5 60
4. HANDLING AND STORAGE OF CP MATERIALS

 Adequate protection will be provided to CP materials to prevent mechanical damage and
atmospheric corrosion in transit and at job site.
Page 3 of 24
3485-146-05
 CP materials will be damp free and dry. It will be secured to prevent damage during transit, lifting
and unloading.
 CP materials will be protected to safeguard against all adverse environments.
 All CP materials will be packed and protected as applicable to withstand extended period of
storage at the job site.
 CP materials should not be removed from the packing crates until immediately it will be used for
installation
5. HEALTH, SAFETY & ENVIRONMENT

 Specific safety measures will be followed as applicable according to the project requirements and
site condition as per the company and contractor safety rules, codes and regulations.
 The CP system will be installed and continuously operated under safe conditions.
 HSE is the responsibility of everyone at work and therefore should be adhered to at all times.
 To keep the work place and the surroundings clean during and after completion work. All debris
such as stripped cable ends, weld materials, packing materials should be removed and disposed in
safe manner.
 Daily tool box talk shall be conducted prior to proceed for the work.
1  Inspected First Aid arrangement shall be available at site.
 Company Emergency and response Plan shall be followed in case of any emergency.
 Road transport safety procedure shall be strictly adhere while transporting manpower, material
and equipment.
6. INSTALLATION EQUIPMENTS AND TESTING INSTRUMENTS

Major equipments, testing instruments, tools and tackles that would be used during tank external CP
system installation are as listed below:
a) Excavating tools
b) Cleats
c) Digital multimeter / Resistance meter
Page 4 of 24
3485-146-05
d) Clamp meter
e) Portable reference electrode
f) Measurement tape
g) Electrician’s tool kit
7. CP MATERIALS AND CONSUMABLES

a) wire anode piggy back connected with lead cable
1
b) Inline Splice Kit
c) Permanent Reference Electrodes
d) Junction Boxes
e) Monitoring Junction Box
f) Cables
g) Cleats
h) Transformer Rectifier Unit
i) Connection Kits
8. INSTALLATION PROCEDURE
Before commencing any installation activities: -
a) The procedures in conjunction with relevant project approved drawings and documentation
will be reviewed and understood and available.
b) A qualified and competent cathodic protection person should be present at all times at site
to supervise and report periodically of all parts.
c) It should be ensured that any work permits required have been issued and available prior to
commencement of the work.
d) All materials should be inspected and verified with test certificate and approved ITP.
8.1 ANODE INSTALLATION & INLINE SPLICE KIT FOR TANKS
When the tank bottom sand pad reaches 800 mm below the final top level of the tank pad, the MMO
wire anodes laying work shall start. The anode strings shall be cut as per the cutting length schedule
indicated in the layout drawings.
Page 5 of 24
3485-146-05
The spacing between two MMO wire anodes strings shall be maintained as indicated in the drawing.
The MMO wire anodes shall be laid in the slotted trench made inside the sand, one by one. The
anode lead cable size of 1C x 10 sq.mm. Connected to the MMO wire anodes end using inline splice
kit. The end terminal shall be brought out of the tank area through entry provided in tank foundation.
The back filling shall be carried out layer-by-layer with the surrounding sand & compacted. The tank
construction work may resume after completion of the MMO wire anodes installation.
The connecting cable (anode lead cable) brought out of the tank bed area shall be connected to the
Anode Junction box.
All anode loop string shall be fed from AJBs located near tank foundation.
The cable ends appearing out of the Tank pad shall be properly sealed so as to impede any water or
soil ingression in the cable. The protruded cable ends so protected shall be kept temporarily
embedded in with proper marking so as to locate afterwards.
PRECAUTION DURING INSTALLATION

When the MMO wire anodes are pulled out of the reels, care must be taken not to damage the
product by abrasion on the ground. MMO wire anodes inline splices shall be used to connect strings
of MMO wire anodes to form one continuous single cable. Prior to installation of MMO wire anodes
inline splice, continuity check of each string shall be carried out.
Installation will be inspected in accordance with the installation check sheets included in
Appendix A.
8.2 INSTALLATION OF POTENTIAL MONITORING PIPE FOR TANKS
Perforated 3” diameter tube wrapped with geo-textile and polypropylene rope allowed 1 length
across the diameter for all the tanks with couplings, end caps, elbows pipes will be provided
underneath each tank laid from outer tank perimeter through the tank centre without any obstruction.
The orientation and the number of the potential monitoring tubes shall be as per the construction
drawings. The perforated conduits shall be installed above the anode with the ends coming above
grade through the tank foundation perimeter to permit insertion of portable reference electrodes.
The location of the potential monitoring tubes should be marked on the compacted tank base. A
trench of suitable width should be cut open in the compacted tank pad to allow installation of the
potential monitoring tube.
The depth of the excavation for tubes should be as per construction drawings.
Page 6 of 24
3485-146-05
The potential monitoring tubes will be joined together at the male/female threads provided in the
potential monitoring tube. A sufficient length of polypropylene rope (greater than the tank diameter)
should be pulled through the potential monitoring tube. The potential monitoring tube assembly
should be wrapped with the geo-textile material prior to installation through the pre-cast sleeves in
the tank foundation.
The orientation of the monitoring tubes may be adjusted to suit actual site condition such that the
pipe should not jam/obstruct with external fixtures, sump and location of the CP cable exit.
The backfilling on the tubes should be done with care to ensure that the potential monitoring tubes
are not damaged during the backfilling or the compaction process. Smooth movement of reference
electrode should be verified before and after the backfilling of sand.
Monitoring tube installation will be inspected in accordance with the installation check sheets
included in Appendix A.
8.3 REFERENCE ELECTRODE INSTALLATION FOR TANKS
Permanent Copper-Copper Sulphate reference electrodes (Cu-CuSO4) should be installed near to the
structure and cable from the reference electrode should be terminated to Test station for monitoring
the CP system as shown in CP schematic drawing.
a) The reference electrode should be soaked in potable water for 24 hours just prior to
installation.
b) Before installation, the permanent reference electrode location should be marked and it
should be confirmed that the area is free of any underground metallic services, cables etc.
c) The reference electrode should be installed at the monitoring pipe invert level at a
perpendicular distance of aprrox.100 mm from the pipe.
d) Backfill the reference electrode with native soil and pour additional water to prevent from
drying.
e) After backfilling of the permanent reference electrode, verify reference electrode function
test by measuring the potential with a portable reference electrode.
f) The reference electrode cable tail and monitoring cable should be routed (without splicing)
and terminated inside the respective test station with appropriate cable tags.
Page 7 of 24
3485-146-05

 Reference cell should be soaked in clean water for 24 Hours or as per manufacturer
recommendation before installation.
 Reference cell cables are to be of sufficient length so as to reach the respective Cathode
Junction Boxes (CJB) for terminations.
 All cables are to be appropriately tagged.
 All cable connections should be checked for proper tightening.
Permanent reference electrode (Cu-CuSO4) will be inspected in accordance with the installation
check sheets included in Appendix A.
8.4 JUNCTION BOXES
The junction box will be installed as per the approved junction box drawing. The location of junction
box should be as per the approved CP system overall layout drawing. The junction box could also be
mounted on to plant steel structures or walls if possible.
The input and output cables and terminations to the junction box are to be carried out as per
approved schematic drawings. All cables and conduit entry will be through bottom of the box. The
cables will be terminated with permanent identification tag at the designated terminals.
On completion of the cable connections all gaps between cable and conduit will be sealed using
project approved duct seal.
 Cables used shall be of sufficient length so as to reach termination point without any joint.
Provide sufficient slack for future maintenance purpose.
 All the connections should be checked for proper tightening.
 Cable core ferrules are to be provided at end before final termination
 Cable should be neatly dressed inside the trench and to be terminated inside junction box.
Junction box will be inspected in accordance with the installation check sheets included in Appendix
A.
Page 8 of 24
3485-146-05
8.5 LAYING OF CP CABLES
CP cables will be pulled from cable drums by raising the drum on an axle placed through its center to
allow free rotation where long cable lengths are to be installed. For the shorter lengths the cable cut to
suitable size will be used.
The CP cable trenches will be excavated to ensure that the cable is installed at a minimum depth of
700mm when backfilled (minimum trench depth of 850mm to allow for soft sand beneath cable). The
cable will be installed on a 150mm bed of soft sand. The cable will then be covered with a 100mm
layer of soft sand and cable tiles then laid over the cable run. A 200mm layer of selected backfill free
of stones and any other materials potentially damaging to the cable, will be laid over the cable tiles
and cable-warning tape will be laid over this layer. Backfilling will proceed in 150mm to 200mm
layers of selected backfill up to the grade level. If the cables are laid using PVC conduits, soft sand
can be avoided.
All CP cables will be routed in the existing (or) planned electrical trenches/cable tray provided in the
plant as far as possible. Where there is no cable route available, the above procedure is to be
followed.
The routes of all buried positive cable will be marked using cable route markers at 25m intervals and
at changes of direction.
Cables will be brought neatly into Junction Boxes etc, cut to a suitable length and terminated using
the specified cable lugs. A stress relief loop will be provided in each cable and sufficient slack will be
included to allow the cable to be disconnected from its terminal.
For paved areas, the concrete to a depth of minimum 150mm is to be cut open and the cables are to be
laid in PVC conduits and embedded in the concrete. Site Engineers permission/clearance shall be
obtained.
As similar to above procedure, the cable laying across road crossing shall be through GI conduit pipes
instead of PVC conduits.
The size as well as number of the conduit shall be as per the actual requirement depending upon the
cable number and size. The same shall be followed for all conduits.
The cut open shall be properly restored with cement grouting to its original condition after
completion of laying of cables and perform continuity test.
After completion of cable laying and grouting the route shall be identified by arrow mark and "CP
CABLES" marking by paint (Black letters on yellow paint) if require.
Page 9 of 24
3485-146-05
Composition of the cement grout shall be as per the requirement and approval from the site Engineer
incharge (EIC) shall be obtained for the same.
 Cables should be cut at sufficient lengths to reach destination without any joint.
 Care to be taken so that no crisscrossing of cables occurs.
 Cable markers shall be provided to mark the cable route.
 Proper crimping tools to be used for crimping.
 The armoured of all the cables shall be insulated with PVC tape at the end of the cable to
avoid armoured carrying CP current
CP cable installation will be inspected in accordance with the installation check sheets included in
Appendix A.
8.6 CABLE IDENTIFICATION

The cables shall be terminated at the respective terminals using proper sized cable lugs and the
cables shall be tagged for easy identification.
8.7 TRANSFORMER RECTIFIER
With the transformer rectifier in the ‘OFF’ position, install positive and negative DC cables through
the appropriate cable duct or conduit in the plinth and the cable glands supplied with the unit. AC
mains cable will be installed and terminated. Flexible PVC cable markers will be fitted to the DC
cables within the transformer rectifier.
Cables will be connected to the appropriate terminals, with the cable lugs and nuts, locknuts and
washers supplied with the transformer rectifier. The cable lugs will be mechanically crimped to the
cable conductor. The cables will be terminated with sufficient slack cable to permit cables to be
removed from the connection terminals.
On completion of the cable connections, all glands will be tightened, with sufficient slack in cable to
permit cables to be removed from the connection terminals. The opening where the cables exit the
duct for buried cables will be sealed with mastic.
Page 10 of 24
3485-146-05
The positive DC cable will be removed from the positive terminal and left ‘disconnected’ until the
transformer rectifier is commissioned.
An earth lead will be connected to the stud of the transformer rectifier, earthing terminal using
the cable lug, nut, locknut and washers supplied with the unit.

 All cables are to be appropriately tagged.
 Cable core ferrules are to be provided at end before final termination.
 All the connection should be checked for proper tightening and tagged.
 Cables used shall be of sufficient length so as to reach termination point without any joint.
Provide sufficient slack for future maintenance purpose.
9. FIELD TEST AND INSPECTION METHODS

Field-testing and inspection will be carried out to ensure proper installation of the CP equipment
and facilities.
All testing and inspection will be performed by qualified personnel to ensure high quality system
performance. These inspections will be carried out at various stages during the course of CP
installation.
Forms included in Appendix A are the associated test and inspection forms for inspecting and
testing of cathodic protection system (equipment and facilities) during installation. These data
sheets/forms may be suitably modified as per the actual site conditions.
9.1 FIELD TEST INSTRUMENT AND EQUIPMENT

The following equipments/instruments will be available on site during installation works as a
minimum:
 Nilsson 400 Model Megger/Earth tester Megger for resistance measurement (or
equivalent)
 Digital multimeter
 Portable (Cu-CuSO4) Reference Electrodes
 AC/DC Clamp meter
Page 11 of 24
3485-146-05
9.2 GENERAL INSPECTION

The following inspections will be performed after each stage of installation works:
 A visual inspection of all CP materials and equipment will be performed to ensure correct and
proper installations in accordance with the project specification, design document and
drawings.
 Inspections will be performed to ensure that each CP component, materials, equipment and
facilities have not been damaged during or after each installation stage. Any discrepancies will
be noted and necessary corrective actions will be taken.
 All CP cables are to be checked for proper identification, terminal connections and routing.
 All works shall be inspected by Hall Offshore QC personal before offering for inspection of
company representative.
1
 Availability of all checklist for installation shall be ensured prior to commence of the activity.
9.3 POTENTIAL MEASUREMENTS

Potentials will be measured with portable reference electrode placed in the ground and connected to
the common terminal of the multimeter. The test lead connection will be connected between the
positive terminal of the multimeter and the permanent reference electrode being tested. The
multimeter will be set to read DC volts.
All test results will be recorded in forms included in this document attached in Appendix A.
10. TESTING AND COMMISSIONING

After all materials and equipments for the Cathodic Protection System have been installed,
commissioning pre-checks / inspection will be performed. The inspection is to ensure that the system
has been installed as per the design and project specifications.
Testing and commissioning will be carried out as per the approved commissioning procedure for the
CP system.
11. REQUIREMENTS FOR AS-BUILT DRAWINGS
Precise dimension and construction details for all relevant installation will be recorded for preparation
of as-built drawing.
Any deviation from the construction design drawing caused by any reason should be reflected in the
as-built drawings and signed off by the concerned project in charge.
Page 12 of 24
3485-146-05
12. DOCUMENTATION
All testing and inspection data gathered during the installation of cathodic protection system will be
recorded in specified formats attached in Appendix A, included in this document.
13. APPENDICES
Appendix – A - Installation Check Sheets.
MMO wire anode & Inline splice kit for tanks INS-QC FORM 01
Reference Electrode INS-QC FORM 02
Junction Boxes INS-QC FORM 03
Cables INS-QC FORM 04
Transformer Rectifier INS-QC FORM 05
Anode Resistance measurement INS-QC FORM 06
Native Potential Measurement INS-QS FORM 07
Page 13 of 24
3485-146-05
14. JOB SAFETY ANALYSIS (JSA)
Activity type New

Accident Severity Fatality
No. of Persons
Remarks Work permitted only in presence of day light.
Step Activity Risk Prevention Remark

Ensure that the
Ensure availability of permits
entire crew wears
prior to commencement of
PPE at all times
work, perform TOOL BOX
1 General Explosion, Fire while at work
TALK to entire work crew and
location, ensure
explain the possible hazards
availability of fire
and prevention of any mishaps.
extinguisher
Shifting and Conduct TOOL BOX TALK
Tripping Hazards,
Handling of Proper Planning for Handling
2 Hazards due to
Materials and and Transport of Equipment
falling of objects
Equipment and goods,
Arrange and stack materials at
appropriate places to provide
clean and level work area.
Proper housekeeping shall be
3 General Works Trip Hazards,
done and any scrap materials
shall be collected on regular
basis to maintain neat and
clean work area.
Physical inspection /test run of
Machine to be carried out
before use.
Falling from
Proper tool kit to be used for
height
both hands free while working
General Works for Electric Shock
4 at height.
Drilling Physical injury to
Life jacket & safety harness to
hand
be worn by all working
persons.
Proper handling of materials
by helpers should be
Page 14 of 24
3485-146-05
Step Activity Risk Prevention Remark

monitored by supervisor.
Use Trained and Experienced
Helpers to perform the cable
laying Job, cables shall be
inspected for damages and
Electrocution, ensured free of insulation
General Works for Fire Hazard, damage, All cables shall be
5
Cable Laying Falling of tagged, dressed ferruled
materials. properly during the time laying
only, cable shall be installed in
Paved area and unpaved area
as per approved cable laying
drawing.
Page 15 of 24
3485-146-05
Appendix – A - Installation Check Sheets.
Page 16 of 24
3485-146-05
Owner/Consultant Vedanta Limited Cairn Oil & Gas INS-QC FORM 01

Client Hal Offshore Limited Date:
CP Contractor Corrosion Technology Services India Pvt. Ltd. Sheet No:
Tank tag #:
Installation Check List – MMO wire anode & Inline splice Kit for tank
Check/ Inspected By:
Acceptance
Item # Check / Test Test
Criteria CTS HAL CAIRN
Result
Check the physical condition of
As per project
1 MMO wire Anode cable before
drawings
installation.
Check the location of each MMO Visual
2
wire Anode verification
Check the length of each MMO wire As per project
3
Anode drawings
Check the spacing & depth of each As per project
4
MMO wire Anode drawings
Check the continuity of each MMO
As per project
5 wire Anode before & after
drawings
installation
Check the In-Line splice kit joint of As per project
6
Anode & Lead cable as per procedure drawings
Check the continuity & Insulation
As per project
7 resistance of each MMO wire Anode
drawings
after jointing
Check for proper cable terminal As per project
8
tagging for each Anode string drawings
Remarks:
CP Contractor Client Owner/Consultant
Company :
CTS HAL CAIRN
Name :
Signature :
Date :
Page 17 of 24
3485-146-05

Tank tag #:
Installation Check List – Reference Electrode
Acceptance Check/Te Inspected By:

Item # Check / Test
Criteria st Result CTS HAL CAIRN
1 Reference electrode quantity As per design
Reference Electrode soaked
Visual
2 in water before the
verification
installation
Depth of the Reference As per project
3
electrode drawings
Reference electrode Installed As per project
4
at correct location drawings
Reference electrode
Visual
5 thoroughly wetted before the
verification
backfilling
Visual
6 Backfilling
verification
Cables securely connected to
Visual
7 correct size cable lugs and
verification
cable undamaged.
Cable routed to the
designated junction box
Visual
8 location without physical
verification
damages and correctly
identified.
Portable Reference electrode
passes through the Visual
9
monitoring tube before the verification
backfilling.
Portable Reference electrode
passes through the Visual
11
monitoring tube after the verification
backfilling.
Page 18 of 24
3485-146-05
Acceptance Check/Te Inspected By:

Item # Check / Test
Criteria st Result CTS HAL CAIRN
Reinstatement complete and
Visual
12 waste materials removed
verification
from site.
13
Company :
CTS HAL CAIRN
Name :
Signature :
Date :
Page 19 of 24
3485-146-05

Tank tag #:
Installation Check List – Junction Boxes
Ite Acceptance
Check / Test Test
m# Criteria CTS HAL CAIRN
Result
As per
1 JB installed at correct location
drawings
Cables are correctly terminated inside
Visual
2 box and correctly identified with cable
verification
markers
Cables are securely connected to correct
Visual
3 size and cable lugs and cables
verification
undamaged
Cable lugs securely connected to Visual
4
terminal verification
As per project
5 Correct sizes of cable installed
drawings
Sufficient slack cable to permit removal Visual
6
of terminated cables from terminals verification
Concrete plinth correctly constructed As per project
7
and installed drawings
Visual
8 JB mounting frame correctly installed
verification
As per project
9 Box firmly secured to mounting frame
drawings
Reinstatement complete and waste Visual
10
materials removed from site. verification
Remarks:
Company :
CTS HAL CAIRN
Name :
Signature :
Date :
Page 20 of 24
3485-146-05

Tank tag #:
Installation Check List – Cables
Ite
Check / Test Acceptance Criteria Test
m# CTS HAL CAIRN
Result
1 Minimum depth of cable trench and cable 850 mm.
2 Trench width 300 mm.

3 Cable laid on 150 mm bed of dune sand Visual verification
4 Cable installed without:
· Kinks
· Knots
· Damage
5 Cable covered with 200mm dune sand
Backfill of the trench with native soil or
6 250mm
rock free sand
7 Cable damage and short Visual check
Reinstatement complete and waste water
8 Visual check
materials removed from site
Installation approved.
Remarks:
Company :
CTS HAL CAIRN
Name :
Signature :
Date :
Page 21 of 24
3485-146-05

Tank tag #:
Installation Check List – Transformer Rectifier
Acceptance
Item # Check / Test Test
Criteria CTS HAL CAIRN
Result
Transformer rectifier unit location (In As per Layout
1
Non-hazardous Area) drawing.
Transformer rectifier is properly
secured on the concrete plinth and As per Layout
2
positioned with easy access for drawing.
monitoring and adjustment.
Cables are properly terminated inside
As per Layout
3 the T/R unit and correctly identified
drawing.
with cable lugs.
Terminated cables were provided with
As per Layout
4 sufficient slack to permit cables to be
drawing.
removed from the connection terminals.
T/R unit is completely installed without
Visual
5 any physical damages (Internal or
verification
External) and with proper earthing.
Reinstatement completed and waste Visual
6
materials removed from site. verification
Installation approved.
Remarks:
Company :
CTS HAL CAIRN
Name :
Signature :
Date :
Page 22 of 24
3485-146-05

Tank tag #:
Installation Check List – Anode Resistance measurement
Inspected By:
Acceptance Check/Test
Item Check / Test CAIR
Criteria Result CTS HAL
N
As per project
1 No. of Anode Power Feeds
drawings
2 Test Lead Resistance (Ohm)
PF Cable Resistance(Ω)
3 Power Feed No. Before After
Backfilling Backfilling
1 Loop-1A & 1B ohms
2 Loop-2A & 1B ohms
3 Loop-3A & 1B ohms
4 Loop-4A & 1B ohms
Test Instrument Detail
Note: Resistance value excluding test lead resistance.
Remarks:
Company :
CTS HAL CAIRN
Name :
Signature :
Date :
Page 23 of 24
3485-146-05

Tank tag #:
Installation Check List – Native Potential Measurement
Location:
Check / Test Check/Test Result
RE Ref Potential Measured (mV)
Structure to Soil Potentials measurement PRE-1
using Permanent Reference Electrodes
PRE-2
.
PRE-3
1
Structure to Soil Potentials measurement
2
using portable Reference Electrodes
3
Remarks:

Company :
CTS HAL CAIRN
Name :
Signature :
Date :
Page 24 of 24

CTSI HAL CAIRN ASP 23 3485-216-05-Rev.2-Install Procedure

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

CTSI HAL CAIRN ASP 23 3485-216-05-Rev.2-Install Procedure

Uploaded by

Copyright:

Available Formats

Installation Procedure for CP System

Vedanta Limited Cairn Oil & Gas

Hal Offshore Limited

Corrosion Technology Services India Pvt. Ltd.

DOCUMENT NO.: CTSI-HAL-CAIRN-ASP-23-3485-146-05

REV-1, Dated 23.06.2023

1  CAIRN-TSG-E-SP-0019 B1 - Specification for Cathodic Protection System

4. HANDLING AND STORAGE OF CP MATERIALS

5. HEALTH, SAFETY & ENVIRONMENT

6. INSTALLATION EQUIPMENTS AND TESTING INSTRUMENTS

7. CP MATERIALS AND CONSUMABLES

8.1 ANODE INSTALLATION & INLINE SPLICE KIT FOR TANKS

PRECAUTION DURING INSTALLATION

8.2 INSTALLATION OF POTENTIAL MONITORING PIPE FOR TANKS

PRECAUTION DURING INSTALLATION

8.3 REFERENCE ELECTRODE INSTALLATION FOR TANKS

PRECAUTION DURING INSTALLATION

PRECAUTION DURING INSTALLATION

8.5 LAYING OF CP CABLES

PRECAUTION DURING INSTALLATION

8.6 CABLE IDENTIFICATION

8.7 TRANSFORMER RECTIFIER

PRECAUTION DURING INSTALLATION

9. FIELD TEST AND INSPECTION METHODS

9.1 FIELD TEST INSTRUMENT AND EQUIPMENT

9.2 GENERAL INSPECTION

9.3 POTENTIAL MEASUREMENTS

10. TESTING AND COMMISSIONING

14. JOB SAFETY ANALYSIS (JSA)

Activity type New

Step Activity Risk Prevention Remark

Step Activity Risk Prevention Remark

Appendix – A - Installation Check Sheets.

Owner/Consultant Vedanta Limited Cairn Oil & Gas INS-QC FORM 01

Owner/Consultant Vedanta Limited Cairn Oil & Gas INS-QC FORM 02

Acceptance Check/Te Inspected By:

Acceptance Check/Te Inspected By:

Owner/Consultant Vedanta Limited Cairn Oil & Gas INS-QC FORM 03

Owner/Consultant Vedanta Limited Cairn Oil & Gas INS-QC FORM 04

2 Trench width 300 mm.

Owner/Consultant Vedanta Limited Cairn Oil & Gas INS-QC FORM 05

Owner/Consultant Vedanta Limited Cairn Oil & Gas INS-QC FORM 06

Owner/Consultant Vedanta Limited Cairn Oil & Gas INS-QC FORM 07

CP Contractor Client Owner/Consultant

You might also like