Akhbar Al-Rumaila Issue 66 | June 2017 NEWS • PRODUCTION • PEOPLE • SOCIETY
2 NEWS
Note from the editor
Fast facts: June 2017 We open this edition with a stories about the people helping to Do please continue to email us your refreshed look to our front page make a difference at Rumaila: from suggestions for stories and features at Field Operations – partly in celebration of the the outstanding example of Ahmed newsletter@roobasra.com announcement that the new power Abdul Hasan Hussain – recognized Editor: plant’s construction phase has by BP in their internal international Oil quality performance: improved in the North Kamil Al-Helfi been completed! awards for his contribution to DS4’s through control of DS1 D&D vulnerability and DS4 safety, to the story of Bahaa Tahmir Reporting and translation: flow tank segregation Everybody at Rumaila is excited by development to becoming a leader Bahaa A. Mohammed this project, and the newspaper will within the Wells Team. Finally, and Ammar Aljubir Dehydrator and Desalter (D&D) upgrades: continue to report on the next stages we have stories about continuing Photography: in progress for Markezia Train B, Shamiyah of ROO’s biggest project as it reaches developments around Rumaila – Muaed Zihraw Train B and Qurainat Train A commissioning in 2018. Among the from roadworks to the D&Ds now in varied articles this month is a mix of place at two degassing stations.
Land released free of UXO: 815,149m²
Completion refurbishment of control room/WC:
at Janubia, M.Shamiya and Qarmat Ali chemical warehouses 1 & 4
Wells
Wells online: 1 new ESPs and 3 replacement ESPs
Wells completed: 1 Main Pay, 1 Mishrif, 1
Dammam, 2 new ESPs, 5 replacement ESPs
Contracts signed: with IDC56 and IDC59
Projects and Support Functions
to bolt a large saddle to its underside
QAWTP new extension (Veolia): modifications to Actiflo 5 SH-1 complete and other modification work being executed D&Ds in place on either end. The SPMT’s jacks (powerful hydraulic were then lowered so that the cylinders)
vehicle could drive away, leaving the
Free Water Knock Out (FWKO): Knock Out Drums secured in all 4 FWKO sites and 4 separators delivered to Qurainat & Shamiya at DS3 and DS4 desalter resting on its new saddle. “For the smaller dehydrator vessel, which did not protrude beyond the end of the SPMT, A short ceremony has been held at DS4, in recognition of the vessel was raised by using Production the efforts made to deliver the first six new production vessels jacks and special side extensions. Average measured production was 1,445 vs. plan of Similar saddles were then bolted 1,446mbd. On target despite multiple facility leaks of the phased implementation plan to bring new D&Ds into position, before ultimately and electrical trips. to Rumaila. being lowered into the permanent position and secured with very large As reported in April’s Akhbar amount of oil from DS5, by tying- anchor bolts.” Oil rate (mbd) Al-Rumaila, the vessels were brought in a flexible line from DS5 to DS4’s The next step for the new D&Ds 1,600 to the Rumaila Supply Base (RSB) new D&Ds.” will see the piping, mechanical from the port of Um Qasr and then The three dehydrators and and electrical works required to 1,500 made the 18km and 22km journey three desalters were transported integrate the vessels with the plants’ 1,400 to DS3 and DS4 respectively. The using a Self Propelled Mobile infrastructure, a process which will complex project took 18 months Transporter (SPMT). Once the see them commissioned in late 2017. 1,300 of planning and preparation, and vessels reached their designations, Mark Mathews, Civil included the construction of a new they had to be carefully placed as Construction Manager, added: 1,200 dedicated bridge at DS4, so that the close as possible to the existing oil “These vessel moves have been largest 200-tonne vessel could be production separators for ‘hooking- a remarkable experience. The 1,100 transported onto the southerly area in’ and integration, to ensure teamwork and effort from the of the degassing station. maximum efficiency. Oilfield Police Force, RSB, Security, 1,000 May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Commenting on the arrival of Because of logistical constraints ROO HSE and DS4 asset teams has 2016 2017 the vessels to the facilities, DS4 Site within the degassing stations, large been exceptional; in addition, our Measured Unplanned Facility Production Facility Losses Engineer Faisal Gazi Al-Ghanim cranes could not be deployed to supporting contractors, CPECC, Constraint Losses said: “The installation of the two lift each vessel into place and so a Sarens and Lowether Rolton, Tareq Curtailments Planned Facility Losses new D&Ds is one of DS4’s most different solution was deployed for Altashyeed, Al Ameri and Aswar important project. They will raise each of the major vessel types, as Oil Alarich have all done an amazing Train-1 and Train-2’s capacity to Facilities Projects Manager Mark job. We started slowly to be sure Water Injection: 100,000 barrels per day (bpd) each Taylor explained: that we managed safety at all times, Average water injection was 580 vs. plan of 1,052mbd. – up from 80,000 and 40,000 bpd “With the larger desalter vessel, improving our operations each time Deviance caused by 7-day shutdown to repair 48” respectively. DS4 will soon have the SPMT was driven to the pre- we repeated the steps, so that in the pipeline leaks. four trains with four D&Ds units prepared foundation. Because the end we finished the programme online, and we also have a project length of the vessel was actually safely with no incidents and 11 days under way to process additional longer than the SPMT, we were able ahead of schedule.”