RE-24 BODY PANEL REPLACEMENT

REAR DOOR OUTER PANEL (ASSY)

REMOVAL

Positioning Tape

Braze
Braze
Installation
Position

Hemming Location

Disc Sander

1. Before removing the outer panel, make the 2. After grinding off the hemming location, re-
installation position with a tape. move the outer panel.
 BODY PANEL REPLACEMENT RE-25

INSTALLATION
Positioning Tape

Braze
Braze
Body Sealer

about 10 mm

Do not close the

drain hole.

Body Sealer

Cloth Tape

30_

—4

—4

—4 Hemming Tool

mm in.
10 0.39

1. Before temporarily installing the new parts, 2. Bend the flange hem about 30_ with a ham-
apply body sealer to the reinforcement, side mer and dolly, then fasten tightly with a hem-
impact protection beam and back side of the ming tool.
new parts.
HINT: HINT:
1) Apply sealer evenly about 10 mm (0.39 in.) 1) Perform hemming in three steps, being care-
from the flange and 3 mm (0.12 in.) in diame- ful not to warp the panel.
ter to the outer panel and apply just enough
sealer for the reinforcement and side impact 2) If a hemming tool cannot be used, hem with
protection beam to make contact. a hammer and dolly.
2) For other sealing points, refer to section AR.