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MS - SCADA FCU Commissioning - EC - Rev - 002
MS - SCADA FCU Commissioning - EC - Rev - 002
Start-up instructions
ENERCON SCADA and FCU system
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Reservation of right ENERCON GmbH reserves the right to change, improve and expand this document
of modification and the subject matter described herein at any time without prior notice, unless con-
tractual agreements or legal requirements provide otherwise.
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Legal information and document details
Revision table
The revision table refers to the source document of this translation. Not all revisions may have been translated.
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Table of contents
Table of contents
Applicable documents ........................................................................................................ 4
Commissioning ...................................................................................................................19
2. Checking installation of SCADA system cabinet ....................................................... 19
3. Checking warning signs and filling out type plate..................................................... 20
4. Documenting hardware serial numbers........................................................................ 21
5. Checking the earthing connection of the SCADA system cabinet ........................ 21
6. Testing the continuity of the protective circuit of the SCADA system
cabinet ................................................................................................................................... 22
7. Testing the insulation resistance of the SCADA system cabinet........................... 22
8. Testing the loop impedance of the SCADA system cabinet .................................... 24
9. Setting the electronic fuse ................................................................................................ 24
10. Setting the UPS module .................................................................................................... 25
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53. Installing the interface configuration file ..................................................................... 50
54. Connecting digital I/Os ..................................................................................................... 50
55. Connecting analogue I/Os ............................................................................................... 52
56. Checking the closed-loop wind farm control configuration .................................... 53
57. Checking sensor readings ............................................................................................... 54
58. Checking the preset values ............................................................................................. 55
59. Checking the return values ............................................................................................. 56
60. Activating closed-loop wind farm control ................................................................... 57
61. Checking the closed-loop wind farm control.............................................................. 57
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List of abbreviations
List of abbreviations
CB Circuit breaker
Co. Company
DIN Deutsches Institut für Normung e.V. (German institute for standardisation)
DIP Dual in-line package
EIP Instructed person (electrically)
FCU Farm Control Unit
I/O Input/Output
IB Commissioning
ISI Internal Service Information
ISO International Organization for Standardization
MAM Mobile Asset Management, aka
POF Plastic optical fibre
PPE Personal protection equipment
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About these instructions
Up-to-dateness The actual equipment of the system may differ from the explanations
and illustrations in this document due to the latest engineering
changes. Any changes not included by the date this document was
released are published in technical documents in the TSI database.
Before starting any activity, Service technicians must consult the TSI
database to familiarise themselves with any updates and changes.
Execution The work must be carried out in accordance with the following instruc-
tions. Performing the work according to the instructions ensures a
consistent quality standard of the system and compliance with safety
regulations.
Points of contact If, while working with these instructions clarification is required,
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General information on commissioning
2 Document structure
This instructions document comprises information chapters, location
details, logistical activities and commissioning items. These structural
elements are explained below.
Information chapters Information chapter refers to any chapter containing information about
commissioning or about this document. Information chapters (e.g.
“Document structure”) use chapter numbering.
Commissioning items Commissioning items are numbered and describe tasks to complete
(e.g. "Checking warning signs"). The sequence of the tasks within a
given commissioning item is indicated by the numbering of the work
steps. These must be followed in order.
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General information on commissioning
Defect reporting using If the MAM system is available for defect reporting, use the MAM sys-
MAM system tem to document any findings. In this case, it is no longer necessary
to use report forms to document any defects.
Existing order The following hours are booked under the existing order:
■ Hours for standard work items listed in instructions document
■ Hours for fixing problems created by the team itself
Separate order If rework needs to be carried out and there is no separate order in the
system for booking the rework activities, the service team on site
must contact Technical Service Dispatch and request a separate or-
der. The hours spent on rework activities must be booked under this
order.
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General information on commissioning
Documentation in MAM The commissioning must be documented in the MAM system in ac-
system cordance with the applicable document number as follows:
Result of mandatory commis- Labelling
sioning item
Done - No defects 1
Done - Defects detected 2
Measurements and In addition, the measuring results for those Commissioning items that
WEC data Enter the WEC data in report form (Report: Recording WEC master
data during commissioning). Attach the completed report form (PDF)
to the relevant work order in the MAM system. The data entered is
then available in the SAP system.
If the MAM system is not available, enter the WEC data into the ap-
propriate report:
■ Domestic commissioning: ESC‑Reports: WEC data
■ International commissioning: Protokolle‑Reports/Installation
Reports: Converter data
Document the commissioning in the maintenance logbook immedi-
ately after completing work.
Further information For more information on defect reporting/tracking via the MAM sys-
tem, refer to the user documentation in the ISI database.
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General information on commissioning
Maximum duration 30 Repairs that take at most 30 minutes are carried out during commis-
minutes sioning.
Repair any safety-relevant defects immediately.
Duration longer than 30 Repairs that take more than 30 minutes are outside the scope of
minutes commissioning. A separate order must be requested from the Tech-
nical Service Dispatch office in charge.
Upgrades and retrofits Upgrades and retrofits are not included in the scope of commission-
ing. Orders for upgrades and retrofits are issued by the responsible
Technical Service Dispatch.
Software update via CF Perform the software update using a CompactFlash card (CF card).
card
Software in database Always refer to the TSI database for the up-to-date software and pro-
gram overview list. Observe the latest software descriptions.
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Safety
4 Safety
About this chapter This chapter describes how many technicians are needed and what
qualifications they must possess for carrying out the described work.
In these instructions, a distinction is made between general safety in-
structions and specific safety warnings. This chapter explains the de-
tails of these safety instructions and safety warnings and their distin-
guishing features as well as the safety instructions that apply to this
document.
Safety instructions and All safety instructions and safety warnings must be read and under-
warning signs stood before commencing the work described here. Comply with all
safety instructions and safety warnings. Always act with appropriate
care and caution to prevent accidents, injury and property damage.
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Safety
DANGER
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Safety
DANGER:
DANGER
Indicates an imminently dangerous situation which, if not
avoided, will result in severe injury or death.
WARNING:
WARNING
Indicates a potentially dangerous situation which, if not
CAUTION:
CAUTION
Indicates a potentially dangerous situation which, if not
avoided, may result in minor or moderate injury.
NOTICE:
NOTICE
Indicates a potentially dangerous situation which, if not
avoided, may result in property damage.
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Safety
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Safety
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Commissioning
Every day, before starting the works, a pre task meeting (safety meeting) shall be held with
all the personnel involved to evaluate the work to be done, assess the risks associated with
the task (Last Minute Risk Assessment or AST) and verify the Personnel Protection
Equipment to be used, reminding the personal about the guidelines of ECF N°1, ECF N°4,
ECF N°5 and ECF N° 10. These tasks shall be documented.
In the case of an emergency, use radio channel 2 to communicate and, if needed, ask for
support. Immediately afterwards, contact HSE team on site (contact information provided
during site induction).
In case of an accident or incident, closely follow the instructions laid out in the document
“Accident / Incident Reporting HSE Horizonte W-11877”.
* amount as required
Preparing commissioning
1. Preparing commissioning
1. Have the following information available about the wind farm that
will be set up:
● Serial number
● Project number
● Site
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Commissioning
2. Contact Technical Service Dispatch (SCADA department) and,
providing the details listed above, obtain the following information:
● Wind farm SCADA number
● Name of the wind farm
● Day code for configuring the SCADA server (d-admin code)
● Password for initial configuration (User: Service)
● Network settings (IP address, subnet mask, gateway)
● Communication circuit diagram (xxx.COD)
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Commissioning
SCADA
SCADA
1
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Commissioning
Unit Position
SCADA cabinet Inside of door
Plug-in modules Inside of metal module
1. Read the hardware serial numbers off the various plug-in modules
and off the inside the SCADA system cabinet door and enter them
in the commissioning report.
2. Enter the SCADA system SAP numbers in the commissioning re-
port.
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Commissioning
Qualifications: Electrician
Qualifications: Electrician
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Deleting network set- If it is not possible to change the MAC addresses, the configuration
tings (optional) needs to be deleted.
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Commissioning
Fig. 10: Configuration of bus systems with serial interfaces and Indus-
trial Ethernet
4. On the Plant Bus Systems tab, fill in the following fields:
● Number of bus systems
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Commissioning
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Commissioning
Result Instruction
The interface is not configured. Continue with work step 3
The interface is configured Continue with work step 14
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reserved.
rightsreserved.
send a test message to the first configured fault message ad-
dress.
Allrights
32. Checking UPS functionality (optional)
GmbH.All
1. While the system is running, switch off fuse on power supply
ENERCONGmbH.
module.
* The power supply to the remote monitoring cabinet is interrup-
©©ENERCON
ted.
2. Ensure that the router, the ENERCON SCADA Server and the
components used for the data bus are still supplied with power.
3. Once the SCADA software has shut down and the ENERCON
SCADA Server has been switched off, switch fuse -F01 back on.
4. Ensure that the ENERCON SCADA Server starts up and loads
the SCADA software.
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Commissioning
3. Set the Maintenance switch on the electrical cabinet door to ON.
reserved.
5. Set up a dedicated bus system for the FCU E2.
a) Select the Plant Bus System menu item.
b) In the Bus System field, add the FCU E2 bus system to the
number of bus systems for the wind turbines (plant bus system
+1).
c) In the Address field, select the predefined bus address from
the table.
d) Set the value to 28800 in the Baud rate field.
6. Enter the WEC data in the SCADA menu.
a) Open the Farm Data menu item.
reserved.
field (standard address 1).
e) Specify the newly created bus system in the Bus Number
field.
f) Enter the required serial number in the Serial Number field.
If necessary, contact Technical Service Dispatch to ask for the
serial number.
7. Activate the data logging (.frd file) for certification.
a) Select the Farm Control > Farm Control > RTU Con-
trol 1 menu
b) Set the values for actor plant types and actor plant type 2 to 1.
c) Ensure that a date in the future is displayed in the data logging
row (current date plus 6 months).
d) Click on the OK button.
8. Select Extended in the Interface menu.
9. Activate the WEC parameter. When using the second FCU
E2 measurement, also activate the FCU 2 Measurement
2.
Start the SCADA system.
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Commissioning
1. Ensure that all warning signs have been affixed to the electrical
cabinet door of the FCU E2.
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2. CompensateINTERNAL
the test leads.
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3. Switch on the upstream power supply.
4. Measure the short circuit currents.
Three test leads must be connected for the ZI Loop (with RCD)! L, N and PE!
The displayed permissible current ISC should be greater than the x-
times the nominal current of the upstream protective device.
Qualifications: Electrician
Qualifications: Electrician
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Commissioning
Qualifications: Electrician
reserved.
to the FCU_E2 program overview list.
Result Work step
Current version Continue with the next commissioning
item.
Old version Update the software image.
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ights
Commissioning
reserved.
Status displays Status Potential errors
Blue Function/option is ac- -
tivated.
Green Hardware component -
is accessible and in
an operational state.
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reserved.
HW Diagnostic > Ex- Check the status of the hardware
ternal Serial Devices > components of the DNP3 inter-
DNP3 Hardware face.
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reserved.
4. Check the operating states of the LEDs on the Multi Signal Con-
verter printed circuit board in accordance with the following table:
Tab. 8: Multi Signal Converter printed circuit board operating states
Function Multi Signal Converter V2 Multi Signal Converter V1
Power LED 7 (green) LED 11 (green)
Communica- TxD LED (green) flashes TxD LED (green) flashes
tion RxD LED (red) flashes RxD LED (red) flashes
3. Check the operating states of the LEDs on the Multi Signal Con-
verter printed circuit board.
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NOTICE
Exposed current transformer terminals on live lines
Property damage
When working on the current transformer
circuit, short-circuit the circuit transformer.
Only electrically skilled persons are permitted to
carry out this work.
reserved.
1 Current transformer termin- 2 Voltage transformer termin-
als als
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5 4
Operating the current 1. Remove the fuses at the current transformer terminals on the
transformer Measurement plug-in module.
2. Connect all measuring circuits.
3. Insert the fuses.
4. Loosen the locking bolts under the short circuit bridges.
5. Push the short circuit bridges upwards.
➥ The short circuit bridges are opened.
6. Tighten the locking bolts.
7. Remove the fuses at the voltage transformer terminals on the
Measurement plug-in module.
8. Connect all measuring circuits.
9. Insert the fuses.
10. Select the Measurement area on the FCU E2 display.
11. Check the measured values of the upstream measuring trans-
formers.
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The I/Os can be carried out via a serial or Ethernet interface. It may
be necessary to create a sent configuration file in addition to the
para- meter file.
Qualifications: Electrician
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In 10 -KF11
In 11 -KF12
In 12 -KF13
In 13 -KF14
Function Contact
+/L A1
-/N A2
Function Contact
Break contact 11/12
Make contact 11/14
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Qualifications: Electrician
reserved.
Tab. 12: Analogue Input on Assembly
Plug-in module type: EL3014
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reserved.
56. Checking the closed-loop wind farm control configuration
1. Contact the Technical Service Dispatch office in charge.
2. Ask for your contact’s personnel ID number and document it in the
commissioning report.
The following commissioning items must be carried out with the sup-
port of the Technical Service Dispatch of the service station and, if
applicable, the utility company.
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Qualifications: Electrician
reserved.
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Qualifications: Electrician
reserved.
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Qualifications: Electrician
reserved.
Checking analogue return
values
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Fault message numbers
Qualifications: Electrician
reserved.
Qualifications: Electrician
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