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© ENERCON GmbH. All rights reserved.

Start-up instructions
ENERCON SCADA and FCU system
Legal information and document details

Publisher ENERCON GmbH ▪ Dreekamp 5 ▪ 26605 Aurich ▪ Germany


Phone: +49 4941 927-0 ▪ Fax: +49 4941 927-109
E-mail: info@enercon.de ▪ Internet: http://www.enercon.de
Managing Directors: Hans-Dieter Kettwig, Jost Backhaus, Dr. Thomas Cobet,
Momme Janssen, Dr. Martin Prillmann, Jörg Scholle
Local court: Aurich ▪ Company registration number: HRB 411
VAT ID no.: DE 181 977 360

Copyright notice The entire content of this document is protected by copyright and – with regard to
other intellectual property rights – international laws and treaties. ENERCON GmbH
holds the rights in the content of this document unless another rights holder is ex-
pressly identified or obviously recognisable.
ENERCON GmbH grants the user the right to make copies and duplicates of this
document for informational purposes for its own intra-corporate use; making this
document available does not grant the user any further right of use. Any other du-
plication, modification, dissemination, publication, circulation, surrender to third
parties and/or utilisation of the contents of this document – also in part – shall re-
quire the express prior written consent of ENERCON GmbH unless any of the above
is permitted by mandatory legislation.
The user is prohibited from registering any industrial property rights in the know-how

© ENERCON GmbH. All rights reserved.


reproduced in this document, or for parts thereof.
If and to the extent that ENERCON GmbH does not hold the rights in the content of
this document, the user shall adhere to the relevant rights holder’s terms of use.

Registered trademarks Any trademarks mentioned in this document are intellectual property of the respect-
ive registered trademark holders; the stipulations of the applicable trademark law
are valid without restriction.

Reservation of right ENERCON GmbH reserves the right to change, improve and expand this document
of modification and the subject matter described herein at any time without prior notice, unless con-
tractual agreements or legal requirements provide otherwise.

Document details

Document ID
Confidentiality

Date Language DCC Plant/Department


2020-09-29 en DC Service Deutschland GmbH / Windfarm Engineering

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Legal information and document details

Revision table

Revision Date Chapter Change


000 2020-09-29 - Document created

The revision table refers to the source document of this translation. Not all revisions may have been translated.

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Table of contents

Table of contents
Applicable documents ........................................................................................................ 4

1 About these instructions .................................................................................................... 8

2 Document structure ............................................................................................................. 9

3 General information on commissioning ......................................................................10


3.1 Irregularities and remaining tasks.................................................................................. 10
3.2 Documenting results.......................................................................................................... 10
3.3 Rework during commissioning ....................................................................................... 10
3.4 Documenting the commissioning................................................................................... 11
3.5 Additional technical documents ..................................................................................... 11
3.6 Repairs, upgrades and retrofitting ................................................................................. 12
3.7 Clean-up work ...................................................................................................................... 12
3.8 Up-to-date terminal diagrams .......................................................................................... 12

© ENERCON GmbH. All rights reserved.


3.9 Software update .................................................................................................................. 12
4 Safety.....................................................................................................................................13
4.1 Number of workers required ............................................................................................ 13
4.2 Employee qualifications .................................................................................................... 13
4.3 Explanation of safety instructions.................................................................................. 14
4.4 Explanation of safety instructions.................................................................................. 14
4.5 Explanation of embedded safety warnings.................................................................. 14
4.6 Explanation of risk levels ................................................................................................. 15
4.7 Explanations of symbols used ........................................................................................ 16
4.8 Safety markings and signs ............................................................................................... 16
4.9 General hazards .................................................................................................................. 17

5 List of tools and PPEs ..................................................................................................18


Preparing commissioning ................................................................................................18

Commissioning ...................................................................................................................19
2. Checking installation of SCADA system cabinet ....................................................... 19
3. Checking warning signs and filling out type plate..................................................... 20
4. Documenting hardware serial numbers........................................................................ 21
5. Checking the earthing connection of the SCADA system cabinet ........................ 21
6. Testing the continuity of the protective circuit of the SCADA system
cabinet ................................................................................................................................... 22
7. Testing the insulation resistance of the SCADA system cabinet........................... 22
8. Testing the loop impedance of the SCADA system cabinet .................................... 24
9. Setting the electronic fuse ................................................................................................ 24
10. Setting the UPS module .................................................................................................... 25

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11. Switching on the SCADA system ................................................................................... 26


12. Setting up the communication interface ...................................................................... 26
13. Configuring network settings .......................................................................................... 27
14. Configuring the UPS (optional) ....................................................................................... 31
15. Activating the SCADA software ...................................................................................... 31
16. Launching SCADA .............................................................................................................. 31
17. Configuring the software .................................................................................................. 31
18. Checking TCP/IP setting ................................................................................................... 34
19. Configuring fault message addresses .......................................................................... 34
20. Configuring modem (backup) (optional)....................................................................... 34
21. Checking UPS setting ........................................................................................................ 34
22. Configuring the GPS synchronisation of the beacon systems (optional). .......... 35
23. Performing a communication test .................................................................................. 37
24. Checking watchdog settings ........................................................................................... 37
25. Verification and approval for commissioning ............................................................. 38
26. Activating user list.............................................................................................................. 38

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27. Checking plant configuration .......................................................................................... 38
28. Checking the system ......................................................................................................... 38
29. Checking software version............................................................................................... 39
30. Checking stored data ......................................................................................................... 39
31. Sending test message ....................................................................................................... 39
32. Checking UPS functionality (optional) .......................................................................... 39
33. Concluding commissioning ............................................................................................. 39
34. Checking the FCU E2 electrical cabinet installation................................................... 39
35. Configuring SCADA system ............................................................................................. 40
36. Checking warning signs and filing out type plate ....................................................... 41
37. Documenting hardware serial numbers ........................................................................ 41
38. Checking the FCU E2 electrical cabinet earthing connection………….…………41

39. Measuring continuity of the FCU E2 electrical cabinet protective conductor


system ................................................................................................................................... 42
40. Measuring the FCU E2 electrical cabinet insulation resistance ............................ 42
41. Measuring the FCU E2 electrical cabinet short-circuit current.............................. 42
42. Setting the electronic fuse ............................................................................................... 43
43. Setting the UPS module ................................................................................................... 43
44. Switching on the FCU E2 ................................................................................................. 44
45. Checking software image version ................................................................................. 44
46. Checking software version .............................................................................................. 44
47. Entering the serial number............................................................................................... 45
48. Updating the parameter file ............................................................................................. 45
49. Checking the status of the hardware components ................................................... 45
50. Check SCADA communication........................................................................................ 47
51. Checking WEC communication ........................................................................................... 47
52. Activating the measuring transformer ......................................................................... 48
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53. Installing the interface configuration file ..................................................................... 50
54. Connecting digital I/Os ..................................................................................................... 50
55. Connecting analogue I/Os ............................................................................................... 52
56. Checking the closed-loop wind farm control configuration .................................... 53
57. Checking sensor readings ............................................................................................... 54
58. Checking the preset values ............................................................................................. 55
59. Checking the return values ............................................................................................. 56
60. Activating closed-loop wind farm control ................................................................... 57
61. Checking the closed-loop wind farm control.............................................................. 57

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List of abbreviations

List of abbreviations
CB Circuit breaker
Co. Company
DIN Deutsches Institut für Normung e.V. (German institute for standardisation)
DIP Dual in-line package
EIP Instructed person (electrically)
FCU Farm Control Unit
I/O Input/Output
IB Commissioning
ISI Internal Service Information
ISO International Organization for Standardization
MAM Mobile Asset Management, aka
POF Plastic optical fibre
PPE Personal protection equipment

© ENERCON GmbH. All rights reserved.


RCD Residual current device
SIP Service Info Portal
TCP/IP Transmission Control Protocol/Internet Protocol
TSI Technical Service Info System
UPS Uninterruptible power supply

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About these instructions

1 About these instructions


These instructions describe the commissioning of the ENERCON
SCADA and FCU system.
Do not use this document as instructions for any system other than
the one specified here.

Up-to-dateness The actual equipment of the system may differ from the explanations
and illustrations in this document due to the latest engineering
changes. Any changes not included by the date this document was
released are published in technical documents in the TSI database.
Before starting any activity, Service technicians must consult the TSI
database to familiarise themselves with any updates and changes.

Execution The work must be carried out in accordance with the following instruc-
tions. Performing the work according to the instructions ensures a
consistent quality standard of the system and compliance with safety
regulations.

Points of contact If, while working with these instructions clarification is required,

© ENERCON GmbH. All rights reserved.


please notify the Technical Service Dispatch office in charge without
delay.

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General information on commissioning

2 Document structure
This instructions document comprises information chapters, location
details, logistical activities and commissioning items. These structural
elements are explained below.

Information chapters Information chapter refers to any chapter containing information about
commissioning or about this document. Information chapters (e.g.
“Document structure”) use chapter numbering.

Commissioning items Commissioning items are numbered and describe tasks to complete
(e.g. "Checking warning signs"). The sequence of the tasks within a
given commissioning item is indicated by the numbering of the work
steps. These must be followed in order.

Information tables Information tables provide additional information for a commissioning


item. The following additional information may be provided:
Information table Meaning
Work area The work area specifies the

© ENERCON GmbH. All rights reserved.


place where the tasks are to be
carried out. Multiple work areas
may be specified.
Qualifications The qualifications indicate which
qualifications the Service techni-
cians need to have in order to
perform the commissioning item.
Work equipment The specified work equipment is
used to perform the commission-
ing item.
Material The specified materials are used
to perform the commissioning
item.

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General information on commissioning

3 General information on commissioning

3.1 Irregularities and remaining tasks

Irregularities Pay attention to irregularities in the entire system. When performing


visual inspections, look over the components and assemblies to verify
that they are in proper condition. In particular, look for the following
defects:
■ Corrosion
■ Mechanical damage such as cracks, deformation, spalling, cable
wear from chafing
■ Loose bolt connections
■ Missing items (e.g. warning signs, missing safety guard)
■ Dirt/foreign objects
■ Missing identification of neutral conductors, protective conductors,
electric circuits, overcurrent protection devices, switches, and ter-
minals

© ENERCON GmbH. All rights reserved.


Remaining tasks As a rule, complete any remaining tasks during commissioning and
document them separately. Repair any safety-relevant defects imme-
diately.

3.2 Documenting results

Defect reporting using If the MAM system is available for defect reporting, use the MAM sys-
MAM system tem to document any findings. In this case, it is no longer necessary
to use report forms to document any defects.

Additional reports If additional reports need to be completed, they will be listed.


Always observe the ENERCON internal lists of limit values.

3.3 Rework during commissioning

Existing order The following hours are booked under the existing order:
■ Hours for standard work items listed in instructions document
■ Hours for fixing problems created by the team itself

Separate order If rework needs to be carried out and there is no separate order in the
system for booking the rework activities, the service team on site
must contact Technical Service Dispatch and request a separate or-
der. The hours spent on rework activities must be booked under this
order.

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General information on commissioning

3.4 Documenting the commissioning

Documentation in MAM The commissioning must be documented in the MAM system in ac-
system cordance with the applicable document number as follows:
Result of mandatory commis- Labelling
sioning item
Done - No defects 1
Done - Defects detected 2

Result of optional commission- Labelling


ing item
Done - No defects 1
Done - Defects detected 2
Not done - Not necessary 3

Measurements and In addition, the measuring results for those Commissioning items that

© ENERCON GmbH. All rights reserved.


measuring results include measurements must be entered using the unit of measure-
ment specified in the report.
For results which are documented as “Done – Defects detected”, cre-
ate a message indicating the location and type of defect.

WEC data Enter the WEC data in report form (Report: Recording WEC master
data during commissioning). Attach the completed report form (PDF)
to the relevant work order in the MAM system. The data entered is
then available in the SAP system.
If the MAM system is not available, enter the WEC data into the ap-
propriate report:
■ Domestic commissioning: ESC‑Reports: WEC data
■ International commissioning: Protokolle‑Reports/Installation
Reports: Converter data
Document the commissioning in the maintenance logbook immedi-
ately after completing work.

Further information For more information on defect reporting/tracking via the MAM sys-
tem, refer to the user documentation in the ISI database.

3.5 Additional technical documents


In addition to the technical documents listed in the TSI database, be
sure to check and follow all technical documents released after these
instructions were published. Also observe older documents that are
relevant to the work described in this document.

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General information on commissioning

3.6 Repairs, upgrades and retrofitting

Maximum duration 30 Repairs that take at most 30 minutes are carried out during commis-
minutes sioning.
Repair any safety-relevant defects immediately.

Duration longer than 30 Repairs that take more than 30 minutes are outside the scope of
minutes commissioning. A separate order must be requested from the Tech-
nical Service Dispatch office in charge.

Upgrades and retrofits Upgrades and retrofits are not included in the scope of commission-
ing. Orders for upgrades and retrofits are issued by the responsible
Technical Service Dispatch.

3.7 Clean-up work


The WEC is to be left in a clean condition. Clean up, if necessary.
If cleaning takes longer than 30 minutes, request a separate order

© ENERCON GmbH. All rights reserved.


from the Technical Service Dispatch office in charge.

3.8 Up-to-date terminal diagrams

3.9 Software update

Software update via CF Perform the software update using a CompactFlash card (CF card).
card

Software in database Always refer to the TSI database for the up-to-date software and pro-
gram overview list. Observe the latest software descriptions.

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Safety

4 Safety

About this chapter This chapter describes how many technicians are needed and what
qualifications they must possess for carrying out the described work.
In these instructions, a distinction is made between general safety in-
structions and specific safety warnings. This chapter explains the de-
tails of these safety instructions and safety warnings and their distin-
guishing features as well as the safety instructions that apply to this
document.

Safety instructions and All safety instructions and safety warnings must be read and under-
warning signs stood before commencing the work described here. Comply with all
safety instructions and safety warnings. Always act with appropriate
care and caution to prevent accidents, injury and property damage.

4.1 Number of workers required


The work described below requires one electrician and one em-
ployee.

© ENERCON GmbH. All rights reserved.


4.2 Employee qualifications
Electrician Employee
Recognised vocational training in Technical training/certification
electrical engineering and relev-
ant work experience in the field of
electrical engineering
ENERCON Basic Training ENERCON Basic Training
ENERCON Special Training -
Electrics
Valid Service code -

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Safety

4.3 Explanation of safety instructions


Safety instructions refer to general hazards that apply to all activities
described in this document.

Type and source of danger


Consequences of non-compliance
 Measure to avoid the danger
Safety instructions describe the type or source of danger, the con-
sequences of ignoring the instructions, and how to avoid the danger.
Safety instructions are not highlighted by signal words, hazard sym-
bols, or colours.

4.4 Explanation of safety instructions


Safety warnings appear in this document immediately together with
the impending danger.

DANGER

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Source of danger
Consequences of non-compliance
 Measures to avoid the danger
All safety warnings in this document are clearly marked and high-
lighted with coloured borders. Each safety warning is preceded by a
symbol and a signal word. The signal word indicates the degree of
danger. Furthermore, the safety warnings describe the source of
danger, the consequences of non-compliance, and how to avoid the
danger.

4.5 Explanation of embedded safety warnings


Embedded safety warnings appear in direct context with the impend-
ing danger. Embedded safety warnings relate to the work step that
directly follows them.
DANGER! Type and source of danger. Measures to avoid the
danger
Embedded safety warnings describe the type or source of danger and
how to avoid the danger. Embedded safety warnings are preceded by
a signal word. The signal word indicates the degree of danger.

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Safety

4.6 Explanation of risk levels


Safety warnings contain signal words that indicate the severity of the
danger. Safety warnings are also colour-coded according to hazard
level.
The definitions of the signal words and their colour coding are listed
below.

DANGER:

DANGER
Indicates an imminently dangerous situation which, if not
avoided, will result in severe injury or death.

WARNING:

WARNING
Indicates a potentially dangerous situation which, if not

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avoided, may result in severe injury or death.

CAUTION:

CAUTION
Indicates a potentially dangerous situation which, if not
avoided, may result in minor or moderate injury.

NOTICE:

NOTICE
Indicates a potentially dangerous situation which, if not
avoided, may result in property damage.

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Safety

4.7 Explanations of symbols used


The hazard symbols used in these instructions conform to European
standards (DIN, ISO). Should you come across any unknown sym-
bols while working, contact Technical Service Dispatch to ask for their
meaning and the required measures and conduct.
Symbol Meaning
Warning of hazard spot

Warning of hazardous electrical voltage

Warning of risk of falling from height

© ENERCON GmbH. All rights reserved.


Warning of risk of falling through trapdoors and
hatches

4.8 Safety markings and signs


Tab. 1: Safety markings and signs

Sign Designation Location


5 safety rules Electrical cabinet/box

Caution! External Electrical cabinet/box


voltage!

Warning of hazardous Electrical cabinet/box


electrical voltage

More signs may be used if required. The installation positions and


meanings of such signs must reflect the actual hazards and the signs
must not obscure existing signs.

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Safety

4.9 General hazards


Electric current
Death or very serious injury from electric arcs and electric shocks.
 Only electrically skilled persons with proper additional qualifica-
tions are allowed to carry out work on live parts.
 Do not remove safety guards unless the system has been proven
dead.
 Only electrically skilled persons are allowed to apply measuring
and testing tools to live parts.
 Do not perform any repair work on live parts.
 Follow the 5 safety rules, which are:
• 1) Disconnect.
• 2) Secure isolation.
• 3) Prove dead.
• 4) Earth and short circuit.
• 5) Cover or close off adjacent live parts.
 Only electrically skilled persons with proper additional qualifica-
tions may enter connected tensioning basements to perform the
disconnection.
 Only electrically skilled persons may enter and disconnect me-
dium-voltage rooms and low-voltage rooms.
 Any necessary switching operations may only be carried out by

© ENERCON GmbH. All rights reserved.


switching authorised persons.
 For any work involving electrical hazards, use appropriate per-
sonal protection equipment (PPE).
 Electrically instructed persons (EIPs) may only work in the areas
for which they have received specific training.
 Follow up customer’s (Colbún) ECF Nº05 and ECF Nº10

Improper conduct in or around the wind energy converter


Death or serious injury
 The ENERCON company’s health and safety regulations apply.
 Follow all the ENERCON company’s relevant instructions for safe
use as well as the manufacturers’ operating manuals and instruc-
tions.
 Should the safety standards of the respective country be more
stringent than those required by ENERCON, the national regula-
tions apply.

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Commissioning

4.10 Safety measures before starting

Every day, before starting the works, a pre task meeting (safety meeting) shall be held with
all the personnel involved to evaluate the work to be done, assess the risks associated with
the task (Last Minute Risk Assessment or AST) and verify the Personnel Protection
Equipment to be used, reminding the personal about the guidelines of ECF N°1, ECF N°4,
ECF N°5 and ECF N° 10. These tasks shall be documented.
In the case of an emergency, use radio channel 2 to communicate and, if needed, ask for
support. Immediately afterwards, contact HSE team on site (contact information provided
during site induction).
In case of an accident or incident, closely follow the instructions laid out in the document
“Accident / Incident Reporting HSE Horizonte W-11877”.

5 List of tools and PPEs


Designation
Work equipment
FLUKE installation tester measuring device,
e.g. series 16xxx – must be calibrated and
certified before use.
Screwdrivers f. electrician SKG560/8 Set
Screwdriver for electrician 0.4×2.5×75
Wire cutters 140 mm KNIPEX®
PPE’s
Safety Glasses
Reflective and High visibility Vest
Safety Boots - Dielectric
Hard Hat
Electrical Gloves
Ear protection
Anti-fire clothes for electrician

* amount as required

Preparing commissioning

1. Preparing commissioning
1. Have the following information available about the wind farm that
will be set up:
● Serial number
● Project number
● Site
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Commissioning
2. Contact Technical Service Dispatch (SCADA department) and,
providing the details listed above, obtain the following information:
● Wind farm SCADA number
● Name of the wind farm
● Day code for configuring the SCADA server (d-admin code)
● Password for initial configuration (User: Service)
● Network settings (IP address, subnet mask, gateway)
● Communication circuit diagram (xxx.COD)

© ENERCON GmbH. All rights reserved.


Commissioning

2. Checking installation of SCADA system cabinet


Qualifications: Electrician

 The SCADA system has been set up.


 The electrical cabinet of the SCADA system is without voltage.
1. Check that all components in the SCADA system cabinet are
firmly seated.
2. Check that all cables and plugs are properly and firmly seated.

© ENERCON GmbH. All rights reserved.

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Commissioning

3. Checking warning signs and filling out type plate

Tab. 2: Safety warnings and signs

Sign Designation Location


5 safety rules SCADA remote monitor-
ing cabinet

Caution! External SCADA remote monitor-


voltage! ing cabinet

High voltage warning SCADA remote monitor-


ing cabinet

© ENERCON GmbH. All rights reserved.


1. On the SCADA system cabinet door, make sure that all warning
signs are complete.

SCADA
SCADA
1

Fig. 1: SCADA type plate


1 4/5-digit wind farm number

2. Fill in the type plate.


a) Fill in system type SCADA.
b) Fill in control system type SCADA.
c) Enter the SCADA wind farm number.
d) Enter the month/year.

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Commissioning

4. Documenting hardware serial numbers


Tab. 3: Positions of hardware serial numbers and SAP numbers

Unit Position
SCADA cabinet Inside of door
Plug-in modules Inside of metal module

1. Read the hardware serial numbers off the various plug-in modules
and off the inside the SCADA system cabinet door and enter them
in the commissioning report.
2. Enter the SCADA system SAP numbers in the commissioning re-
port.

5. Checking the earthing connection of the SCADA system cabinet


Qualifications: Electrician

1. Check the cable cross-section of the PE cable on the earthing bar

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of the substation or WEC. Target value: Ø 16 mm2
Result Work step
The earthing connection is Continue with work step 2.
present.
The earthing connection is not Retrofit the earthing connection.
present.

2. Check the connection points of the PE cable.


* All connection points are connected properly and securely.
* All connection points are free from corrosion.

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Commissioning

Testing the continuity of the protective circuit of the SCADA


6. system cabinet
Quantity Designation SAP no.
Work equipment 1 FLUKE installation tester measuring device, , e.g.
series 16xxx 56686

Qualifications: Electrician

The locations of all assemblies that need to be tested are indicated in


the inspection report in the MAM system.
1. Compensate the test leads.
2. Measure the continuity of the protective conductor systems.
3. Ensure that the measured values are plausible. Measured value
< 1 ohm.

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4. Document the measured values in the MAM system.

7. Testing the insulation resistance of the SCADA system cabinet


Quantity Designation SAP no.
Work equipment 1 FLUKE installation tester measuring device, , e.g.
series 16xxx 56686

Qualifications: Electrician

The locations of all assemblies that need to be tested are indicated in


the inspection report in the MAM system.
1. Create the measurement set-up.
2. Set the measuring voltage on the measuring equipment to 500 V.
3. Remove the surge protection device.
4. Measure the insulation resistance values.
5. Ensure that the measurement values are plausible.
Measured Result Work step
value
RISO ≥1MΩ OK Document the measuring result in
the commissioning report in the
MAM system.
RISO ≤1MΩ Not OK Perform troubleshooting. Check
the power supply cable for dam-
age and repair if necessary. Re-
peat the measurement.

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Commissioning

6. Document the measured values in the MAM system.


7. Plug in the surge protection device.

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Commissioning

8. Testing the loop impedance of the SCADA system cabinet


Qualifications: Electrician

1. Depending on the measuring device, adjust the following mode:


Measuring device Mode
Fluke® 1653B, 1654B and ZI WITHOUT RCD
1664FC
Fluke® 1653 ZI LOOP

2. Compensate the test leads


3. Measure the loop impedance.
4. Ensure that the measured values are plausible and correspond
with the data in list of limit values.
5. Document the measured values in the inspection report in the
MAM system.

9. Setting the electronic fuse

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Qualifications: Electrician

Fig. 2: Siemens SITOP PSE200U electronic fuse

1 LED (4x) shows the status 2 Button (4x) for activating/de-


of the respective circuit activating the individual cir-
cuits
3 Potentiometer (4x) for set-
ting the output current of the
channels

1. On the supply module, set the four potentiometers of electronic


fuse =911‑FC02 to 3 A.

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Commissioning

10. Setting the UPS module


Qualifications: Electrician

Fig. 3: UPS module at the grid feed plug-in module

1. On the supply module, configure UPS module =911‑TA01.


a) Put the Battery Size jumper on > 10 Ah.
b) Carefully turn the Buffer time limiter potentiometer to infin-
ite (∞).

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c) Carefully turn the Buffer Voltage potentiometer to 22.5 V.

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Commissioning

11. Switching on the SCADA system


Qualifications: Electrician

1. Plug in connector ‑XX01 on battery drawer =919. (optional)


2. On the supply module, measure the input voltage on miniature cir-
cuit breaker =911‑FC01.
3. Switch on the miniature circuit breaker.
4. Switch on RCD =911‑FZ01.
5. Press the test button on the RCD. (optional)
* The RCD is tripped.
6. Switch on the RCD. (optional)
7. On electronic fuse =911–FC02, switch on circuits 1 to 4.
* The indicator lights of the 4 circuits on the SITOP power sup-
ply light up green.

Performing a battery test (optional)


8. Switch off miniature circuit breaker =911‑FC01.

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* On UPS module =911–TA01, the indicator lights Status Batt. 1
and Status Batt. 2 light up in Buffering mode.
9. After 5 minutes, switch on miniature circuit breaker =911‑FC01.
* On UPS module =911–TA01, the indicator lights Status Batt. 1
and Status Batt. 2 light up in Charging mode.

12. Setting up the communication interface

1. Make the VPN connection.


a) Contact Technical Service Dispatch – SCADA department.
2. Set up the project-specific communication link according to the
relevant commissioning document.

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Commissioning

13. Configuring network settings

Fig. 4: English keyboard


1. Log in to SCADA. Note the English keyboard layout.
● User: XX
● Password: XX
2. Use menu item Stop SCADA to stop the SCADA software.
3. Open the console.
4. Log in with the following details.
● User: xx

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● Password: xx
5. Go to the Setup Network menu.
6. In menu item Change Hostname enter the wind farm name using
the appropriate format.
The wind farm number always consists of 4 to 5 digits.
7. Open the Change IP address submenu.
8. Check the MAC addresses of Ethernet ports 1 - 4.
* The addresses match those on the type plate.

Fig. 5: SCADA server type plate

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Commissioning

Fig. 6: MAC addresses displayed


The MAC addresses are located:
● on the back of the interface card (inside the housing)
● by the manufacturer label of the SCADA server (affixed in pro-
duction)

© ENERCON GmbH. All rights reserved.


9. Configure network interfaces eth0 & eth1 according to the spe-
cifications:
● IP address
● Subnet mask
● Gateway
10. If specifications are missing, contact Technical Service Dispatch.
The set-up of the network interfaces is complete when the Network
Setup menu appears.
11. Press Activate Network on System start to apply the
settings.
12. Press SCADA Ethernet Bus and select line 1 Activate in or-
der to activate the IE SCADA bus.
If the options Activate Network on System start or SCADA
Ethernet Bus cannot be selected, the assignment of the MAC ad-
dresses was not successful. If necessary, contact Technical Service
Dispatch.
13. Exit the menus.
Result Work step
The SCADA Ethernet bus was Continue with the next chapter.
set up and activated correctly.
It was not possible to complete Continue with the next work step
the network settings, or the MAC and delete the network settings.
addresses were assigned to the
wrong Ethernet port.

Deleting network set- If it is not possible to change the MAC addresses, the configuration
tings (optional) needs to be deleted.
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Fig. 7: Example login as user d-admin


14. In order to remove all ifconfig settings in Midnight Commander,
go to the ESLD console.
15. Log in with the following details:
● User: xx
● Password: xx
The d-admin password must be provided by Technical Service Dis-
patch.
16. Type in the command service scada stop.
■ The following messages may appear:

© ENERCON GmbH. All rights reserved.


● Stopping …
● Stop scada
● Is not running

Fig. 8: Example of Midnight Commander


17. Type in the command mc and press the Enter key to confirm.
* The Midnight Commander appears.
18. Go to the right-hand column.
* The line /… is highlighted.
19. Press the Enter key to navigate back.
20. Call up menu home/SCADA.
21. Go to the left-hand column.
* The line /… is highlighted.
22. Press the Enter key to navigate back.

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23. Call up menu and navigate to line ifconfig.bond0.

Fig. 9: Example of network settings

© ENERCON GmbH. All rights reserved.


24. Press the Ins key in order to highlight the rows up to and including
ifconfig.eth3.
25. Press F2.
* The settings are moved to the right-hand column.
* The ifconfig settings are cleared from the left-hand column.
26. Press F8.
* The Midnight Commander exits.
* The network settings have been deleted and need to be re-
configured after the restart.

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14. Configuring the UPS (optional)


1. Go to the UPS Setup menu.
2. Set the UPS type and confirm the information that follows.
UPS type Selection
APC Install apcupsd
CyberPower Install nut
EATON UPS Install nut

3. Exit the UPS Tools menu.

15. Activating the SCADA software


1. Open the System Tools menu.
2. Press the Activate SCADA on System start button.
3. Press the Restart PC button.

© ENERCON GmbH. All rights reserved.


16. Launching SCADA
1. Press the Start SCADA button.
* The SCADA process starts up.

17. Configuring the software


1. Log in to SCADA.
● User: XX
● Password: XX
2. Press the Stop button.
* The SCADA software stops.
3. Use menu to select the desired language.

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Fig. 10: Configuration of bus systems with serial interfaces and Indus-
trial Ethernet
4. On the Plant Bus Systems tab, fill in the following fields:
● Number of bus systems

© ENERCON GmbH. All rights reserved.


● Bus System
● Address
● Baud rate
Note the following information for the configuration:
■ Maximum of 10 WECs per bus system
■ Other SCADA such as the ENERCON RTU get their own bus sys-
tems
■ Industrial Ethernet:
● The IP address is 10.0.13.203
● The port IDs of the plants (e.g. WECs) always start at 101
and then count up for each additional bus system
● The port IDs of the controllers (e.g. FCU E2) start at 2100 etc.
■ Depending on the plant bus, different transmission speeds need
to be configured.
Tab. 4: SCADA plant bus speeds

Connection Speed/baud rate


Serial bus systems Direct connection 2400
P1-Px (copper bus)
Optical fibre 28800
Industrial Ethernet connection (port number) 57600

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Fig. 11: Example configuration of wind farm data


5. On the Farm Data tab, fill in the following fields:

© ENERCON GmbH. All rights reserved.


● Farm number (SCADA ID of the wind farm)
● Farm name (name of the wind farm)
● Number of plants
● Plant Address
● Plant Type
● Bus Number
● Serial number
Note the following information for the configuration:
■ If adding a new bus node, the plant number must be configured to
match the plant address.
■ Plants may only be deactivated – do not replace them with other
plants or delete them.

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18. Checking TCP/IP setting


1. Open menu Remote Configuration > Configuration
TCP/IP.
2. Make the following settings:
● TCP / IP Address: “ALL_IP”
● TCP / IP Port: “1004"

19. Configuring fault message addresses


1. Go to menu Remote Communication > Telephone Num-
bers.
2. Enter the fault message numbers based on the information in
chapter ch. 7, p. 40.
3. Set the test message cycle to 0.

20. Configuring modem (backup) (optional)

© ENERCON GmbH. All rights reserved.


1. Go to menu Remote Communication > Configuration
Modem 1.
2. Select the connected modem and the bus system address.
3. Set the default transmission rate to 1X200 bit/s.

21. Checking UPS setting


1. Go to menu Program Setting > UPS and make the following
settings:
UPS manufactu- Work step
rer
APC Select the line that matches the installed UPS
type.
Check the option Shut Down after grid fault mes-
sage / Message after grid came back.
Not APC Adjust the basic configuration.
To do so, follow the work steps described in
chapter 14. Configuring the UPS (optional) ,
p. 31.

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Configuring the GPS synchronisation of the beacon systems


22. (optional).
1. Go to menu Program Setting > GPS > GPS Type and se-
lect the hardware installed.
2. Use menu item Address to select the interface board address.

Fig. 12: COM 1 interface not configured

© ENERCON GmbH. All rights reserved.


Fig. 13: COM 1 interface configured

Result Instruction
The interface is not configured. Continue with work step 3
The interface is configured Continue with work step 14

3. Restart the SCADA server.


4. During the restart, press the the Del key.
* The BIOS appears (blue screen).
5. Activate the serial interface as shown in the table below.
Interface Work step
Siemens On the Advanced tab, select the Peripheral
Configuration line and press ENTER.
Select Enabled and press ENTER to confirm.
Press F10 to exit the menu and press Yes to confirm
saving the changes.
The SCADA server restarts automatically.

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Commissioning

Interface Work step


BEG On the Advanced tab, select the Super IO Con-
figuration line and press ENTER.
Select Serial Port 0 Configuration and
press ENTER to confirm.
Select the Serial Port line and press ENTER to
confirm.
Change the setting for Serial Port from DIS-
ABLED (default) to ENABLED and press ENTER to
confirm.
Press F4 to exit the menu and press Yes to confirm
saving the change.
The SCADA server restarts automatically.

6. Open an input window.


7. Log in with the following details.
● User: XX

© ENERCON GmbH. All rights reserved.


● Password: XX

Fig. 14: Input in Modules Editor


8. On the command line, type mecdit /etc/sysconfig/mod-
ules and press ENTER to confirm.
* The Editor is launched.
9. In the Editor, add the line scada_sio newdrv=Y.
10. Press F8.
* The changes are saved.
11. Press F9.
* The Editor closes.
12. On the command line, run command rearview –x STORE /
etc/sysconfig/module.
* If no error message appears, the command has been accep-
ted.
13. On the command line, run command reboot.
* The SCADA server restarts.

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14. Activate the GPS receiver (Hopf).


a) Open the Program Setting tile and select the GPS menu.
b) Select line Hopf 6870.
c) Select the address of interface onboard COM 1.
d) Press OK to finish the configuration.

23. Performing a communication test


1. Exit the configuration screens and launch SCADA.
2. Go to menu Program Menu > Bus Information > Bus
Systems.
3. Test the SCADA connection using the error counter.
Error counter Result/work step
The error counter does not count The connection is established.
up.
The error counter is counting up. Check the signal, starting from
the ENERCON SCADA server.

© ENERCON GmbH. All rights reserved.


4. Check the following components:
● Multi-signal converter
● SCADA Interface PCB
● I/O Board Control Cabinet PCB
The red RX LED indicates incoming signals. The green TX LED indic-
ates outgoing signals.

24. Checking watchdog settings


1. Go to menu Program Setting > Watchdog.
2. Set the value to LINUX.

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25. Verification and approval for commissioning


1. Notify Technical Service Dispatch (SCADA department) about the
commissioning.
Chapters 26. Activating user list, p. 38 to 31. Sending test message,
p. 39 must be performed by the Service station’s Technical Service
Dispatch SCADA team and completed jointly; the personnel ID num-
ber of the Technical Service Dispatcher must also be entered.

26. Activating user list


1. Work with Technical Service Dispatch (SCADA department) to
create the initial access configuration.
2. Use ENERCON SCADA Remote 3 to upload the current user lists.

27. Checking plant configuration


1. Together with Technical Service Dispatch (SCADA department),
check that the basic configuration of the wind farm (Bus tab >
Plant Configurations) matches the intended configuration

© ENERCON GmbH. All rights reserved.


(SAP transaction: ZTPLNR_LIST).
If data from affected WECs have already been recorded, do not make
any changes to the wind farm configuration unless authorised to do
so by second-level SCADA Support.

28. Checking the system


1. Work with Technical Service Dispatch (SCADA department) to
check the system. Ensure that
● there are no inexplicable bus communication errors.
● there are no active SCADA system error messages.
● the communication with the UPS has been established and
that the measurement data are displayed.
If the CyberPower UPS option is being used, the setting must be
modified manually by Technical Service Dispatch.

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29. Checking software version


1. Work with Technical Service Dispatch (SCADA department) to
check that the SCADA version is up to date.
2. If necessary, Technical Service Dispatch must update the soft-
ware with the latest version.

30. Checking stored data


1. Work with Technical Service Dispatch (SCADA department) to
compare the parameter data and settings to those in SAP.
2. Compare the existing data to any data that were recorded before
commissioning.
If data have already been recorded, do not delete them unless au-
thorised to do so by SCADA Support.

31. Sending test message


1. Work with Technical Service Dispatch (SCADA department) to

reserved.
rightsreserved.
send a test message to the first configured fault message ad-
dress.

Allrights
32. Checking UPS functionality (optional)

GmbH.All
1. While the system is running, switch off fuse on power supply

ENERCONGmbH.
module.
* The power supply to the remote monitoring cabinet is interrup-

©©ENERCON
ted.
2. Ensure that the router, the ENERCON SCADA Server and the
components used for the data bus are still supplied with power.
3. Once the SCADA software has shut down and the ENERCON
SCADA Server has been switched off, switch fuse -F01 back on.
4. Ensure that the ENERCON SCADA Server starts up and loads
the SCADA software.

33. Concluding commissioning


1. Once approved, switch off the monitor and close the remote mon-
itoring system cabinet.

34. Checking the FCU E2 electrical cabinet installation


Qualifications: Electrician

 The FCU E2 electrical cabinet is dead.


1. Check that all components in the FCU E2 electrical cabinet are
secured.
2. Check that all cables and plugs are correctly positioned and se-
cured.

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Commissioning
3. Set the Maintenance switch on the electrical cabinet door to ON.

35. Configuring SCADA system


Qualification: Electrician with a Service code

© ENERCON GmbH. All rights


1. Start the SCADA system on the SCADA Server.
2. Enter the Service code.
3. Stop the SCADA system.
4. Change to the configuration level in the SCADA system.

reserved.
5. Set up a dedicated bus system for the FCU E2.
a) Select the Plant Bus System menu item.
b) In the Bus System field, add the FCU E2 bus system to the
number of bus systems for the wind turbines (plant bus system
+1).
c) In the Address field, select the predefined bus address from
the table.
d) Set the value to 28800 in the Baud rate field.
6. Enter the WEC data in the SCADA menu.
a) Open the Farm Data menu item.

© ENERCON GmbH. All rights


b) Using the Plants button, enter the number of plants +1 into
the Number of plants field.
c) In the Plant Type field, set the FCU E2 as an additional
plant.
d) Enter the project-specific address into the Plant Address

reserved.
field (standard address 1).
e) Specify the newly created bus system in the Bus Number
field.
f) Enter the required serial number in the Serial Number field.
If necessary, contact Technical Service Dispatch to ask for the
serial number.
7. Activate the data logging (.frd file) for certification.
a) Select the Farm Control > Farm Control > RTU Con-
trol 1 menu
b) Set the values for actor plant types and actor plant type 2 to 1.
c) Ensure that a date in the future is displayed in the data logging
row (current date plus 6 months).
d) Click on the OK button.
8. Select Extended in the Interface menu.
9. Activate the WEC parameter. When using the second FCU
E2 measurement, also activate the FCU 2 Measurement
2.
Start the SCADA system.

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Commissioning

36. Checking warning signs and filling out type plate

1. Ensure that all warning signs have been affixed to the electrical
cabinet door of the FCU E2.

© ENERCON GmbH. All rights


reserved.
Fig. 15: FCU E2 - type plate (sample)
2. Fill in the type plate.
a) Enter the WEC type FCU E2.
b) Enter the control system type FCU_E2.
c) Enter the four-digit SCADA wind farm number.
d) Enter the FCU E2 serial number beginning 917.....
e) Enter the month/year.

37. Documenting hardware serial numbers

1. Read the hardware serial numbers from the individual slide-in


modules and from the inside of the FCU E2 electrical cabinet
door and enter into the commissioning report.
2. Enter the FCU E2 SAP numbers into the commissioning report.

38. Checking the FCU E2 electrical cabinet earthing connection


Qualifications: Electrician

1. Check the cable cross-section of the PE cable on the earthing bar


of the (transmission) substation or WEC. Target value: Ø 8 mm²
Result Work step
© ENERCON GmbH. All rights

OK Continue with work step 2


Not OK Retrofit earthing connection

2. Check the connection points of the PE cable.


➥ The connection points are connected securely.
➥ All connection points are free of corrosion.
reserved.

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39. Measuring continuity of the FCU E2 electrical cabinet protective


conductor system
Qualifications: Electrician

The locations of all assemblies that need to be tested are indicated in


the inspection report in the MAM system.
1. Compensate the test leads.
2. Measure the continuity of the protective conductor systems.
3. Ensure that the measured values are plausible. Measured value
< 1 ohm.
4. Document the measured values in the MAM system.

40. Measuring the FCU E2 electrical cabinet insulation resistance


Qualifications: Electrician

The locations of all assemblies that need to be tested are indicated in


the inspection report in the MAM system.
1. Establish the measurement setup.
2. Set the measuring DC voltage on the measuring device to 500 V.
3. Remove the surge protection device.
4. Measure the insulation resistances.
5. Ensure that the measured values are plausible.
Measured Result Work step
value
RISO ≥ OK Document the measuring result in
1 MΩ the commissioning report in the
MAM system.

RISO ≤ Not OK Perform troubleshooting. Inspect

© ENERCON GmbH. All rights


1 MΩ the power supply cable for dam-
age and repair if necessary. Re-
peat the measurement.

6. Document the measured values in the MAM system.


7. Plug in the surge protection device.
reserved.

41. Measuring the FCU E2 electrical cabinet short-circuit current


Qualifications: Electrician

The locations of all assemblies that need to be tested are indicated in


the inspection report in the MAM system.
1. Depending on the measuring device, set the following mode:
Measuring device Mode
Fluke® 1653B, 1654B and 1664FC ZI WITHOUT RCD
Fluke® 1653 ZI LOOP

2. CompensateINTERNAL
the test leads.

42 of 57
Commissioning
3. Switch on the upstream power supply.
4. Measure the short circuit currents.
Three test leads must be connected for the ZI Loop (with RCD)! L, N and PE!
The displayed permissible current ISC should be greater than the x-
times the nominal current of the upstream protective device.

42. Setting the electronic fuse

Qualifications: Electrician

Fig. 16: Siemens SITOP PSE200U electronic fuse


1 LED (4x) shows the status 2 Button (4x) for activating/de-
of the respective circuit activating the individual cir-
cuits

3 Potentiometer (4x) for set-


ting the output current of the
channels

1. Set the four potentiometers to 3 A on the grid feed plug-in module


at the electronic fuse.

43. Setting the UPS module

Qualifications: Electrician

1. Set the UPS module on the grid feed plug-in module.


a) Plug the Battery Size jumper into > 10 Ah.
b) Turn the Buffer time limiter potentiometer carefully to infin-
ite (∞).
c) Turn the Buffer Voltage potentiometer carefully to 22.5 V.
© ENERCON GmbH. All rights
reserved.

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Commissioning

44. Switching on the FCU E2

Qualifications: Electrician

1. Connect the connector to the battery drawer.


2. Measure the input voltage at the Grid feed plug-in module at the
thermal-magnetic circuit breaker. Target value: 230 V
3. Switch on the thermal-magnetic circuit breaker.
4. Switch on the RCD.
5. Press the test button on the RCD.
➥ The RCD is tripped.
6. Switch on the RCD.
7. Switch on circuits 1 to 4 at the electronic circuit fuse.
➥ The indicator lights for the 4 circuits on the SITOP glow green.

Carrying out a battery test 8. Switch off thermal-magnetic circuit breaker.


➥ On the UPS module, the Status Batt. 1 and
Status Batt. 2 indicator lights are on in Buffering mode.
9. After 2 minutes, switch on the thermal-magnetic circuit breaker.

© ENERCON GmbH. All rights


➥ On the UPS module, the Status Batt. 1 and
Status Batt. 2 indicator lights are on in Charging mode.

45. Checking software image version

1. Check whether the current software image is installed according

reserved.
to the FCU_E2 program overview list.
Result Work step
Current version Continue with the next commissioning
item.
Old version Update the software image.

46. Checking software version

1. Check whether the current software is installed according to the


FCU_E2 program overview list.
Result Work step
Current version Continue with the next commissioning
item.
Old version Update the software.

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ights
Commissioning

47. Entering the serial number

1. Log in on the FCU E2 control panel.


2. Select the Settings area on the FCU E2 display.
3. Enter the FCU E2 serial number (917xxxx) from the order into
the Device Information column.

48. Updating the parameter file

© ENERCON GmbH. All rights


1. Carry out a parameter update.

49. Checking the status of the hardware components

Shows the status of hardware components using coloured status dis-


plays:

reserved.
Status displays Status Potential errors
Blue Function/option is ac- -
tivated.
Green Hardware component -
is accessible and in
an operational state.

Red Hardware component Hardware setup does not


is not accessible or is match the configuration.
damaged. Plug-in module is incor-
rectly plugged in.
Bus coupler ID is incor-
rectly configured.

The scope to be tested is dependent on the project-specific equip-


ment of the FCU E2.

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Commissioning

Checking hardware 1. Log in on the FCU E2 control panel.


component status 2. Check the status of the hardware components listed in the follow-
ing areas consecutively.
a) Ensure that the status lights of the installed main components
glow green.
b) If the status lights glow red, ensure that the relevant main
component is not installed.
3. If listed, ensure that the Terminal IDs match the Operational IDs.

Area Comment/work step


HW Diagnostic > Main Device -
HW Diagnostic > Measurement Check both measurements de-
Devices pending on the design.
HW Diagnostic > Serial Devices
HW Diagnostic > External Depending on the design, the di-
IO Devices > Digital IOs gital input and output assemblies
are implemented twice.

HW Diagnostic > Ex- Depending on the design, more


ternal IO Devices > Analogue IOs or fewer analogue input and out-
put assemblies are installed.

© ENERCON GmbH. All rights


HW Diagnostic > Ex- Check the status of the hardware
ternal Serial Devices > components of the serial inter-
IEC‑ 101 Hardware faces (IEC‑ 101 and DNP3).

HW Diagnostic > Ex- Check the status of the hardware


ternal Serial Devices > components of the Modbus RTU
MB FCU E2 Hardware interface.

reserved.
HW Diagnostic > Ex- Check the status of the hardware
ternal Serial Devices > components of the DNP3 inter-
DNP3 Hardware face.

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Commissioning

50. Check SCADA communication

1 Status view 2 Actual sample time view

© ENERCON GmbH. All rights


1. Select the SCADA > SCADA Overview area on the FCU E2
dis- play.
2. Check the status (State) in the SCADA Communication
column. Target value: SCADA Online
3. Check the value in the Actual sample time view. Target
value: < 3000 ms

reserved.
4. Check the operating states of the LEDs on the Multi Signal Con-
verter printed circuit board in accordance with the following table:
Tab. 8: Multi Signal Converter printed circuit board operating states
Function Multi Signal Converter V2 Multi Signal Converter V1
Power LED 7 (green) LED 11 (green)
Communica- TxD LED (green) flashes TxD LED (green) flashes
tion RxD LED (red) flashes RxD LED (red) flashes

LINK LED Green, steady -


STATU Orange, flashing -
S LED

5. Check the SCADA connection on the SCADA server display using


the error counter.
a) Select the Program Menu > Bus information > Bus
Systems menu.
b) Ensure that the error counter does not count up (connection
confirmed).

51. Checking WEC communication

1 Comm. available WECs 2 WECs Data column


view
© ENERCON GmbH. All rights

1. Select the Wind farm area on the FCU E2 display.


2. Check the Comm. available WECs view in accordance with the
following table. Target value: 100 %
Value Work step
100 % Proceed with work step 3.
reserved.

< 100 % Select the individual WECs in the WECs Data


column using the arrow keys and check each
status.

3. Check the operating states of the LEDs on the Multi Signal Con-
verter printed circuit board.

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47 of 57
Commissioning

52. Activating the measuring transformer


Qualifications: Electrician

NOTICE
Exposed current transformer terminals on live lines
Property damage
 When working on the current transformer
circuit, short-circuit the circuit transformer.
 Only electrically skilled persons are permitted to
carry out this work.

 Only remove the short circuit bridges once measuring equipment


has been fully connected.

© ENERCON GmbH. All rights


Fig. 19: Overview of double transformer module

reserved.
1 Current transformer termin- 2 Voltage transformer termin-
als als

3 Current transformer termin- 4 Voltage transformer termin-


als als

5 Short-circuit bridge for 6 Measuring circuit switch


current transformer Open/Close

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Commissioning

5 4

Fig. 20: Overview of short circuit bridge and switch positions

1 Short circuit bridge opened 2 Locking bolts


3 Measuring circuit switch 4 Measuring circuit switch
connected opened
5 Fuse (inserted) 6 Short circuit bridge closed

Operating the current 1. Remove the fuses at the current transformer terminals on the
transformer Measurement plug-in module.
2. Connect all measuring circuits.
3. Insert the fuses.
4. Loosen the locking bolts under the short circuit bridges.
5. Push the short circuit bridges upwards.
➥ The short circuit bridges are opened.
6. Tighten the locking bolts.
7. Remove the fuses at the voltage transformer terminals on the
Measurement plug-in module.
8. Connect all measuring circuits.
9. Insert the fuses.
10. Select the Measurement area on the FCU E2 display.
11. Check the measured values of the upstream measuring trans-
formers.

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49 of 57
Commissioning

53. Installing the interface configuration file


Applies to: Interface with adjusted configuration file

The I/Os can be carried out via a serial or Ethernet interface. It may
be necessary to create a sent configuration file in addition to the
para- meter file.

54. Connecting digital I/Os


Applies to: existing digital I/O plug-in module

Qualifications: Electrician

Fig. 21: Interface - External I/Os - Digital Inputs Configuration

© ENERCON GmbH. All rights


If any discrepancies are found in relation to the type or number of sig-
nals, please contact Technical Service Dispatch.
1. Select the Interface > External I/O > Digital Input
Configuration area on the FCU E2 display.
2. Connect the input signal leads according to the configuration in
the list shown above and in accordance with the following table.
Tab. 10: Digital Input on Assembly reserved.

Digital input Relay


In 1 -KF02
In 2 -KF03
In 3 -KF04
In 4 -KF05
In 5 -KF06
In 6 -KF07
In 7 -KF08
In 8 -KF09
In 9 -KF10
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Commissioning

In 10 -KF11
In 11 -KF12
In 12 -KF13
In 13 -KF14

Digital input Relay


In 14 -KF15
In 15 -KF16
In 16 -KF17

Function Contact
+/L A1
-/N A2

1. Select the Digital Output Configuration area.


2. Connect the return signal leads according to the configuration in
the list shown above and in accordance with the following table.
Tab. 11: Digital Output on Assembly
Digital output Relay
Out 1 -KF18
Out 2 -KF19
Out 3 -KF20

© ENERCON GmbH. All rights


Out 4 -KF21
Out 5 -KF22
Out 6 -KF23
Out 7 -KF24
Out 8 -KF25
Out 9 -KF26 reserved.
Out 10 -KF27
Out 11 -KF28
Out 12 -KF29
Out 13 -KF30
Out 14 -KF31
Out 15 -KF32
Out 16 -KF33

Function Contact
Break contact 11/12
Make contact 11/14
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Commissioning

55. Connecting analogue I/Os


Applies to: existing analogue I/O plug-in module

Qualifications: Electrician

Fig. 14: Interface - External I/Os - Analogue Inputs Configuration

© ENERCON GmbH. All rights


If any discrepancies are found in relation to the type or number of sig-
nals, please contact Technical Service Dispatch.
1. Select the Interface > External I/O > Analogue Input
Configuration area on the FCU E2 display.
2. Connect the input signal leads according to the configuration in
the list shown above and in accordance with the following table.

reserved.
Tab. 12: Analogue Input on Assembly
Plug-in module type: EL3014

Analogue input Plug-in module Contact


In 1 -KF01.1 / -KF02.1 +1/-2
In 2 +5/-6
In 3 +3/-4
In 4 +7/-8
In 5 -KF01.2 +1/-2
In 6 +5/-6
In 7 +3/-4
In 8 +7/-8
In 9 -KF01.3 +1/-2
In 10 +5/-6
In 11 +3/-4

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Commissioning

Analogue input Plug-in module Contact


In 12 +7/-8

3. Select the Analogue Output Configuration area.


4. Connect the return signal leads according to the configuration in
the list shown above and in accordance with the following table.
Tab. 13: Analogue Output Assembly
Plug-in module type: EL4014

Analogue output Plug-in module Contact


Out 1 -KF01.4 / -KF02.2 +1/-2
Out 2 +5/-6
Out 3 +3/-4
Out 4 +7/-8
Out 5 -KF01.5 +1/-2
Out 6 +5/-6
Out 7 +3/-4

© ENERCON GmbH. All rights


Out 8 +7/-8
Out 9 -KF01.6 +1/-2
Out 10 +5/-6
Out 11 +3/-4
Out 12 +7/-8

reserved.
56. Checking the closed-loop wind farm control configuration
1. Contact the Technical Service Dispatch office in charge.
2. Ask for your contact’s personnel ID number and document it in the
commissioning report.
The following commissioning items must be carried out with the sup-
port of the Technical Service Dispatch of the service station and, if
applicable, the utility company.

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Commissioning

57. Checking sensor readings


Applies to: Use of a measurement

Qualifications: Electrician

Fig. 15: Measurement 1 area

© ENERCON GmbH. All rights


1. Select the Measurement > Measurement 1 area on the
FCU E2 display.
2. Agree all displayed values with the responsible Technical Service
Dispatcher.

reserved.

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Commissioning

58. Checking the preset values


Applies to: Using a setpoint

Qualifications: Electrician

Fig. 16: Grid Setpoints Overview area

© ENERCON GmbH. All rights


1. Select the Interface > Setpoint Settings > Set-
point Overview > Grid Setpoints Overview area on the
FCU E2 display.
2. Agree all displayed values with the responsible Technical Service
Dispatcher.

reserved.

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Commissioning

59. Checking the return values


Applies to: Using a return

Qualifications: Electrician

Checking digital return


values

© ENERCON GmbH. All rights


Fig. 17: Digital Outputs Configuration area

1. Select the Interface > External I/Os > Digital Out-


puts Configuration area on the FCU E2 display.
2. Agree all displayed values with the responsible Technical Service
Dispatcher.

reserved.
Checking analogue return
values

Fig. 18: Analogue Outputs Configuration area

3. Select the Interface > External I/Os > Analogue Out-


puts Configuration area.
4. Agree all displayed values with the responsible Technical Service
Dispatch.

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Fault message numbers

60. Activating closed-loop wind farm control


Applies to: Clearance for activation of closed-loop wind farm control
granted

Qualifications: Electrician

Carry out the following work steps if this is expressly specified by


Technical Service Dispatch. Technical Service Dispatch must consult
with the PLM-GICT department where necessary. If no clearance is
given, the work is completed and the maintenance switch remains ac-
tive.
 Clearance from Technical Service Dispatch obtained.
 Parameter configuration is completed.
 The FCU E2 is in 600:50 Controller:FCU Controller
Offline status.
1. Select the Overview area on the FCU E2 display.
2. Click on the Controller START button.
➥ The closed-loop wind farm control is activated.
➥ The Controller ON status light glows green.

© ENERCON GmbH. All rights


3. Switch off the maintenance switch.

61. Checking the closed-loop wind farm control


Applies to: Closed-loop wind farm controls, where the control loop is
fully installed and ready for use.

reserved.
Qualifications: Electrician

 Clearance from Technical Service Dispatch obtained.


1. Check the availability of the WECs.
2. Check the communication of the whole closed-loop wind farm
control concept.
a) Check the settings for the wind turbine in the event of a fault.
b) Check the data logging on the ENERCON SCADA server.
Active data logging must be carried out for at least 6 months after
commissioning of the FCU E2. Without this data logging, the closed-
loop control behaviour of the wind farm cannot be documented.
3. Check whether status 0:0 is shown on the FCU E2 display.

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