BST100-K01S[BL] Weighing Controller

For: Ration Flow/Load Belt Feeder, Belt Weighing Scale & Ration Weight Belt Feeder

Operation Manual V2.0

Changsha Supmeter Technological Co., Ltd.

 Preface
Thank you very much for your purchase!
This manual covers safety precaution, technical specifications, user interfaces, installation&
connection, function&operation and so on. In order to make the product running at its best, please read this
manual in advance, and reserve it for the future reading.
The technology update, function enhancement and quality improvement may lead to some differences
between this manual and the physical product, please understand.
Without our authorization, the contents of this manual are not allowed to be copied and reproduced.
Main Features:
 Suitable for Ration Flow/Load Belt Feeder, Belt Weighing Scale and Ration Weight Belt Feeder.
 EMC design with high anti-jamming capability, suitable for industrial environment.
 Cortex-A8 CPU with 600MHz Clock, 128M RAM and 128M Flash.
 7” Ultrathin TFT touch screen with embedded weighing/control module.
 Loadcell Interface
 1 Loadcell port. Max. Connection Quantity: 8 Loadcells (350Ω).
 24-bit High-precision and high-speed ∑-△A/D conversion module with 1/1,000,000 internal
resolution and sampling frequency 400Hz.
 Special anti-vibration digital filtering algorithm for ensuring the weighing stability and
accuracy when there is strong vibration on the weigher, and the rapid response capability when
the weight signal changes.
 I/O Interface
 3 Definable normally open switch inputs [DI] and 3 definable normally open relay switch
outputs [DO].
 The feeder and belt weigher can be started and stopped by DI&DO signal.
 1 ‘Totalized Weight High-speed Pulse’ transistor switch output [PO].
 1 Optional ‘Flow/Load Setpoint’ analog signal input [AI: 4~20mA].
 3 Definable ‘Flow/Load/Control Current /…’ analog signal outputs [AO: 4~20mA].
 Quick and steady PID ration feeding control.
 Digital Communication Interface
 COM1: Optional RS485/Profibus-DP/Profinet/Ethernet modules.
 COM2: RS232.
 COM1/2 Connectable: IPC/PLC, LED Remote Display and Wireless Module.
 COM[RS232] for connecting RS232 Serial Printer.
 USB for connecting USB mouse, downloading HMI software from U-disk and copying data to
U-disk.
 Software Function
 Manual Screen-locking/Screen-unlocking, Auto Screen-locking, Digital Setting&Calibration
and I/O Testing functions available.
 Zero Calibration, Dynamic Span Calibration functions available.
 Zero Auto-tracking, Speed Calibration and Belt Length Calibration functions available.
 Weight Records per shift/day/month of a year can be queried and printed.
 With the multitasking mode, the weighing&control process will not be interrupted by
parameter setting and the other operations.

1
 Contents

1. SAFETY PRECAUTION .................................................................................................................. 4

2. TECHNICAL SPECIFICATIONS ................................................................................................... 5

3. USER INTERFACES .........................................................................................................................7

3.1 FRONT PANEL .........................................................................................................................................7

3.2 USER LOGIN ...........................................................................................................................................7
3.3 APPLICATION MODES ............................................................................................................................. 8
3.4 MAIN USER INTERFACES ....................................................................................................................... 9
3.5 BUTTON OPERATIONS .......................................................................................................................... 11
3.6 DATA DISPLAY & QUICK SETTINGS ..................................................................................................... 12
3.7 RUNNING STATE & ALARM MESSAGES ............................................................................................... 13

4. INSTALLATION&CONNECTION ...............................................................................................14

4.1 INSTALLATION ...................................................................................................................................... 14

4.1.1 Outline Size ................................................................................................................................ 14
4.1.2 Installation Angle ........................................................................................................................14
4.1.3 Installation Mode ........................................................................................................................ 15
4.2 TERMINAL ............................................................................................................................................ 16
4.2.1 Terminal Diagram ....................................................................................................................... 16
4.2.2 Power Supply Terminal .............................................................................................................. 16
4.2.3 Loadcell Terminal ....................................................................................................................... 17
4.2.4 Speed Sensor Terminal ............................................................................................................... 17
4.2.5 Digit Sensor / Loadcell2 Terminal [Optional] ............................................................................ 17
4.2.6 Analog Signal Terminal .............................................................................................................. 18
4.2.7 Switch Signal Terminal ...............................................................................................................18
4.2.8 Digital Communication Terminal ............................................................................................... 19

5. OPERATION PROCEDURE ..........................................................................................................20

6. FUNCTIONS&OPERATION ......................................................................................................... 21

6.1 MAIN MENU INTERFACE ......................................................................................................................21

6.2 MAIN MENU FUNCTION .......................................................................................................................22
6.3 F1 SETTINGS ........................................................................................................................................ 23
6.3.1 Scale Parameters .........................................................................................................................23
6.3.2 Control Parameters ..................................................................................................................... 26
6.3.3 Running Parameters [Flow/Speed/Load] ....................................................................................29

2
 6.3.4 Weight Recording Parameters .....................................................................................................32
6.3.5 Communication Parameters ........................................................................................................33
6.3.6 I/O Parameters ............................................................................................................................ 34
6.3.7 Display Parameters ..................................................................................................................... 36
6.3.8 An Exampe for Parameter Settings .............................................................................................37
6.4 F2 CALIBRATION ..................................................................................................................................38
6.4.1 Zero Calibration ..........................................................................................................................38
6.4.2 Materials Calibration .................................................................................................................. 39
6.4.3 Chain Weights Calibration ..........................................................................................................40
6.4.4 Hanging Weights Calibration ......................................................................................................41
6.5 F3 STATISTICS ...................................................................................................................................... 42
6.5.1 Real-time Data ............................................................................................................................ 42
6.5.2 Shift Records .............................................................................................................................. 43
6.6 F4 USER ...............................................................................................................................................44
6.6.1 Password Settings ....................................................................................................................... 44
6.7 F5 TIME ............................................................................................................................................... 44
6.8 F6 DEFAULT ......................................................................................................................................... 45
6.8.1 Partial Default .............................................................................................................................45
6.8.2 All Default .................................................................................................................................. 45
6.9 F7 I/O TEST ......................................................................................................................................... 46
6.9.1 Reliability ................................................................................................................................... 46
6.9.2 AO Adjustment ........................................................................................................................... 46
6.10 MAIN FUNCTION SETTINGS ............................................................................................................... 47
6.11 MAIN INTERFACE BUTTON OPERATIONS ............................................................................................48
6.11.1【Start】 ....................................................................................................................................48
6.11.2【Stop】 .................................................................................................................................... 49
6.11.3【Records】 .............................................................................................................................. 49
6.11.4【Zero】 ....................................................................................................................................50
6.11.5【Cal.】 .....................................................................................................................................50
6.11.6【Clear】 ...................................................................................................................................51
6.11.7【Print】 ....................................................................................................................................51

7. RATION FLOW AUTO-FEEDING SYSTEM ............................................................................. 52

APPENDIX A. PRINT FORMATS .................................................................................................... 53

APPENDIX B. COMMUNICATION PROTOCOLS .......................................................................53

3
1. Safety Precaution

 Lithium Battery Installation

A Lithium battery should be equipped in the product. If it is not allowed to be transported together
with the product because of embargo, please make a purchase according to the model offered by us
and install it by yourself.
 Application environment
Make sure that this product works under the environment where is accord with the technical
specifications.
Do not open the shell before power-off.
 Controller Protection
For avoiding bodily injury from electric shock accident and separating the controller from strong
interference, the metal shell of the controller should be grounded directly with the ground resistance
being less than 4Ω.
 Scale Frame Protection
For avoiding bodily injury from electric shock accident and separating the loadcells from strong
interference, the scale frame should be grounded directly with the ground resistance being less than
4Ω.
 Cable Laying
Weighing signal, speed signal, analog signal and communication signal cables should be laid in pipes,
and do not lay them together with power cables.
 Power Supply
The power supply of the controller should be separated from the power supply of the driving devices.
Please make sure that the inputted voltage is correct before power-on.
 Environmental Protection
Before the Lithium battery equipped in the product being discarded, please insulate its positive or
negative pole, do not put it into fire.
While being discarded as worthless, the product should be processed lawfully as leady industrial
waste for environment protection.
 Other Notes
The installation, wiring and maintenance should be operated by the engineers with the relevant
professional knowledge and safety operation ability.
Although being not described in this manual, the relevant safety operating procedures and standards
should be followed.

4
2. Technical Specifications

 Executing Standards
 PRC GB/T 7721-2017 Continuous Totalizing Automatic Weighing Instruments National Standard.
 OMIL R50: 2014 (E) Continuous Totalizing Automatic Weighing Instruments International
Recommendation.
 Accuracy Grade: 0.5.
 Accuracy of Flow Control: 0.5%~1.0%.

 Structure&Configuration
 7” Ultrathin TFT touch screen with embedded weighing/control module.
 Cortex-A8 CPU with 600MHz Clock, 128M RAM and 128M Flash.

 Display&Operation
 16-bit Color screen with 800×480 pixel and LED backlight.
 Graphic display interface and touch operation.

 Loadcell Interface
 Excitation Voltage/Max. Current: DC10V/250mA [8-350Ω loadcells].
 Signal Input Range: 0~31mV.
 Output Sensitivity of Loadcell: 1.0~3.0mV/V.
 24-bit ∑-△ADC with internal resolution 1/1,000,000.
 Sampling Frequency: 400Hz.
 Special Anti-vibration Digital Filtering Algorithm for precise weighing, stable display and rapid
response.
 Zero Drift: ±0.1μV/℃ RTI (Relative to Input).
 Gain Drift: ±5ppm/℃.
 Non-linearity: 0.005%FS.

 Speed Sensor Interface

 Output Voltage/Max. Current: DC12V/100mA.
 Speed Pulse Input Range: 0.5~3000Hz.

 Switch Signal Interface

 3 Definable normally Open Switch Inputs [DI].
 3 Definable normally Open Relay Switch Outputs [DO]: AC250V/DC24V, 1A.
 1 ‘Totalized Weight High-speed Pulse’ Transistor Switch Output [PO]: 100mA, DC5~24V; Weight
per Pulse and Pulse Width can be preset.

 Analog Signal Interface

 3 Definable ‘Flow/Load/Control Current /…’ Analog Signal Outputs [AO]: 4~20mA,
Non-linearity: 0.05%FS.
 1 Optional ‘Flow/Load Setpoint’ Analog Signal Input [AI]: 4~20mA, Non-linearity: 0.05%FS.

5
 Digital Communication Interface
 COM1: Optional RS485/Profibus-DP/Profinet/Ethernet[LAN] modules.
 COM2: RS232.
 COM1/2 Connectable: IPC/PLC, LED Remote Display and Wireless Module.
 COM[RS232] for connecting RS232 Serial Printer with Baud Rate 9600bps, None Parity Check, 8
Data Bits and 1 Stop Bit.
 USB for connecting USB mouse, downloading HMI software from U-disk and copying data to
U-disk.

 Report Print
 Weight Records per shift/day/month of a year can be queried and printed.

 Operating Specification
 Operating Voltage: DC24V±20%.
 Max. Power Consumption: 10W.
 Outline Size: 210×156×57mm [W×H×D].
 Window Size: 156×89mm [W×H].
 Box Body Size: 190×136mm [W×H].
 Panel Cut-out Size: 191.5×137.5mm [W×H].
 Weight: Approx. 1.25kg.
 Protection Level of Front Panel: IP65.
 Operating Temperature: -25℃ to +45℃.
 Storage Temperature: -30℃ to +60℃.
 Relative Humidity: Max. 85%RH.

6
3. User Interfaces

3.1 Front Panel

3.2 User Login

Operation Note
User Login/Logout.
Exfactory Passwords:
 Operator with lowest authorization: None.
【Operator】Button  Technician with lower authorization: -1.
 Engineer with higher authorization: 0.
 Administrator with highest authorization: 1.
 Screen Unlocking: 888888.
Password Set Main Menu → F4 User → 1 Password Set.
【Modes】Button Application Modes Selection.

7
3.3 Application Modes

Operation Authorization: Administrator.

8
3.4 Main User Interfaces

Application Mode 1: Ration Flow Feeder.

Application Mode 2: Ration Load Feeder.

9
 Application Mode 3: Belt Weighing Scale.

Application Mode 4: Ration Weight Feeder.

10
3.5 Button Operations

Name Operation State Indicator Authority

【Operator】 User Login/Logout.
【User】 Display: Operator/Engineer/Admin./Super.
Lock Screen / Unlock Screen / Auto Lock / Dialogbox /
Red: Locked.
【Lock】 Hotkey / Alarm Sound / Simple HMI / Colors Reset.
Grey: Unlocked.
Screen Unlocking Password: 888888.
Hotkey: All Start [Start Belt Weigher → Delay Time → Start
Feeder].
Dialogbox: Start Belt Weigher / Start Feeder / All Start / Green:
【Start】
Batch Weight Control Permission. Running State.
Refer to Parameter '213 Delay to Start Feeder & Stop Belt
Weigher'.
Hotkey: All Stop [Stop Feeder → Delay Time → Stop Belt
Weigher].
【Stop】 Red: Stop State.
Dialogbox: Stop Belt Weigher / Stop Feeder / All Stop /
Batch Weight Control Permission . Operator
Hotkey: Enter the process of Zero Calibration. Green: Zero Auto-
【Zero】
Dialogbox: Enter the interface of Zero Calibration. tracking Allowed.
Real-time Data Query /Clear.
【Records】
Shift Weight Records Query/U-disk Copy/Delete/Print.
Hotkey: Real-time Data Print.
Green: Auto Print
【Print】 Dialogbox: Real-time Data Print / Auto Print [OFF/Per
Allowed.
Hour/Per Shift/Per Day].
Ration Flow/Load Feeder:
Parameter '200 Flow Setpoint' / '221 Load Setpoint' Setting.
【SET】
Ration Weight Feeder:
Parameter '217 Weight Setpoint' Setting.
【▲】 Control Current + 1mA.
【▼】 Control Current - 0.5mA.
Hotkey: Span Calibration with Materials Loading.
【Cal.】 Dialogbox: Span Calibration with Materials / Chain Weights Technician
/ Hanging Weights Loading.
【Func】 Main Function Settings.
Engineer
【Menu】 Enter Main Menu.
Ration Flow/Load Feeder:
Parameter '208 Auto/Manual Feeding Control Mode' Setting
【HAND】
[Auto[PID]/Manual/Communication].
【AUTO】
Ration Weight Feeder:
Parameter '215 Batch Loop Mode' Setting [Manual/Auto].
Hotkey: Clear Screen [Clear Totalized Weight, Present Batch Admin.
Weight and Totalized Weight Pulses, it has no effect on
【Clear】 Present Shift Weight].
Dialogbox Clear Screen / Clear Present Batch Weight /
Clear Present Shift Weight / Clear All.
【Modes】 Application Modes Selection.

11
3.6 Data Display & Quick Settings

Name Quick Operation / Note Authority

[Date&Time] Date & Time Setting.
[Address] Parameter '700 Communication Address' Setting.
Click the display value of Totalized Weight with Internal Scale Unit to set its
decimal point to 0 or 0.0.
[Totalized Weight]
Click the display value of Totalized Weight with 1000 times Internal Scale
Unit to set its decimal point to 0, 0.0, 0.00 or 0.000.
Click the text of Weight Unit to set Weight Display Unit to Internal Scale Unit
Super
or 1000 times Internal Scale Unit.
[PSW110]
[Weight Unit] [107] = kg: kg and t for selection.
[107] = g: g and kg for selection.
Refer to Parameter '107 Internal Scale Unit'.
[405] Speed Source = 'External Speed: '404 Speed Filter' Setting.
[Speed]
[405] Speed Source = 'Internal Speed: '406 Internal Speed' Setting.
[Flow] Parameter '305 Flow Filter' Setting.
[Load] Parameter '504 Load Anti-vibration Filter' Setting.
[Flow Setpoint] Parameter '200 Flow Setpoint' Setting.
[Load Setpoint] Parameter '221 Load Setpoint' Setting.
Operator
[Weight Setpoint] Parameter '217 Weight Setpoint' Setting.
[Control Current] Control Current Setting.
[Present Shift] Present Shift Weight.
[Batch Weight] Present Batch Weight.
Weighing Signal AD Value [Inner Code: 0-1,000,000].
[AD Value] Output Sensitivity of Loadcell = 2.0mV/V: Max. AD Value≈600,000.
Output Sensitivity of Loadcell = 3.0mV/V: Max. AD Value≈900,000.

12
3.7 Running State & Alarm Messages

Name Description
RUN The belt is running.
ZEROING It's in Zero Auto-tracking process.
Flow Setpoint & Load Setpoint are from keypad setting or communication.
INT
Refer to Parameter '209 Flow/Load Setting Mode'.
EXT[AI] Flow Setpoint & Load Setpoint are from AI signal [4-20mA].
Material Shortage Alarm. Refer to Parameter '306 Material Shortage Timeout' & '307
LACK
Stop Feeding for Material Shortage'.
Flow/Load Positive Deviation Limit Alarm.
DEVH
Refer to Parameter '206 Flow/Load Positive Deviation Limit'
Flow/Load Negative Deviation Limit Alarm.
DEVL
Refer to Parameter '207 Flow/Load Negative Deviation Limit'
The Load value is in the range of Weighing Deadband.
DEAD
Refer to Parameter '106 Weighing Deadband'.
NEG OFF Negative Totalizing is .Refer to Parameter '125 Negative Totalizing Permission'.
TOT OFF 'Weighing Permission' DI switch turned off to stop weighing.
PID OFF 'PID Adjustment Permission' DI switch turned off to stop Auto PID Adjustment.
Weighing Signal Fault! AD Value < 0 OR AD Value > 1,040,000.

13
4. Installation&Connection

4.1 Installation

4.1.1 Outline Size

Outline Size Front Panel Size Box Body Size Panel Cut-out Size
W×H×D[mm] W×H[mm] W×H[mm] W×H[mm]
210×156×57 210×156 190×136 191.5×137.5

4.1.2 Installation Angle

The installation angle should be in the range of 0~30°.

14
4.1.3 Installation Mode

15
4.2 Terminal

4.2.1 Terminal Diagram

2 1 8 7 5 3 1 5 2 1 3 1 3 1

1 5 1 3 1 5 1 3 5 6 7 8

4.2.2 Power Supply Terminal

No. Pin Description

POWER DC24V[±20%] Power Input Port

1 DC- DC Input -.

2 DC+ DC Input +.

The metal shell should be grounded directly.

16
4.2.3 Loadcell Terminal

No. Pin Description

LOADCELL Loadcell Port
1 S- Weighing Signal [0~31mV] Input -.
2 S+ Weighing Signal [0~31mV] Input +.
3 E- Excitation Voltage -.
4 E+ Excitation Voltage + [DC10V].
5 P Shield Ground.

4.2.4 Speed Sensor Terminal

No. Pin Description

Speed Sensor Port
SPEED 3-Wire
2-Wire Tachogenerator
[NPN Open-collector Output Type]

1 VS- Voltage Output -. Pulse Signal Input -.

Sine Wave Signal Input
2 SIN Pulse Signal Input. Pulse Signal Input +.
Terminal 1.
Voltage Output + [Default: DC12V]. Sine Wave Signal Input
3 VS+
DIP1 for select DC5V/DC12V. Terminal 2.

4.2.5 Digit Sensor / Loadcell2 Terminal [Optional]

Description
No. Pin
DIGIT Sensor Port Pin LOADCELL2 Port
1 L- CANBUS Data - [CANL]. S- Weighing Signal [0~31mV] Input -.
2 H+ CANBUS Data + [CALH]. S+ Weighing Signal [0~31mV] Input +.
3 Vd- Voltage Output -. E- Excitation Voltage -.
4 Vd+ Voltage Output + [DC24V]. E+ Excitation Voltage + [DC10V].
5 P Shield Ground. P Shield Ground.

17
4.2.6 Analog Signal Terminal

No. Pin Description

AO 4~20mA Analog Output Port [Definable]

1-2 1+ / 1- AO1 Output [+/-].

3-4 2+ / 2- AO2 Output [+/-].

5-6 3+ / 3- AO3 Output [+/-].

AI 4~20mA Analog Output Port

7-8 +/- AI Input [+/-].

4.2.7 Switch Signal Terminal

No. Pin Description

DI Switch Signal Input [Definable]

1 W Special for manufacturer.

2 G DI Common Terminal [GND].

3 1 Switch Signal Input 1.

4 2 Switch Signal Input 2.

5 3 Switch Signal Input 3.

DO Relay Switch Signal Output [Definable]

1-2 DO1 Normally Open Contact Output 1.

3-4 DO2 Normally Open Contact Output 2.

5-6 DO3 Normally Open Contact Output 3.

Contact Capacity of Relay Switch: AC250V/DC24V, 1A.

PO Transistor Switch Output Port

7 P+ DC5~24V Input.

8 P- Totalized Weight High-speed Pulse Output.

Contact Capacity of Transistor Switch: DC24V, 100mA.

18
4.2.8 Digital Communication Terminal

No. Pin Description

RS485/Profibus-DP/Profinet/Ethernet Digital Communication Port

COM1
[It's optional to configure one of them]

DB9 Socket RS485 Profibus-DP

1 G Signal Ground [GND]. Signal Ground [GND].

2 B- / DP+ RS485 Data -. Profibus-DP Data +.

3 A+ / DP- RS485 Data +. Profibus-DP Data -.

RJ45 Socket [LAN] Profinet/Ethernet

COM2 RS232 Digital Communication Port

1 TX Transmit Data [TXD].

2 RX Receive Data [RXD].

3 G Signal Ground [GND].

COM RS232 Serial Printer Port [DB9 Socket]

2 RXD Receive Data.

3 TXD Transmit Data.

5 GND Signal Ground.

USB USB Data Copying Port / HMI Software Download Port / Mouse Port

19
5. Operation Procedure

Application Modes Setting

‘Speed Coeff.’ & ‘Belt Length’

Setting (Scale Setting)

Zero Calibration

Span Calibration with Materials,

Chain Weights or Hanging
Weights Loading

‘Weighing Deadband’ Setting

(Scale Setting)

I/O Setting
Serial Port Setting

Control Setting
(Used for belt feeder)

Other Settings

20
6. Functions&Operation

6.1 Main Menu Interface

21
6.2 Main Menu Function

Main Menu Second Menu Description Authority

1 Scale Scale Parameters Setting.
Ration Flow / Ration Load Feeding Control Parameters Setting.
2 Control
Ration Weight Feeding Control Parameters Setting.
3 Run Running Parameters [Flow/Speed/Load] Setting.
F1 Settings Engineer
4 Record Weight Recording Parameters Setting.
5 Comm. Communication Parameters Setting.
6 I/O Input&Output Port Parameters Setting.
7 Display Main User Interface Parameters Setting.
No-load Zero Calibration.
1 Zero Cal. Start the no-load belt weigher, after it ran normally, do Zero Operator
Calibration to correct Zero Value.
Span Calibration with Materials Loading.
Start the no-load belt weigher, after it ran normally, start Span
2 Material
Calibration and then start the feeder to feed or hand-feed the
Cal.
materials that have been weighed by a static weigher with higher
accuracy to the belt weigher to correct Span Coefficient.
F2 Span Calibration with Chain Weights Loading.
Calibration Put a set of stardard chain weights as a continuous, even-distributed
3 Chain Cal. and stable load on the weighing section of the belt weigher that is not Technician
running, then start the belt weigher, after it ran normally, start Span
Calibration to correct Span Coefficient.
Span Calibration with Hanging Weights Loading.
Hang a set of stardard weights as a stable load on the weighing
4 Hang Cal. device of the belt weigher that is not running, then start the belt
weigher, after it ran normally, start Span Calibration to correct Span
Coefficient.
Query Real-time Data. Operator
1 Real-time
Clear Real-time Data. Admin.
F3 Statistics Query / Print / USB Copy [Excel Format] Shift Weight Records of
Operator
2 Shift Rec. a Year.
Delete Shift Weight Records of a Year. Admin.
Password Settings. Exfactory Passwords:
F4 User Password Set Operator: None; Technician: -1. Engineer: 0. Technician
Administrator: 1. Screen Unlocking: 888888.
F5 Timer Date&time Setting. Engineer
Reset Partial Parameters to Default Values.
1 Part Default This operation has no effect on the critical parameters of the Scale
F6 Default
Parameters and all of the I/O Parameters.
Admin.
2 All Default Reset All Parameters to Default Values.
1 Reliability I/O Reliability Test.
F7 I/O Test
2 AO Adjust AO Zero/Full Adjustment and AO Linearity Test.
Operate Return to Main User Interface. Operator

22
6.3 F1 Settings

6.3.1 Scale Parameters

No. Sign Range Default Description REG

Weight Display Unit
Refer to '3.6 Data Display & Quick Settings'.
Weight [107] Scale Unit = kg:
100 0~1 0 40100
Display Unit 0: kg; 1: t
[107] Scale Unit = g:
0: g; 1: kg
K_Weight Decimal Point
Decimal Point of Totalized Weight with 1000
times Internal Scale Unit.
Refer to '3.6 Data Display & Quick Settings'.
K_Weight If the decimal point of Totalized Weight with
101 0~2 1 40102
Decimal Point Internal Scale Unit is '0', the parameter [101]
items will be '0: 0; 1: 0.0; 2: 0.00'
If the decimal point of Totalized Weight with
Internal Scale Unit is '0.0', the parameter [101]
items will be '0: 0.0; 1: 0.00; 2: 0.000'
Belt Length 0.01~
102 10.00 Belt Length [m] 40104
[*] 5000.00
Speed Coefficient 1.0~
103 100.0 Speed Coefficient [pulse/m] 40106
[*] 99999.9
Zero Value
104 0~999999 0 Zero Value 40108
[*]
Span Coefficient 1~
105 200000 Span Coefficient 40110
[*] 99999999
Weighing Deadband
[107] Scale Unit = kg: ±(0.00~200.00) kg/m
[107] Scale Unit = g: ±(0.00~200.00) g/m
Weighing ±(0.00~
106 ±0.00 When the load value is within the range of 40112
Deadband 20.00)
Weighing Deadband, the variance of Totalized
Weight will be ignored, and the display values
of Flow and Load will be forced to zero.
Internal Scale Unit Internal Scale Unit
107 0~1 0/1 40114
[*] 0: kg; 1: g

[*]: ‘Partial Default’ operation has no effect on the parameters with the mark [*].

23
No. Sign Range Default Description REG
Calibrating Turns
110 Calibrating Turns 1~99 3 40120
1 Turn=1 Belt Length
Chain Weight
0.1~
111 Chain Weight 10.0 [107] Scale Unit = kg: kg/m 40122
1000.0
[107] Scale Unit = g: g/m
Hanging Weight
0.1~
112 Hanging Weight 10.0 [107] Scale Unit = kg: kg 40124
1000.0
[107] Scale Unit = g: g
Weighing Section 0.001~
113 1.000 Weighing Section Length [m] 40126
Length 50.000
Control Current for 4.00~ Control Current for Calibration [mA]
114 12.00 40128
Calibration 20.00 Control Current for Calibration
Zero Auto-tracking Permission
0: OFF
1: ON
In the process of the conveyer belt running for
[110] ‘Calibrating Turns’, if the Load value is
within [116] ‘Zero Auto-tracking Range’ all the
time, the Zero Auto-tracking process will start.
In the Zero Auto-tracking process, once the
Zero Auto-tracking
115 0~1 0 Load value is out of [116] ‘Zero Auto-tracking 40130
Permission
Range’, the Zero Auto-tracking process will
stop, otherwise, the new Zero Value will be
recorded automatically after the conveyer belt
ran for [110] ‘Calibrating Turns’. If the
variation of Zero Value is within [117] ‘Zero
Auto-adjusting Range’, the new Zero Value will
be saved to the area specified in [118]
‘Auto-zero Save Area’.
Zero Auto-tracking Range
Zero Auto-tracking ±(0.00~
116 ±0.00 [107] Scale Unit = kg: ±(0.00~200.00) kg/m 40132
Range 20.00)
[107] Scale Unit = g: ±(0.00~200.00) g/m
Zero Auto- Zero Auto-adjusting Range
117 ±(0~10%) ±5% 40134
adjusting Range ±(0~10%) × [104] Zero Value

24
No. Sign Range Default Description REG
Auto-zero Save Area
0: Non Power-down Protection
Auto-zero Save
118 0~1 1 [No Refreshing Original Zero Value] 40136
Area
1: Power-down Protection
[Refresh Original Zero Value]
Span Correction Breakpoint 1
Span Correction
119 0~999999 180000 0~[120] (AD Value: 0~999999) 40138
Breakpoint 1
Breakpoint1 of Segmenting Span Correction
Span Correction Breakpoint 2
Span Correction
120 0~999999 420000 [119]~ Max. AD Value (999999) 40140
Breakpoint 2
Breakpoint2 of Segmenting Span Correction
Span Correction Coefficient 1
Span Correction 0.500~
121 1.000 Span Correction Coefficient of AD Value Linear 40142
Coefficient 1 2.000
Segment 1: 0~[119]
Span Correction Coefficient 2
Span Correction 0.500~
122 1.000 Span Correction Coefficient of AD Value Linear 40144
Coefficient 2 2.000
Segment 2: [119]~[120]
Span Correction Coefficient 3
Span Correction 0.500~
123 1.000 Span Correction Coefficient of AD Value Linear 40146
Coefficient 3 2.000
Segment 3: [120]~Max. AD Value
Add Materials Calibrating Weight to
Add Mat. Cal.
Totalized Weight
124 Weight to Totalized 0~1 0 40148
0: Manual Add
Weight
1: Auto Add
Negative Totalizing Permission
Negative Totalizing 0: OFF [When Load<0, the negative weight
125 0~1 1 40150
Permission variance will be ignored]
1: ON

25
6.3.2 Control Parameters

No. Sign Range Default Description REG

Flow Setpoint
0.00~
200 Flow Setpoint 20.00 [107] Scale Unit = kg: 0.00~5000.00t/h 40200
5000.00
[107] Scale Unit = g: 0.00~5000.00kg/h

P Value
0.1~ A bigger P value will make a higher-precision
201 P Value 100.0 40202
5000.0 feeding adjustment but a longer time for
flow/load to reach the its setpoint.

I Value [s]
A smaller I value will make a higher-frequency
202 I Value 0.1~9.9 0.5 40204
feeding adjustment but a potential flow/load
over- adjustment.

PID Upper Limit [mA]

1.00~ [204]~20.00
203 PID Upper Limit 20.00 40206
20.00 Auto[PID]/Manual Control Current Upper
Limit

PID Lower Limit [mA]

0.00~ 4.00~[203]
204 PID Lower Limit 5.00 40208
19.00 Auto[PID]/Manual Control Current Lower
Limit

Control Ratio
205 Control Ratio 1~500% 100% The 2nd&3rd Control Current = Control Ratio × 40210
(The 1st Control Current-4.00) + 4.00 [mA]

Flow/Load Positive 0.5%~ Flow/Load Positive Deviation Limit

206 10.0% 40212
Deviation Limit 100.0% (0.5~100.0)%

Flow/Load Negative 0.5%~ Flow/Load Negative Deviation Limit

207 -10.0% 40214
Deviation Limit 100.0% -(0.5~100.0)%

26
No. Sign Range Default Description REG
Auto/Manual Feeding Control Mode
Auto/Manual
0: Auto[PID]
208 Feeding Control 0~2 1 40216
1: Manual
Mode
2: Communication
Flow/Load Setting Mode
Flow/Load Setting
209 0~1 0 0: Internal/Communication 40218
Mode
1: External AI[4-20mA]
PID Initial Current 0.0~
210 5.0 PID Initial Current Hold Time [s] 40220
Hold Time 999.9
PID Initial Current
0: Present Value
211 PID Initial Current 0~2 0 40222
1: Fuzzy Value
2: Set Value [219]
Fuzzy Equivalent
[220] PID Compare Mode = 0:
[107] Scale Unit = kg: 0.01~100.00 [t/h]/mA
[107] Scale Unit = g: 0.01~100.00 [kg/h]/mA
Flow Increment per Increasing 1mA Adjusting
0.01~
212 Fuzzy Equivalent 2.50 Current. 40224
100.00
[220] PID Compare Mode = 1:
[107] Scale Unit = kg: 0.01~100.00 [kg/m]/mA
[107] Scale Unit = g: 0.01~100.00 [g/m]/mA
Load Increment per Increasing 1mA Adjusting
Current.
Delay to Start Feeder & Stop Belt Weigher[s]
It’s the time delayed to start the feeder and the
time delayed to stop the belt weigher.
Delay to Start Time Delay to Start Feeder
0.0~
213 Feeder & Stop Belt 3.0 All Start: Start Belt Weigher → Delay Time → 40226
999.9
Weigher Start Feeder.
Time Delay to Stop Belt Weigher
All Stop: Stop Feeder → Delay Time → Stop
Belt Weigher.
Batch Weight Control Permission
Batch Weight
214 0~1 0 0: OFF 40228
Control Permission
1: ON
Batch Loop Mode
215 Batch Loop Mode 0~1 0 0: Manual Mode 40230
1: Auto Mode

27
No. Sign Range Default Description REG
Batch Auto-loop 0.0~
216 60.0 Batch Auto-loop Interval [s] 40232
Interval 9999.9
0~ Weight Setpoint
217 Weight Setpoint 9999999 0 [107] Scale Unit = kg: 0~99999999kg 40234
9 [107] Scale Unit = g: 0~99999999g
0~ Lead Weight
218 Lead Weight 9999999 0 [107] Scale Unit = kg: 0~[P217] kg 40236
9 [107] Scale Unit = g: 0~[P217] g
PID Initial Current 4.00~
219 12.00 PID Initial Current Set Value [mA] 40238
Set Value 20.00
PID Compare Mode
220 PID Compare Mode 0~1 0 0: Ration Flow Mode 40240
1: Ration Load Mode
0.00~
221 Load Setpoint 10.00 Load Setpoint [kg/m] 40242
5000.00

28
6.3.3 Running Parameters [Flow/Speed/Load]

Flow Parameters
No. Sign Range Default Description REG
Flow Display Unit
[107] Scale Unit = kg:
0: t/h
1: kg/min
300 Flow Display Unit 0~2 0 2: kg/h 40300
[107] Scale Unit = g:
0: kg/h
1: g/min
2: g/h
Flow Decimal Point
Flow 0: 0
301 0~2 1 40302
Decimal Point 1: 0.0
2: 0.00
Flow Capacity
0.01~
302 Flow Capacity 100.00 [107] Scale Unit = kg: 0.01~5000.00t/h 40304
5000.00
[107] Scale Unit = g: 0.01~5000.00kg/h
0.0%~ Flow Upper Limit
303 Flow Upper Limit 100.0% 40306
100.0% (0.0~100.0)% Flow Capacity
0.0%~ Flow Lower Limit
304 Flow Lower Limit 0.0% 40308
100.0% (0.0~100.0)% Flow Capacity
Flow Smooth Filter
The bigger set value of Filter3 will make the
305 Flow Smooth Filter 1~200 20 40310
real-time flow more stable with slower response
speed.
Material Shortage Timeout [s]
Material Shortage Set value=0: No judging Material Shortage.
306 0~999 0 40312
Timeout Set value>0: Max. Allowable Material Shortage
Time.
Stop Feeding for Material Shortage
0: OFF
Stop Feeding for 1: ON [Once the flow value is less than the
307 0~1 0 40314
Material Shortage set value of ‘[304] Flow Lower Limit’ for the
time of ‘[306] Material Shortage Timeout’, the
feeding system will stop automatically]

29
 Speed Parameters
No. Sign Range Default Description REG
Speed Decimal Point
0: 0
Speed
400 0~3 2 1: 0.0 40400
Decimal Point
2: 0.00
3: 0.000
0.100~
401 Speed Capacity 3.000 Speed Capacity [m/s] 40402
5.000
0.0%~ Speed Upper Limit
402 Speed Upper Limit 100.0% 40404
100.0% (0.0~100.0)% Speed Capacity
0.0%~ Speed Lower Limit
403 Speed Lower Limit 0.0% 40406
100.0% (0.0~100.0)% Speed Capacity
Speed
404 1~200 20 Speed Smooth Filter 40408
Smooth Filter
Speed Source
0: Outer Speed [Weigh via Speed Sensor
Signal]
1: Inner Speed1 [Weigh via Internal Speed]
2: InnerSpeed2 [SIN/VS- Switch Starts Int.
Speed]
(Connect a normally open switch related to the
running state of the weighing belt between the
terminal ‘SIN’ and ‘VS-’ of the controller.
405 Speed Source 0~4 0 When the switch turns on, the controller will 40410
weigh by Inner Speed. And when the switch
turns off, the controller will stop weighing)
3: Inner.Speed3 [Ext.Speed Signal Starts Int.
Speed]
4: Int.Speed4 [Proportional to AO Control
Current]
Note: If a DI signal is defined as ‘1: Weighing
Permission’, then only when this DI turns on,
the weighing process is allowed.
Internal Speed [m/s]
0.000~ The bigger set value of Filter3 will make the
406 Internal Speed 0.500 40412
5.000 real-time speed more stable with slower
response speed.
Speed Pulse Upper Limit [kHz]
Speed Pulse Upper Speed Pulse Frequency Upper Limit: if the
407 0.1~3.0 1.0 40414
Limit frequency of speed pulse exceeds this set value,
the speed pulse will be invalid.

30
 Load Parameters
No. Sign Range Default Description REG
Load Decimal Point
Load 0: 0
500 0~2 1 40500
Decimal Point 1: 0.0
2: 0.00
Load Capacity
0.01~
501 Load Capacity 100.00 [107] Scale Unit = kg: 0.01~5000.00kg/m 40502
5000.00
[107] Scale Unit = g: 0.01~5000.00g/m
0.0%~ Load Upper Limit
502 Load Upper Limit 100.0% 40504
100.0% (0.0~100.0)% Load Capacity
0.0%~ Load Lower Limit
503 Load Lower Limit 0.0% 40506
100.0% (0.0~100.0)% Load Capacity
Load Anti-vibration Filter
Set Value Cutoff Frequency
0 None
1 11.2Hz
2 8.0Hz
Load
3 5.6Hz
504 Anti-vibration 0~9 7 40508
4 4.0Hz
Filter
5 2.8Hz
6 2.0Hz
7 1.4Hz
8 1.0Hz
9 0.7Hz
Speed Value for Load Calculation
Set value = 0: Calculate the load value on the
Speed Value for 0.000~ belt weigher according to the actual detection
505 0.000 40510
Load Calculation 5.000 speed.
Set value > 0: Calculate the load value on the
receiving belt ccording to this speed set value.
0.00~ Analog Load [kg/m]
506 Analog Load 0.00 40512
5000.00 Special for factory test.

31
6.3.4 Weight Recording Parameters

No. Sign Range Default Description REG

Shifts Per Day
0: One Shift
600 Shifts per Day 0~3 3 1: Two Shifts 40700
2: Three Shifts
3: Four Shifts
00:00~
601 Shift1 Time 07:59 Shift1 Time 40702
23:59
00:00~
602 Shift2 Time 15:59 Shift2 Time 40704
23:59
00:00~
603 Shift3 Time 23:59 Shift3 Time 40706
23:59
00:00~
604 Shift4 Time 23:59 Shift4 Time 40708
23:59
Auto Print
0: OFF
605 Auto Print 0~3 0 1: Per Hour 40710
2: Per Shift
3: Per Day
Auto Clear Screen
0: OFF
1: Per Shift
606 Auto Clear Screen 0~3 0 2: Per Day 40712
3: Per Month
‘Auto Clear Screen’ has no effect on Present
Shift Weight.
Print Format
607 Print Format 0~1 0 40714
0: Print Format A

32
6.3.5 Communication Parameters

No. Sign Range Default Description REG

Communication
700 1~99 1 Communication Address 40700
Address
COM1[RS485…] COM1[RS485…]/COM2 RS232] Baud Rate
701 3 40702
COM2[RS232] 0~5 0: 1200bps; 1: 2400bps; 2: 4800bps
702 3 40704
Baud Rate 3: 9600bps; 4: 19200bps; 5: 115200bps
703 COM1/COM2 0 COM1/COM2 Parity Check 40706
0~2
704 Parity Check 0 0: None; 1: Even; 2: Odd 40708
COM1 Communication Mode
0: Host-salve Modbus ASCII
1: Host-salve Modbus RTU
2: Continuous Sending ASCII
COM1 3: Continuous Sending RTU
705 Communication 0~9 1 4: Ethernet Modbus TCP 40710
Mode 5: Modicon Profibus-DP
6: Siemens Profibus-DP
7: Profinet
8: User1
9: User2
COM2 Communication Mode
COM2 0: Host-salve Modbus ASCII
706 Communication 0~3 1 1: Host-salve Modbus RTU 40712
Mode 2: Continuous Sending ASCII
3: Continuous Sending RTU
COM1/COM2 Modbus Data Format
Reading&Writing Order of 4-Byte Registers:
0: 4321 [HB4 HB3 LB2 LB1]
COM1/COM2
707 0 1:3412 [ HB3 HB4 LB1 LB2] 40714
Modbus Data 0~3
708 0 2: 1234 [LB1 LB2 HB3 HB4] 40716
Format
3: 2143 [LB2 LB1 HB4 HB3]
The HEX byte order of float and long int registers
in the controller is ‘HB4 HB3 LB2 LB1’.

33
6.3.6 I/O Parameters

No. Sign Range Default Description REG

AO1/AO2/AO3 Signal
0: None
1: Flow Output [302 Flow Capacity]
2: Control Current Output
3: Load Output [501 Load Capacity]
800 AO1 Signal 2 40800
4: Speed Output [401 Speed Capacity]
801 AO2 Signal 0~9 1 40802
5: From AI Port
802 AO3 Signal 0 40804
6: From Communication Port
7: Weight High-speed Pulse [4mA→20mA→4mA]
8: Weight Low-speed Pulse [4mA→20mA→4mA]
9: Batch Weight Output [Capacity: 217 Weight
Setpoint of Present Batch]
DO1/DO2/DO3 Signal
0: None
1: Flow Upper Limit Alarm
2: Flow Lower Limit Alarm
3: Load Upper Limit Alarm
4: Load Lower Limit Alarm
5: Speed Upper Limit Alarm
6: Speed Lower Limit Alarm
7: PID Upper Limit Alarm
8: PID Lower Limit Alarm
9: Flow/Load Positive Deviation Limit Alarm
803 DO1 Signal 20 10: Flow/Load Negative Deviation Limit Alarm 40806
804 DO2 Signal 19 11: Weight Low-speed Pulse [OFF→ON→OFF] 40808
0~22
805 DO3 Signal 0 12: PID Auto Control State 40810
806 Unused 0 13: Calibrating State 40812
14: Running State
15: Controlled by DI1
16: Controlled by DI2
17: Controlled by DI3
18: Controlled by Communication Command
19: Feeder Start/Stop Control
20: Belt Weigher Start/Stop Control
21: Present Batch Weight Completed [ON]
22: Present Batch Weight Completed [OFF]
(The Present Batch Weight has reached to [217]
‘Batch Weight Setpoint of Present Batch’)

[*]: ‘Part Default’ operation has no effect on I/O parameters.

34
 No. Sign Range Default Description REG
DI1/DI2/DI3 Signal
0: None
1: Weighing Permission [ON/OFF]
(ON: Allowed; OFF: Unallowed)
2: PID Permission [ON/OFF]
(ON: Allowed; OFF: Unallowed)
3: System Ready [ON/OFF]
(ON: DI start signals is valid; OFF: Invalid)
4: Zero Calibration [OFF→ON→OFF]
5: Clear Screen [OFF→ON→OFF]
807 DI1 Signal 0 6: Start [OFF→ON→OFF] 40814
808 DI2 Signal 0~12 0 7: Stop [OFF→ON→OFF] 40816
809 DI3 Signal 0 8: PID Auto Control Mode [ON/OFF] 40818
(ON: Auto Mode; OFF: Manual Mode)
9: Flow/Load Internal Set Mode [ON/OFF]
(ON: Internal/Communication; OFF: External AI
4-20mA)
10: Clear Present Batch
Weight[OFF→ON→OFF]
11: Batch Weight Control Permission [ON/OFF]
(ON: Allowed; OFF: Unallowed)
12: End Present Batch Weight Control
[OFF→ON→OFF]
Alarm Sound
810 Alarm Sound 0~1 0 40820
0: OFF; 1: ON
811 Delay to Alarm 0.0~9.9 1.0 Alarm Delay [s] 40822
Weight Per High-speed Pulse
[107] Scale Unit = kg: 1~1000kg
Weight Per
812 1~1000 100 [107] Scale Unit = g: 1~1000g 40824
High-speed Pulse
Weight value per Totalized Weight High-speed
Pulse outputting from PO/AO port.
High-speed Pulse High-speed Pulse Width [ms]
813 50~500 100 40826
Width Width of Totalized Weight High-speed Pulse.
Weight Per Low-speed Pulse
[107] Scale Unit = kg: 10~1000kg
Weight Per
814 10~10000 1000 [107] Scale Unit = g: 10~1000g 40828
Low-speed Pulse
Weight value per Totalized Weight Low-speed
Pulse outputting from PO/AO port.
Low-speed Pulse Low-speed Pulse Width [ms]
815 50~1000 200 40830
Width Width of Totalized Weight Low-speed Pulse.

[*]: ‘Part Default’ operation has no effect on I/O parameters.

35
6.3.7 Display Parameters

No. Sign Range Default Description REG

Date Format
0: YYYY-MM-DD [Year-Month-Day]
900 Date Format 0~2 0
1: MM-DD-YYYY [Month-Day-Year]
2: DD-MM-YYYY [Day-Month-Year]
Auto Screen-locking
0: OFF
Auto
901 0~1 0 1: ON [The operating buttons of main user
Screen-locking
interfaces will be locked automatically if there
is not any button operation in one minute]
902 Exfactory Date Exfactory Date
903 Serial No. Product Serial No.
Module Version Sampling Module Software Version No.
904
No. BL-MXXXXXX-VX.X
HMI Software Version No.
905 HMI Version No.
BL-HXXXXXX-VX.X
User Interface Style
User Interface
906 0~1 0 0: Digital User Interface[DUI]
Style
1: Graphical User Interface [GUI] [Unused]
User Operation Style
User Operation
907 0~1 0 0: Dialogbox
Style
1: Hotkey

36
6.3.8 An Exampe for Parameter Settings
Example: Modify the setting value of parameter '102 Belt Length' to 30.00m.

Step1: Click the icon button【F1 Settings】on the Main Menu to display the following interface.

Step 2: Click the text box【102 Belt Length】to display Digit Keypad.

Parameter Name Setting Value

Prompt Message Setting Range

Step3: Enter the number 30.00 and click the button【Enter】to save.

37
6.4 F2 Calibration

6.4.1 Zero Calibration

No-load Zero Calibration: Start the no-load belt weigher, after it ran normally, do Zero Calibration to
correct Zero Value.

Operation Steps:

 Step1: Start the no-load belt weigher. Do not strat the feeder.
 Step2: Click the button【Cal. Turns】to set Calibrating Turns if necessary.
 Step3: Click the button【Belt Length】to set Belt Length if necessary.
 Step4: After the belt weigher ran normally, click the button【Start Cal.】to start Zero Calibration.
 Step5: After the belt weigher ran for Calibrating Turns, click the button【Save Zero】to save the new
Zero Value. If the new Zero Value is not in its allowed range, the operation will be invalid.
 The button【Discard】is used for exit the calibrating process and discard the calibrating result.
 Weighing Deadband Detection [Operation Authorization: Engineer]: Only after Zero Calibration
and Span Calibration finished, and then do Zero Calibration again, the Weighing Deadband
detecting result of Weighing Deadband will be correct.

38
6.4.2 Materials Calibration
Span Calibration with Materials Loading: Start the no-load belt weigher, after it ran normally, start
Span Calibration and then start the feeder to feed or hand-feed the materials that have been weighed by a
static weigher with higher accuracy to the belt weigher to correct Span Coefficient.

Operation Steps:

 Step1: Start the no-load belt weigher.

 Step2: Click the button【Belt Length】to set Belt Length if necessary.
 Step3: Click the button【Start Cal.】to start Span Calibration.
 Step4: After the belt weigher ran normally, start the feeder to feed or hand-feed the materials that have
been weighed by a static weigher to the belt weigher.
 Step5: After all of the materials have passed through the weighing section and moved away from the
belt weigher, click the button【Mat. Fin】.
 Step6: After the belt weigher ran for the remaining length of the last turn, the Span Calibration process
will stop automatically, then click the button【Cal. Weight】to enter Calibrating Weight value that is
equal to the weight value of those materials used for Span Calibration.
 Step7: Click the button【Save Span】 to save the new Span Coefficient. If the new Span Coefficient is
not in its allowed range, the operation will be invalid.
 Step8: Click the button 【 Manual Add 】 to add Materials Calibrating Weight to Totalized Weight if
necessary.
 The button【Discard】is used for exit the calibrating process and discard the calibrating result.
 Super Administrator is allowed to click the Totalized Weight Measuring Value to set its decimal
point to 0.0 or 0.00.

39
6.4.3 Chain Weights Calibration
Span Calibration with Chain Weights Loading: Put a set of stardard chain weights as a continuous,
even-distributed and stable load on the weighing section of the belt weigher that is not running, then start
the belt weigher, after it ran normally, start Span Calibration to correct Span Coefficient.

Operation Steps:

 Step1: Put a set of stardard chain weights as a continuous, even-distributed and stable load on the
weighing section of the belt weigher that is not running.
 Step2: Start the belt weigher with the chain weights loaded. Do not strat the feeder.
 Step3: Click the text box【Belt Length】to set Belt Length if necessary.
 Step4: Click the button【Cal. Turns】to set Calibrating Turns if necessary.
 Step5: Click the button【Chain Weight】to set Chain Weight that is the weight per meter of the chain
weights if necessary.
 Step6: After the belt weigher ran normally, click the button【Start Cal.】to start Span Calibration.
 Step7: After the belt weigher ran for the Calibrating Turns, the Span Calibration process will stop
automatically, then click the button【Cal. Weight】to enter Calibrating Weight value that is equal to the
value of 'Calibrating Turns × Belt Length × Chain Weight'.
 Step8: Click the button【Save Span】 to save the new Span Coefficient. If the new Span Coefficient is
not in its allowed range, the operation will be invalid.
 The button【Discard】is used for exit the calibrating process and discard the calibrating result.
 Super Administrator is allowed to click the Totalized Weight Measuring Value to set its decimal
point to 0.0 or 0.00.

40
6.4.4 Hanging Weights Calibration
Span Calibration with Hanging Weights Loading: Hang a set of stardard weights as a stable load on
the weighing device of the belt weigher that is not running, then start the belt weigher, after it ran normally,
start Span Calibration to correct Span Coefficient.

Operation Steps:

 Step1: Hang a set of stardard weights as a stable load on the weighing device of the belt weigher that is
not running.
 Step2: Start the belt weigher with the hanging weights loaded. Do not strat the feeder.
 Step3: Click the text box【Weighing Length】to set Weighing Section Length if necessary.
 Step4: Click the text box【Belt Length】to set Belt Length if necessary.
 Step5: Click the button【Cal. Turns】to set Calibrating Turns if necessary.
 Step6: Click the button【 HangWeight 】 to set Hanging Weight that is the total weight of the set of
weights hanging on the belt weigher if necessary.
 Step7: After the belt weigher ran normally, click the button【Start Cal.】to start Span Calibration.
 Step8: After the belt weigher ran for the Calibrating Turns, the Span Calibration process will stop
automatically, then click the button【Cal. Weight】to enter Calibrating Weight value that is equal to the
value of 'Calibrating Turns × Belt Length × Hanging Weight / Weighing Length'.
 Step9: Click the button【Save Span】 to save the new Span Coefficient. If the new Span Coefficient is
not in its allowed range, the operation will be invalid.
 The button【Discard】is used for exit the calibrating process and discard the calibrating result.
 Super Administrator is allowed to click the Totalized Weight Measuring Value to set its decimal
point to 0.0 or 0.00.

41
6.5 F3 Statistics

6.5.1 Real-time Data

Query/Clear Real-time Data.

 【Clear Totalized Weight】 : Clear Totalized Weight and Totalized Weight Pulses Counter. Operation
Authorization: Engineer.
 【Clear Present Batch Weight】: Operation Authorization is 'Engineer'.
 【Clear Present Shift Weight】: Operation Authorization is 'Administrator'.
 Weighing Signal AD Value [Inner Code]: Max. 1,000,000.
 【Clear Speed Signal Pulse Counter】: No Operation Authorization Limit.
 Analog Signal Output AO Value: 4-20mA；Analog Signal Input AI Value: 4-20mA.
 Switch Signal Input DI State; Switch Signal Output DO State; Totalized Weight High-speed Pulse
Output PO State.

42
6.5.2 Shift Records
Query / Print / USB Copy [Excel Format] / Delete Shift Weight Records of a Year.

 【Input: Month.Day】/【▼】/【▲】: Record Query. No Operation Authorization Limit.

 【Copy】: Copy 'ShiftRecords.csv' to U-disk. No Operation Authorization Limit.
 【Delete】: Delete Shift Weight Reocords. Operation Authorization: Administrator.

 【Print】: No Operation Authorization Limit.

43
6.6 F4 User

6.6.1 Password Settings

Password Settings / User Login/Logout.

Exfactory Passwords:
 Operator with lowest authorization: None; Technician with lower authorization: -1.
 Engineer with higher authorization: 0; Administrator with highest authorization: 1.
 Screen Unlocking: 888888.

6.7 F5 Time

Date and Time Settings:

Operation Authorization: Engineer.

44
6.8 F6 Default

6.8.1 Partial Default

Reset Partial Parameters to Default Values. This operation has no effect on the critical parameters of
the Scale Parameters and all of the I/O Parameters. Operation Authorization: Administrator.

6.8.2 All Default

Reset All Parameters to Default Values. Operation Authorization: Administrator.

45
6.9 F7 I/O Test

6.9.1 Reliability
I/O Reliability Test. Operation Authorization: Administrator.

6.9.2 AO Adjustment
AO Zero/Full Adjustment and AO Linearity Test. Operation Authorization: Administrator.

46
6.10 Main Function Settings

Click the button【Func】to enter the menu 'Main Function Settings'. Operation Authorization: Engineer.

Example: Click the button【1 Scale Settings】to enter the operation interface '1 Scale Settings'.

47
6.11 Main Interface Button Operations

Click the button【Lock】to display the following dialogbox.

To avoid misoperations, it's advised to set the the button operation mode to 'Dialogbox'.

6.11.1【Start】

Click the button【Start】to display the dialogbox 'Start Operations'.

 【 Start Belt Weigher 】 : The DO switch 'Belt Weigher Start/Stop Control' turns on to start the belt
weigher.
 【Start Feeder】: Only after the belt weigher ran, the DO switch 'Feeder Start/Stop Control' is allowed to
turn off to start the feeder.
 【Batch Weight Control】: Batch Weight Control ON/OFF. Operation Authorization: Engineer.
 [213 Delay to Start Feeder] Setting: Operation Authorization is 'Engineer'.
 【All Start】: Start Belt Weigher → Delay Time → Start Feeder.

Feeder Delay-start Timer

48
6.11.2【Stop】

Click the button【Stop】to display the dialogbox 'Stop Operations'.

 【Stop Belt Weigher】: Only after the feeder stopped, the DO switch 'Stop Belt Weigher' is allowed to
turn off to stop the belt weigher.
 【Stop Feeder】: The DO switch 'Feeder Start/Stop Control' turns off to stop the feeder.
 【Batch Weight Control】: Batch Weight Control ON/OFF. Operation Authorization: Engineer.
 [213 Delay to Stop Belt Weigher] Setting: Operation Authorization is 'Engineer'.
 【All Stop】: Stop Feeder → Delay Time → Stop Belt Weigher]

Weigher Delay-stop Timer

6.11.3【Records】

Click the button【Records】to enter the interface 'F3 Statistics'.

49
6.11.4【Zero】

Click the button【Zero】to display the dialogbox 'Zero Calibration Operations'.

 【Zero Calibration】: Enter the operation interface 'Zero Calibration'.

 【Zero Auto-track】: Zero Auto-tracking Function ON/OFF. Operation Authorization: Administrator.
 【Weighing Deadband】: Weighing Deadband ON/OFF. Operation Authorization: Administrator.

6.11.5【Cal.】

Click the button【Cal.】to display the dialogbox 'Span Calibration Operations'.

 【Span Calibration with Materials Loading】: Enter the operation interface 'Material Calibration'.
 【Auto Add Mat. Cal. Weight to Totalized Weight】Setting: Auto Add / Mannual Add.
 【Span Calibration with Chain Weights Loading】: Enter the operation interface 'Chain Calibration'.
 【Span Calibration with Hanging Weights Loading】: Enter the operation interface 'Hang Calibration'.
 Operation Authorization: Technician.

50
6.11.6【Clear】

Click the button【Clear】to display the dialogbox 'Clear Operations'.

 【Clear Screen】: Clear Totalized Weight, Present Batch Weight and Totalized Weight Pulses, it has no
effect on Present Shift Weight. Operation Authorization: Engineer.
 【Clear Present Batch Weight】: Operation Authorization is 'Engineer'.
 【Clear Present Shift Weight】: Operation Authorization is 'Administrator'.
 【Clear All】: Operation Authorization is 'Administrator'.
 [Auto Clear Scrren] Setting: Operation Authorization is 'Engineer'.

6.11.7【Print】

Click the button【Print】to display the dialogbox 'Real-time Data Print'.

 【Totalized Weight】: Totalized Weight Real-time Totalized Weight value.

 [Auto Print] Setting: Operation Authorization is 'Engineer'.

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7. Ration Flow Auto-Feeding System

Feeder

Loadcell

Belt Weigher Speed Sensor

Summing Box

Frequency Convertor
Weighing Signal

& Relays
Speed Signal

DI/DO/AO: Definable.
AO3: If you need it, inform us in your order.

AO.Corntrol Current
COM
AO.Corntrol Current
Diverter Switch
DI. System Ready
DO.Feeder Control
Controller DI. Start
DO.BeltWeigher Control

DO.Alarm DI. Stop

Reset Button
PLC/IPC
AO.Flow
) IPC/ PLC

AI.Flow Setpoint

RS485/RS232/RS422/Profibus-DP/Ethernet

52
Appendix A. Print Formats

Print Format A:

 Table 1. Weight Record For A Shift (SW)

WEIGHT RECORD
--------------------------------------------------
DATE NAME WEIGHT
2009-05-20 SW 109980kg
--------------------------------------------------
2009-05-20 23:59
`

 Table 2. Weight Record For A Day (DW)

WEIGHT RECORD
--------------------------------------------------
DATE NAME WEIGHT
2009-05-20 1W 109980kg
2009-05-20 2W 169900kg
2009-05-20 3W 190150kg
2009-05-20 DW 470030kg
--------------------------------------------------
2009-05-20 23:59

 Table 3. Weight Record For A Month (MW)

WEIGHT RECORD
--------------------------------------------------
DATE NAME WEIGHT
2009-05-01 DW 387090kg
2009-05-02 DW 568800kg
2009-05-03 DW 190150kg
... ... ...
2009-05-20 DW 470030kg
2009-05-20 MW 8080030kg
--------------------------------------------------
2009-05-20 23:59

Appendix B. Communication Protocols

If you need the communication protocols, please contact us.

53
 2006F108-43 CPC16/042377

Changsha Supmeter Technological Co., Ltd.

Address: Building A6, Lugu International Industrial Park,
Changsha, 410205, China
Tel: +86 731 85115100
Fax: +86 731 85158100
Website: www.supmeter.com
E-mail: supmeter@supmeter.com