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Mechatronics Lab Manual 2019 Regulation
Mechatronics Lab Manual 2019 Regulation
TIRUNELVELI – 627003.
NAME : .....................................................................................
: ......................................................................................
: MECHANICAL ENGINEERING
: VII
: 19ME7602 / MECHATRONICS
College vision and mission:
Vision:
Our Vision is "To create innovative and vibrant young leaders and entrepreneurs in Engineering
and Technology for building India as a super knowledge power and blossom into a University of excellence
recognized globally".
Mission:
To provide education in Engineering with excellence and ethics and to reach the unreached.
QUALITY POLICY
We aim at continuous pursuit for excellence through
Quality education tapped from National and International Resources 14
Modular approach to channelize knowledge and programmed evaluation of knowledge
accumulated
Continuous reviewable and renewal of quality systems leading to quality output
Producing Engineers with strong ethical and moral background
DEPARTMENT OF MECHANICAL ENGINEERING
The Department of Mechanical Engineering was started in the year 2005 and offers a full time 4 year B.E Degree
Program. The Department has conducted much national level Technical Symposium and Workshops. The
Department is strongly builtwith excellent lab facilities and enriched by senior faculty members. The students are
given theoretical and practical input.
To produce competent Mechanical Engineers of excellent technical and managerial skills with profound
1. To provide quality education in Mechanical Engineering with inter disciplinary approach, encouraging
innovation, research and entrepreneurship through world class infrastructure and proficient teachers.
2. To make the department self-reliant through multiple programs with excellent curriculum, best practices
3. To inculcate technical, professional, leadership skills, moral ethics and lifelong learning.
PSO’s Statements
OVERVIEW
The purpose of this manual is to help participants to build the Knowledge in Mechatronics. This Course
involves use of Hydraulic & Pneumatic Kits as well as simulation Softwares, DC motors, Microcontrollers,
and Microprocessors in order to control a Mechatronics System. This manual provides step-by-step
instructions as described below.
Microprocessor 8085
Processing Technique.
PREFACE
Mechatronics Laboratory is proud to be in its 8th year of existence since its establishment in July 2008. It
had a series of events by Starting with the Basic Pneumatic kits, Elecro-pneumatic Kits and PLC Kits. The
simulation of Basic Hydraulic and Pneumatic Design and Simulation was done by the Automation Studio
Software. Now the Basic Hydraulic Kit was introduced by the year Aug 2015
DOs and DON’T DOs in Laboratory:
1. Do not enter the laboratory without lab coat and shoes.
2. Do not engage in practical jokes or boisterous conduct in the laboratory.
3. Never run in the laboratory.
4. The use of personal audio or video equipment is prohibited in the laboratory.
5. The performance of unauthorized experiments is strictly forbidden.
6. Do not sit on laboratory benches
7. Follow the instructions given by the teacher.
Instruction to Teachers:
Instruction to students:
Student should maintain discipline & silence inside the lab.
Follow the instructions given by the teacher
Students should bring their textbook, observation and record to the lab class and no other materials
are allowed.
HEADINGS and DETAILS should be neatly written
i. Aim of the experiment
ii. Apparatus / Tools / Instruments required
iii. Procedure / Theory / Algorithm / Program
iv. Neat Diagram
v. Result / discussions.
Students should maintain the cleanliness of the lab.
Be PATIENT, STEADY, SYSTEMATIC AND REGULAR.
HARDWARE
1 Basic pneumatic Trainer Kit
SOFTWARE
6 Automation Studio
L T P C
19ME7602 MECHATRONICS LABORATORY 3 0 1 4
COURSE OBJECTIVES:
• To know the method of programming the microprocessor and also the design, modeling & analysis of basic electrical,
hydraulic &pneumatic Systems which enable the students to understand the concept of mechatronics.
LIST OF EXPERIMENTS:
1. Assembly language programming of 8085 – Addition – Subtraction – Multiplication – Division – Sorting – Code Conversion.
2. Stepper motor interface.
3. Traffic light interface.
4. Speed control of DC motor.
5. Study of various types of transducers.
6. Study of hydraulic, pneumatic and electro-pneumatic circuits.
7. Modelling and analysis of basic hydraulic, pneumatic and electrical circuits using Software.
8. Study of PLC and its applications.
9. Study of image processing technique.
TOTAL : 15 PERIODS
COURSE OUTCOMES:
CO1 Create and execute the assembly language programming in microprocessor 8085.
CO 2 Demonstrate the interface between microprocessor and external devices.
CO 3 Design, model, analysis of mechatronics system with various pneumatic, hydraulic electrical and PLC system.
CO 4 Experiment the application of image processing.
CO 5 Summarize the functions of transducers
CO/PO Mapping
H/M/L indicates strength of correlation) H-High, M-Medium, L-Low
COs/POs
POs
PSOs
PO PO PO PO PO PO PO PO PO PO PO PO PSO PSO
COs a b c d e f g h i j k l 1 2
Direct Indirect
1. Record Note 1. Course end survey
2. Model Practical
3. End Semester Exam
INDEX
EX.NO DATE EXERCISES PAGE MARKS STAFF
NO AWARDED SIGNATURE
5 ASCENDING ORDER
DESCENDING ORDER
6
BINARY TO BCDCONVERSION
7
8 BCD TO BINARY
9
STEPPER MOTOR INTERFACING WITH 8051
10
TRAFFIC CONTROL INTERFACE
STUDY
STUDY OF DISPLACEMENTTRANSDUCER
(Linear Variable differential Transformer)
1
I. DIFFERENT COLOUR
IDENTIFICATION
Prime mover:
A Prime mover, usually an electric motor, is used to drive the pump.
Valves:
Valves are refitted in the system to control liquid direction, pressure, and flow rate.
Actuator:
An actuator is provided to convert the liquid energy into mechanical force or torque to do useful
work. The actuator is the actual working element of the system. The actuators can be either
cylinders (toprovide linear motion) or hydro motors (to provide rotary motion).
Fluid-transfer piping:
The hydraulic Piping is provided to carry the compressed liquid from one place to another.
Schematic Layout of Pneumatic System
BASIC COMPONENTS OF A PNEUMATIC SYSTEM:
Compressor:
The compressor is used to compress the atmospheric air so as to increase the pressure of the air.
Prime mover:
A Prime mover, usually an electric motor, is used to drive the compressor.
Valves:
Valves are refitted in the system to control air direction, pressure, and flow rate.
Actuator:
An actuator is provided to convert the air energy into mechanical force or torque to do useful
work
.
Fluid-transfer piping:
Piping is provided to carry the compressed air from one place to another.
BASIC SYMBOLS USED IN HYDRAULIS AND PNEUMATIC SYSTEM:
Symbols Description
LINES
-bidirectional
Rotary Actuator
- hydraulic
- pneumatic
CYLINDERS
Single Acting Cylinder
-lever
-foot pedal
Mechanical Control
-plunger or tracer
-spring
Symbols Description
-roller
Pilot Operation
-pneumatic
-hydraulic
Pilot Operated Two-Stage Valve
-Pneumatic: Sol first stage
-Pneumatic: Air pilot second stage
-Hydraulic: Sol first stage
-Hydraulic: Hyd pilot second stage
Shuttle Valve
-to isolate one part of a system from an
alternatepart of circuit
Rapid Exhaust Valve/Pneumatic
Throttle valve
-adjustable output flow
Flow Control Valve
SHUT-OFF VALVE
-Simplified symbol
Symbols Description
FILTERS, WATER TRAPS, LUBRICATORS AND MISCELLANEOUS
APPARATUS
Filter or Strainer
-filter
Water Trap
-with manual drain
-automatic drain
Air Dryer
- refrigerant, or chemical removal of water from
compressed air line
Lubricator
-oil vapor is indected into air line
Conditioning unit
AIM:
To operate a single acting cylinder using the Directional Control Valve (DCV)
in Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM Software
Single Acting Cylinder
3/2 Hand Levered Spring Return DCV
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the single acting cylinder was operated using DCV in Pneumatic Trainer
Kit.
NORMAL POSITION
OPERATION OF DOUBLE ACTING CYLINDER USING DCV
AIM:
To operate a double acting cylinder using the Directional Control Valve (DCV) in
Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM Software
Double Acting Cylinder
4/2 Hand Levered Spring Return DCV
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the double acting cylinder was operated using DCV in Pneumatic Trainer Kit.
NORMAL POSITION
IMPLUSE PILOT OPERATION OF SINGLE ACTING CYLINDER
AIM:
To operate a single acting cylinder using an impulse pilot valve in Pneumatic Trainer
Kit.
APPARATUS REQUIRED:
FLUIDSIM Software
Single Acting Cylinder
3/2 Hand Levered Spring Return DCV
3/2 Pilot Operated Spring Return DCV
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the single acting cylinder was operated using an impulse pilot valve in Pneumatic
Trainer Kit.
NORMAL POSITION
CONTROLLING THE SPEED OF THE CYLINDER USING METERINGIN
VALVE CIRCUIT
EXPT NO: DATE:
AIM:
To control the speed of double acting cylinder using Metering In valve circuit in
Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM Software
Double Acting Cylinder
Flow Control Valve
4/2 Hand Levered Spring Return DCV
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the speed of double acting cylinder was controlled using Metering In valve circuit in
Pneumatic Trainer Kit.
NORMAL POSITION
CONTROLLING THE SPEED OF THE CYLINDER USINGMETERING
OUT VALVE CIRCUIT
EXPT NO: DATE:
AIM:
To control the speed of double acting cylinder using Metering Out valve circuit in
Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM Software
Double Acting Cylinder
Flow Control Valve
4/2 Hand Levered Spring Return DCV
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the speed of double acting cylinder was controlled using Metering Out valve circuit in
Pneumatic Trainer Kit.
NORMAL POSITION
OPERATION OF DOUBLE ACTING CYLINDER WITH AND LOGICCIRCUIT
APPARATUS REQUIRED:
FLUIDSIM Software
Double Acting Cylinder
4/2 Pilot Operated DCV
3/2 Hand Levered DCV
Two Pressure Valve
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the double acting cylinder using AND logic circuit was operated in Pneumatic Trainer Kit.
NORMAL POSITION
OPERATION OF DOUBLE ACTING CYLINDER WITH OR LOGICCIRCUIT
APPARATUS REQUIRED:
FLUIDSIM Software
Double Acting Cylinder
4/2 Pilot Operated DCV
3/2 Hand Levered DCV
Shuttle Valve
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the double acting cylinder using OR logic circuit was operated in Pneumatic Trainer
Kit.
NORMAL POSITION
SINGLE CYCLE AUTOMATION OF DOUBLE ACTING CYLINDERUSING
LIMIT SWITCH
APPARATUS REQUIRED:
FLUIDSIM Software
Double Acting Cylinder
3/2 Roller Operated Spring Return DCV
4/2 Pilot Operated DCV
Limit Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the single cycle automation of double acting cylinder was operated by using limit
switch
in Pneumatic Trainer Kit.
NORMAL POSITION
MULTI CYCLE AUTOMATION OF DOUBLE ACTING CYLINDERUSING
LIMIT SWITCH
APPARATUS REQUIRED:
FLUIDSIM Software
Double Acting Cylinder
3/2 Roller Operated Spring Return DCV
4/2 Pilot Operated DCV
Limit Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the multi cycle automation of double acting cylinder was operated by using limit switch in
Pneumatic Trainer Kit.
NORMAL POSITION
SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS INSEQUENCE
(A+B+A-B-)
APPARATUS REQUIRED:
FLUIDSIM Software
Double Acting Cylinder
3/2 Roller Operated Spring Return DCV
3/2 Push Button Spring Return DCV
4/2 Pilot Operated DCV
Limit Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the single cycle automation of multiple cylinders was operated sequence (A+B+A-B-)
in Pneumatic Trainer Kit.
NORMAL POSITION
SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS USING
CASCADING METHOD (A+B+B-A-)
APPARATUS REQUIRED:
FLUIDSIM Software
Double Acting Cylinder
3/2 Roller Operated Spring Return DCV
3/2 Push Button Spring Return DCV
4/2 Pilot Operated DCV
Limit Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the single cycle automation of multiple cylinders was operated by cascading method
(A+B+B-A-) in Pneumatic Trainer Kit.
NORMAL POSITION
OPERATION OF SINGLE ACTING CYLINDER USING SINGLESOLENOID
VALVE
APPARATUS REQUIRED:
FLUIDSIM Software
Single Acting Cylinder
Input / Output Relay Box
3/2 Solenoid Operated Spring Return Valve
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the single acting cylinder was operated using single solenoid valve in Electro
Pneumatic Trainer Kit.
NORMAL POSITION
OPERATION OF DOUBLE ACTING CYLINDER USING SINGLESOLENOID
VALVE
APPARATUS REQUIRED:
FLUIDSIM Software
Double Acting Cylinder
Input / Output Relay Box
4/2 Solenoid Operated Spring Return Valve
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the double acting cylinder was operated using single solenoid valve in Electro
Pneumatic Trainer Kit.
NORMAL POSITION
OPERATION OF DOUBLE ACTING CYLINDER USING DOUBLESOLENOID
VALVE
APPARATUS REQUIRED:
FLUIDSIM Software
Double Acting Cylinder
Input / Output Relay Box
4/2 Solenoid Operated Valve
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the double acting cylinder was operated using double solenoid valve in Electro Pneumatic
Trainer Kit.
NORMAL POSITION
SINGLE CYCLE AUTOMATION OF DOUBLE ACTING CYLINDERUSING
ELECTRICAL SWITCH
APPARATUS REQUIRED:
FLUIDSIM Software
Double Acting Cylinder
Input / Output Relay Box
4/2 Solenoid Operated DCV
Electrical Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the single cycle automation of double acting cylinder was operated by using electrical switch
in Electro Pneumatic Trainer Kit.
NORMAL POSITION
MULTI CYCLE AUTOMATION OF DOUBLE ACTING CYLINDERUSING
ELECTRICAL SWITCH
APPARATUS REQUIRED:
FLUIDSIM Software
Double Acting Cylinder
Input / Output Relay Box
4/2 Solenoid Operated DCV
Electrical Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the multi cycle automation of double acting cylinder was operated by using electrical switch
in Electro Pneumatic Trainer Kit.
NORMAL POSITION
SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS INSEQUENCE
(A+B+A-B-) USING ELECTROPNEUMATIC KIT
APPARATUS REQUIRED:
FLUIDSIM Software
Double Acting Cylinder
Input / Output Relay Box
4/2 Solenoid Operated DCV
Electrical Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the single cycle automation of multiple cylinders was operated sequence (A+B+A-B-)
in Electro Pneumatic Trainer Kit.
NORMAL POSITION
SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS INSEQUENCE
(A+B+B-A-) USING ELECTROPNEUMATIC KIT
APPARATUS REQUIRED:
FLUIDSIM Software
Double Acting Cylinder
Input / Output Relay Box
4/2 Solenoid Operated DCV
Electrical Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
ACTUATED POSITION
100
RESULT:
Thus the single cycle automation of multiple cylinders was operated sequence (A+B+B-A-)
in Electro Pneumatic Trainer Kit.
101
NORMAL POSITION
102
DESIGN OF DOUBLE ACTING CYLINDER WITH LEVER OPERATED
(HYDRAULIC)
Ex No:
Date:
COURSE OBJECTIVES:
• To know the method analysis of basic electrical, hydraulic & pneumatic Systems which
enable thestudents to understand the concept of mechatronics.
AIM:
To design a hydraulic circuit for actuating double acting cylinder.
EQUIPMENT REQUIRED:
Hydraulic kit with lever operated circuit /switch.
PROCEDURE:
1. The hydraulic kit with manual operated is supplied with fluid by the help of pump.
2. The relief valve of the hydraulic kit is adjusted to deliver the fluid pressure.
3. From the pump, a tube is connected to the lever operated switch.
4. From that the supply is given to the double acting cylinder.
5. Actuate the double acting cylinder using lever.
6. The pressure of fluid inside the piston is controlled by using directional control valves.
103
104
RESULT:
Thus the Connections are made successfully to operate the double acting cylinder using
leveroperated switch.
105
CONTROL THE SINGLE ACTING CYLINDER USING PUSH BUTTON(ANDGATE)
EX No:
Date:
COURSE OBJECTIVES:
• To know the method of modeling & analysis of basic electrical, hydraulic & pneumatic Systems
whichenable the students to understand the concept of mechatronics.
AIM:
To actuate single acting cylinder in a pneumatic circuit.
APPARATUS REQUIRED:
Single acting cylinder
3/2 Push button spring return DCV
3/2 Single pilot value
5/2 Single, double pilot DCV
Air service unit
Connecting tubes
PROCEDURE:
1. The connection made is shown in figure
2. The pilot pressures are fed into 3/2 direction control valve.
3. When the button is pushed the air is sent into single acting cylinder.
4. The cylinder moves in forward position.
5. When the push button is released, it retracts because of the spring.
6. Feed the air through different valves and make the cylinder to actuate.
106
107
RESULT:
Thus the cylinders are actuated by the air pressure in the pneumatic circuit
108
CONTROL THE SINGLE ACTING CYLINDER USING PUSH BUTTON (ORGATE)
EX No:
Date:
COURSE OBJECTIVES:
• To know the method modeling & analysis of basic electrical, hydraulic & pneumatic Systems which enable the
students tounderstand the concept of mechatronics.
AIM:
To actuate single and double acting cylinders in a pneumatic circuit.
APPARATUS REQUIRED:
Single acting cylinder.
3/2 Push button spring return DCV
3/2 Single pilot value
Air service unit
Connecting tubes
PROCEDURE
1. The connection is made as shown in figure.
2. The pilot pressures are fed into 3/2 direction control valve.
3. When the button is pushed the air is sent into single acting cylinder.
4. The cylinder moves in forward position when the push button is released.
5. When the push button is released, is released it retracts because of the spring.
6. Feed the air through different valves and make the cylinder to actuate.
109
110
RESULT:
Thus the cylinders are actuated by the air pressure in the pressure in the pressure pneumatic
circuit.
111
DESIGN AND TESTING OF PNEUMATIC CIRCUIT FOR ACTUATING
DOUBLE ACTING CYLINDER
EX No:
Date:
COURSE OBJECTIVES:
• To know the method of modeling & analysis of basic electrical, hydraulic & pneumatic Systems
whichenable the students to understand the concept of mechatronics.
AIM:
To design pneumatic circuit for actuating single and double acting cylinder and to test the
circuit
by using a pneumatic kit with manual control.
EQUIPMENT REQUIRED:
Pneumatic kit with manual control with accessories supplied with a pneumatic pressure
source.
PROCEDURE:
1. The pneumatic kit with manual control is supplied with pressure air from the compressor.
2. The regulator available in the FRL unit of the pneumatic kit adjusted to deliver air at 5 bars.
3. Connections are given in kit adjusted to deliver as at 5 bars. The circuit diagram
designed foractuating single acting and double acting cylinder.
4. The DCV are attached to control the extension and refraction of the cylinder.
5. The flow of air is calculated by using flow control the velocity of the piston in the actuator.
6. The force exerted by the piston is varied by varying the inlet pressure using flow control value.
112
113
RESULT:
Thus the pneumatic circuit for actuating single and double acting cylinder were
designed andtested by varying the direction, velocity and force.
114
115
ADDITION OF TWO 8-BIT NUMBERS
(8 – BIT ADDITION)
EX No:
Date:
COURSE OBJECTIVES:
• To know the method of programming the microprocessor which enable the students to
understand theconcept of mechatronics.
AIM
To write an assembly language for adding two 8 bit numbers by using micro
Processor kit.
APPARATUS REQUIRED
8085 micro processor kit
(0-5V)DC battery
FLOW CHART:
START
A = A+B
STORE RESULT
STOP
116
ALGORITHM:
INPUT:
8500 13H
8501 14H
OUTPUT:
8502 27H.
PROGRAM:
RESULT:
The assembly language program for 8 bit addition of two numbers was executed
successfully byusing 8085 micro processing kit.
117
SUBTRACTION OF TWO 8 BIT NUMBERS
(8 -BIT SUBTRACTION)
EX No:
Date:
COURSE OBJECTIVES:
• To know the method of programming the microprocessor which enable the students to
understand theconcept of mechatronics.
AIM:
To write a assembly language program for subtracting 2 bit (8) numbers by using-
8085 micro processor kit.
APPARATUS REQUIRED:
8085 micro processor kit
(0-5V)DC battery
FLOW CHART:
START
STOP
118
ALGORITHM:
INPUT:
8500 45H
8501 13H
OUTPUT:
8502 32H.
PROGRAM:
RESULT:
The assembly language program subtraction of two 8 bit numbers was executed
successfullyby using 8085 micro processing kit.
119
MULTIPLICATION OF TWO 8 BIT NUMBERS
(8 BIT MULTIPLICATION)
EX No:
Date:
COURSE OBJECTIVES:
• To know the method of programming the microprocessor which enable the students to
understand theconcept of mechatronics.
AIM:
To write an assembly language for multiplying two 8 bit numbers by using 8085
Micro processor kit.
APPARATUS REQUIRED:
8085 micro processor kit
(0-5V)DC battery
120
FLOWCHART:
START
NO YES
Is the
multiplier is
NO
Is the
multiplier is
YES
STOP
ALGORITHM:
INPUT:
8500 06H
8501 02H
121
OUTPUT:
8502 0CH.
PROGRAM:
ADDRESS OPCODE MNEMONICS COMMENTS
8100 3A 00 85 LDA 8500 Load 8100 address into Accumulator
8116 32 02 85 LOOP: STA 8502 Store the content of Accumulator into 8502
RESULT:
The assembly language program for multiplication of two 8 bit numbers was executed
using8085 micro processing kit.
122
DIVISION OF TWO 8 BIT NUMBERS
(8 BIT DIVISION)
EX No:
Date:
COURSE OBJECTIVES:
• To know the method of programming the microprocessor which enable the students to
understand theconcept of mechatronics.
AIM:
To write an assembly language program for dividing two 8 bit numbers using
microprocessor kit.
APPARATUS REQUIRED:
8085 micro processor kit
(0-5V)DC battery
123
FLOW CHART:
START
YES
If dividend is <
divisor
If dividend is <
divisor
NO YES
ALGORITHM:
INPUT:
8500 0AH
8501 02H
OUTPUT:
8502 05H (Quotient).
8503 00H (Reminder).
124
PROGRAM:
RESULT:
The assembly language program for division of two 8 bit numbers was executed using
8085micro processing kit.
125
ASCENDING ORDER
EX No:
Date:
COURSE OBJECTIVES:
• To know the method of programming the microprocessor which enable the students to
understand theconcept of mechatronics.
AIM:
To write a program to sort given ‘n’ numbers in ascending order
APPARATUS REQUIRED:
126
FLOW CHART:
START
NO If the temp.reg
data < next
Is the count is
START zero?
NO
YES
YES
Is the swap flag
START
is zero?
NO
STOP
ALGORITHM:
INPUT:
8500 05H (COUNT VALUE)
8501 08H, 04H, 03H, 07H, 01H
OUTPUT:
8500 05H (COUNT VALUE)
8501 01H, 03H, 04H, 07H, 08H
127
PROGRAM:
RESULT:
The assembly language program for sorting numbers in ascending order was
executed bymicroprocessor kit.
128
DESCENDING ORDER
EX No:
Date:
COURSE OBJECTIVES:
• To know the method of programming the microprocessor which enable the students to
understand theconcept of mechatronics.
AIM:
To write a program to sort given ‘n’ numbers in descending order
APPARATUS REQUIRED:
129
FLOW CHART:
START
NO If the temp.reg
data > next
Is the count is
START
zero?
NO
YES
YES
Is the swap flag
START
is zero?
NO
STOP
ALGORITHM:
INPUT:
850 05H (COUNT VALUE)
0
8501 01H, 03H, 04H, 07H,
OUTPUT: 08H
8500
130
05H (COUNT VALUE)
131
PROGRAM:
RESULT:
The assembly language program for sorting ‘4’ numbers in descending order was executed
successfully using microprocessor kit.
132
BCD TO BINARY (HEX) CONVERSATION
EX No:
Date:
COURSE OBJECTIVES:
• To know the method of programming the microprocessor which enable the students to
understand theconcept of mechatronics.
AIM:
To write an assembly language program to convert an 8 bit binary data to BCD using
8085 microprocessor kit.
APPARATUS REQUIRED:
8085 micro processor kit
(0-5V)DC battery
133
FLOW CHART:
START
NO
Is multiplication
complete?
YES
Add B value with Accumulator
STOP
ALGORITHM:
INPUT:
8500 15H ( 0 to 09 value)
OUTPUT:
8510 0FH
134
PROGRAM:
RESULT:
135
STEPPER MOTOR INTERFACE WITH 8051
( I.) RUN A STEPPER MOTOR AT DIFFERENT SPEED
EX No:
Date:
AIM:
To interface the stepper motor with 8051 trainer kit and to run a stepper motor at different
speed inclockwise direction
COURSE OBJECTIVES:
• To know the method of programming the microcontroller to interface Stepper motor which
enable thestudents to understand the concept of mechatronics.
EQUIPMENT REQUIRED:
PROGRAM:
136
9126 DB FE LOP1 : DJNZ R3, LOP1
9128 DE FA DJNZ R6,LOP2
912A DF F6 DJNZ R7,LOP3
912C 22 RET
ORG 9200H
END
RESULT:
Execute the program. Now we can see that the Stepper motor runs in forward direction with a delay
137
( II.) REQUIRED ANGLE IN STEPPER MOTOR PROGRAM IN 8051
EX No:
Date:
AIM:
To interface the stepper motor with 8051 trainer kit and to run a stepper motor for required angle within 360°
COURSE OBJECTIVES:
• To know the method of programming the microcontroller to interface Stepper motor which
enable thestudents to understand the concept of mechatronics.
EQUIPMENT REQUIRED:
PROGRAM:
138
912B 89 82 MOV DPL,R1
912D 8A 83 MOV DPH,R2
912F DB E8 DJNZ R3, REPT
139
9131 22 RET
9132 80 FE HLT : SJMP HLT
ORG 9200H
END
RESULT:
Execute the program. Now we can see that the Stepper motor runs in forward direction with required
angle.
140
( III.) CLOCK WISE ANTI CLOCK WISE ROTATE PROGRAM IN 8051
EX No:
Date:
AIM:
To interface the stepper motor with 8051 trainer kit and To run a stepper motor in both the
direction
COURSE OBJECTIVES:
• To know the method of programming the microcontroller to interface Stepper motor which
enable thestudents to understand the concept of mechatronics.
EQUIPMENT REQUIRED:
PROGRAM:
141
z912F 7D 0A LOP3 : MOV R5,#0A
9131 7E FF LOP2 : MOV R6,#FF
9133 DE FE LOP 1 : DJNZ R6, LOP1
9135 DD FA DJNZ R5, LOP2
9137 DC F6 DJNZ R4, LOP1
9139 09 INC R1
913A 89 82 MOV DPL,R1
913C 8A 83 MOV DPH,R2
913E DB E8 DJNZ R3, REPT
9140 22 RET
9141 7C 03 DELAY : MOV R4,#03
9143 7D FF LP3 : MOV R5,#FF
9145 7E FF LP2 : MOV R6,#FF
9147 DE FE LP1 : DJNZ R6, LP1
9149 DD FA DJNZ R5, LP2
914B DC F6 DJNZ R4, LP1
914D 22 RET
ORG 9200H
ORG 9250H
END
RESULT:
Execute the program. Now you can see that the Stepper motor runs in clockwise and anti-clockwise direction.
142
TRAFFIC CONTROL INTERFACE
EX No:
Date:
COURSE OBJECTIVES:
• To know the method of programming the microcontroller to Interface a Traffic Light which
enable thestudents to understand the concept of mechatronics.
AIM:
EQUIPMENT REQUIRED:
PROGRAM:
143
912A 12 91 36 LCALL DELAY
912D D0 82 POP DPL
912F D0 83 POP DPH
9131 A3 INC DPTR
9132 DA DF DJNZ R2,LOOP1
9134 80 CA SJMP START
9136 7F 10 DELAY: MOV R7,#10H
9138 7D FF LOOP4 : MOV R5,#0FFH
913A 7E FF LOOP3: MOV R6,#0FFH
913C 00 LOOP2: NOP
913D 00 NOP
913E DE FC DJNZ R6, LOOP2
9140 DD F8 DJNZ R5, LOOP3
9142 DF F4 DJNZ R7, LOOP4
9144 22 RET
ORG 9200H
9200 80 DB 80H
9201 21 09 31 09 DB 21H,09H,31H,09H
9205 0C 09 8C 09 DB 0CH,09H,8CH,09H
9209 64 08 64 0C DB 64H,08H,64H,0CH
920D 24 03 26 03 DB 24H,03H,26H,03H
END
RESULT:
Thus a Traffic Light was interfaced with 8051 and run for directions at various
Timing.
144
145
STUDY OF DISPLACEMENT TRANSDUCER
(Linear Variable differential Transformer)
EX No:
Date:
AIM
To obtain the performance characteristics of Linear Variable differential Transformer
(LVDT).Find the residual voltage and non-electrical quantity displacement in terms of
voltage.
COURSE OBJECTIVES:
• To know the method of studying the various types of Transducers which enable the
students tounderstand the concept of mechatronics.
.
APPARATUS REQUIRED
PROCEDURE
1. Make the Connections for the given LVDT kit.
2. Calibrate the LVDT.
3. Place the core of the LVDT to 10 mm by adjusting the micrometer.
4. Gradually increase the micrometer displacement from 10mm to 20mm and note down the forward
core displacement from zero mm to 10mm on the display and measure the secondary output voltage
(mV) acrossT1 and T2.
5. Similarly, decrease the micrometer displacement from 10mm to zero mm and note down the reverse
core displacement of zero to 10mm on the display and measure the secondary output voltage (mV)
across T1 andT2
6. Tabulate the reading of the core displacement, micrometer displacement and display voltage.
7. Plot the graph between core displacement (mm) along X axis and DISPLAY reading Voltage across Y
axis.
8. When the displacement of the core is zero measure the voltage. This voltage is the residual voltage.
146
TABULATION
Micrometer
Displacement(mm Display reading
)
MODEL GRAPH
Diplay reading V
Displacement (mm)
Procedure:
1. Switch on the trainer kit.
2. The display indicates the room temperature.
3. Note down the temperature and voltage at the test point T5.
4. Dip the RTD sensor into the water bath.
5. Switch on the water bath.
6. Dip the thermometer into the water bath.
7. Note down the actual temperature in the thermometer, display temperature and voltage at T5for every 10
degrees.
8. Draw graph actual temperature vs display temperature.
147
Tabulation:
Actual Temperature Display Temperature Voltage at T5
BLOCK DIAGRAM
INVER TING
DC
NON-INVERTIN G
OUPUT
RESULT
From this the performance characteristics of Linear Variable Differential Transformer (LVDT) is obtained.
148
HALL EFFECT TRANSDUCER
EX No:
Date:
AIM
To obtain the performance characteristics of Linear Hall Effect Transducer.
COURSE OBJECTIVES:
• To know the method of studying the various types of Transducers which enable the
students tounderstand the concept of mechatronics.
Procedure:
1. Switch on the trainer kit.
2. Connections are made as per the circuit diagram.
3. Bring the magnet near to the hall effect transducer.
4. note down the voltage & current.
5. connect the various loads like buzzer , motor & LED & note down the chane in current .
6. note down the voltage & current.
7. Draw graph voltage vs current.
Tabulation:
voltage current
149
A Hall effect sensor is a transducer that varies its output voltage in response to a magnetic field.
Halleffect sensors are used for proximity switching, positioning, speed detection, and current
sensing applications.
Hall Effect Sensors are devices which are activated by an external magnetic field. We know that a magnetic
field has two important characteristics flux density, (B) and polarity (North and South Poles). The output signal
from a Hall effect sensor is the function of magnetic field density around the device. When the magnetic flux
density around the sensor exceeds a certain pre-set threshold, the sensor detects it and generates an output
voltage called theHall Voltage, VH. Consider the diagram below.
Hall Effect Sensors consist basically of a thin piece of rectangular p-type semiconductor material such as
galliumarsenide (GaAs), indium antimonide (InSb) or indium arsenide (InAs) passing a continuous current
through itself.When the device is placed within a magnetic field, the magnetic flux lines exert a force on the
semiconductor material which deflects the charge carriers, electrons and holes, to either side of the
semiconductor slab. This movement of charge carriers is a result of the magnetic force they experience
passing through the semiconductor material.
150
The Hall Effect Sensor
Result:
151
PHOTO CONDUCTIVE CELL
EX No:
Date:
Aim:-
A photoelectric device can be either intrinsic or extrinsic. An intrinsic semiconductor has its own
charge carriers and is not an efficient semiconductor, eg. silicon. A photoresistor is made of a high-
resistance semiconductor. If light falling on the device is of high enough frequency, photons absorbed by
the semiconductor give bound electrons enough energy to jump into the conduction band. The resulting
free electron (and its hole partner) conduct electricity, thereby lowering resistance.
PROCEDURE:
152
CIRCUIT DIAGRAM
TABLE:
S. No D R
153
OPTICAL TRANSDUCER KIT
R1 R1
Result:
Thus the study of Photo Conductive Cell studied successfully.
154
LED AND PHOTO DIODE CHARACTERISTICS
EX No:
Date:
Aim:-
To determine the DC characteristics of LED and Photodiode and plot the graph.
Apparatus required:-
Procedure:-
155
TABULATION
VI Characteristics of LED :
Vin (V) I (mA) P = VI (mV)
VI characteristics of Photodiode:-
With illumination
Without illumination
Result:-
Thus the VI characteristics of LED and Photodiode are drawn.
156
Image Processing System
Front Light
Focal Lens
Control Unit
157
I. DIFFERENT COLOUR IDENTIFICATION
Aim
: To Study the different type of colour from the objects using Image Analyzing software.
Apparatus:
Program:
Result:
158
II. DIFFERENT SHAPE IDENTIFICATION
Aim:
To Study the different type of Shapes from the objects using Image
Analyzingsoftware.
Apparatus:
Program:
Result:
159
III. DIFFERENT TYPE OF CIRCLE IDENTIFICATION
Aim:
To Study the different type of Circle from the objects using Image Analyzing software.
Apparatus:
Program:
Result:
160
IV. DIFFERENT TYPE OF CIRCLE MEASUREMENT
Aim:
To Study the different type of Dimension Circle from the objects using Image
Analyzingsoftware.
Apparatus:
Program:
Result:
161
V. DIFFERENT TYPE OF SQUARE MEASUREMENT
Aim:
To Study the different type of Dimension Square from the objects using Image
Analyzing software.
Apparatus:
Program:
Result:
162
VI. DIFFERENT TYPE OF AREA IDENTIFICATION OF THE OBJECTS
Aim:
To Study the different type of Area from the objects using Image Analyzing
software.
Apparatus:
Program:
Result:
163
VII. DIFFERENT TYPE OF INNER AND OUTER DIAMETER MEASUREMENT
Aim:
To Study the different type of Inner and Outer dia from the objects using Image
Analyzingsoftware.
Apparatus:
Program:
Result:
Thus the Inner and Outer dia was studied and executed.
164
VIII. DIFFERENT TYPE OF DIMENSION FROM THE OBJECTS
Aim:
Apparatus:
Program:
Result: