Gachsaran Polymer Industries Company

HDPE Plant

Data Sheet for P1201 A/B

1st Reactor Outer Cooler Pump
building trust
Project No Phase Disc. Type Eqp. Code Serial No Rev.
Class 1 GPIC DD MA DSH P1201 0001 03 Page 1 of 8

Data Sheet for P1201 A/B

1 Reactor Outer Cooler Pump
st

Contract No: GPI-CON-99-008

Project: Gachsaran High Density Polyethylene Plant
Owner: Gachsaran Polymer Industries Company (GPIC)
Site: Gachsaran, Kohgiluyeh and Boyer-Ahmad Province, Iran

05
04
03 31.05.21 Final H. Badakhshian S. Salem M. Najafibozorgi

02 10.03.21 Final H. Badakhshian S. Salem M. Najafibozorgi

01 14.02.21 Issued for Approval H. Badakhshian S. Salem M. Najafibozorgi

00 30.12.20 Issued for Approval H. Badakhshian S. Salem H. Safa

Rev. DATE PURPOSE OF ISSUE PREPARED CHECKED APPROVED
(DD.MM.YY)

This document is the sole property of GPIC and all information contained herein may neither be reproduced, used, disclosed, transmitted
nor in any way made public without permission of the OWNER.
This document is the sole property of GPIC and all information contained herein may neither be reproduced, used, disclosed, transmitted
nor in any way made public without permission of the OWNER.
 Gachsaran Polymer Industries Company
HDPE Plant

Data Sheet for P1201 A/B

1st Reactor Outer Cooler Pump
building trust
Project No Phase Disc. Type Eqp. Code Serial No Rev.
Class 1 GPIC DD MA DSH P1201 0001 03 Page 2 of 8

REVISION INDEX
Page Rev. 00 Rev. 01 Rev. 02 Rev. 03 Rev. 04 Rev. 05 Page Rev. 00 Rev. 01 Rev. 02 Rev. 03 Rev. 04 Rev. 05
1 ü ü ü ü 31
2 ü ü ü ü 32
3 ü ü ü 33
4 ü 34
5 ü ü 35
6 ü 36
7 ü ü 37
8 ü ü 38
9 39
10 40
11 41
12 42
13 43
14 44
15 45
16 46
17 47
18 48
19 49
20 50
21 51
22 52
23 53
24 54
25 55
26 56
27 57
28 58
29 59
30 60
This document is the sole property of GPIC and all information contained herein may neither be reproduced, used, disclosed, transmitted
nor in any way made public without permission of the OWNER.
 Gachsaran Polymer Industries Company
HDPE Plant

Data Sheet for P1201 A/B

1st Reactor Outer Cooler Pump
building trust
Project No Phase Disc. Type Eqp. Code Serial No Rev.
Class 1 GPIC DD MA DSH P1201 0001 03 Page 3 of 8

1 SERVICE : 1st REACTOR OUTER COOLER PUMP (5) MOTOR RATED POWER : kW ITEM NUMBER : P1201 A/B (5)
2 TYPE : CENTRIFUGAL - HORIZONTAL (OH2) MODEL : No. OF UNITS : TWO (2) (5)
3 MFR : ORDER : No. OF STAGES :
4 APPLICABLE CODES AND STANDARDS
5 ⬛ PUMPS : API 610 ⬛ ELECTRIC MOTORS : IEC
6 ⬛ SEAL OIL POTS : ASME SEC VIII DIV 1 ⬛ SAFETY SEAL SYSTEM : API 682
7 INSTALLATION DATA (8)
8 ENVIRONMENT : ⬜ HUMID ⬜ CORROSIVE ⬜ SEA SIDE ⬛ UN HEATED
9 INSTALLATION : ⬜ INDOOR ⬛ OUTDOOR ⬜ UNDER ROOF ⬜ GROUND FLOOR
10 AREA CLASSIFICATION : ZONE : 2 GAS GROUP : II C TEMPERATURE CLASS : T3 PROTECTION DEGREE :
11 PROCESS LIQUID OPERATING CONDITIONS
12 LIQUID : HDPE SUSPENSION IN HEXANE (1) CAPACITY (MIN/NORM/RATED) : --/ -- / 2100 m3/h
13 PUMPING TEMPERATURES (PT) : °C (2) SUCTION PRESS. (MIN/RATED/MAX) : -- / 13 / 15 (4) bar(g)
14 MIN : --- °C NORMAL : 84 °C MAX : 150 °C DISCHARGE PRESS. @ RATED FLOW : 18.5 bar(g)
15 VAPOUR PRESSURE @ PT : 1.7 (@ NORMAL PT) (4,9) bar(a) DIFFERENTIAL PRESSURE : 5.5 bar
16 DENSITY @ PT : 700 (520 @ MAX PT) (3) kg/m3 DIFFERENTIAL HEAD : 80 @ MIN DENSITY (520 kg/m3) m
17 SPECIFIC HEAT, Cp : kJ/(kg.°C) NPSH AVAILABLE : 13 (4) m
18 VISCOSITY @ PT : 0.4 (0.1 @ MAX PT) (3) m Pa.s HYDRAULIC POWER : 321 (7) kW
19 MAX VISCOSITY : m Pa.s SERVICE : ⬛ CONTINUOUS ⬜ INTERMITTENT start/day
20 CORROSIVE EROSIVE AGENT : NIL PARALLEL OPERATION REQUIRED : ⬛ YES ⬜ NO
21 CONSTRUCTION CHARACTERISTICS PERFORMANCE
22 NOZZLES SIZE (10) RATING FACING LOCATION PROPOSAL CURVE No. :
23 SUCTION 300# RF SIDE TOP END SPEED : MAX ALLOW- 2000 RPM EFFICIENCY : %
24 DISCHARGE 300# RF SIDE TOP END RATED POWER : kW
25 FLANGE DRILLING - AS PER ASME B 16.5. MAX POWER @ RATED IMPELLER : kW
26 GASKET CONTACT FACE ROUGHNESS : 63 RMS MAX HEAD @ RATED IMPELLER : m
27 CONSTRUCTION : HEAD RISE TO SHUT OFF : %
28 ⬛ OVERHUNG IMPELLER TOTAL HEAD RATIO (RATED/MAX) : %
29 ⬛ FLEXIBLY COUPLED ⬜ SINGLE MAX POSSIBLE DISCHARGE PRESSURE * : bar(g)
30 ⬜ TWO STAGE MINIMUM STABLE CONTINUOUS FLOW AVAILABLE : m3/h
31 ⬜ SEPARATELY COUPLED ⬜ SINGLE NPSH REQUESTED @ RATED CAPACITY (H 2O) : m
32 ⬜ TWO STAGE CAPACITY @ BEP : m3/h
33 ⬜ IMPELLER BETWEEN BEARINGS RATED CAPACITY AS % OF BEP (80 -110 %) : %
34 ⬜ SEPARATELY COUPLED SINGLE STAGE MAX ALLOW. SOUND PRESSURE LEVEL (SPL) : 85 dB(A)
35 ⬜ SEPARATELY COUPLED MULTISTAGE ESTIMATED MAX SOUND PRESSURE LEVEL : dB(A)
36 CENTERLINE (API 610) ⬜ FRAME (ANSI B73.1) PUMP SPECIFIC SPEED (NS) : ⬜ RADIAL FLOW
MOUNTING ⬛
37 ⬜ PIPE HUNG ⬜ VERTICAL IN-LINE NS<1160 (1000)
38 SPLIT ⬜ AXIAL ⬛ RADIAL
39 ⬜ SINGLE VOLUTE ⬜ DOUBLE VOLUTE ⬜ MODIFIED RADIAL FLOW
TYPE
40 ⬜ MULTI VOLUTE (DIFFUSER) 1160 (1000)<NS<4640 (4000)
CASING

41 PRESSURE MAX ALLOWABLE WORK. PRESSURE : NOTE (6) bar(g)

42 RATING HYD. TEST PRESSURE : 1.5×MAWP bar(g) ⬜ MIXED FLOW
43 TEMP. DESIGN TEMP. : 230 °C 4640 (4200)<NS<10000 (9000)
44 ⬜ VENT ⬛ DRAIN 300# RF
AUX.
45 CONNECT. ⬛
AUX. CONN. TO PRESSURE CASING SHALL BE FITTED WITH ⬜ AXIAL FLOW
46 FLANGED STUBS, FULL PENETRATION WELDED TO CASING. NS>10000 (9000)
47 CORROSION ALLOWANCE : mm * WITH RATED IMPELLER AND @ MAX SUCTION PRESSURE
48 ⬛ SUCTION PRESSURE REGION SHALL BE DESIGNED FOR MAWP. PUMPS SHALL HAVE THE HEAD-CAPACITY CHARACTERISTIC CURVE WHICH RISE
49 DIRECTION OF ROTATION (VIEWED FROM MOTOR SIDE): ⬜ CW ⬜ CCW CONTINUOUSLY, AT LEAST 5 % FROM RATED CAPACITY TO SHUT-OFF. FOR PUMPS
50 ONE PIECE SHAFT : ⬛ YES ⬜ NO OPERATING IN PARALLEL THE HEAD RISE FOR ONE & TWO STAGE PUMPS SHALL BE
51 SHAFT DIAMETER @ BEARINGS : AT LEAST 10 % OF HEAD AT RATED CAPACITY.
52 SHAFT DIAMETER @ COUPLING : PUMP RATED CAPACITY SHALL BE PREFERABLY WITHIN THE REGION OF
SHAFT

53 SHAFT DIAMETER BETWEEN BEARINGS : 90-110 % OF BEST EFFICIENCY CAPACITY OF THE FURNISHED IMPELLER.
54 SPAN BETWEEN BEARINGS :
55 SPAN BETWEEN BEARING CENTRES :
56 SPAN BETWEEN BEARING & IMPELLER :
57 NOTES : (1) PROCESS FLUID IS TOXIC & FLAMMABLE. SUSPENDED SOLIDS (HDPE POWDER) 25-40% BY WT. SOLID PARTICLE 10 to 500 μm.
58 (2) OPERATING TEMPERATURE 150°C DURING REACTOR CLEANING @ 6.4 bar(g).
59 (3) SLURRY DENSITY RANGE : 650 - 720 kg/m3, VISCOSITY RANGE @ PT : 0.3 - 0.5 mPas.
60 (4) LIQUID ALWAYS @ BOILING PT. THE SUCTION PRESS. CAN VARY FROM 2 bar(g) to 15 bar(g) DURING PLANT OPERATION.
61 (5) BOTH PUMPS IN OPERATION TO BE CONSIDERED.
REVISED DATA

62 (6) MAWP SHALL BE SPECIFIED BY VENDOR BASED ON API 610 REQUIREMENT. MAX PUMP SHUT OFF PRESSURE SHOULD BE 25 bar(g).
63 ALSO F.V. SHALL BE CONSIDERED BY VENDOR.
64 (7) ESTIMATED BHP IS ABOUT 428 kW, WITH ASSUMPTION OF 75% MECHANICAL EFFICIENCY, WHICH WILL BE FINALIZED BY VENDOR.
65 (8) FOR SITE CONDITION REFER TO GPIC-DD-PM-SPC-000-0002 .
66 (9) 10 bar(a)(@ MAX PT)
67 (10) SUCTION LINE SIZE : 20" , DISCHARGE LINE SIZE : 16"
This document is the sole property of GPIC and all information contained herein may neither be reproduced, used, disclosed, transmitted
nor in any way made public without permission of the OWNER.
 Gachsaran Polymer Industries Company
HDPE Plant

Data Sheet for P1201 A/B

1st Reactor Outer Cooler Pump
building trust
Project No Phase Disc. Type Eqp. Code Serial No Rev.
Class 1 GPIC DD MA DSH P1201 0001 03 Page 4 of 8

1 No. : SEE NOTE (1) BELOW SPECIAL DESIGN MATERIAL

2 DIA. : RATED : mm MAX : mm APPENDIX H CLASS : AS PER API 610 TABLE H.1 CLASS A-7
3 IMPELLER DIA. RATIO (RATED/MAX) : MIN DESIGN METAL TEMPERATURE : -4 °C
IMPELLER

4 TYPE ⬛ OPEN (1) ⬜ SEMI OPEN ⬜ ENCLOSED CASING : SS 304L

5 SUCTION ⬜ SINGLE ⬜ DOUBLE IMPELLER : SS 304 - ELECTRO POLISHED (SEE NOTE (1))
6 MOUNTING ⬜ BETN. BEARINGS ⬛ OVERHUNG CASE/IMPELLER WEAR RINGS :
7 ⬜ IMPELLER INDIVIDUALLY SECURED SHAFT :
8 ⬜ INDUCER SHAFT SLEEVES :
9 IF THE INDUCER IS TO BE USED, PURCHASER'S APPROVAL IS REQUIRED. DIFFUSER :
10 ⬛ DRIVER - PUMP COUPLING COUPLING SPACER/HUB :
11 MFR. : SEE NOTE (2) BELOW MODEL : COUPLING DIAPHRAGMS (DISKS) :
12 ⬛ SPACER SPACER LENGTH : mm SEAL SLEEVE :
13 DRIVER HALF COUPLING MOUNTED BY SEAL GLAND :
14 ⬛ PUMP MFR. ⬜ DRIVER MFR. ⬜ PURCHASER COUPLING GUARD :
15 COUPLING GUARD NON SPARK TYPE ⬛ YES ⬜ NO BOLTING :
16 ⬛ BASE PLATE COMMON TO ⬛ PUMP AND DRIVER BASE PLATE : C.S.
17 BASE PLATE SPRING - MOUNTED WITH SPRING TRAVEL NA mm ELBOW :
18 BEARING HOUSING :
19 BEARINGS AND LUBRICATION INSTRUMENTATION
20 TYPE : No. : VIBRATION MONITORING SYSTEM
RADIAL
21
BEARINGS MFR. :
⬜ ACCELEROMETERS ⬜ TRANSDUCER
22 L-10 LIFE : ⬜ PROVISION FOR INSTALLATION ACCORDING TO API 678
23 TYPE : No. : ⬜ CABLES WIRED UP TO JUNCTION BOXES
THRUST
24 MFR. : REMARKS
BEARINGS
25 L-10 LIFE :
26 ⬛ RING OIL ⬜ FLOOD ⬜ OIL MIST BEARING METAL TEMPERATURE
27 ⬜ GREASE ⬜ FLINGER ⬜ ⬜ RADIAL BEARING °C ⬜ THRUST BEARING °C
28 ⬛ CONSTANT LEVEL OILER ⬜ PROVISION FOR INSTALLATION ONLY
29 ⬜ PRESS. : bar(g) REMARKS
30 LUBRICATION ⬜ OIL VISCOSITY ISO GRADE :
31 OIL LIMIT LEVELS FOR :
32 ⬜ OIL WATER CONTENT :
33 ⬜ COLOUR :
34 ⬜ TAN (TOTAL ACID NO.) :
35 PACKINGS OR MECHANICAL SEALS
36 API 682 SEAL : ⬛ YES ⬜ NO
37 APPENDIX H SEAL CODE :
38 MFR. : SEE NOTE (2) BELOW SIZE :
39 TYPE :
40 ⬜ SINGLE
41 ⬜ DOUBLE
ARRANGEMENT
MECHANICAL SEAL

42 ⬛ DOUBLE MECH. PRESS. BALANCED

43 ⬜ TRIPLE
44 ⬛ CARTRIDGE
45 ⬜ HOOKED SLEEVE OR NON CARTR
CONSTURCTION
46 ⬜ NO SLEEVE
47 ⬜ PUMPING RING REQ'D.
48 MFR. CODE :
49 SEAL DWG. No. :
50 AUX. SEAL DEV. :
51 SEAL POT DATA SHEET No. : PURCHASER'S OTHER REQUIREMENTS
52 REMARK : ⬛ COORDINATION MEETING ⬛ ROTOR DYNAMIC BALANCE
53 MFR. : TYPE : ⬛ REVIEW FOUNDN, PIPING DRAWINGS ⬜ LATERAL ANALYSIS
PACKINGS

54 SIZE : No. OF RINGS : ⬛ PROGRESS REPORT ⬜ SEAL RESERVOIR OFF BASE PLATE
55 LANTERN RING : ⬜ YES ⬜ NO ⬜ CRITICAL SPEED AT LEAST 40% HIGHER THAN PUMP SPEED
56 INJECTION REQ'D : ⬜ YES ⬜ NO ⬛ INSTALLATION LIST IN PROPOSAL
57 FLOW : m3/h @ °C bar(g)
58 NOTES: (1) CHANNEL IMPELLER SPL. DESIGN APPD. BY TECHNOLOGY PROVIDER. IMPELLER & IMPELLER NUT ELECTROPOLISHED OR EQUIVALENT, CONIC WITH BORE HOLE.
59 (2) FOR RECOMMENDED VENDORS SEE GENERAL REQUIREMENTS AS PER GPIC-DD-MA-SPC-000-0001, ANNEXURE 5.
60 (3) MINIMUM CLEARANCE BETWEEN IMPELLER AND CASING SHALL BE 2 mm MIN.
ROW NUMBER
REVISED DATA

This document is the sole property of GPIC and all information contained herein may neither be reproduced, used, disclosed, transmitted
nor in any way made public without permission of the OWNER.
 Gachsaran Polymer Industries Company
HDPE Plant

Data Sheet for P1201 A/B

1st Reactor Outer Cooler Pump
building trust
Project No Phase Disc. Type Eqp. Code Serial No Rev.
Class 1 GPIC DD MA DSH P1201 0001 03 Page 5 of 8

1 AUXILIARY PIPING QA / QA INSPECTION AND TESTS

2 SEAL FLUSH PIPE PLAN : 32 ⬜ REVIEW VENDOR'S QA / QC PROGRAM
3 ⬜ CARBON STEEL ⬛ S.S. ⬜ TUBING ⬜ PIPE ⬛ PERFORMANCE CURVE APPROVAL
4 INT SEAL FLUSH FLUID : CLEAN HEXANE @17 bar(g) (MAX FLOWRATE: 250 kg/h) ⬛ SHOP INSPECTION
5 REMARKS : CHECK IF STILL SUITABLE @ ZERO FLOW (DISCH. CLOSED) ⬜ TEST WITH SUBSTITUTE SEAL
6 AUXILIARY SEAL PLAN : 52 ⬜
7 ⬜ CARBON STEEL ⬛ S.S. ⬜ TUBING ⬜ PIPE TEST NON WIT WIT
8 PIPING ASSEMBLY : ⬜ FLANGED ⬜ SOCKET WELDED ⬜ HYDROSTATIC ⬛ ⬜
9 EXTERNAL SEAL QUENCH FLUID : WHITE MINERAL OIL ⬜ PERFORMANCE ⬜ ⬛
10 FLOW : m3/h @ bar(g) ⬜ 4H. MECHANICAL RUN TEST ⬜ ⬛
11 REMARKS : NO FLEXIBLE HOSE IS ALLOWED. ⬜ NPSHR ⬜ ⬜
12 C.W. PIPE PLAN : ⬜ SINGLE PLANE IMPELLER BALANCING ⬛ ⬜
13 ⬜ CARBON STEEL ⬜ Cu ⬜ TUBING ⬜ PIPE ⬜ TWO-PLANE IMPELLER BALANCING ⬛ ⬜
14 ⬜ COOLING WATER REQ'D. m3/h @ bar(g) ⬜ COMPLETE UNIT TEST ⬜ ⬜
15 REMARKS : AVOID THREADED CONNECTIONS ON HYDROCARBON & SEAL OIL. ⬜ SOUND LEVEL TEST ⬛ ⬜
16 ⬜ RADIAL VIBRATION TEST (LATERAL) ⬛ ⬜
17 ⬜ STRIP-DOWN TEST ⬛ ⬜
18 MOTOR DRIVE ⬛ MATERIAL CERTIFICATION IN ACCORDANCE WITH
19 MOTOR DATA SHEET No. : ⬛ ISO 10474 ⬜ EN 10204 ⬜
20 TYPE : ⬛ ELECTRIC MOTOR ⬜ ENGINE ⬜ MAGNETIC DRIVE ⬛ CASING 3.1 ⬛ ELBOW 3.1
21 SUPPLIED BY : ⬛ PUMP MFR. ⬜ PURCHASER ⬛ IMPELLER 3.1 ⬛ END CAP 3.1
22 SUPPLY : 6 kV ± 5%, 50 Hz, 3 ph , Neutral directly grounded ⬛ SHAFT 3.1 ⬛ SEAL SYSTEM 3.1
23 Insulation Class: F, Temperature Rise: B, IP55 ⬜ CHARPY IMPACT TEST ON LTCS (-45°C) ACCORDING TO
24 ⬜ ISO 148 ⬜
25 FINAL DATA FURNISHED BY MFR. (AS BUILT) ⬛ INSPECTION REQUIRED ON CASING CONNECTION WELDS
26 ACTUAL IMPELLER DIA. : mm ⬜ RT ⬜ UT ⬜ MT ⬜ LP 100 %
27 WEAR RING CLEARANCE : ON IMP. EXT. DIA. : mm ⬛ INSPECTION REQUIRED ON CASTINGS
28 ON SUCTION : mm ⬜ RT ⬜ UT ⬜ MT ⬜ LP 100 %
29 ⬛ CASTING REPAIR RROCEDURE APPROVAL REQ'D
30 TEST CERTIFICATE No. : DATE : ⬛ ADDITIONAL INSPECTION REQ'S FOR FORGINGS
31 TEST CURVE No. : ⬜ RT ⬛ UT ⬜ MT ⬜ LP %
32 DWG. No. : OVERALL DIMENSIONS - DRAWING No. : ⬜ HARDNESS TEST REQ'D FOR
33 PUMP SECTION - DRAWING No. : ⬛ ROUGHNESS TEST
34 ⬛ VISUAL INSPCTION
35 THE STATIONARY WEAR RING SHALL HAVE MINIMUM HARDNESS OF 225 HB IMMEDIATELY FOLLOWING HYDROSTATIC TESTING, PUMP WEIGHTED
36 AND SHALL BE SOFTER THAN THE TWO WEAR RINGS. PARTS SHALL BE DRAINED AND DRIED TO AVOID CORROSION OR
37 CONCENTRATION OF CHLORIDES.
38 SURFACE PREPARATION AND PAINTING
39 ⬜ MFR.'S STANDARD ⬛ OTHER (SEE BELOW)
40 FOR ALL EXTERNAL SURFACES MADE OF C.S. AND LOW ALLOY STEEL THE FOLLOWING PROCEDURE SHALL APPLY.
41 SAND BLASTING : AS PER GPIC-DD-PI-SPC-000-0008
42 PRIMER : AS PER GPIC-DD-PI-SPC-000-0008
43 FINSIH COAT :
44 COLOUR OF FINISH COAT : MACHINERY
45 VESSEL AND TANK
46 ELECTRIC MOTOR
47 INTERNAL FINISHING :
48 ⬜ PICKLING ⬜ GRINDING ⬛ POLISHING ⬛ ELECTROPOLISHING - IMPELLER AND IMPELLER NUT
49 MAX ROUGHNESS : 63 RMS ON INTERNAL SURFACES
50 SPARE PARTS
51 ⬛ COMMISSIONING AND START UP SPARE PARTS VENDOR TO RECOMMEND AND SEPARATELY INCLUDE IN THE BID.
52 ⬛ SPARES FOR TWO YEARS OF TROUBLE FREE OPERATION
53 ⬛ CAPITAL SPARES
54 PREPARATION FOR SHIPMENT MASS
55 SHIPMENT : PUMP : kg
56 ⬜ DOMESTIC ⬜ EXPORT ⬛ EXPORT BOXING REQ'D GEAR : kg
57 ⬛ OUTDOOR STORAGE MORE THAN 6 MONTHS BASE PLATE : kg
58 ESTIMATED SHIPPING MASS : kg COUPLING : kg
59 CUBIC VOLUME : m3 MOTOR : kg
60 REMARKS : TOTAL : kg
ROW NUMBER
REVISED DATA

This document is the sole property of GPIC and all information contained herein may neither be reproduced, used, disclosed, transmitted
nor in any way made public without permission of the OWNER.
 Gachsaran Polymer Industries Company
HDPE Plant

Data Sheet for P1201 A/B

1st Reactor Outer Cooler Pump
building trust
Project No Phase Disc. Type Eqp. Code Serial No Rev.
Class 1 GPIC DD MA DSH P1201 0001 03 Page 6 of 8

1 SAFETY SEAL POT

2 SERVICE : P 1201 A/B SEAL POT VESSEL ITEM No. : LZ 1201 A/B
3 MFR. : SERIAL NUMBER : No. OF UNITS : TWO (2)
4 SEAL APPLICATION DATA
5 OPERATING TEMPERATURE °C AMBIENT
6 BARRIER FLUID MEDIUM WHITE MINERAL OIL
7 BARRIER FLUID PRESSURE
8 BUFFER GAS MEDIUM
9 BUFFER GAS PRESSURE
10 TOTAL HEAT TO REMOVE
11 SEAL DESIGN PRESSURE
12 VESSEL DATA
13 MATERIAL SA 240 GR. 304L
14 CONTAINED FLUID WHITE MINERAL OIL
15 DENSITY kg/m3 870
16 DESIGN PRESSURE bar(g) MIN FULL VAC. / MAX AS PER CODE
17 OPERATING PRESSURE bar(g) ATM
18 HYDROTEST PRESSURE bar(g) AS PER CODE
19 DESIGN TEMPERATURE °C 230
20 OPERTAING TEMPERATURE °C AMBIENT
21 RADIOGRAPHY 100%
22 DYE PENETRANT 100%
23 WELDING EFFICIENCY 1
24 CORROSION ALLOWANCE mm 0
25 DESIGN CODE ASME SEC VIII DIV 1
26 WELDING PROCEDURES ASME SEC IX
27 VESSEL SURFACE TREATMENT PICKLING & PASSIVATION
28 NAME PLATE AISI 304
29 MOUNTING BRACKET AISI 304
30 INSULATION SUPPORT AISI 304 (IF REQD)
31 COIL MATERIAL SA 213 TP 304L
32 COIL DESIGN PRESSURE bar(g)
33 COIL HYDROTEST PRESSURE bar(g)
34 COIL DESIGN TEMPERATURE °C
35 COOLING FLOW RATE m3/h
36 VESSEL AUXILIARIES
37 TYPE FILLING LINE ISOLATION VALVE INCLUDED
BOLTS AND SUPPLIED WITH
38 BOLT MATERIAL SA 193 Gr B8 FLOW ORIFICE N.A.
NUTS
39 NUT MATERIAL SA 194 Gr 8 VENT LINE ISOLATION VALVE INCLUDED
40 GASKETS TYPE AS PER PIPING CLASS SUPPLIED WITH FLOW ORIFICE INCLUDED
41 TYPE BALL DRAIN LINE ISOLATION VALVE INCLUDED
42 ISOLATION CASING MATERIAL SS 304 SUPPLIED WITH BLIND FLANGE INCLUDED
43 VALVES INTERNALS SS 304 BUFFER GAS LINE CHECK VALVE N.A.
44 CONNECTION FLANGED SUPPLIED WITH ISOLATION VALVE N.A.
45 INSTRUMENT SAME AS ISOLATION
TYPE
46 VALVES VALVES
47
48 NOTES : (1) VENDOR HAS TO VERIFY THE NEED OF COOLING/HEATING THE OIL.
49 (2) THE POT SUPPLIER SHALL OBTAIN FROM THE SEAL MFR. ALL THE NECESSARY INFORMATION ABOUT SEALING SYSTEM FOR
50 A PROPER DESIGN OF THE SEAL POT SYSTEM.
51 (3) WITH INTERNAL AND EXTERNAL RINGS - AISI 304
52 (4) ALL SEAL SYSTEM AND THE INSTRUMENTS ARE INCLUDED IN THE SCOPE OF SUPPLY OF PUMP VENDOR.
53 (5) SEAL POT SHALL BE ENGINEERED TO SUIT - GPIC-DD-PR-PID-003-0001 - SEALING SYSTEM NO. 1
54
55
56
57
58
59
60
ROW NUMBER
REVISED DATA

This document is the sole property of GPIC and all information contained herein may neither be reproduced, used, disclosed, transmitted
nor in any way made public without permission of the OWNER.
 Gachsaran Polymer Industries Company
HDPE Plant

Data Sheet for P1201 A/B

1st Reactor Outer Cooler Pump
building trust
Project No Phase Disc. Type Eqp. Code Serial No Rev.
Class 1 GPIC DD MA DSH P1201 0001 03 Page 7 of 8

1 VESSEL CONNECTIONS
2 NOZZLES QTY POS. SIZE FLG RATING FLG FACE REMARK
3 FILLING 1 300#
4 SUPPLY TO SEAL 1 "
5 RETURN FROM SEAL 1 "
6 N2 INLET --- "
7 VENT 1 "
8 DRAIN 1 " PROVIDE BLIND FLG
9 EXTERNAL LEVEL GAUGE 2 "
10 LEVEL TRANSMITTER 2 "
11 COOLING WATER IN 1 "
12 COOLING WATER OUT 1 "
13 NOTE 1. NOZZLES TO / FROM MECHANICAL SEAL SHALL PROJECT WITH SUITABLE DIP PIPES INTO THE TANK T.L.
14 NOTE 2. THE HOT OIL RETURN NOZZLE SHALL BE LOCATED BELOW THE MINIMUM LEVEL.
15 INSTRUMENTATION
16 TEMP. INDICT. LEVEL GAUGE LEVEL TRANS. PSV PR. INDICT. PR. TRANS. ORIFICE
17 TO BE SUPPLIED YES YES YES YES YES YES YES
18 TAG No. NOTE (1)
19 SUPPLIER
20 TYPE
21 PROCESS CONNECTION
22 MOUNTING
23 DISC/BLOW OUT BACK
24 OVER PRESS. PROTECTOR
25 CASE
26 MATERIALS WETTED
SS316 SS316 SS316 SS316 SS316 SS316 SS316
27 PARTS
28 DIAMETER mm
29 DES. PRESSURE bar(g)
30 DES. TEMP. °C
31 OPER. TEMP. °C
32 RANGE bar(g)
33 HIGH
ALARM
34 LOW
35 POWER SUPPLY
36 SWITCH ELECTRICAL RATING
37 OUT PUT SIGNAL
38 CONTACT TYPE
39 PROTECTION IP65 IP65 IP65 IP65
40 HERMATICALLY SEALED
41 ELECTRICAL CLASS
42 TEMPERATURE CLASS
43 ELECTRICAL CONNECTION
44 2-WAYS
MANIFOLD

45 INCLUDING BLEED
46 TYPE
47 CONNECTIONS
48 SUPPLIER
49 SEPRT. ISOLAN. VALVE REQD.
50 DRAIN VALVE REQD.
51 S.S. TAG PLATE REQD. YES YES YES YES YES YES YES
52 REQUESTED DOCUMENTATION/CERTIFICATES
53 VESSEL INSTRUMENTATION
54 VENDOR CERTIFICATE OF COMPLIANCE INSTURMENT CONFORMITY CERTIFICATE ACC. TO IEC STANDARDS
55 MATERIAL CERTIFICATES TO ISO 10474 3.1 ELECTRICAL CLASSIFICATION CERTIFICATE ACC. TO IEC STANDARDS
56 RADIOGRAPHY 100% MATERIAL CERTIFICATE ACC. TO ISO 10474 3.1 FOR PRESSURE PARTS
57 HYDRO TEST DATA SHEETS, CALIBRATION CERTIFICATE
58 WPS/PQR, WELDER QUALIFICATION TECHNICAL/MAINTENANCE DOSSIER
59 TECHNICAL/MAINTENANCE & CERTIFICATION DOSSIER CERTIFICATION DOSSIER
60 NOTES : (1) FOR TAG NUMBERS REFER TO : GPIC-DD-PR-PID-003-0001.
ROW NUMBER
REVISED DATA

This document is the sole property of GPIC and all information contained herein may neither be reproduced, used, disclosed, transmitted
nor in any way made public without permission of the OWNER.
 Gachsaran Polymer Industries Company
HDPE Plant

Data Sheet for P1201 A/B

1st Reactor Outer Cooler Pump
building trust
Project No Phase Disc. Type Eqp. Code Serial No Rev.
Class 1 GPIC DD MA DSH P1201 0001 03 Page 8 of 8

No. GENERAL NOTES

1 THE PUMPS SHALL CONFORM TO API 610 TO THE EXTENT POSSIBLE. BOTH PUMPS OPERATING AT THE SAME TIME TO BE CONSIDERED.
2 PUMP VENDOR'S SCOPE INCLUDES : PUMP, MOTOR, COUPLING, NON SPARKING COUPLING GUARD, SEAL & SEALING SYSTEM WITH
RELEVANT INSTRUMENTATION AND BASE PLATE. ALL ITEMS INCLUDED IN VENDOR'S SCOPE OF SUPPLY SHALL BE SUPPLIED
DUELY ASSEMBLED AND MOUNTED ON THE BASE PLATE.
3 PUMP VENDOR SHALL INDICATE FOLLOWING FIGURES WITH HIS BID. :
- GUARANTEED SOUND PRESSURE LEVEL @ 1 m DISTANCE
- GUARANTEED VIBRATION LEVEL (VELOCITY, ACCELERATION, AMPLITUDE)
- GUARANTEED BEARING TEMPERATURE
- B10 LIFE OF BEARINGS (IN ACCORDANCE WITH ITEM 6.10.1.5 OF API 610)
4 VENDOR SHALL PROVIDE MOTOR DATA SHEET IN PROJECT FORMAT DOC. NO. GPIC-DD-EL-DSH-000-0010 ALONG WITH THE BID.
MAX DENSITY OF THE PUMPED FLUID TO BE CONSIDERED WHILE SELECTING THE MOTOR.
5 RECOMMENDED SPARES REQUIRED FOR COMMISSIONING, 2 YEARS TROUBLE FREE OPERATION AND CAPITAL SPARES AND SPECIAL
TOOLS REQUIRED FOR THE PUMP SHALL BE SEPARATELY QUOTED BY THE VENDOR ALONG WITH THE BID.
6 MECHANICAL SEAL SHALL BE DOUBLE MECHANICAL, PRESSURE BALANCED, CARTRIDGE TYPE, AS PER API 682.
6.1 FOR INTERNAL SEAL FLUSHING CLEAN HEXANE SHALL BE MADE AVAILABLE @ 17 bar(g) (MAX. FLOWRATE 250 kg/h).
CHECK IF SUITABLE AT ZERO FLOW (DISCHARGE CLOSED).
EXTERNAL SEAL FLUSHED & COOLED BY WHITE MINERAL OIL, THERMOSYPHON. COMPLETE SEAL SYSTEM INCLUDING
SEAL POT INTERCONNECTING PIPING, FITTINGS, VALVES AND INSTRUMENTS ARE IN VENDOR'S SCOPE.
6.2 VENDOR TO CONFIRM IF COOLING SYSTEM IS REQUIRED FOR SEAL OIL. COOLING CAN BE ACCOMPLISHED
BY COIL INTEGRATED IN THE SEAL POT. SEAL BARRIER FLUID : WHITE MINERAL OIL.
6.3 ELASTOMERS : VITON TO BE CONFIRMED BY SEAL VENDOR.
6.4 COMPLETE SEAL FLUSHING SYSTEM SHALL BE SUITABLE FOR THE SAME DESIGN TEMP. AND PRESS. OF THE PUMP.
7 VENDOR SHALL SUBMIT RECOMMENDATION OF SEAL MANUFACTURER WITH BID TO JUSTIFY THE SEAL SELECTION.
THE BID SHALL BE ACCOMPANIED BY API 682 DATA SHEET.
8 COUPLING GUARD SHALL BE NON SPARKING TYPE (BRASS, BRONZE, ALUMINUM OR FIBRE REINFORCED PLASTIC MATERIAL).
VENDOR SHALL INDICATE SELECTED MATERIAL IN HIS BID.
9 IN CASE OF NON STANDARD PIPE SIZE OR DEVIATION FROM PIPING CLASS INDICATED IN THE DATA SHEET AND PROJECT PMS,
VENDOR SHALL HAVE TO SUPPLY WELD NECK COUNTER FLANGES OF COMPATIBLE MATERIAL WITH RELEVANT FASTENERS, GASKET.
HOWEVER CHANGES WILL BE ALLOWED ONLY AFTER WRITTEN APPROVAL OF THE PURCHASER.
10 SWITCHES ARE NOT ALLOWED ON ANY INSTRUMENT.

11 VENDOR TO PROVIDE A FILLING FUNNEL ON TOP OF FEED LINE. THE FUNNEL SHALL HAVE A COVER TO AVOID INGRESS OF DUST.
12 MAX SOUND LEVEL AT 1 m DISTANCE FROM THE PUMP SHALL BE LIMITED TO 85 dB(A).
13 FOR AVAILABLE UTILITIES AT SITE (INCLUDING COOLING WATER), REFER TO SPECIFICATION GPIC-DD-PR-SPC-000-0003.
14 APPLICABLE GENERAL SPECIFICATIONS (IN ADDITION TO APPLICABLE DESIGN CODES AND STANDARDS) ARE AS FOLLOWS :
14.1 GPIC-DD-MA-SPC-000-0001 General Requirements for Rotating Equipment and Machinery
14.2 GPIC-DD-MA-SPC-000-0004 Specification for API Centrifugal Pumps
14.3 GPIC-DD-EL-SPC-000-0019 General Specification for Medium Voltage Motor

15 FOR ALL CONNECTIONS ≤ 1½'' ND FLANGES SHALL BE ASME 300# MIN, UNLESS DESIGN CONDITIONS REQUIRE HIGHER RATING.
16 DRAIN CONNECTION SHALL BE FLUSH WITH THE INTERNAL SURFACE OF THE PUMP CASING. CASING SHALL BE SELF VENTING.
17 IMPELLER SPEED SHALL BE LIMITED TO 2000 RPM MAX.
18 FOR INSTRUMENT/CONTROL REFER TO GENERAL SPECIFICATION FOR INSTRUMENTATION FURNISHED WITH PACKAGE UNITS
DOC. NO. GPIC-DD-IN-SPC-000-0003 AND GENERAL SPECIFICATION FOR INSTRUMENTATION DOC. NO. GPIC-DD-IN-SPC-000-0001.
SUITABLE TRANSMITTERS AS PER PROJECT INSTRUMENT SPECIFICATIONS SHALL BE CONSIDERED FOR INSTRUMENTS
WHICH WILL BE CONNECTED TO PLANT DCS OR ESD SYSTEMS.

This document is the sole property of GPIC and all information contained herein may neither be reproduced, used, disclosed, transmitted
nor in any way made public without permission of the OWNER.