KK sojitz ® LARSEN & TOUBRO worey era No: SLT16/OCGC/EMP-16/QAQC/GEN/2017/ 892 Date: 19.12.2017 To, PMC-2R Oriental Consultants Global Consortium (OCG - OCI - NK ~ NKI- RITES) Dedicated Freight Corridor Corporation India Limited (OFCCIL) 39 Floor, Pragati Maidan, Metro Station Building Complex, New Delhi — 110 001, INDIA. Kind Attn.: Mr. Katsuyuki Saito | Project Director Dear Sir, Sub : Contract Agreement No. 2015/HO/EL/Ph-II/EMP-16/8/SOJITZ-L&T dated 31.03.16 for “Design, supply, installation, testing and commissioning of 2X25 kV overhead equipment, traction sub-stations, switching stations, auto transformer stations and SCADA system on design-build lump sum price basis for JNPT-Makarpura(Vadodara) section (approx 422 kms) of Western dedicated freight corridor (phase-2) (contract package EMP-16)" : EMP 16 -Submission of Site Quality Assurance plan (DOC NO- DOC/EMP-16/QAQC/GEN/009) REV 05 Ref : 1.Contract Agreement for contract package, EMP-16, Part 2 (General specifications) 2. SLT Letter no + SLT16/DFCCIL/EMP-16/QAQC/GEN/2017/277 , Date 27.3.2017 3. PMC Letter no : L/OCGC/DFCC/CMT/EMP-16/1704/3762 , Date 17.4.2017 | 4.8lT Letter no: SLT16/DFCCIL/EMP-16/QAQC/GEN/2017/350 , Date 20.4.2017 5. PMC Letter no : YOCGC/DFCC/CMT/EMP-16/1705/4421 , Date 23.5.2017 6. SLT Letter no +: SLT16/DFCCIL/EMP-16/QAQC/GEN/2017/471 , Date 13,6,2017 7. PMC Letter no. : YOCGC/DFCC/CMT/EMP-16/1707/5518 , Date 19.7.2017 8. SLT Letterno _: SLT46/OCGC/EMP-16/QAQC/GEN/2017/670 dated 19.09.17 8. PMC Letter no: YOCGC/DFCC/CMT/EMP-16/1710/7028 dated 5.10.17 10. SLT Letter no: LT16/0CGC/EMP-16/QAQC/GEN/2017/794 dated 10.11.17 ‘11. PMC Letter no \/OCGC/DFCC/CMT/EMP-16/1712/8584 dated 18.12.17 With reference to the letter mentioned above in reference 11 and clause no 1.11.10 Volumes, we are resubmitting the site quality assurance plan for EMP-16 incorporating the comments given by the Engineer. ‘The details of compliance is attached as engineer's comment summary and resolution form (ECS & RS) In view of the above, Engineer may kindly arrange to issue NONO to the above Documents ‘Thanking you and assuring you of our best services all the times, Yours faithfully, ‘Adress: SOIT LAT Consort, co: Larsen &Tovbro ited ~ Ralvay Busnes, Transporation isvattare TC (BY Conavocion | Vota Mindscape Buin, TowerA, B Flor, 12/3, Del: Mathura Rood, Near Sarai thawaja Mev Stoton, Faod 121 don Haryana (NDIA Tel 49i-129:652.0800; Fax: +81-129662-0799; Website: wnaintoe com| SK sojitz ® L&T OSE PMC-2R SEiees tre weer joerpoNSORTIt A Sojitz- L&T Consortium WDFC Phase-2 Electrical and Mechanical Works Contract Package-16 (EMP-16) SITE QUALITY ASSURANCE PLAN FOR CIVIL WORK Document No-DOC/EMP-16/QAQC/GEN/009 CONTROL COPY (SET-05) Contractor: Client: Consultant: SOJITZ - LaT CONSORTIUM DEDICATED FREIGHT ORIENTAL CONSULTANTS CORRIDOR CORPORATION OF GLOBAL CONSORTIUM cfo Larsen & Toubro Limited Railway SBG, Vatika Mindscapes Building [NDIA LIMITED 3 Floor, Pragati Maidan Tower'‘A’, 8th & Oth Floors Ef ricer; Exeoat Malan, Metro Station Building 12/3, Delhi — Mathura Road Matio Station Bulding New Delhi - 110001 Near Sarai Khawaja Metro Station New Delhi= 110001 [—Wore-EMP-76 CONSORTIUM Faridabad ~ 121003, Haryana Designer / Sub-Contractor: Ardanuy Delhi Office: C-4/145 S.D.A, New Delhi - 110016 Tel: +91-11-26518285. Fax.: +91-11-26568286 Copyright © 2oteLareen & Toubeo Lined, Al igh Reserved. The formation contained nthe document and ary suppering documents shal remain the prope of Larcon &.Toubro Lmitod. kt shall ot be sed, reproduced or csclecad toa Tid par, elhern whole orn part. without he witlen permission of Larsen & Touro Lt Al irtelectua propery nights otis and supporingGocument shal kauise remain wth Larsen & Toub itedwe |x eiaaai DEDICATED FREIGHT CORRIDOR JNPT-MAKARPURA (VADODARA SECTION) (APPROX. 422KM) INCLUDING TESTING AND COMMISSIONING ON DESIGN BUILD LUMP SUM PRICE BASIS OF (PHASE-2) OF WESTERN DEDICATED FREIGHT CORRIDOR (PACKAGE EMP-16) SITE QUALITY ASSURANCE PLAN FOR CIVIL WORK CONTROLLED COPY (Ratnesh K. Srivastava) (Shiv Kumar) Authorized Signatory For The Engineer for Employer (SLT-16 CONSORTIUM) (PMC-2R)INDEX REVISION | Total No. S.No. Document Description Document Number No. of Pages 4 | STE QUALITY ASSURANCE PLAN | poceMP16iQAQC/GEN/000 05 70 FOR CIVIL WORK pa WDFC- EMP - 76 TZL&T CONSORTIUM iC - 2R OCG CONSORTIUM SOPY.. iit fale LK sojitz ® Aol Consortam L&T WDFC PHASE-2 JNPT — MAKARPURA (VADODARA) PACKAGE-16 (EMP-16) PMC-2R (Occ consorTIUM SITE QUALITY ASSURANCE PLAN FOR (CIVIL WOR! DOCUMENT NO. DOC/EMP-16/QAQC/GEN/009 REV-05 CONTRACTOR: CLIENT: ‘SOVITZ - L&T CONSORTIUM DEDICATED FREIGHT lo Larsen & Toubro Limited CORRIDOR CORPORATION OF Railway SBG, Vatika Mindscapes Building INDIA LIMITED Tower'A’, 8th & Sth loos 5" Floor, Pragati Maidan 1213, Delhi = Mathura Rosd ‘Metro Station Building ‘Near Sarai Khawaja Moto Station New Deihi - 110001 Faridabad ~ 121003, Hayana CONSULTANT: ORIENTAL CONSULTANTS GLOBAL CONSORTIUM 3° Floor, Pragati Maidan Metro Station Building Complex, Now Deihi ~ 110001, o fromm | om | I] as P rat x Ke Name Sign | Name ‘Sign Name ‘Sign an. | ta Prepared by Reviewed by Approved by Document No. Date DOG/EMP-16/ QAQCIGEN/009 19.12.2017ENGINEER'S COMMENTS SUMMA EE. ‘ANO RESOLUTION FORM. eo EMP-16 Sobision af Ste Qualty Asurance pln (OC HO-BOC/EMP-AS/QAGC/GEN/O08 REVS See ate memee sancti aslo feces teceearaaten Lao neonate, fata Sloe a orca fern eeeeceraceacaetar ie mee Saha ‘tno — Engineer comments Contractors response - = 1 ln a ge mts een) en — “PSE gate camtetcrooret aces ae + (SSS Saree ome terest spp _ 1 1 fettngar ction tira iadine ayo tare simrss fmepem —n__etioeamy teen sare na meio ahaa Yc - r fattceena aS aT ROOT | + [bomitmewsen a + [iggieeetom tater may eatteatonsns enter tortie eyWDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN REVISION HISTORY Revision Revision Details Date | Clause No. Revision 00 16.3.2017 Initial submission 204.2017 The document has been revised as per our response vide letter no, SLTIB/DFCCILVIEMPIS/QAQCIGEN2017/350 DATE: 2042017 against Engineers letter no. LWOCGC/DFCCILICMT/EMP-16/1704/3762 DATE : 17.4.2017 02 136.2017 ‘The document has been revised as per our response vide letter no. ‘SLTIG/DFCCILIEMPI6/QAQCIGEN2017/471 DATE: 13.6.2017 against Engineers letter no. OCGCIDFCCILICMTIEMP-18/1705/4421 DATE : 235.2017 03 sao2o7 | > _ ‘The document has been revised as per our response vide leer no. ‘SLTI6/DFCCIVEMPI6/QAQC/GEN2017/670 DATE: 19,9,2017 against Engineers letter no. UOCGCIDFCCILICMTIEMP-16/170715518 DATE 19.07.2017 10.11.2017 : ‘The document has been revised as per our response vide letter no. ‘SLTIG/DFCCIVIEMPI6/QAQCIGEN2017/794 DATE: 10.11.2017 against Engineers letter no. UOCGCIDFCCHICMTIEMP-16/171017029 DATE 510.2017 05 19.12.2017 : The document has been revised as per our response vide letter no. SLTIG/DFCCILVEMP16/QAQCIGEN/2017/892 DATE: 19.12.2017 against Engineers letter no. LOCGCIDFCCILICMTIEMP.16/1712i8584 DATE : 18.12.2017 Document No, Rev. Date DOGIEMP.16/ QAQC/GENI009 05 19.12.2017)WDFC Phase-2 / EMP-16 Table of Contents Description BRIEF DESCRIPTION OF THE PROJECT OBJECTIVE OF THE DOCUMENT REFERENCES ABBREVIATIONS TERMS & DEFINITIONS RESPONSIBILITY AND AUTHORITY PROCESS MAPPING FOR SITE OPERATIONS. ORGANIZATION CHART SITE QUALITY ASSURANCE PLAN ON-SITE QUALITY MANAGEMENT SITE QUALITY PLAN FORMULATION OF WORK PROCEDURES TO IMPLEMENT ANNEXURE -I (QA ORGANIZATION CHART) ANNEXURE —II_ (FLOW CHART FOR ACTIVITIES) ANNEXURE —ill_ (SITE QUALITY ASSURANCE PLAN) ANNEXURE ~ IV (FORMATS) ‘SITE QUALITY ASSURANCE PLAN 2 8 13 8 18 13 14 16 19 33 Document No. Rev. Date DOCIEMP-16/ QAQC/GEN/008 05 19.12.2017 Page 3 of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN 4.0. BRIEF DESCRIPTION OF THE PROJECT Ministry of Railways (MOR), Government of India has planned to construct @ High Axle Load dedicated Freight Corridor (DFC) covering about 3325 km on two contidors, known as the Eastern and Western Corridors, The Western Corridor is planned from Jawaherial Nehru Portat Nhava Sheva (JNPT), Mumbai to Tughlakabad / Dadri near Delhi, The Wester Corridor of DFC Project covers a length of about 1,480 RKM (JNPT — Ahmadabad - Palanpur — Rewari ~ Asaoti ~ Dadri). Western Corridor is planned to be implemented in two phases. The first phase envisages construction of about 915 RKM between Makarpura (Vadodara) and Rewari and second phase is of about 585 RKM consisting of Vadodara-JNPT of about 422 RKM and Rewari - Dadri of about 143 RKM. This document deals with Makarpura (Vadodara) - JNPT section of 2% phase of the Western Corridor only. Package-16 consists of 422 Kms of double line electrified track with 2x25 KV AC, 50 Hz, and Overhead Catenary System from Vadodara to JNPT running along the existing Indian Railway ‘Tracks. The route is to be constructed, capable of operating at a maximum train speed of 100 krrv/h with an initial axle load of 257. Formation and bridge structure are to be provided for 32.5T axle load and track structure for 25T axle load. Provisions to raise track and traction structures by 275 mm are considered fe Document No. DOCIEMP-16/ QAQC/GEN/008 05, 19.12.2017 Page 4 of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN ‘The proposed alignment between JNPT — Makarpura is located on east side of existing IR. The proposed alignment of DFC is passing generally paralle| to the existing IR network between JNPT- Makarpura and taking detours to avoid city congestion. Almost 74% of the proposed DFC alignment asses parallel to the existing IR network and 29% of the alignment passes through detours, ‘The complete stretch from Makarpura (Vadodara) to JNPT (422 km) has been divided into three sections, viz, Makarpura (Vadodara) to Sachin of about 131 kms, Sachin to Vaitarana about 186 kms and Vaitarana to JNPT of about 102 kms. Section TKM ss | sws(sP,ssPs) | Milestone Makarpura (Vadodara) Sachin 279 2 % MS ‘Sachin — Vaitarana 380, 3 7 MS2 Vaitarana- NPT _ 237 2 o MSS 2.0 OBJECTIVE OF THE DOCUMENT This document sets out the details of Quality management to meet the contract requirement for construction and installation works involved at Site, This submission is in line with the requirement given in General Specification Part 2 clause 4.11.10 Volume II 3.0 REFERENCES ‘The following documents have to be referred in addition to this plan. * Contract Document Volume -2 GS ‘+ Applicable Drawing and referred Codes, Indian Standards,456-2000, 10262-2009,2386Partt- part-8,2720Part788,5,4,16,28,29,40, + Project Quality Pian ‘+ CAD & Document Control Procedure + On-Site & Off-Site Testing Arrangement ‘+ On-Site Inspection Plan for Resources Procurement * Manufacturing Management and Quality Assurance Plan 3.4 Abbreviations 'SLNO_| Abbreviations Description 1 [Pam Plant & Machinery 2 | POAP Project Gualty Assurance 3__}oc ‘Quality Control 4 oMs ‘Quality Management System 5 [sic ‘Sub-Contractor 6 [sit SOJITZ - L&T Consortium 7 [te ‘Test Cerificate : Sectioning and Paralieling 8 | sP oa @ |esp Sub-seetioring and Paralalng 70 | 75s Traction Substation Document No. Rev. Date Page | [S2boe/eEmP-t6/ QaaciGEN/o08 05 19.12.2017 Page 5 of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN 11 [PD Project Director 12 | PE Planning Engineer 13 | PM Project Manager Management ,pianning and 4 | Megs ‘control system 15__ [ACE ‘Accepted cost estimate 16 | QHP ‘Quality Hold Point 17 [acP Quality Control Point 18 [Ww Witness is [R Review 20__| TBA To be Announced 4.0 TERMS & DEFINITIONS In the context of this document, the following abbreviations or phrases shall have the meanings roted against. Audit - A systematic and documented process for obtaining an evidence of processes and procedures being followed and evaluating it objectively to determine the extent to which audit criteria are fulfilled, ¥ Authorized Inspection agency - A service provided by any recognized independent agency and approved by the Employer/Engineer for inspections and tests whenever required by the Employer/Engineer or his representative. “Check or Check point - A stage in the production cycle, when a third party Inspector or the Consortium (EMP 16) representative performs 2 check as per approved method statements ‘and keeps a record of the measurement that does not restrict the further processing of the item. ¥ Glient | Employer's Representative - Any person designated or authorized by the Employer to act on his behalf by @ formal authorization letter signed by an authorized signatory of the Employer. Y Concession - A formal approval by an appropriate agency, in this case the Employer or his ‘authorized representative, to deviate from the specification or design which does not affect the final funetion ¥ The Contractor - The person named as contractor in the letter of tender accepted by the employer, who execute the work for employer and get paid for the work, here SOJITZ - L&T Consortium, “Contractor's Representative - EMP 16 Authorized signatory of the contractor who has been issued Power of Attorney by the constituents of the Consortium who have been awarded the contract, Corrective Action - An activity or the intention of which is to return the nonconforming item or acton to a stage of conformity. It also covers the action taken to prevent further recurrences of rnon-conformity ~ Document No. Rev. DOGIEMP-16/ QAQC/GENI009 05WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN The Engineer- The person appointed by the Employer to act as the Engineer for the purposes of the Contract and named in the Appendix to tender, or other person appointed from time to time by the Employer and notified to the Contractor. ¥ The Employer - The person or organization who initiates the project, describes the requirement for the project, defines the instructions to be followed during the project, and supervises the construction. Pays for the project and occupies the completed project. ¥ Inspection - Activities such as Measuring, Examining, Testing, gauging one or more characteristics of a material, procedure, product or service and comparing this with the specified requirements. Y Quality - Degree to which a set of inherent characteristics fulfils requirements Y Quality Assurance - Part of Quality Management system focused on providing confidence that Quality requirements will be fulfiled either through a strict regime of verification and compliance to requirements or through adequacy of established procedures, document management and ‘monitoring systems. Y Quality Control - Part of Quality Management System focused on fulfiling Quality requirements by checking the parameters against defined minimum (or maximum) values! ranges i.e. strictly through verification and compliance. Quality Assurance Plan - An apex level document at project site specifying which procedures and associated resources shall be applied by whom and when to a specific project, product, process or contract. | ¥ Procedure - Spectied way to carry out an activity ora process ¥- Repair - The process of restoring a non-conforming condition such that the item conforms to the original specified requirements, where such a repair or restoration is acceptable. ¥ Review - A stage in a construction cycle, when a third party Inspector or Contractors representative may verify records and or procedures and determine the acceptability of the same ¥ Site Management - The team comprises of Project in-charge (Project Director), Planning Manager, Accounts & Administration In-charge and the (concerned Department Heads. ¥- Surveillance - The monitoring of the behavior, activities, or other changing information, usually of various people involved in the execution for the purpose of influencing, managing, directing, or protecting them. Third party inspection - A service provided by any recognized independent agency employed by the Employer or by Contractor to oversee inspections and tests for materials whenever required by the Employer or hs representative. eo Document No. Rev, Date DOC/EMP-16/ QAQCIGEN/009 05, 19.42.2017WDFC Phase-2 / EMP-16 Vendor! Supplier - Any person, fim or Company appointed ty the Contractor to provide service in the execution of the project. Witness point - A stage in the production cycle when a third party inspector, contractor or company representative witnesses any inspection and or test to determine the acceptability of ‘an item for further processing Master copy - Original/ first copy received or generated at site. Controlled copy - Latest copy issued to users by Master Copy Holder with @ control Uncontrolled copy - One-time copy issued for reference or any other purpose without any Project Manager: Organize & manage all resources and field activities to achieve an efficient and effective completion of the contract, within the agreed time and cost, whilst paying due regard to safety and meeting Quality requirements. Periodic Inspection of Construction sites ‘Maintain strict adherence to the budgetary guidelines, quality and safety standards ‘Accountable for Quality / productivity improvements through process changes Ensure project documents are complete Construction Manager: Prepare Daily, weekly and monthly schedule as per 3 months look ahead program in Consultation with planning engineer. Allocate the resource for activities as per the schedule Ensure the construction activity as per approved construction & work methods. Ensure completion of activities to meet the project time schedules Planning training requirements and arranging for training to site staff, Supervisors at site level Procurement Manager Receive kick off meeting minutes on procurement Strategy on items to be procured from HA, cluster office and site. Receive from the site detailed Project programme indicating delivery schedules to HQ/ Cluster office and in case of Buk material (steel and cement) 3 month rolling plan and next 3 months expected requirements. Shall collect the quotations from approved Vendors by giving details as per PR. Planning and conducting competitive negotiations and preparing Comparative statements Creates Purchase orders for the awarded suppliers Resolves delivery problems and complaints, vendor disputes. Maintain records on purchase price information on both open market and contract Purchases, Maintain Supplier Data Base and administers vendor performance to evaluate the best Suppliers with respect to delivery performance, pricing and quality of materials supplied ete. Arrange freight for import of the shipment, Process Customs clearance documents. Provide status reports to management on overall sales! purchase of material SITE QUALITY ASSURANCE PLAN Document No, Rev, Date \C3Page 57 DOC/EMP-16/ QAQC/GEN/009 05. 19.12.2017 Page 8.oF 70 FC-EMP - 76 L&T CONSOR’WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN Planning In-charge: «Integration of project schedules for all works & monitoring ‘+ Preparation of Accepted Cost Estimate and review through Job Cost Report at regular intervals. * Contract review, process control and service requirement + Coordinate with Cluster! HO for arranging required materials & resources in ime. + Synchronize the activities of all departments to achieve the planned cycle times/ overall schedule ‘+ Arranging required information to Customers regarding project control & progress: monitoring as per contract, ‘+ Arranging required information to Cluster! H@ about project as per PMS & MPCS ‘Ensuring timely update of resource schedules and look ahead progress data in EP. Planning Engineer: Preparation of MPCS schedules and ACE Moritor the progress & the cycle times for different activities of work — highlight variances Preparation of Accepted Cost Estimate and review through Job Cost Report Preparing actual schedule of resources required based on achieved progress Reconciliation of materials & resources and other technical reports Billing Engineer: Raising of invoicing on Customers as per contract Preparation of work orders & amendments for sub contract works ‘Monthly preparation of S/c bills Periodic reconciliation of Customers billing vs. SIC billing Periodic reconciliation of materials Civil Engineer: Execute work as per approved method statements. Prepare schedule of materials / plant requirement. To establish control points as per survey plan and carry out day to day surveying Front line supervision of the working labour to ensure strict conformance to methods, quality & safety Draw the required resources as per the approved monthiy/ weekly plans. Lines & levels of all construction Mechanical Engineer: + Ensure execution of work as per approved method statements / work methods. + Prepare schedule of materials / plant requirement. ‘+ Draw the required resources as per the approved monthly/ weekly plans Erection Engineer: ‘+ Prepare construction method statements, work methods end obtain approval for the ‘same for equipment & erection works Execute work as per approved method statements / work methods Prepare schedule of materials / plant requirement. ‘Supervision of the working labour to ensure strict conformance to methods, quality & sa ey HOT, € 5 ‘Document No, Rev. Date Page th. DOCIEMP-16/ QAQCIGENIO09 06 19.12.2047 Page § of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN P&M in charge: Ensure continuous availabilty of P&M at site Ensure periodic preventive maintenance & timely breakdown repairs of all machinery & electrical equipment as per their inspection manuals. Ensure operation of P&M as per company norms P&M Supervisor: Preventive maintenance Breakdown repairs; Reporting of required data related to repairs & maintenance QAlQC Head: Facilitate the formulation and dissemination of customer requirements, Quality objectives & POP. Induct new joiners into QMS. To ensure preparation of all the work methods as required in the contract and corresponding inspection & test plans and formats. Also to conduct required surveillance audits and periodical internal quality audits To supervise and manage the material acceptance, handling, storage, material testing and frequency, casual and ensuring conformity with spectication regularity standards and inspection test plans. Custodian of all process. Monitor and conduct of internal audits as per schedule and product quality rating Conduct MRM’s in an effective manner with focus on quality objectives and processes Report on effectiveness of QMS in MRM and ensure improved resuit. Enforce cost booking under the code “cost of remedial’ Escalate quality issues to Project Manager. Co-ordinate for timely disposal of non-conformity reports. ‘Set up and monitor QA/QC activities at Project. Sr.QA/QC Engineer Inspection and approval for incoming materials. Identify material sources, and conduct material tests and ensure conformity with specifications & standards Generating RFI's and witnessing client inspection at site for all execution-related activities, Interacting and finalizing vendors for execution related works in tandem with Procurement team to finalize the technical specs as per contractual obligations Facilitating and arranging Source approvals at Supplier's premises for Building construction such as RMC plant, aggregate, cement, steel etc Preparation, submission and obtaining client approval for Site QA Plan and Manufacturer management plan for various vendors, Document No. Rev, Date DOGIEMP-16/ QAGCIGEN/008 05 | tot22017 |WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN QA/ QC Engineer Civil To conduct regular, surveillance inspection and test on the materials in accordance with contract requirement & ITP. Plan end coordinate for conduct of Product Quality Ratings. To monitor and control the Quality with respect to the actirties carried out inthe site. Identify, Calibrate and maintain Master List of Testing and Measuring Equipment. To supervise and manage all the tests carried out in QA/QC Labs as per the Specification requirements. Testing of concrete during Production and placing as per the specification requirements. Preparation of Test reports and maintains the records with traceability. Site Supervisor For providing the required tools and tackles for the checks conducted by Engineer. To ensure safety of the work man & toois while execution at ste For onsite avalabilty of Tools & Materials etc: Report incidents beyond control and unsafe occurrences ta site engineer QC Engineer - Mechanical: Preparation of Work Procedure and Quality Assurance Plen for Mechanical Works Incoming material inspection for structural steel and consumables. Monitoring and Control of instruments and equipment Calibration. Quatication and Pertormance monitoring of welder. In process inspection during fabrication stage and finishing stage. Dimensional Check as per drawing, Moritor the quality control during temporary structure fabrication Document No. Rev, Date DOCIEMP-16/ QAQCIGEN/009 05 19.12.2017 Page tt of70__ |WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN cee © OUAUTYOBECTIVE ORDER ANALTATION 7 2 | | Panamne 1 = Pi JALITY PI : reve AO] QUALITY PA : TRAINING I g OBLZATON 3 2 J 1 é BELTON NEPECTON, TESTING : COMMISSIONING e go J T 32 ema "MANAGEMENT INFORMATION a3 SYSTEM ae 8 bg 4 | E REVIEW AND CORRECTIVE ACTION "ESS MAPPING FOR SITE (Refer — annexure ~# | for narration of flow chart) CUSTOMER SATISFACTION/CUSTOMER FEEDBACK Document No. Rev. Date Page] DOCIEMP-16/ QAQC/GEN/009 19.12.2017 Page 12 of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN 7.0 ORGANIZATION CHART: Approval of CV's of key personal shall be obtained separately as per provision of the contract. Overall QA Organization Chart is attached (ANNEXURE |). 8.0 SITE QUALITY ASSURANCE PLAN 8.4 On-Site Quality Management Site Quality Plan for all the activities involved for the construction and the installation work shall be prepared and the same shall be submitted to Engineer for approval. The Inspection and Test Plans for the resource, planed procured all site activities is detailed in the On-Site Inspection Plan for the Resources which are planned to be used for the construction activity to meet the Quality level required in the Employer's Requirements. List of tests planned to conduct at site (Lab & Field) .Roles and Responsibility for the staff engaged in the construction and installation activity is detailed in Project Quality Assurance Pian 8.2 Site Quality Plan ‘The Quality Assurance Plan covers the following activities. ‘+ Site Inspection and test plan for Earth work at site * Site Inspection and test plan for Building construction work at site 8.3 Formulation of Work Procedures to implement: ‘As explained in 8.1 the quality assurance is active in all site operations from mobilization to Defect, liability implementation. The Project execution is implemented through work procedures. The implementation of quality in work procedure as explained below Is deeply ingrained through checklists, work instructions, testing and inspections etc. Flow of all the documents mentioned will remain as controlled document after obtaining engineer/employer’s consent progressively. /mensntinnn Document No. Rev. | Date Page DOCIEMP-16/ QAQCIGEN/009 05 19.12.2017 Page 43.of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN 9.0 ANNEXTURE -1 QA/QC ORGANIZATION CHART Document No. Date Page DOG/EMP-16/ QAQCIGEN/003 05 19.12.2017 Page 44 of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN a cured a} | Ia Xoo g a) resus ne Uae crab DOA Soa Aol) ora Cold LU east ace Lg) rain Fe VIGNESH M (SR_ENGG.) Crag Cre Pree (Como) ‘Document No. Rev. Date Page DOCIEMP-16/ QAQC/GEN/009 19.12.2017 Page 1s of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN 10.0 ANNEXTURE —Il FLOW CHART FOR ACTIVITIES Document No. Rev. Date DOCIEMP-16/ QAQCIGENI009 05. 19.42.2017WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN eT . EO >> GE — Geetecreuad RN Ce LI oo Se olan ONCOL) ONTO eS orl ch za Pinto eeeon ashy = oe o> Port Wawa oy Ze aa Penta Corea W a COMPACTION OF CUT- FORMATION, Ta RHC **NOTE: QHP - QUALITY HOLD POINT Om Document No Rev. Date Page DOCIEMP.16/ QAQCIGEN/009 05 49.42.2047 Page 17 0f 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN FLOW CHART FOR BUILDING CONSTRUTION WORK ACTIVITYS Pret curn y BE SURVEYING AND MARKING THE ‘SURVEY (iss ea > BRa tear ore LESVAse a) chelsea as sae Geo; Gein vy Core neta ana, Ee SES : SEARS) ZA supponrs, PLUM, vELS & Grout De aad (tole a Pie Reges ead (PCC& RCC) g reac tea ane 2 a BY DIMENSIONS, ALIGweNT, LEVEL AND STAGGERING OF VERTICAL se VAM Pn ae) j THIKNESS OF PLASTER =I «= Ew PDO a et cera AS PER GFC DRAWINGS Dretely **NOTE: QHP - QUALITY HOLD POINT Om Document No. Rev. Date: Page DOGI/EMP-16/ QAQCIGEN/009 05 19.42.2017 Page 18 of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN 11. ANNEXTURE ~ Ill (SITE QUALITY ASSURANCE PLAN) mm Document No. Rev. Date Page DOCIEMP-16/ QAQCIGEN/O09 05 19.12.2017 Page 49 of 70WDFC Phase-2 / EMP-16 INSPECTION PLAN FOR EARTH WORK ‘SITE QUALITY ASSURANCE PLAN SLNo Description of sub-activity ace | que | Sherk by pmeantogec) | Documentation Format No Remarks RFI, LF Book and a list | WDFC/EMP-6/001 4 Fixing of temporary bench marks vl]. w w "Bork MOECIEMPAsio! 2 Screening of workmen vi: w R SHE records itness of equipment (for frequency refer 3 Re assessment IM 086 ofthisprocedure Yi: w R BEE soot: \wareness on SHE requirements (fr frequently refer 4 be ‘assessment: IM 08 B ofthis procedure) vi w Bg SHE teomde neral arrangements and inspections (for 5 frequently referrisk assessment-IMOBB of this | Y | - w R SHE records rocedure) feasuring ilumination and noise, once ina week . © _Eovering al work locations af wi w SHE wecots WOFGIEMP-16/001 7 Preevels yy - w R RFILLF Bcok | \WDFCIEMP-16/003 8 _}dentiication and approval of borrow area - [4 w RW RFI and test records | WOFCIEMP-6/001 lity Wentfication and diversion as per agreed ~ Ia w R rocedre perna and grubbing = w R - = - om Document No, Rev Date Page Ory DOCIEMP-16/ QAQCIGENIO09 05 19.12.2017 Page 20 of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN . Wi Check by | Check by ‘SI.No- Description of sub-activity QcP | QHP ‘SLT PMC-2R(OCGC) Documentation Format No Remarks 11} dentifcation and approval of soll dump area v}-] ow R : : “2 [Transporation and dumping above debrisin cump | y |. | w - : - yard 12. blocking transportation and dumping of excavated |) | | w R . il in dump yard ~ ~ 4 Bpiraeincececnstinsitve | y | | w : - : 18 Excavation oftop sot vf -] ow R WOFCIEMP-1501 46 Marking TSS area and road network v - w R - - a onfrmation of excavated surface sol properties / 1 Cenatton as per Drawing Vv {+f ow w RFI ‘onfirmation of further excavation based on above 10 ofimation of rer sicavation vl. R RFI WOFCIEMP-161001 | RFIwithinthe ste 19. |Contimation of excavated surface conditions -|vjow w RFI WOFCIEMP-161001 | RFI within the ste -Stablishing environment benchmark and monitoring| ~ 29 (forfrequency refer vl. w R RF and test reports| WOFC/EMP-16/001 environment plan of this procedure 21 Preparation of eutfomation vif: w R Z - Document No Rev. Date Page DOGIEMP-16/ QAQCIGEN/009 05 19.12.2017 Page 21 of 70WDFC Phase-2 / EMP-16 ‘SITE QUALITY ASSURANCE PLAN SLNo Description of sub-activity acp | up | Sherk by pucanteesc} Documentation Format No Remarks 22 Preoling cut formation v]- w R Records | WDFCIEMP-t6/004 - v : 23 Marking the excavation limits for foundation pits - w R - : 24 {Check for founding levels prior to laying of PCC - | w w RFI WOFCIEMP=161007 & | Re within the site ling of crusher sand in water logged . 25 | saturatedlelastic under roller and rolling v w R Test records - roviding survey controls using pegs or markings on| 28 foundations/columns. vy). w & - - 7 lauling the soil from the approved borrow area 27 [layer wise tests as per frequency given intest plan)| = |v w w Test records ‘Document No. Rev. Date Page DOC/EMP-16/ QAQC/GEN/003 05 19.12.2017 Page 22 of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN sino Description of subactvty ace | anp | SReKeY | Check by | pocumenttion | Formato Remarks aq. }dentiteation and aceabliy of tet records 2s per layer and location of filing y|- w R Test records e 29. Spreading of soil v|- w R zi - - 133 Addition of water by sprinkling or drying of soil with | . a R . cess water foreach ONC : : 24 fcompacton of eafomaton eolifend FOO Test | | y | w w | Rt¢Ry wise Test repairs | RFA hese RFI day vise, LF List of RF through 35 Final finished levels, area wise - v w w Book WDFC/EMP-16/03 EDMS/ MAIL NOTE : *QCP -Quality control point; *QHP — Quality Hold Point ; *R — Review ; *W-witness Document No. Rev. Date Page DOCIEMP-16/ QAQCIGENI009 05 19.12.2017 Page 23 of 70,(DFC Phase-2/ EMP-16 SITE QUALITY ASSURANCE PLAN ‘TEST PLAN OF SOURCE APPROVAL / ROUTINE TEST FOR EARTH WORK/EMBANKMENT, Slno Test type Code of practice Frequency of testing Specification requirement Verifying documents Uniformity Coefficient not less than 2, As Per 1 Grain Size Analysis Waren {nats} RDSO G1: G-1, Clause No- 6.1.1 (a). 2 | Free Swell index 182720 (Part-40) <50% As Per IS 1498. | 3 | Plasticity timit IS: 2720 (Part-5) One test to be carried (12-28%) As Per 181498. — ‘out per 5000 cum As J per RDSO Guidelines | RFI & Lab test report 4 | Liquid timit Is 2720 (Part-5) GE-G1-2003, CL (20-35%) As Per 181498. No:7.2.1.1 (A) 5 |MDD&OMC IS 2720 (Part 8) As per IS 2720 (Part 8). Not Less than 7% As Per Approved Earthwork jethod Statement Clause No- (8.2) | 6 | California Bearing Ratio (CBR) | 18.2720 (PART-16) Document No. Rev. Date Page DOCIEMP-16/ QAQC/GEN/009 05 19.12.2017 Page 24 of 75WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN FOR ROUTINE TESTS DURING THE EXECUTION OF WORK Cleaning and grubbing of area statement, 8 |As per method statement | Prior to commencement of | As per method statement RFI to be filed Wak | 100 mm - Earthwork method 9 | Filling of laying of earth As per method statement | Each layer of earth fing | 200mm thickness, As per Earthwork method Field density test for compaction 10 _| by sand replacement method or 01 Set for Every 500Sam as| per ROSO Guidelines ‘Maximum attainable dry density should not be less than 98% Compaction of MDD As per 2720 Part-8, In case, There are Difficulties in achieving 98% of MDD values. The same may be relaxed up to 95% of MDD with the specific ene cater med emu rata Nece:Gchuse | Tove Cnet erpcecoatucon | FT! Repon tein resto sch tation Aa Pt RDSO Guideline No,GE:G-1 clause no : 7.2.2.1 Dili. 11 | rnativatverteaion [survey rere area uncer ning [approves GEC Dring tn Docureni fax Dai Pass BOCTEP-16 GR GCIGENDD 0s | weaa0i | Pape toraWDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN INSPECTION PLAN FOR CONCRETE WORKS. Check by | _ Check by SINo Description of sub-activity ace | ane | Orsi Y | piceece | _Booumentatin | Format No Remarks RFI, LF Book istof st of RFI through 1. | Fixing of temporary bench marks v |. w w [RELL alin 2. | Screening of workmen v | - w R | Screen format Fliness of equipment (for frequency refer 3 | isk assessment -IM 08 B' ofthis vi. w R Fitness form IMa5-8 procedure) ‘Awareness on SHE requirements (for 4 | frequency refer ‘risk assessment of this # - Ww R Pep — talk form IM-12-4, procedure) General arrangements and inspections (or 5. | requency refer risk assessment of this vf]. w R procedure) - “Measuring illumination and noise, once in List of RFI through 8 _| a week covering all work locations v x B Borne EDMS/ E-MAIL 7 _ | Providing and laying of soling sub base _ ty w wr List of RFI through course preparation EDMS/ E-MAIL Check based onthe | 8 | Receipt of the Reinforcement steel v|- w R | Invoice and mcs WO & supplier invoice &MTC.IS 1786 9_| Stacking of the Reinforcement stoa! v |. w Rr |- Document No, Rev. Date Page DOGIEMP-16/ QAQC/GEN/009 05. 19.12.2017 Page 26 of 70WDFC Phase-2 / EMP-16 ‘SITE QUALITY ASSURANCE PLAN sine Destino ub acy ave | SSK | SHeEKY Socumenton | Fomatno | Renata 11 | Barbending schedule as per GFC drawings | - | w w RFI,BBS form Cutting and bending of reinforcement as per ® | approved bar bending schedule Xf M a : - ‘As per BBS 13 _| Transportation of steel to site v - w R - - paper tne anes Marking the centre tne of 7 ‘Check along with the % | foundation/column/pedestalinserts \ w Mw Beliefieektst GFC drawings. 48 _| Placing of Cover blocks and chairs vy] - w w RFI, checklist = As per the - requirement. Drawings and 16 | Formwork scheme drawings v]- w R san eet - . Fitness of crane of Wing devices for xing iv, | Eeneenonaa v[- w R Fitness form Iw-150-8 Working platform and safety harnesses for as | Stoo ne v[- w R . 7 : Fixing of formwork for each stage of : 19 | foundation, columns, plinth beams, lintel vy] - w w RFI, checklist = . beams and slab Trueness of formwork or dimensional check List of REI througn 20 | of foundation, columns, plinth beams, lintel | Y w w RFI, checklist EONS) EMA beams and sib - 21 | Waller tightness of fixed forms vy] - w R : - 7 Document No. Rev, Date Page DOGIEMP-16/ QAQCIGENI000 05 19.12.2017 Page 27 of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN ‘SIN Check by ack by 0 Description of sub-activity Qcr | cup | OTKPY | emerocec) | Documentation | Format No Remarks 22 | Applying mould releasing agent to forms. v ~ w Ww Checklist - 3 RP RFI may be administered 23 | Tying of reinforcement steel Vv - Ww R ened locally by the said format 24 _ | Fixing of inserts, if any. y . Ww z RFI, Inserts RFI may be administered checklist locally by the said format 25 | Transferring cast level on to formwork v - Ww R - - - Approval for sources of concrete . List of RFI through EDMS/ E- 28 | ingredients (RMC ) v w w Test reports Tol 7 . RFI, Mix design List of RFI through EDMSi E- 27, | Mix design of concrete and its approval Y w w tt ea Batch sheets and 28 | Production of concrete vide w Raw | Batch shee : 29 | Transportation of concrete ve w R : - - Document NO. Rev, Date Page DOCIEMP-16/ QAQCIGENI009 05 19.12.2017 Page 28 of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN sis Desrpon booty cnr | ky | checinyPHC2R | oocamenaton | romano | Remake 30 | Working platform for placing of concrete vf w R - at | Temperate of onto vie | ow re . 32_| Rain and hot weather protection v|- w R . ‘ 2 List of RFI trough Placing of concrete of PCC / RCC , foundation, ee ae fy w w RFI, pour cards EDMS) E-MAIL ‘Sampling, Casting and testing of workability by Speciication a4 | Stump cone method and cubes forcompressive | y | w Sw Pour Card, Test Requirement as per IS strength Report 456.2000 ,Testing as per IS 516 _ 35. | Compaction of concrete v|- w R - - : Preparation of construction joint for starter, for | 36 | columns, on plinth beams forcolumns, on'slabs, | y | - w R - 7 = ete. Curing for each stage of PCC, foundation, 37_| starter. column, plinth beam. intel beam and v |. w R - - : slab 38 | Checking for concrete finishing and defects v |e w w RFI - Document No. Rev. Date Page 3 DOCIEMP-16/ QAQCIGENI009 05: 19.42.2017 Page 29 of 70WDFC Phase-2 / EMP-16 ‘SITE QUALITY ASSURANCE PLAN ‘Check by Check by SINo Description of sub-actvity gop | ane | erePy | teekPY | Documentation | Formato | Remarks Tistof RFI 439 _| Recording the date of casting on each 4 . w - . . through EDMS/ segment of structure E-MAIL Final inspection of rolling shutters inspection 40 | (line level ,alignment and application of clear - v Ww Ww RFI Test report cover and de-bounding agent) De-shuttering at each stage of foundation, . . 4 starter, columns, plinth beams, lintel beams v - Ww R - and slabs Housekeeping at each stage after w . 42 | reinforcement tying, fixing of formwork, v - R - placing of concrete and de-shuttering Foundation Bolt Fixing - ~ = List of RFI 43 | Verification of MTC, SLT inspection report, - Vv w R Test report through EDMS/ E-MAIL. , List of RFI 44 [beveling and Postoning of the Foundation | y . we B eh coMsy E-MAIL 45. | Grouting of foundation bots after equipment | . wr e . erection Document No. Rev, Daie Page DOCIEMP-16/ QAQCIGENI009 05 79.12.2017 Page 30 of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN ‘TEST PLAN FOR REINFORCEMENT STEEL SiNo ‘TYPE OF TEST CODE OF PRACTICE FREQUENCY OF TESTING SPECIFICATION REQUIREMENT Acceptable limits of physical Physical Test & Chemical Test of the ‘Once per 100MT (3Pieces of 1.0m Length) Per 1 Reinforcement Steel (TMT Bar) Isizes:2nai Diameter at Third party laboratory. i chearcal Properties ws per’ IS 3 MS Binding wire 1s 280 Manufacturer certificate for each lot of supply As Per IS 280 Document No. Rev, Date Page DOCIEMP-16/ QAGCIGEN/009 05 19.42.2017 Page 31 of 70dDFC Phase-2/ EMP-16 SITE QUALITY ASSURANCE PLAN TEST PLAN FOR CONCRETING WORK (SOURCE APPROVAL / ROUTINE TESTS) : ‘SPECIFICATION SINo TYPE OF TEST CODE OF PRACTICE FREQUENCY OF TESTING SE EUIFICATION MTC to be maintained for every batch, and 1 | coment 1S 4031-Part 1 too Physical & Chemical Tests To be Tested in Every Three months in Third Party Laboraiory. | Shall confirm to IS 269:2015 MTC to be maintained for every batch, and - - 2 | Fiyash 183812-Part1 Physical & Chemical Tests To be Tested in| Shall confirm to IS 9812-2013 Every Three months in Third Party Laboratory ‘Shall confirm to 1S 456-2000 3 | Water - |S 3025-Part 17,18,24,32 | Every 03 Months and change of source (Water for construction purpose) MTC to be maintained for every batch, and 4 | Admixture 18 9103-1999 chemical tests To be Tested in Every Three | Shall confirm to IS 9103-1990. Months in Third Party Laboratory. 5 | Siove Analysis of aggregates 1S 2386 Part-1 Once in week IS 4926) ‘As per IS 389-2016. 6 | Aggregate Impsct Value 1S 2386 Part-4 Sasso” Month and change ofsouree (1S | a orig seagate 7 | Abrasion value of aggregate 1S 2386 Part-4 Once Per Year and change of sourcet IS 4026) | As per IS 383-2016 Flakiness index and Elongation Index of . Once Per 06 Months and change of source.( IS | 8 | Beakiness : 18 2386 Part-1 4926) Asperts 385:2016 9 _| Deleterious content of aggregate 15 2386 Part2 (Once Per Year and change of source [AS per IS 363-2016 10 ee aMty and Water Absorption of | 1s 796 Pars (Once Per 06 Months and change of source. | As per IS 983-2016 Soundness of aggregate (Sodium & ' Once Per Year and change of source. IS 11 | Magnesium Sulphate) Raserats 4926) ‘AG paris! $85-2058 Document No. Rev. Date Page DOCIEMP-16/ QAQCIGEN/008 05 19.12.2017 Page 32 of 75IDFC Phase-2/ EMP-16 ‘SITE QUALITY ASSURANCE PLAN SLNO TYPE OF TEST CODE OF PRACTICE FREQUENCY OF TESTING SPECIFICATION REQUIREMENT | ‘Once per 06 Montha And change of 12. | Chloride content of aggregate BS EN 1744-1 2009 ree pore tet 06 Months And chan 73 | Sulphate content of aggregste 8S EN 17481 2000 nee per 06 Monts ATE CREME ws srs 50-200 & 08.2010 car ‘Once per 05 Years And change of 14 | Potential alkali aggregate reactivity 1 2386 Part 7 source. ( IS 4926) a ; ‘Once per Month And change of 15. | Bulk density of fine aggregates 1S 2386 Pant 3 ptarte ety Is2seePato 16 | Crushing vale of egpregste 182386 Pa Once per Yeu and change of [ns pers 38.2010 ‘Once per transit mixer per grade of | On Site/Type of Structure 17 | Workabitty of Concrete 1s 1199-1999 nes one | Quant No of Samples aetty | NoetSamies —Tsoq. 2onn | 4-5.cum 1 | 6-15 cum 2 | 18 | Compressive Strength of Concrete 1s 516-1999 16-50 cum 3 31-50 cum 4 444 for every 60cu m 51 above_| or part there of - 49 | calbraton of batting Pat 1s 4026-1008 Aspetmanutectie/suater | ps pris 4026/15 466: 2009 20 | Temperature of concrete 1S 7861 {Part1 &2) Every transit mixer Netmore than AG'C and.nox leesthan; | 5°C As Per IS 7861 Part (1 & 2) | Document No. Rev. Date Page DOCIEMP-16/ QAQCIGEN/009 05, 19.12.2017 Page 33 of 75WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN INSPECTION PLAN FOR BRICK AND PLASTERING WORK Check by | Check by POOR ‘SILNo Description of sub-activity cP QHP Documentation Remarks sur (oceo) 1 ‘Screening of Work men Vv : w R ‘Screen format 2 | Awareness on SHE requirements Vv 2 w R Pep-Talk form 3 ‘Source approval for cement, bricks v - w w General arrangements and inspections(for 4 frequency refer ‘risk assessment of this Vv - Ww Ww procedure) Measuring illumination and noise, once in a 5 v - w w Forms: week covering all work locations 6 | Receipt of Bricks y|- >ow R Invoice ane M's RFI, Third 7 | Sampling and Testing of Bricks - | 4 w w rey Reports Formwork and staging arrangements as per re a" ene Form work scheme. 8 | Formwork schemes Drawing for Battle waland | ¥ | - | w w ‘ and Drawings control room building 9 Materials storage as per this procedure v - w R -“ Document No Rev. Date Page DOC/EMP-16/ QAQC/GEN/009 05 19.12.2017, Page 34 of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN ‘Check by ‘Check by PMC-2R ‘SLNo Description of sub-activity QcP | QHP PL by Documentation Remarks. SLT (ocec) 10 Mortar mix Preparation as per this procedure v - w w n Line marking and Alignment of bricks Vv - w w Masonry checklist 12 Thickness of mortar and alignment to lines Vv - w Masonry checklist Check for centreline, Plumb, dimensions, 3 y v w w Masonry checklist alignment, level and staggering of vertical joints 15, ‘Check to ensure the work within tolerance limits v - Masonry checklist 16 ‘Curing of the masonry after every course v - Masonry check list Check for plumb and Uniform thickness of every 7 y v w w Plastering check list layer of Plaster 18 | Curing of every layer of plaster y : w w Plastering check ist Document No: Rev. Date Page DOGIEMP-16/ QAQCIGEN/009 05 19.12.2017 Page 35 of 70IDFC Phase-2/ EMP-16 TEST PLAN FOR BRICK WORK SITE QUALITY ASSURANCE PLAN SLNo ‘TYPE OF TEST CODE OF PRACTICE FREQUENCY OF TESTING ‘SPECIFICATION REQUIREMENT 1 | Compressive strength of Bricks gates pada One Test for Per 60,000 Bricks, (AS | 15 ogg Per IS 5454) 2 | Efflorescence of bricks 1S 3405 Part -3 One Test for Per 50,000 Bricks, (As | IS 12694 Per IS 5454) 3 | Water Absorption of Bricks 1S 3495 Part-2 (One Test for Per 50,000 Bricks, (As | 1S 12804 Per IS 5454) ; - ‘One Test for Per 50,000 Bricks, (As 4 | Dimension Test of Bricks 's 107 IS 12804 Per iS 8454) WDrG - ENP Document No. Rev. Date Page C DOC/EMP-16/ QAQCIGEN/009 05 19.12.2017 Page 36 of 75WDFC Phase-2 / EMP-16 ‘SITE QUALITY ASSURANCE PLAN INSPECTION PLAN FOR PAINTING WORK Cheek by | Check by SL.NO Description of sub-activty ace | Hp PMC-2R | Documentation Remarks sit (occ) 1. | Screening of Work men v - w R Screen format 2 _ | Awareness on SHE requirements v - w R Pep-Talk form 3 | Source approval for Internal and external ; Ww W souroe Approval Paintin war ~ V ‘ource Approval | List of RFI through EOMS / EMAIL General arrangements and inspections(for 4 | frequency refer ‘risk assessment ofthis v - w R procedure) Measuring illumination and noise, once in a y = w R Fi 5 | week covering all work locations ems MTC's for each lovBatch 6 _| Receipt of Material and acceptance v - w R Document No. Rev. Date Page DOC/EMP-16/ QAQCIGENI009 05, 19.12.2017, Page 37 of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN Check by | Check by SL.NO. Description of sub-activit cp QHP De arks pi ty sur ‘ocee) | Deeumertaton Remarks 7 | Materials storage as per this procedure y - w R 7 8 ‘Mix preparation as per suppliers instructions v - Ww R 9 | Surace Preparatory works as per Manufacturer's | . iw fs recommendations TeRaitor inting work 10 | Personal Protective Equipment Compliance v 7 w R iw lication of Primary coat as per Manufacturer's a [4 " Per y y w w recommendations Curing period allocation as per manufacturer 2 1g per ‘per in 's J . Ww R recommendations ‘Application of Secondary coals as par 3 ome gf Fs - Vv w w Manufacturer's recommendations Cm; Document No. Rev. Date Page DOC/EMP-16/ QAQC/GEN/009 05 19.12.2017, Page 38 of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN 12.0 ANNEXTURE -IV (FORMATS) Document No. Rev. Date Page ‘| DOCIEMP-16/ QAQC/GEN/009 05 19.12.2017 Page 39 of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN SI.No Description of Format Format No, EARTH WORK 1 Request for inspection WDFC/EMP-16/001 2 Level Book WOFC/EMP-16/002 3 Field Density test by Sand Replacement Method WODFC/EMP-16/003, 4 Material inspection report (MIR) WOFC/EMP-16/004 5 Calibration of Sand Pouring Cylinder WOFC/EMP-16/005, 6 Atterbera's Limits WDFC/EMP-16/006 7 Grain size analysis of Soils WDFC/EMP-16/007 8 California Bearing Ratio WOFC/EMP-16/008, 8 Free Swell Index of soils WDFC/EMP-16/009 BUILDING CONSTRUCTION WORK 40 Bar Bending Schedule (BBS) WDFC/EMP-16/010 it Concrete Pour Card WDFC/EMP-16/011 12 Compressive Strength of Concrete Cubes WDFC/EMP-16/012 13 ‘Survey co-ordinate check list WDFCIEMP-16/013, 14 Aggregate Impact Value test WDFC/EMP-16/014 15 Fiakiness and Elongation index ‘WOFC/EMP-16/015 16 ‘Soundness Test WOFCIEMP-16/016 ay Specie Gravy and Water Absorption by Pyenoneter WOFCIEMPBCI? 18 Spectie Gravy and Water Absorption by Wre Bastet WOFCIEMPNaDTe 19 Sieve analysis of coarse Aggregate WOFC/EMP-16/018 20 Sieve analysis of Fine Aggregate WOFC/EMP-16/020 21 Sieve analysis of All-in-All Aggregate for Concrete WDFC/EMP-16/021 22 Survey Checking for Foundation Bolts fixing WDFC/EMP-16/022 23 Checklist for Fixing of Foundation Bot WDFC/EMP-161023, 24 Grouting Checkiist WDFC/EMP-161024 25 Masonry work WDFC/EMP-161025 26 Plastering work WDFC/EMP-16/026 27 Painting work WDFC/EMP-16/027 28 Field Density Test by core cutter method WDFC/EMP-16/028 BR, Document No. Rev. Date Page DOCIEMP-16/ QAQCIGEN/009 os Teer =I 5 Pago of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN Format Ne: WOFCIEMP-1G7007 (Rev) LOSE Keoiite Ger PMC-2R Foret wae —— eacereonnal REQUEST FOR INSPECTION PROJECT WDFG PHASE: 2 EMP-1S = INPT = MAKARPURA (VADODARA) EMPLOvER DFcciL lENGINEER PMc-2R (OCGC ) CONSORTIUM CONTRACTOR: _SOUMZ-L&T CONSORTIUM [EDS submission | Document Reference no? IRA No: Bator ate: ITEM_LOCATION [Discipline: CIVIL / MECHANICAL / ELECTRICAL / RAILWAYS ler [actiaty: Phase No:. (Area name’ (Drawing Number QualityHold Point (PMC -2ROCGC) [___] Quality Control Point (SLT) [| Data oF item > Requested by: linspectod by: Name Name lDate Date rime Hime lSignature Signature Details oF inspection : (Lew 4 cteaes wit no Comment: [T] Law! 8 (cleared wih Comments) [] Ll © (Reected) [Remar by PMCAR(OCGO) + FoRsuT PMc-2R (occ) Distbalon Original to Contractor 7 Duplicate To PCR OOGG)/ FEST SiS Docursent No. Rev. Date Page CY \)\ = DOCIEMP-16/ QAQCIGEN/00 05 19.12.2017 Page 41 of 70 |)WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN Format No, WOFGIEP 187002] Keoiitz Guar PMC-2R Ferre oe ce consonant LEVEL FIELD BOOK PROIECT \WOFG PHASE: 2 EMPL16 NPT MAKARPURA (VADOOARAY [EMPLOYER » DFCOL, lENGNEER PMC-2R CGC lconTRACTOR SOTZ- L&T CONSORTIUM [orawing Number instrument and its number [Bate cf naxt cation [SERIES OF LEVELS FROM, puc-2n (esc) SEW, Document No. Rev. Date Page at} DOC/EMP-16/ QAQC/GEN/009 05 19.12.2017 Page 42 of 7 -WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN ase te Sree Keoiis Gar Format No. WOFCIEMP-18 7003} PMC-2R FIELD DENSITY TEST BY SAND REPLACEMENT METHOD Tae Peri 2720, (Par 28) = _WDFC PHASE: 2 EMP-16 " JNBT = MAKARPURA (VADODARA) IPROWECT EMPLOYER OFCcIL lENGINEER PIMC-2R OCG CONSORTIUM lconTRAcTOR ‘SOuNTZ- L&T CONSORTIUM [Source of material (Name & Chainage) [Max Ory Density (Yoo) arnves| [Suk Density of Sand (Va) ‘ar7icc| Optimum Moisture Content 3 Reference lab job ro. for Y= Reference ab jab ne for oat: = ners rest Pit Location ml _| oficitan Gc tie a etait ry Teco DOR [Pouring Cylinder No. T CoRR aaa ET, = ioraraond BG pa on |Wt of sand after pouring, W2 fam) a] |Wt. Of Sand in cone, Ws ~ (gm) ha amine er = BSW Pa aToRe Soa Wt. Of Wet soil, Ws (gm) | ora aan We mn le era = BW on rani ame We tae OD ay derniy ¥a= TOR TAWHGOT owe capes Baeble a er “ I eahcatin weeds panel = [Remarks : Pass/Fail prucansocasy Ke Document No. Rev. Date Page DOCIEMP-16/ QAQC/GEN/009 05 19.12.2017 Page 43 of 70WDFC Phase-2 / EMP-16 ‘SITE QUALITY ASSURANCE PLAN Ksojitz| ED rar WDFG PHASE2 JNPT — MAKARPURA (VADODARA) PACKAGE-16 (EMP-16) MATERIAL INSPECTION REPORT (MIR) jaterial type (check below in the applicable box) Document No. DOC/EMP-16/ QAQC/GEN/009 Rev. Date 05 19.12.2017, Page Page 44 of 70,WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN Format No: WOFC/EMP-16 /005| tz Qasr PMC-2R LAE les ohes te tae ee CALIBRATION OF SAND POURING CYLINDER [As per 82720, (Part 26) PROECT WOFG BHASE-2 EMP-16 : JNPT- MAKARPURA (VADODARA) EMPLOYER oFccu. ENGINEER PMG-2R OCG CONSORTIUM CONTRACTOR SOJTZ- L&T CONSORTIUM [Pouring Set No. ested By Proposed Use [Source of Sand Location of testing lab: Date of testing Weight of Sand in Cone F isle 3] Average] 41}Weight of sand in pouring cylinder before pouring, A (gm) [Weight of sand in pouring cylinder after filing In the ICone, 8 3| Weight of sand in the cone C = (A-B) (gm) [Bulk Density of Sand (om) |Weight of sand in pouring cylinder before pouring, W, (gm) [Weight of sand in pouring cylinder after filing in the [Catibrating container and cone, Ws (ont Weight of sand in the calbrating container and cone ale (om) 4|Weight of sand in the cone W. (an) Weight of sand inthe calibrating container, W, = (Ws |e 3 Wom Wi) Volume of calibrating container, We (ea) 7|Buk Density of Sand, W2/W_(gm/ec) [Note : Sand to be used shall be clean, uniformly graded natural sand passing 1.00 mm sieve and retained on 600 micron ssw. Remaris suT PMC-2R (Oc6C) Tp Bo. Document No. Rev. Date Page _C \ DOCIEMP-16/ QAQCIGEN/O08 05 19.12.2017 Page 45 of 70 |)WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN Format No WOFCTENP-T6TOC8] - Keotes @ ar PMC-2R PROIECT WFC PHASE: 2 EMP-16 : JNPT™= MAKARPURA [VADODARAY leMPLovER brco. ENGINEER PMC-2R Oca CONSORTIUM ICoNTRACTOR. SOWT2. L&T CONSORTIUM, [Location of testing ta Laborato Job na ‘of material [Souce uscation [Proposed Use. Determination Wi |Contsiner No. JEmoty Wot Container |w2of Container and Wet material (W2) arm Wot Container ang [ws or olature w4=Wa.wa) lwo dry material eWS= Wow Moisture Content w= 100% WAWS %. No.of Orope materia (WS) Liquo LMT CHART de }. The Plasticity index is esleulsted as the difrence between its Liquid tit & Plestic limit fz incase of sandy sot PL should be determined fret, When PL can nat be determined, Tre Pi should bo reported as Non-Plastc (NP) 3. when the plastic imi is equal to or greater than the liquid imi, The Pl shall be reported as zero ‘RESULTS: liquid Liriy = Plastic Limit(96)PL = Prastcty ndex(%s) PL = sur Pmc-2R (ocec) Document No. Rev. Date Page DOCIEMP-16/ QAQC/GEN/009 05, 19.12.2017 Page 46 of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN Fomat Nos WOFCIENP.10007 PMC-2R (eaperis 2720, Part prover [WOR PHASE. 2 EuP-16 NPT ~WnKARTURA NAGODADD [EMPLOYER DFCCIL _ enoneer MG aR GCG CONSORT JconrmacToR S0uT2-LaT CONGORTIN ab Jone [eae cteoneia Desc aia ose oTesrg Soro sera Reson Sem. Loceten ft of erst a sino, [osuignaie| Remand | cumaaive mot [In | orpassng | REMARKS : oun 7am 2 | nm 3 [ete [20mm 3 ecomi 3 [aaa 7 [atane [5m CLASSIREATION OF SOT [Seer TT sen) [Sit Content & Clay (@ Passing) 4 Passing trough 4.75mm sieve feels Cootficient of Uniformity, | Cm DsiOis an iH i = f. Cooticient of Gunatue, i Ct Ony0'De) i # c. | ; c= S01 TYPE: Reman 1 sur Pus2R (ocee) Document No Rev. Date Page DOC/EMP-16/ QAQCIGEN/009 05 49.42.2017 Page 47 of 70 |x) - °WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN Format Ns. WOF CTENP- 1603 Ksojttz Gwar PMC-2R ‘CALIFORNIA BEARING RATIO TEST. ‘AaPeriS 2720-1987 PART 16 PROVECT TWOFC PHASE- 2 EiP-16 ~ NPT ~ WAKARPURA (VADODARAY lEMeLover ree. lenanecr PMC-2R OCG CONSORTIUM TRACTOR [Location of testing ab: [Ost of teste estes Ino.crbiows por ay [conation or |wtot wot sei+mout [vt ofwot a [Vota of mould et donaly ( [Moisture determination of vet saecent (gr) ofary salve of waterh of dry sil ator content density (4 PNETRATION TEST DATA ‘wile SOAKING] -FEPPFEPPP en 09) nice) {ype ot compaction used: Stati! Dynamic [Period of soaking dys |r ct surcharge used tka [Proarg ing capacity and Wheaton nanibor Galbvaon tocar Tae Ka 7a ‘Corected yt lead fom graph) tr 2 Sm ‘Garectes unt loa rom graph) fr 5 orm] (CBR at 2.5mm (6 (CBR at om CBR [Are of plunger em! « Forsit ‘Document No. Rev. Date DOGIEMP-16/ QAQC/GEN/009 05: 19.42.2017WDFC Phase-2 / EMP-16 Toten Ser PROECT EMPLOYER ENGINEER CONTRACTOR [Cocation of testing lab [abeatery job no. of material ation Proposed use SITE QUALITY ASSURANCE PLAN Formal No, WOFCIENP-16 Ksoitn G usr PMC-2R CBRTEST ‘As PeriS 2720-1987 PARTIG WOFC PHASE. 2 EMP-16 : NPT MAKARPURA (VADOOARA) orc. PMC-2F Oc CONSORTIUM ‘SOUT - LET CONSORTUM [ost of sam [sampies loate of eo frestoa LOAD Vs PENETRATION GRAPH ‘Mould ne, [Corected toad at 2 sm] Coveted load at 6.0mm BR reported as (‘4)= FORSLT pmc-aR (occ) Document No. Rev. Date Page DOC/EMP-16/ QAQC/GEN/009 05 19.12.2017, Page 49 of 70 _4)|WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN Format No.: WDFCIEMP-16 / 009] Keoine Guar PMC-2R ‘0cG coNsoRTIUN ‘aves te bee tine FREE SWELL INDEX ‘As por iS 2720 (Part - 40) PROJECT |WOFC PHASE- 2 EMP-16 - JNPT— MAKARPURA (VADODARA) EMPLOYER. loFooL ENGINEER [PMc-2R OcG CONSORTIUM JCONTRAGTOR [sourz - L&T CONSORTIUM Lab Job No [Date of sampling : Description of Material Date of Testing : [Source of Material Report Neo [Sample Location Wt. of Sample taken am | Observation Shot =| Sample levol in S.NO_| “water (Vw) mi Free Swell in wator (Ww-Vk) ‘Sample level in Katou tad Free Swell index (Vw-VK)*400/Vk FOR SLT Remaks: Weight of sample taken after passing through 425m seive PIMC-2R (OCGC) Document No. Page Oo DOC/EMP-16/ QAQG/GENT009 05 19.12.2017 Page 50 0f70 |WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN Kesoiite Gar BAR BENDING SCHEDULE {NPT =MAKARPURA (VABODARAY Farnat Ne, WOFSEMP TET) PMC-2R [asm 23 some 31 [Standard Unt wieght cpm) Bmn-0.986; 10mm-0617; Tamm 838 Tern 679, 2Omm-2.47; Emm 3.85; Creches ty . sed ‘sora by sur C osiase | uc-2n (occ) Document No. Rev. Date Page DOC/EMP-16/ QAQC/GEN/009 05 19.42.2017 Paget of79WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN Fane WORTEMETETT AE Ksoiie Gar PMC-2R ax. “en eeatonrores CONCRETE POUR CARD roieer WORC PRASE-7 EMP-16: JNPT ~MAKARPURA NVADOOARA) uriover occ JENaNeeR' rear ooo consoRTuM owmactor _ Saunz. Lar consoRTUMt oeneraL a srvctre by tcson Pat of structs J Paving ata cate ‘6 mw lone Ja) Drawing no, hy Estates posi ne cade rconcte J out econo ho Adri ppd Yesi ne suave pr Retence ape Yea no leemonceMenr Ta 9 per 885 ad rein yes! ne by cna space proved you! no Come sac roses yeatre roruwork |) Omerione 8 per ring = ys! no Alger: Of tobe caraced every W/o caret Ling OW to be corected + vee tte ovse sper ig yuo vey expen proided = ye no Sipps Okt tobe corctes iene & stern or ok Noto Page et Stump oeare oof ewes ten Document No. Rev. Date *| Page DOC/EMP-16/ QAQCIGENI009 05 19.12.2017 Page 82 of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN GENERAL ARRANGEMENTS ja) Access: b) Lighting provided lc) Safety measures taken |d) General cleanliness le) Staff responsible i) Labour |g) Stand by equipment h) Name of safety engineer REMARKS PERSON IN CHARGE FOR SUPERVISION - Site engine : OKI to be corrected yes/no 2 yes/no OK/ to be improved : sufficienty to be improved available ~ yes! no Key person = CHECKED BY SLT PMC-2R (OCGC) Page 02 of 2 PW, Q\ nz Document Na Rev Date Page) DOCIEMP-46/ GAACIGENTOOD 05 7.122017 | Pago 3 of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN Se Soe Ksoiite Gar Test Report for Compressive Strength of Conerete Cubes (1S: 516 - 1959., WOF CTEM 16707] PMC-2R Reaffirmed Oct 2008) PROIECT WORG PHASED EMP-1GINPT-MARARDURA (VADODRAY EMPLOYER DFCCIL ENGINEER "PMC-2R OCG CONSORTIUM CONTRACTOR SONTIZ-L&T CONSORTIUM LOCATION cme Dear TE gu = — averane arto | structure [cone m)ntene| Grade et | bate or IM moran compressive a sno | si Come tmymta Coneete | Canis | 1 ouye | a8 ban [ha Cabe Strength Strcnatn | Remarks 2 Ni (ime) | 7 r - - EB 4 os & _ | f E | o io sur PMe-anocce) | Decument No Rev. Date Page DOCIEMP-16/ QAQC/GENI008 05 19.12.2017 Page 54 of 70,WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN Ksojite G sr PMC-2R aes be soa in, 0ca consonrium Format ne: WOFE/EMP-16/024 ‘Survey co-ordinate PROJECT WOFG PHASE. 2 EMPL16 7 JNPT— MARARPURA (VADODARA) |CONTRAGTOR | Sowtz -LaTconsonnUM - FRAG: = [baTe sur - pc -28 (Occ) Document No. Rev. Date Page DOCIEMP-16/ QAQC/GEN/009 05 19.12.2017 Page 55 of 70ae fates be setae Format No: WOFCIEMP-161074] PMC-2R (cc consonrium AGGREGATE IMPACT VALUE TEST [As periS 2366, (Part-M PROT WOFC PRASE-2 EMP > NPT ~ NARARPURA (VADODARA) lewptover oro. ENGINEER PAC-2R O06 CONSORTIUM contactor SOJIIZ- LAT CONSORTIUM Location of testing lab: Laboratory Job Na [Date of Samping [Type of Material [Sampled By Source Date of Testing Lscation [Tested By Proposed Use Test Test? Test Weight of surtace dy sample passing 12am Jand retained on 10mm IS sieves, W). (on) Weight of rection passing on 2.36mm Sieve afer [the test, W.. (om) Weight of fraction retained on @. 36mm siove afr the test, Ws, (on) JW, = W, = (W2 + Ws) \(gmn); \Aggregate impact Value (ALLY) = (W/W) x 100 |(%) |Average Value of ALV 1(%6) [Specifcation requirement |) Note : if W, > 1 gm, dicard and retest Remarks sur Puc-2R (oceo) di Document No Rev, Date Page DOC/EMP-16/ QAQC/GEN/009 05: 14.42.2017 Page 66 of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN Forriat Ne WOFCT ENIP-T5075] Ksoiitz Gar PMC-2R S25... oven ce consonrio FLAKINESS INDEX & ELONGATION INDEX [fs er 2006 (Pett IPROVECT WOFC PHASE- 2 ENP-16-_ INPT=MARARPURA (WADODARA] lEMPLOYER + FCC. IENGNEER + PMC-2R 0c CONSORTUM |coNTRACTOR ‘SOuITZ- L8T CONSORTIUM Location of testing fab: [Laboratory Job No. [Date of Srmting Hype or material [sarod 8y Source bate of Testing Location [rested 8 Proposed Use 200 160 160 125 125 100 10.0 63 ‘Total Weight Fakiness Index (Fl) = 100 x Total of B/Totel of A % Elongation Index (E.)= 100 x Total ofD/Total of = % ‘Specification Limit (Maximum) -Flakiness Index : % ‘Specification Limit (Maximum) - Elongation Index = % 1 sit Puc-2r cee) ‘Document No. Date Page DOCIEMP-16/ QAQC/GEN/008 19.12.2017 Page 57 of70_ |.WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN Format No: WOFC/EWP-16/076] Lae Sane we share Ksojinz Dar PMC-2R ca consort SOUNDNESS TEST [AS par 52508 (Pav) IPROUECT WOFG PHASE-2 EMP-16 : JNPT=MAKARPURA (VADODARA) lEMPLOYE! Fcc ENGINEER PMC -2R OCG CONSORTIUM |conTRac: SOJITZ- L&T CONSORTIUM [Location of testing lab: Date and time of start of cycle Laboratory Job No. Date of Samaiing [Type of Material [Sampled By Source [Date of Testing Location [Tested By Proposed Use |COARSE AGGREGATE |Chemical used: Magnesium Sulfate / Sodium Sulfate Number o! cycles: Date and time of end of cycles: e3mm_| 40mm 40mm | 20mm zomm | 10mm somm | 4.75 mm Total [Specifcation Limit (Maximum 96) = FINE AGGREGATE [Date and time of start of cycle: |Chemical used: Magnesium Sulfate / Sodium Sulfate Number of cycles: Date and time of end of cycles: Passing | Retained [Gracing of Ongial] Woah [Weigh ABST weg ny [COMET (O) Lan Siow Sizal Sieve Size| (A) Sample % | Tested (am) | test (gm)_| | (Weighted axerage 00 mic | 300 mic 18m | 600 mie 293mm | 1.18mm | _ . ___| 475mm | 2.36mm, L somm_| 475mm Total [Specifcation Limit (Maximum 9) = sur Pwc-2R (coc) Document No. Rev [Date Page DOGIEMP-16/ QAQC/GEN/009 , aS 49.12,2017..| Page 680f70 |. age 68 ol‘WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN Format No; WOFC TENP-16)017| Ksojitz Gar PMC-2R Sates me ste Sette See coeeonTE SPECIFIC GRAVITY & WATER ABSORPTION OF AGGREGATE BY PYCNOMETER%s por is 2326 (Part-)) [PROJECT \WDFG PHASE-2 EMP-16 : JNPT—MAKARPURA (VADODARA) IEMPLOYER DFCCIL ENGINEER PMC-2R OCG CONSORTIUM lcoNTRACTOR ‘SOJITZ - LAT CONSORTIUM Location of testing lab: Laboratory Job No. | Date of Sampling Hype of Materia [Sampled By Source | Date of Testing Location Tested By Proposed Use 1 2 3 Temperature of Water °c IPyenometer Bote Number | lWtof SS0 sample, W, on | lwtot Pycnometer Bottle + Water + Sample, Wz (gm) lwt ot Pyenometer Botte + Water, Ws (am) |Wt of oven dry sample, W, (om) | Specific Gravity = Wa/lW - (Wp - W)] |Apparent Specific Gravity = Wy/[\W - (We - Ws)] |Water Absorption (% of dry basis) = 100 x (W, - W,)/Wg |Average Specific Gravity |Average Water Absorption % Remarks sit Pmc.2r (occc) Document No. Rev. Date Page DOCIEMP-16/ QAQCIGEN/009 08 19.12.2017 __Page 59 ot795.1 :WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN Format No. WDFC/EMP-16/016} LOE Ksolite © var PMC-2R Sates me sree sete Secaeoeee SPECIFIC GRAVITY & WATER ABSORPTION (By Wire basket method) [PROJECT WOFC PHASE- 2 EMP-16 - JNPT~MAKARPURA (VADODARA) lEMPLoyER OFC ENGINEER PMC-2R OCG CONSORTIUM CONTRACTOR ‘SOJIZ- LAT CONSORTIUM Location of testing lab: Lab Job No. Date of sampling Type of material |Sampled by lSource Date of testing Location [Tested by Proposed use A Weight ofthe oven cry sample in ar (gm) 8 |Weight ofthe sample in water (gm) e Weight ofthe saturated surface cry sample (gm) D | Speciic gravity = A/(C-8) E Water absorption (%) = 100x(C-AyIA Average specific gravity = Average water absorption (%) =| FOR SLT Document No. DOCIEMP-16/ QAQC/GEN/008 Page 60 of 70 raeWDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN ae OD hE Kesite Guar PMC-2R Seman ceseontonrua SIEVE ANALYSIS OF COARSE AGGREGATE FOR CONCRETE 2sne 5 2565 Pat1 soueor \WOFC PASE. 2516: NPT-MAKARPURA VADODARA) nrtover Foot Lnncen PucaR cca coNsoRTUM connmacron sou. Lat coNsoRTUM Location of testing lab: ako ae arpa hype fete Serpe sare owe etna = Fesedty =r tse tn 7 Za ‘onm ‘orn 1m - 2m ico - renm 2 ‘00 om | S om em 0s om 2m os = puezt-coce Document No. Rev. Date Page DOCIEMP-16/ QAQCIGENIO09 05 49.42.2017 Page 61 of 707}WDFC Phase-2 / EMP-16 ‘SITE QUALITY ASSURANCE PLAN Fa OEE tafe Keoie Qusr PMC-2R ae. all ah SEEVE ANALYSIS OF FINE NGGREGRTE FOR CONCRETE Soares oar OFC PASE = eT -MAEORPIRN ADSORR famtover oroce lewmee pcan 008 coveorrit LearmacroR sour-tav conser [locaton teatro [sora Ltn = ia ered cae == aca has rcoaciie fe orem Pie : a CT ee Tie eS = |i i oe oe wear [en | "arson | eon aa won| eo | ve | coum tote eo [ose | com | ei em oo | ee [ee | om a rue nos Document No. Rev. Date Page 05 19.12.2017 Page 620f70-— DOCIEMP-16/ QAQCIGEN/009‘WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN Format Nox WOFCIEWP-76 [021 Ksojite Car PMC-2R ‘SIEVE ANALYSIS OF ALL-IN-AGGREGATE FOR CONCRETE. er IS 2386 Part PROIECT ‘WFC PHASE- 2 EMP-IG 7 INT = MAKARPURA (VADODARA) EMPLOYER Foot. ENGINEER PMC-2R OCG CONSORTIUM CONTRACTOR, ‘SOJTZ- L&T CONSORTIUM |Location of testing lab: [Cab Job Ne, [bate of Sampling [Sampled From [Sampled by Source of Material Date of Testing Location [Testes by [Proposed use [Wt of Bry Samplenn) arn = a 2 ereng Pang 8 8 Sieve Stzein mm PMc-2R (Cec) Document No. Rev. Date Page 05, 19.12.2017 Page 63 0f 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN Formate WOT ae. Ksoine Gar PMC-2R SURVEY CHECKING FOR FOUNDATION BOLTS FIXING IRORST FCDA EE NPT =RUSERDURA AGODA) ee [ae recon ous fain Sasa Ixasonideeteten | satne sorting lowe carton frst digs ford eqaomertFoundaonto Act foun] on Thing | og ontigh=*4]_ Mom = oni spt Dion wo lele ele ar nea occa, Document No. Rev. Date Page DOGIEMP-16/ QAQCIGEN/009 05 19.12.2017 Page 64 of 70 —WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN Format no WOFGIEMP-16/023 sojite Guar PMC-2R Lae Sater be ovtere (ce consorTium x ‘Check List for Fixing of Foundation Bolt PROJECT WDFC PHASE- 2 EMP-16 ; JNPT- MAKARPURA (VADODARA) EMPLOYER DFCCIL ENGINEER PNC-2R OGG CONSORTIUM lconTRACTOR ‘SOJITZ- L&T CONSORTIUM [SLNo DESCRIPTION OF WORK “OBSERVATION Name of the Equipment foundation: 1 [Total number of Foundations for the Equipement |Equipement foundation Reference Numbers Foundation Bolt Material Details : Bolt Type, Dia, & Make 2 IMTC availabilty and Reference Number ‘Third Party Testing date and Lab Details for Foundation Bolt Foundation Bolt LTMRHL Clearance Referance No. Foundation Bolt fixing Checks [Readiness of Template [Column shutters safely lited and Properly secured to True Plum and Level [Accurate Positioning of the Template fo the Centre line of |Equipment foundations [Projected Part above the Template matching wth the Drawing requirements. [Arresting the movement of the Template Foundation bolt Tie up withthe stivups Remarks: Approved for next stage of work Not Approved. SLT PMc-2R (0cGC) Document No. Rev. Date Page DOGIEMP-16/ QAQCIGEN/008 05 79.12.2017 | Page 65 of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN | Fommat no: WORCIEMPASDR | Lote Gwar PMC-2R ‘ca consonriut { ‘GROUTING RECORD PROIECT WDFC PHASE. 2 EMP-16 : INPT-MAKARPURA (VADODARA) lEMPLoveR orc. | lENGNEER PMC2R OCG CONSORTIUM lconrracToR SOMTZ- L&T CONSORTIUM | Drawing reference No | Foundation Number | | Dimensions ofthe foundation Date ofeasting [Dae of grouting | {Pre-Grout checks Clean concrete sufaces fe from a | lrese atance, and loose paricies Yes a etal sutace fee fom scales, ol and wl nd lormase “ bcorsents saturate wih water thoroughly, 2 . but no standing water ee Jt tocs and equipments Yes nq ! observation [Grount Name Ratio ofingidents [Stating tne Finishing time | Femperature of rou | consistency of grout onay| Not okay Leskages absences Yes ng Leakages sealed Yes ne | leostcrout checks [croutis set robe by a sit wie) Yes nq Remarks sur Puc.aR (occ) Document No. Rev. Date Page | DOCIEMP-16/ QAQCIGEN/008 05 19.12.2017 Page 66 of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN Format ne: WOFC/EMP-16/025 Kesiie Gisr PMC-2R MANSORY WORKS PROKECT WOFG PHASE: 2 EMP-16 : JNPT=MAKARPURA (VADOOARA) EMPLOYER orcoL ENONEER Puc-2R OCs CONSORTIUM CONTRACTOR SouT2- L&T CONSORTIUM SNe GESCRIPTION OF WORK aSERVATION [Ceeaton TWarking win dimensions” (Oraa’akatah where ine mason‘yPlatenng is cared his day) Screening ofwommen [EPS requirements inducion and Vaining 6 Women Formwork shere & sagging arrangements a5 per approved drawings [uatarias ward inspection ciavanice Rom enginaar [Surtace preparation for masonary work & Prerequisiias learied a8 parthe Procedure Material Ootals [Cement hpe. Brand & Gaisn Number [sana Sours | (Water Soures bricks hoe: (ClayConcraie Block. HolewSol fh [ricks tt Ropon Acceptance relevance No. (For [BrekcDimensions: Bond Det [T)pe of Bond dopied:( Enaish Bond’ Flemish Bona Please Spec) ot Brick wal [During construction Lise marc and Aignmentar Bn [Filed head and bed joints [Tooting oftorar aint ignmentof ead joins [after Construction IHelgnt toric wall constructed nthe same location & lsat of Constvcion (Curing cared for (in dave Batre plastering [Dimension ofwork Executed Plumb ofthe work & Sqaurenasa Ne Lote in mim) Aetial ramen (Sve rikwork sul win required Tolerance (Sauare and Plume) [any ether information useful sur pc-2R (Occ) Document No. Rev. Date Page DOC/EMP-16/ QAQCIGENI009 08 19.12.2017 Page 67 of 70WDFC Phase-2 / EMP-16 SITE QUALITY ASSURANCE PLAN Ferman WOR /enP eae we Keine Guar PMC-2R PLASTERING WORKS PROKCT WRG PHASE: 2 EWP-16 "RPT =RCARBURA ADOSER EMPLOYER ores ENGNEER PMc aR 0¢& CONSORTIUM onTRAcTOR SONTZ- LAT CONSORTIA SiN DDESCRFTION OF WORK (OBSERVATION Sn sae oan Es requenene raver an Waning woven + rmnercshome agora arangenes 8 5er laa van wapecion deracs fom or? Buri prepare psing watt Prereauses COTE 05 pera FOOSaRe atria Oa ements Band & Bach Namba sar Sauee 2 [beter tom via ard was Some [ers ix ropa rata00 Nano Jsteons oct ie tend op (ERaah Sone RaRaR BOT 3 Piess after ener Fckess or econ oat arian Bring anton < [Baonmenepe asting waned SRC RD aT er conan ney cane ipso Cong aeopea Sng cared (ys le aT Brension efwar Seca [Ror afte wok Sonurens aaron on Tw coats nm) Sieh atone sur PMC-2R (OCGC) j ey Document Na Rev. 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Date Page DOC/EMP-16/ QAQC/GEN/009 05 19.12.2017 Page 69 of 70