TEMPERATURE CONTROLLER DECLARATION OF CONFORMITY AND DISPLAY AND KEYS DIMENSIONS

1/16 DIN - 48 x 48 ube MANUAL RETRIEVAL

KM1 is a panel mounting, Class II instrument. It has been Unit
Process Value
(in eng. units)
Overall dimensions (L x H x D): 48 x 48 x 63 mm
(1.89 x 1.89 x 2.48 in.)
KM1 model designed with compliance to the European Directives. (°C/°F) Autotune
in progress
Panel Cut-out (L x H): 45+0.6 x 45+0.6 mm
Alarm (1.78+0.023 x 1.78+0.023 in.)
All information about the controller use can be found in the active (flashing)
Engineering Manual: ISTR-MKM_-ENG0x (“x” is the revision).
Quick Guide • ISTR-FKM1ENG03 Set Point
The Declaration of Conformity and the manual of the controller Manual
(auto mode)
can be downloaded (free of charge) from the web-site: mode
Output Value
www.ascontecnologic.com (manual mode)
Once connected to the web-site, search: Output Param. value or
KM1 LEDs State/Function
then click on KM1. (Editing mode)
In the lower part of the product page (in any language) is present
the download area with links to the documents available for the
controller (in the available languages). Operator Mode Editing Mode MOUNTING 3
2
Access to:
- Operator Commands
(Timer, Setpoint selection ...) Confirm and go to
- Parameters Next parameter
- Configuration
 Warning! Access to:
Increase the displayed 1
- Whenever a failure or a malfunction of the device may cause value or select the
- Operator additional information next element of the
dangerous situations for persons, things or animals, please (Output value, running time ...) parameters list
remember that the plant must be equipped with additional
Decrease the displayed
devices which will guarantee safety. Access to: value or select the
- We warrant that the products will be free from defects in material and - Set Point previous element
2
viale Indipendenza 56, 27029 - Vigevano (PV) - ITALY
workmanship for 18 months from the date of delivery. Products
Tel.: +39 0381 698 71, Fax: +39 0381 698 730 Programmable key: Exit from Operator
and components that are subject to wear due to conditions of Start the programmed function commands/Parameter
internet site: www.ascontecnologic.com
use, service life and misuse are not covered by this warranty. (Autotune, Auto/Man, Timer ...) setting/Configuration 1
E-mail: sales@ascontecnologic.com

MODEL CODE ELECTRICAL CONNECTIONS TERMINALS

The Hardware resources are identified by the following Model Code.

Model: KM 1 A B C D E F G H I - 0 0 0 0
DI1 Pin connector
OP1 1.4 mm max.
q
Line KM 1 Output OP3 F RS485 (0.055 in.)
None -
Optional functions A
None -
Relay (1 SPST NO, 2 A/250 Vac) R OP2 L
Timer T
VDC for SSR (12 Vdc/20 mA) O DI2 (note) Stripped wire
L: 5.5 mm
Output OP4 G (0.21 in.)
Power Supply B
Digital I/O (see the Electrical Connections paragraph for details) D OP4 OP3
100... 240Vac (-15... +10%) H Analogue input (note)
24Vac (-25... +12%) or 24Vdc (-15... +25%) L Serial Communications H Line
12 VDC 100... 240 Vac/
TTL -
PV (note) 20... 30 Vdc/
Input C Neutral 18... 28 Vac
RS485 Modbus S
TC, PT100, PT1000, mA, mV, V + Digital Input 1 C
4... 20 mA mV, V mA Thermo-
TC, NTC, PTC, mA, mV, V + Digital Input 1 E Terminal Type I couple
2 wire transmitter
Standard (screw type non removable terminal blocks) - Note: Terminal 4 can be programmed as:
Output OP1 D 12 VDC - Digital Input (DI2) connecting a free of
With plug-in screw type terminal blocks E
Relay (1 SPST NO, 4 A/250 Vac) R (note) voltage contact between terminals 4 and 16;
With plug-in clamp type terminal blocks M
VDC for SSR (12 Vdc/20 mA) O - 0... 12 V SSR Drive Output (OP4) connecting
With plug-in terminal blocks (fixed part only) N the load between terminals 4 and 16;
Output OP2 E PV - 12 Vdc (20 mA) transmitter power supply
Model Code example: KM1-HCRRRD--
None - connecting the 2 wire transmitter between
Controller KM1, no timer, 100... 240 Vac, TC/PT100/PT1000/mV/V + terminals 4 and 1; for 3 wire transmitter connect
Relay (1 SPST NO, 2 A/250 Vac) R 4... 20 mA
Digital Input 1, 3 Relay Outputs, Output 4, TTL, non removable screw terminal 4 to transmitter power supply input and
VDC for SSR VDC (12 Vdc/20 mA) O type terminals.
3 wire transmitter Pt1000/NTC/PTC Pt100
terminal 1 and 2 to transmitter signal output.

CONFIGURATION CODE
The KM1 can be easily configured by the “Code Configuration” method for the most common requirements, just entering two 4-digit
codes: Cod1 [LMNO] for the Input Type and Control Mode selection and Cod2 [PQRS] for the Alarms and the Service Functions.
For complete controller configuration see the Engineering Manual.
Note: Before starting the configuration code setting, please define and write down Cod1 and Cod2 as needed:
HOW TO SET THE CONFIGURATION CODE L M N O c%d1 ALARM TYPES (Cod2 digits: P, Q, R)
User c%d1 L MN O Absolute Alarm
PV
PV
Input Type and Range L M Control mode OP1 OP2 OP3 OP4 N O
TC J -50... +1000°C 0 0 H AL1 AL2 AL3 0 0
ON/OFF heating = H
AT
TC K -50... +1370°C 0 1 NU AL1 AL2 H 0 1
TC S -50... 1760°C 0 2 C AL1 AL2 AL3 0 2 Time
ON/OFF cooling = C ON
TC R -50... +1760°C 0 3 NU AL1 AL2 C 0 3 Absolute
High
Press for 3 seconds to TC T -70... +400°C 0 4 H C AL2 AL3 0 4 ON ON
Absolute
access the configuration Infrared J -50... +785°C 0 5 H AL1 AL2 C 0 5 Low
mode Infrared K -50... +785°C 0 6 ON/OFF with neutral zone C H AL2 AL3 0 6
PV
PT 100/PTC KTY81-121 -200... +850°C/-55... +150°C 0 7 (H/C) NU H AL2 C 0 7
PT 1000/NTC 103-AT2 -200... +850°C/-50... +110°C 0 8 C AL1 AL2 H 0 8 Absolute High-Low Alarm
AT
Linear 0... 60 mV 0 9 NU C AL2 H 0 9 PV
Linear 12... 60 mV 1 0 H AL1 AL2 AL3 1 0
PID heating = H
Linear 0... 20 mA (this selection forces Out 4 = TX) 1 1 NU AL1 AL2 H 1 1
Linear 4... 20 mA (this selection forces Out 4 = TX) 1 2 C AL1 AL2 AL3 1 2
Press and to enter PID cooling = C
Linear 0... 5 V 1 3 NU AL1 AL2 C 1 3
the configuration
Linear 1... 5 V 1 4 H C AL2 AL3 1 4
Password 4 Time
Linear 0... 10 V 1 5 H AL1 AL2 C 1 5
(default 300) PV Absolute ON ON
Linear 2... 10 V 1 6 C H AL2 AL3 1 6 External
PID double action (H/C)
TC J -58... +1832°F 1 7 NU H AL2 C 1 7 ON ON
Absolute
AT
TC K -58... +2498°F 1 8 C AL1 AL2 H 1 8 Internal
TC S -58... 3200°F 1 9 NU C AL2 H 1 9
TC R -58... +3200°F 2 0
Note: As default, when the alarms are active, only AL1 threshold
Press and to enter TC T -94... +752°F 2 1 is available at “Operator Command” level to perform non Deviation Alarm
c%d1 (Input Type and Infrared J -58... +1445°F 2 2 critical tasks. To protect the AL2 and AL3 thresholds against PV
Control Mode) Infrared K -58... +1445°F 2 3 undesired changes, they are available only at “Parameters
PT 100/PTC KTY81-121 -328... +1562°F/-67... +302°F 2 4 list” level (password: 20). For different configurations, see
PV

PT 1000/NTC 103-AT2 -328... +1562°F/-58... +230°F 2 5 the Engineering Manual.

AT

P Q R S c%d2 Time
User c%d2 P Q R S Deviation ON
High
ON ON
Press and to enter Alarm 3 R Service functions activation S
Deviation
c%d2 (Alarms and Low
Alarm 2 Q None 0
Service Functions) Wattmeter (instantaneous power expressed in kW) (note 1) 1
Alarm 1 P
PV
Not used 0 0 0 Wattmeter (Power consuption expressed in kWh/h) (note 2) 2
Band Alarm
Sensor break 1 1 1 Absolute worked time (expressed in days) (note 3) 3
PV
AT
High 2 2 2 Absolute worked time (expressed in hours) (note 3) 4
Absolute
Low 3 3 3 Notes: 1. Wattmeter Instantaneous power is continuously computed
External High/Low 4 4 4 as multiplication of the Load Voltage, Load Current parameter
Absolute High/Low
Internal High/Low 5 5 5 values and the controller output instantaneous value.
Press to store the Deviation high 6 6 6 2. Wattmeter power consumption is the estimated hourly
energy consumption (using Load Voltage and Load Current Time
Configuration code Deviation
Deviation low 7 7 7 ON ON
parameter values), computed on the previous 15 minutes Band
External band 8 8 8 period. The readout is updated every 15 minutes. Internal
Note: To leave the Configuration session without Band
Internal band 9 9 9 3. Worked Time counter is continuously increased when Band ON ON ON
saving the settings made, press the button the controller is turned ON. External
PARAMETERS SETTING Parameters List (PASS: 20) (in gray the parameters related to optional features)
User
Group Param. Description Range value or selection list elements Default Note
value
tr.St Timer status Option
reg = Auto,
Password 2 oPEr Operative Mode Selection oplo = Manual,
Commands stdy = Standby
(default: 20)
a.sp Set Point Selection 0 = SP, 1 = SP2, 2 = SP3, 3 = SP4 0 = SP
Access to
parameters tune Start Auto Tune 0 = oFF, 1 = start 0 = OFF evoTUNE
Pb Proportional Band 1... 9999 (Engineering Units = E.U.) 20
Press the key Parameters setting ti Integral Time 0... 10000 s 200 Cod1 Digit N = 1
for 3 seconds Confirm and go to td Derivative Time 0... 1000 s 50
Next parameter HSEt Hysteresis ON/OFF Control 0... 9999 (E.U.) 1 Cod1 Digit N = 0
Increase the displayed value Control
or select the next element tc.H Heating output cycle time 0.1... 130 s 20.0 Cod1 Digit N = 1
Decrease the displayed value rcg Relative Cooling Gain 0.01... 99.99 1.00 Cod1 Digit N = 1
or select the previous element Cod1 Digit O > 4
Password 4 Cod1 Digit N = 1
To Code configuration (default: 300) To exit the parameter setting tcc Cooling output cycle time 0.1... 130 s 20.0
Cod1 Digit O > 1
mode (cod1, cod2 procedure press the key (for 3 s) SP Set Point 1 -1999... +9999 (E.U.)
tables on the front page) or wait until the timeout expiration
SP2 Set Point 2 If nSP > 1
(about 30 seconds).
SP3 Set Point 3 -1999... +9999 (E.U.) If nSP > 2
Set Point SP4 Set Point 4 If nSP > 3
CONTROLLER OPERATION SPLL Set Point min. Value -1999... SPHL (E.U.)
SPHL Set Point max. Value SPLL... 9999 (E.U.)
Additional Information Depending on nSP No. of Set Points 1... 4 1
Cod2 digit S setting AL1 Alarm 1 threshold AL1L... AL1H
248.0 248.0 248.0 al1l Alarm 1 low threshold/Low limit -1999 If digit P of
Heating H035 t04.8 Power (kW) U854 -1999... +9999 (E.U.)
248.0 al1H Alarm 1 high threshold/High limit 9999 Cod2 is > 1
Cooling C045
Timer or Energy (Wh) 248.0
remaining HAL1 AL1 hysteresis 1... 9999 (E.U.) 1
Worked time (days) d854
Output Value % time 248.0 AL2 Alarm 2 threshold AL2L... AL2H
(e.g. heating = 35%, h854 al2l Alarm 2 low threshold/Low limit -1999
cooling = 45%) Worked time (hours) If digit Q of
Alarms -1999... +9999 (E.U.)
If active al2H Alarm 2 high threshold/High limit 9999 Cod2 is > 1

To return to the Normal Mode, press the key for 3 seconds or wait for the 10s timeout HAL2 AL2 hysteresis 1... 9999 (E.U.) 1
AL3 Alarm 3 threshold AL3L... AL3H
al3l Alarm 3 low threshold/Low limit -1999 If digit R of
-1999... +9999 (E.U.)
Set Point Change al3H Alarm 3 high threshold/High limit 9999 Cod2 is > 1
Increase value HAL3 AL3 hysteresis 1... 9999 (E.U.) 1
sp Decrease value sp Press the key (3 s) or stp Soft Start Output value -100... 100% 0
248.0 250.0 Soft Start
wait for the 10s time out to Sst Soft Start Time 0.00... 8.00 (hh.mm) 0
Operative Changed store the new Set Point
Set Point operative and return to Normal Mode ssc Low Scale readout -1999... 9999 -1999 For linear Input
Set Point fsc High Scale readout -1999... 9999 9999 types only
Input
dP Number of decimals 0... 3 (linear inputs); 0... 1 (other inputs) 0
FiL Measured value Digital filter OFF; 0.1... 20.0 s 0 = OFF
Start EVOTUNE nonE = Timer not used
is a fast and fully automatic proce- i.d.A = Delayed ON at start command Timer manage-
Dot flashes dure that can be started in any i.uP.d = Activation ON at Power ON ment (Start, Stop,
248.0 248.0. while the condition, regardless the deviation
tr.F Timer Type i.d.d = At start command none Reset) can be
tunE 248.0 Auto-tune from SP. i.P.L = Asymmetrical oscillator, start in OFF done using the
Auto-tune Auto-tune is in progress The controller selects automatically i.L.P = Asymmetrical oscillator, start in ON tr.St command
Timer
started in progress the best tune method and computes 0 = hh.mm or the key
1=
the optimum PID parameters. tr.u Timer Units 1 = mm.ss (if programmed)
mm.ss
2 = sss.d or by the DI1/DI2
Press the key for 3 s Note: The key could be assigned by the user to tr.t1 Time 1 00.01... 995.9 1.00 digital inputs (if
programmed).
other functions using the Usrb parameter setting tr.t2 Time 2 00.00... 995.9 1.00
ON = Transmitter Power Supply
I/O io4.F I/O 4 Function OUT4 = SSR out ON
Di2C = Dig. In. from contact
Operator Command Di2U = 24 VDC Digital Input
st
tr.st run: Start If timer
sp Increase 1 SP diF.1 Digital Input 1 Function 0... 21 0 See the DI1, DI2
hold: Hold activated value functions table
Decrease change Digital diF.2 Digital Input 2 Function 0... 21 0
run res: Reset ( tr.F ) 248.0 Inputs
Confirm/Next Confirm/Next nonE, tunE, oplo, aac, asi, chsp, See the Key
usrb Key Function tunE
st.by, str.t function table
nsp > 1
0 = Change If Change, the co-
a.sp Active If more than sp2 nsp > 2 di.cl Colour of the Process Value
display
1 = Red
2 = Green 2
lour is green if PV
differs from SP less
Set Point 1 Set Point 120.0
1 selection 3 = Orange than Ade, red if
active sp3 Display higher than Ade
Confirm/Next (nsp > 1) nsp > 3 Display change color threshold and orange if is
225.0 ade
(when di.Cl = 0) 0 (OFF)... 9999 (e.u.)
lower than Ade
sp4 dis.t Display Power OFF time (mm.ss) oFF (display ON) 0.1... 99.59 oFF
340.0
Serial Add Instrument Address 1... 254 1
Modbus RTU slave
Confirm/Next communi- 1200, 2400, 9600 baud,
bAud Baud rate 9600 protocol
cations 19.2, 38.4 kbaud
AL1 If AL1 is active Uolt Load Voltage 1... 999 (V) 230 If digit S of
250 Wattmeter
cur Load Current 1... 9999 (A) Cod2 is > 1
Back to the Confirm/Next
first parameter PAS4 Configuration access Password 0... 999 300
Password
To return to the Normal Mode, press the key for 3 seconds or wait for the 10s timeout PAS2 Parameters access Password 0... 999 20

Note: To access all the instrument features, please see the “Complete configuration procedure” in the “Engineering Manual”.
Complete Configuration and Parameter setting can be easily uploaded from the controller and downloaded to other controllers using the:
Configuration Key and Communication Adapter model: A-01.

FUNCTION SELECTION
Timer Types (selected by tr.f) (option) dif$ Digital Inputs DI1 and DI2 Functions usrb Key Function
i.d.a Delayed ON at Start command i.p.l Asymmetrical oscillator with start in OFF Code displayed Description Code displayed Description
Tr.t1 Tr.t2 Tr.t2 Tr.t2 Tr.t2 0 Disabled (OFF) (default) nonE Not used
Start Start Tr.t1 Tr.t1 Tr.t1 1 Alarm Reset tune Starts auto tuning functions (default)
off ON off off ON off ON off ON 2 Alarm Acknowledge (ACK) oplo Manual mode
OUT OUT
3 Hold of the measured value aac Alarm Reset
PWR ON Reset 4 Stand by mode asi Alarm Acknowledge
5 Manual Mode chsp Circular Set Point Selection (shows SP, SP2, SP3)
i.up.d Delayed ON at Power ON i.L.p Asymmetrical oscillator with start in ON
6 Heat with “SP” and CooL with “SP2” st.by Stand-by mode
Tr.t1 Tr.t2 Tr.t2 Tr.t2 Tr.t2 7 Timer Run/Hold/Reset [on transition] str.t Starts/Stop/Reset timer
Start Tr.t1 Tr.t1 Tr.t1
8 Timer Run [on transition]
ON off ON off ON off Available only if
off ON off OUT
9 Timer Reset [on transition]
timer option and
OUT 10 Timer Run/Hold
PWR ON Reset tr.F is NOT set to
11 Timer Run/Reset nonE
i.d.d At Start command 12
Timer Run/Reset with lock at the end
of the time count
Tr.t1 18 Sequential Set Point selection [on transition]
Start
19 SP/SP2 selection
ON off Binary coding for Set Point selection on DI1 and DI2
OUT 20
(00 = SP, 01 = SP2, 10 = SP3, 11 = SP4)
Reset Digital inputs in parallel to the UP and Down keys
21
PWR ON (DI1 = UP key, DI2 = DOWN key)