1103a 33

DJ32003 DJ32003
1103A-33 2016/07/29
The information given within this parts book was correct at the time of printing and is subject to change without notice.
Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out
servicing of engines. Before working on any engine always refer to the correct user service and maintenance manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins Engines
Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 9
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 158

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique reference to
the components fitted to your engine; therefore this parts book is only applicable to this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify parts to
service your engine. There are several features within the book to make it easy to find the parts you
require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers along
with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you locate the
page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section page Section page

Service Kits 11 High Pressure Fuel Pipes 37
ACKS402384 AFHD5024
Cylinder Block & Liners 13 Atomisers 39

ACHD0855 AFHD5O24
Crankshaft, Main & Big End Bearings 15 Control Unit 41

ACHD0855 AFHD5O24
Crankshaft, Main & Big End Bearings 17 Fuel Leak-Off Pipe 43

ACHD0855 AFHD5O24
Pistons & Rings 19 Sensors 45

ACHD0855 AFHD5024
Connecting Rods 21 Flywheel Housing 47

ACHD0855 CDHD1125
Rear End Oil Seal 23 Flywheel & Starter Ring 49

ACHD0855 DDHD2089
Cylinder Head Assembly 25 Starter Motor 51

ACHD0855 EDHD0965
Cylinder Head Assembly 27 Fan Drive 53

ACHD0855 FBHD0917
Rocker Shaft Assembly 29 Sump 55

ACHD0855 GBHD2895
Timing Gear & Camshaft 31 Dipstick & Filler Tube 57

ACHD0855 GBHD2895
Push Rods & Tappets 33 Oil Strainer 59

ACHD0855 GBHD2895
Fuel Injection Pump 35 Cylinder Head Cover 61

AFHD5O24 HBHD3463
Page 5
Engine Breakdown

Filler 63 Pulleys 89
HBHD3463 NDHD2750
Breather 65 Timing Case 91

HBHD3463 QCHD0022
Blanking Plates 67 Timing Cover 93

HBHD3463 QCHD0022
Oil Filter 69 Timing Cover 95

JBHD2607 QCHD0022
Oil Filter 71 Blanking Plugs 97

JDHD0027 QDHD1368
Front End Drive Input 73 Lubricating Oil Pump & Delivery 99

KBHD0796 Housing
RBHD0028
Water Pump 75
LBHD2310 Air Filter Assembly 101
TBIID1183
Pipes 77
LBHD2310 Air Filter Assembly 103
TBHD1183
Water Outlet Housing 79

LDHD0702 Blanking Plates 105
TBHD1183
Water Outlet Housing 81

LDHD0702 Exhaust Manifold 107
UBHD0526
Fan 83
MDHD1369 Exhaust Outlet 109
UDHD0538
Alternator 85
NDHD275O Fuel Filter 111
VBHD2535
Alternator Bracket & Fixings 87

NDHD275O
Page 6
Engine Breakdown

Fuel Filter 113 Radiator & Cowling 139
VBHD2535 ZMHD1372
Lift Pump to Filter Pipe 115 Radiator Bracket & Fixings 141
VBHD2535 ZMHD1372
Filter to Injection Pump Pipe 117 Radiator Bracket & Fixings 143
VBHD2535 ZMHD1372
Injection Pump to Filter Pipe 119 Radiator & Hoses 145

VBHD2535 ZMHD1372
Leak Off Rail to Fuel Filter Pipe 121 Guards 147

VBHD2535 ZMHD1372
Low Pressure Fuel Pipes 123 Fuel Pre-Lift Pump 149

VBHD2535 ZVHD1120
Cold Start System 125 Water Trap 151

WDHDO377 ZVHD1120
Engine Lifting Eyes 127 Miscellaneous & Auxiliaries 153

XBHD0457 ZZHD1O12
Engine Mounts 129 Top Service Kit 155

ZCHD1199 SACD0355
Lubricating Oil pressure Switch/Gauge 131 Bottom Service Kit 157

ZJHD0533 SGBD0379
Lubricating Oil Pressure Switch/Gauge 133

ZJHD0533
Temperature Gauge & Sender 135

ZLHDO363
Temperature Gauge & Sender 137

ZLHD0363
Page 7
Engine Breakdown
Page 8
Symbols and Notes
Symbol Description
Ա From Engine Number
Բ Up to Engine Number
Գ Repairs and Replaces
Դ See Appropriate Section - Reference Number
Ե Alternative
Զ Order
Է Remanufactured Part
Ը New for Old Part
Թ Number of Teeth
Ժ Thickness
Ի Bottom
Լ Top
Խ Left Hand
Ծ Right Hand
Կ Reference for Detailed Breakdown
Հ Other Service Options Available
Ձ Cylinder Number
Ղ See History Section
Page 9
Service Kits Plate A
Ա UO27821M ACKS402384
Page 10
Service Kits Plate A
Ա U027821M ACKS402384
Item Part No. References Qty. Description Notes
1 T402384 1 SERVICE KIT

2 —2654403 2 OIL FILTER
3 —446I492 2 FUEL FILTER
4 —130306360 1 PRE-FUEL FILTER
5 —26510362 1 MAIN AIR FILTER
6 —2614B655 1 BELT (A)
7 —T414301 1 GASKET - CYL HEAD COVER
Footnotes
(A) SERVICED IN PAIRS
Page 11
Cylinder Block & Liners Plate A
ACHD0855
Page 12
Cylinder Block & Liners Plate A
ACHD0855
1 T400878 1 CYLINDER BLOCK ASSEMBLY

3 — Զ T400878 1 CYLINDER BLOCK
4 — Զ T400878 1 BEARING CAP
8 —33142111 8 THIMBLE
9 —32166329 8 SCREW
10 —3112D075 1 CAMSHAFT BUSH
11 —3241A012 1 PLUG
12 —0650588 1 PLUG
13 —0650710 1 PLUG
14 —3241A011 2 PLUG
15 —3313A022 1 WATER PIPE
16 —3212P008 1 PLUG
17 —32141316 1 PLUG
18 —2485A108 1 PLUG
19 —3212V006 1 PLUG
20 —3623A009 2 BLANKING PLATE
21 —3688A039 2 GASKET — OIL FILTER HEAD
22 —0650594 1 PLUG
23 —2314H003 8 SCREW
24 —2314C049 1 SCREW
25 —2415D053 1 WASHER
Page 13
Crankshaft, Main & Big End Bearings Plate A
ACHD0855
Page 14
Crankshaft, Main & Big End Bearings Plate A
ACHD0855
1 ZZ90236 1 CRANKSHAFT ASSEMBLY

2 — Զ ZZ90236 1 CRANKSHAFT
3 —U5MB0037 Հ 1 MAIN BEARING KIT
4 —U5ME0033 Հ 1 BIG END BEARING KIT (A)
5 —31137551 Հ 2 THRUST WASHER
6 —31137561 Հ 2 THRUST WASHER
Service Options
3 U5MB0037A Ժ (-)0.25MM 1 MAIN BEARING KIT-U/S
3 U5MB0037B Ժ (-)0.50MM 1 MAIN BEARING KIT - U/S
3 U5MB0037C Ժ (-)0.75MM 1 MAIN BEARING KIT - U/S
4 U5ME0033A Ժ (-)0.25MM X BIG END BRG KIT - U/S (A)
4 U5ME0033B Ժ (-)0.50MM X BIG END BRG KIT - U/S (A)
4 U5ME0033C Ժ (-)0.75MM X BIG END BRG KIT - U/S (A)
5 31137312 Ժ (+)0. 007" 2 THRUST WASHER
6 31137322 Ժ (+)0. 007" 2 THRUST WASHER
Footnotes
(A) BEARING FITTING TOOL 27610233 IS NOT INCLUDED
Page 15
Crankshaft, Main & Big End Bearings Plate B
ACHD0855
Page 16
Crankshaft, Main & Big End Bearings Plate B
ACHD0855
1 3117C221 1 CRANKSHAFT GEAR
Page 17
Pistons & Rings Plate A
ACHD0855
Page 18
Pistons & Rings Plate A
ACHD0855
1 4115P021 Հ 3 PISTON AND RING KIT

2 — Զ 4115P021 1 PISTON
3 — Զ 4115P021 1 GUDGEON PIN
4 —UPRK0003 Հ 1 PISTON RING KIT
5 —22721332 2 CIRCLIP
Service Options
1 4115P022 Ժ (+)0. 50MM 3 PISTON AND RING KIT (A)
1 4115P023 Ժ (+)1. 0MM 3 PISTON AND RING KIT (A)
4 UPRK0003B Ժ (+)0. 50MM 1 PISTON RING KIT - OVERSIZE
4 UPRK0003D Ժ (+)1. 00MM 1 PISTON RING KIT - OVERSIZE
Footnotes
(A) USE IN ENGINE SETS ONLY
Page 19
Connecting Rods Plate A
ACHD0855
Page 20
Connecting Rods Plate A
ACHD0855
1 Հ 3 CON ROD ASSEMBLY

2 — Զ SERVICE OPTION 1 CON ROD
3 — Զ SERVICE OPTION 1 CAP
4 —3112A005 1 SMALL END BUSH
5 —3212V003 2 CON ROD BOLT (A)
Service Options
1 4115C311 3 CON ROD ASSEMBLY GRADE F
1 4115C312 3 CON ROD ASSEMBLY GRADE G
1 4115C313 3 CON ROD ASSEMBLY GRADE H
1 4115C314 3 CON ROD ASSEMBLY GRADE J
1 4115C315 3 CON ROD ASSEMBLY GRADE K
1 4115C316 3 CON ROD ASSEMBLY GRADE L
Footnotes
(A) DO NOT RE-USE ONCE REMOVED
Page 21
Rear End Oil Seal Plate A
ACHD0855
Page 22
Rear End Oil Seal Plate A
ACHD0855
1 2418F704 1 SEAL - REOS HOUSING

2 3211C002 10 BOLT
Page 23
Cylinder Head Assembly Plate A
ACHD0855
Page 24
Cylinder Head Assembly Plate A
ACHD0855
1 4181V039. Ղ a. 1 CYLINDER HEAD ASSEMBLY

2 — Զ 4181V039 1 CYLINDER HEAD
3 —3314A241 3 VALVE SEAT INSERT
4 —3313A012 3 VALVE GUIDE
5 —3314A231 3 VALVE SEAT INSERT
6 —3313A012 3 VALVE GUIDE
7 —0650588 3 PLUG
8 —32416117 3 PLUG
9 —3244A009 2 DOWEL
10 —3218A011 5 CYLINDER HEAD BOLT
11 —3218A012 3 CYLINDER HEAD BOLT
12 —3142H071 3 INTAKE VALVE
13 —2418M519 3 SEAL - VALVE STEM (A)
14 —T417883 Ղ a. 3 VALVE SPRING
15 —3342A011 3 CAP
16 —3142W004 6 VALVE COLLET
17 —3142A151 3 EXHAUST VALVE
18 —2418M517 3 SEAL - VALVE STEM (B)
19 —T417883 Ղ a. 3 VALVE SPRING
20 —3342A011 3 CAP
21 —3142W004 6 VALVE COLLET
22 —3278A006 1 PLUG
23 —2415H003 1 SEAL – O RING
24 —2431154 2 PLUG
History
a.
1 4181V039. 1 CYLINDER HEAD ASSEMBLY
14 —3174A016 3 VALVE SPRING
19 —3174A016 3 VALVE SPRING
Footnotes
(A) GREEN
(B) BROWN
Page 25
Cylinder Head Assembly Plate B
ACHD0855
Page 26
Cylinder Head Assembly Plate B
ACHD0855
1 3681E049 1 GASKET - CYLINDER HEAD
Page 27
Rocker Shaft Assembly Plate A
ACHD0855
Page 28
Rocker Shaft Assembly Plate A
ACHD0855
1 4115R611 1 ROCKER SHAFT ASSEMBLY

2 —4115R702 1 ROCKER SHAFT ASSY - MINOR
3 — Զ 4115R702 1 ROCKER SHAFT
4 —2485A104 2 PLUG
5 —4115R314 3 ROCKER ARM ASSEMBLY
6 — Զ 4115R314 1 ROCKER ARM
7 — Զ 4115R314 1 PAD
8 —0576052 1 NUT
9 —32114145 1 SCREW
10 —3174A015 2 ROCKER SHAFT SPRING
11 —4115R315 3 ROCKER ARM ASSEMBLY
12 — Զ 4115R315 1 ROCKER ARM
13 — Զ 4115R315 1 PAD
14 —0576052 1 NUT
15 —32114145 1 SCREW
16 —2722A022 2 CIRCLIP
17 —2134A502 2 WASHER
18 —2316A901 1 SCREW
19 —2316A902 2 SCREW
Page 29
Timing Gear & Camshaft Plate A
ACHD0855
Page 30
Timing Gear & Camshaft Plate A
ACHD0855
T415181
1 1 CAMSHAFT
2 — Զ T415181 1 CAMSHAFT
3 —0500012 1 WOODRUFF KEY
Page 31
Push Rods & Tappets Plate A
ACHD0855
Page 32
Push Rods & Tappets Plate A
ACHD0855
1 T420076 Ղ a. 6 TAPPET
2 31434307 6 PUSHROD
History
a.
1 3142U991 6 TAPPET
Page 33
Fuel Injection Pump Plate A
AFHD5024
Page 34
Fuel Injection Pump Plate A
AFHD5024
1 2643B317 1 FUEL INJECTION PUMP

2 — Զ 2643B317 1 FUEL INJECTION PUMP
3 —20420472 1 SOLENOID (A)
4 —220420478 1 SEAL - O RING
5 3117L261 1 FUEL INJECTION PUMP GEAR
6 2314H004 3 SCREW
7 2411D008 3 WASHER
Footnotes
(A) 12V SOLENOID
Page 35
High Pressure Fuel Pipes Plate A
AFHD5024
Page 36
High Pressure Fuel Pipes Plate A
AFHD5024
1 3525A 134 1 PIPE - FUEL INJ NO 1 CYL

2 3525A135 1 PIPE - FUEL INJ NO 2 CYL
3 3525A136 1 PIPE - FUEL INJ NO 3 CYL
4 2646E018 2 CLIP
Page 37
Atomisers Plate A
AFHD5024
Page 38
Atomisers Plate A
AFHD5024
1 2645K016 Է 3 INJECTOR
2 — Զ 2645K016 1 INJECTOR NOZZLE HOLDER
3 — 1 INJECTOR NOZZLE
4 —26460064 1 SEAL - INJECTOR
5 —L311FF02 1 INJECTOR WASHER
6 3751A241 3 INJECTOR CLAMP
7 2314W009 3 SCREW
Service Options
1 2645K016R 3 INJECTOR - EXCHANGE
Page 39
Control Unit Plate A
AFHD5024
Page 40
Control Unit Plate A
AFHD5024
1 U5MK0669 1 ELECTRONIC GOVERNOR KIT

2 — Զ U5MK0669 1 ELECTRIC GOVERNOR
3 —2311E027 4 SCREW
4 —2415H507 1 SEAL - O RING
Page 41
Fuel Leak-Off Pipe Plate A
AFHD5024
Page 42
Fuel Leak-Off Pipe Plate A
AFHD5024
1 2646F501 2 HOSE
2 2646E501 1 CAP
Page 43
Sensors Plate A
AFHD5024
Page 44
Sensors Plate A
AFHD5024
1 0650586 1 PLUG
Page 45
Flywheel Housing Plate A
CDHD1125
Page 46
Flywheel Housing Plate A
CDHD1125
1 T417547 1 FLYWHEEL HOUSING

2 2314J204 6 SCREW
3 3245A011 2 DOWEL
4 2314J603 2 SCREW
5 T410815 2 PLUG
6 36843154 1 SEAL
Page 47
Flywheel & Starter Ring Plate A
DDHD2O89
Page 48
Flywheel & Starter Ring Plate A
DDHD2O89
1 4111D293 1 FLYWHEEL
2 — Զ 4111D293 1 FLYWHEEL
3 —31162121 1 STARTER RING GEAR
4 0096803 6 SCREW
5 33117127 6 WASHER
6 2116A672 1 DOWEL
Page 49
Starter Motor Plate A
EDHD0965
Page 50
Starter Motor Plate A
EDHD0965
1 T410874 Ղ a. 1 STARTER MOTOR

2 2313C077 3 STUD
3 2318A604 3 NUT
History
a.
1 2873K632 1 STARTER MOTOR
Page 51
Fan Drive Plate A
FBHD0917
Page 52
Fan Drive Plate A
FBHD0917
1 4113K005 1 FAN DRIVE HOUSING

2 2314J005 4 SCREW
3 3115C111 1 FAN DRIVE PULLEY
4 2614B655 1 BELT (A)
Footnotes
Page 53
Sump Plate A
GBHD2895
Page 54
Sump Plate A
GBHD2895
1 T421883 Ղ a. 1 SUMP
2 32186405 1 PLUG
3 2415715 1 SEAL - O RING
4 3681K038 1 GASKET - SUMP
5 2314H003 12 SCREW
6 2314H012 4 SCREW
7 2314H033 2 SCREW
8 3627P041 1 BRIDGE PIECE
9 2311D039 2 SCREW
History
a.
1 3717C162 1 SUMP
Page 55
Dipstick & Filler Tube Plate A
GBHD2895
Page 56
Dipstick & Filler Tube Plate A
GBHD2895
1 T422238 Ա U256122U 1 DIPSTICK ASSEMBLY

Ղ b.
2 — Զ T422238 1 DIPSTICK
3 —2413681 1 SEAL - O RING
4 —3413681 1 SEAL - O RING
History
a.
3278A026 Ա U256122U 1 NUT
b.
1 3178C221 Ա U256122U 1 DIPSTICK
Page 57
Oil Strainer Plate A
GBHD2895
Page 58
Oil Strainer Plate A
GBHD2895
1 3575A059 1 PIPE - OIL SUCTION

2 36832137 1 GASKET
3 2314H004 2 SCREW
Page 59
Cylinder Head Cover Plate A
HBHD3463
Page 60
Cylinder Head Cover Plate A
HBHD3463
1 T415062 Ղ a. 1 CYL HEAD COVER ASSY

2 — Զ T415062 1 CYLINDER HEAD COVER
3 —T414301 Ղ a. 1 GASKET - CYL. HEAD COVER
4 —2161A013 8 SCREW
5 —T414958 1 PLATE
6 —2151A001 1 SCREW
7 —3789A004 4 SEAL - O RING
8 T405659 1 LABEL
9 T406494 1 LABEL
History
a.
1 T415062 1 CYL HEAD COVER ASSY
3 —T415673 1 PIPE
Page 61
Filler Plate A
HBHD3463
Page 62
Filler Plate A
HBHD3463
1 4134C072 1 OIL FILLER

2 — Զ 4134C072 1 OIL FILLER
3 —2415H540 1 SEAL - O RING
4 —4142X098 1 OIL FILLER CAP
5 — Զ 4142X098 1 OIL FILLER CAP
6 —2415633 1 SEALING RING
7 2314K161 1 SCREW
8 2314H005 1 SCREW
Page 63
Breather Plate A
HBHD3463
Page 64
Breather Plate A
HBHD3463
1 4134K022 1 PIPE - BREATHER

2 — Զ 4134K022 1 PIPE - BREATHER
3 —2415A068 1 SEAL - O RING
4 —2415H701 1 SEAL - O RING
5 2314F005 2 SCREW
6 33872632 1 HOSE
7 3175P003 1 SPRING
8 2481863 1 HOSE CLIP
9 36241123 1 SUPPORT BRACKET
10 2314H002 1 SCREW
11 2481D156 1 CLIP
12 2817152 1 CABLE TIE
13 2811A851 1 CLIP
Page 65
Blanking Plates Plate A
HBHD3463
Page 66
HBHD3463
1 2485A118 1 PLUG
Page 67
Oil Filter Plate A
JBHD2607
Page 68
Oil Filter Plate A
JBHD2607
1 3773A061 1 OIL FILTER HEAD

2 3688A039 1 GASKET - OIL FILTER HEAD
3 2314H034 4 SCREW
4 3278A007 1 PLUG
5 2415H009 1 SEAL - O RING
Page 69
Oil Filter Plate A
JDHD0027
Page 70
Oil Filter Plate A
JDHD0027
1 2654403 1 OIL FILTER
Page 71
Front End Drive Input Plate A
KBHD0796
Page 72
Front End Drive Input Plate A
KBHD0796
1 T413518 1 CRANKSHAFT PULLEY

2 32186146 3 BOLT
Page 73
Water Pump Plate A
LBHD2310
Page 74
Water Pump Plate A
LBHD2310
1 U5MW0208 1 WATER PUMP KIT

2 — Զ U5MW0208 1 WATER PUMP
3 — Զ U5MW0208 1 WATER PUMP COVER
4 —24880239 1 GASKET
5 —2314H743 3 SCREW
6 —3682A011 1 GASKET - WATER PUMP
7 2314K164 2 SCREW
8 2314H005 2 SCREW
9 2314H012 5 SCREW
Page 75
Pipes Plate A
LBHD2310
Page 76
Pipes Plate A
LBHD2310
1 4133L048 1 CONNECTION
2 — Զ 4133L048 1 CONNECTION
3 —2418F002 1 SEAL - O RING
4 —2418F001 1 SEAL - O RING
5 2314H003 2 SCREW
Page 77
Water Outlet Housing Plate A
Բ U001358L LDHD0702
Page 78
Բ U001358L LDHD0702
4133L501
1 1 CONNECTION
3 —2485C041 1 THERMOSTAT
4 —2415H008 1 SEAL - WATER OUTLET
5 2314H004 2 SCREW
Page 79
Ա U001359L LDHD0702
Page 80
Ա U001359L LDHD0702
1 4133L507 1 THERMOSTAT ASSEMBLY

3 — Զ 4133L507 1 THERMOSTAT
4 —2415H219 1 SEAL - THERMOSTAT HOUSING
5 2314H004 2 SCREW
Page 81
Fan Plate A
MDHD1369
Page 82
Fan Plate A
MDHD1369
1 2485C546 1 FAN
2 T418649 Ղ a. 1 EXTENSION
3 2313H238 4 STUD
4 2318D208 4 NUT
History
a.
2 3748W243 1 EXTENSION
Page 83
Alternator Plate A
NDHD2750
Page 84
Alternator Plate A
NDHD2750
1 2871A306 1 ALTERNATOR (A)
Footnotes
(A) BREAKDOWN OF 2871A301 NOT AVAILABLE.
Page 85
Alternator Bracket & Fixings Plate A
NDHD2750
Page 86
Alternator Bracket & Fixings Plate A
NDHD2750
1 T418352 Ղ b. 1 ALTERNATOR BRACKET

2 0920433 Ղ a. 1 WASHER
3 2314J007 2 SCREW
4 2314H022 1 SCREW
5 2318D208 1 NUT
6 36155429 1 LEVER
7 2314H004 1 SCREW
8 0920497 1 WASHER
9 2314J012 1 SCREW
10 2318A604 1 NUT
11 0920465 1 SPACER
History
a.
2 0920497 1 WASHER
b.
1 3824A071 1 ALTERNATOR BRACKET
Page 87
Pulleys Plate A
NDHD2750
Page 88
Pulleys Plate A
NDHD2750
1 3113E031 1 ALTERNATOR PULLEY
Page 89
Timing Case Plate A
QCHD0022
Page 90
Timing Case Plate A
QCHD0022
1 3716C561 1 TIMING CASE

2 2418F437 1 SEAL - FRONT END OIL
3 2314H003 8 SCREW
4 2314H034 4 SCREW
5 3681P053 1 GASKET - TIMING CASE
Page 91
Timing Cover Plate A
QCHD0022
Page 92
Timing Cover Plate A
QCHD0022
1 3117N061 Ա U200943S 1 IDLER GEAR

2 3311A054 1 HUB
3 3272A033 Ա U200943S 1 PLATE
4 2314J011 3 SCREW
5 T418682 1 CAMSHAFT GEAR
6 0500012 1 WOODRUFF KEY
7 3321A003 1 WASHER
8 2116053 1 DOWEL
9 3112X011 1 THRUST WASHER
10 2314J606 1 SCREW
Page 93
Timing Cover Plate B
QCHD0022
Page 94
Timing Cover Plate B
QCHD0022
Item Part No. References Description Notes

Qty.
1 4142A503 1 FRONT COVER KIT

2 — Զ 4142A503 1 TIMING GEAR COVER
3 —3681P046 1 GASKET - TIMING CASE COVER
4 2314H002 9 SCREW
5 2314H012 5 SCREW
Page 95
Blanking Plugs Plate A
QDHD1368
Page 96
Blanking Plugs Plate A
QDHD1368
1 2314C049 1 SCREW
2 2415D053 1 WASHER
Page 97
Lubricating Oil Pump & Delivery Housing Plate A
RBHD0028
Page 98
Lubricating Oil Pump & Delivery Housing Plate A
RBHD0028
1 T418996 Ղ a. 1 OIL PUMP

2 2314J008 4 SCREW
History
a.
1 4132F073 1 OIL PUMP
Page 99
Air Filter Assembly Plate A
TBHD1183
Page 100
Air Filter Assembly Plate A
TBHD1183
1 T418313 1 ELBOW
2 21825194 1 HOSE CLIP
3 0180072 1 CLIP
4 4148K007 1 CONNECTION
5 — Զ 4148K007 1 CONNECTION
6 —3682A013 1 GASKET - IND MANIFOLD
7 2314H034 4 SCREW
8 T418356 1 BRACKET
9 2314H004 2 SCREW
10 2314J002 2 SCREW
11 1 AIR FILTER
Page 101
Air Filter Assembly Plate B
TBHD1183
Page 102
Air Filter Assembly Plate B
TBHD1183
1 4514446 1 AIR FILTER ASSEMBLY

2 — Զ 4514446 1 HOUSING
3 —26510362 1 MAIN AIR FILTER
4 —26510361 1 COVER
5 —26510335 1 VALVE
6 —2652C825 1 BRACKET
7 —2652C828 2 CLIP
8 —T411320 1 ELBOW
9 —2652C806 1 INDICATOR
Page 103
TBHD1183
Page 104
TBHD1183
1 3611M009 1 PLATE
2 3684N503 1 GASKET
3 2314H032 4 SCREW
Page 105
Exhaust Manifold Plate A
UBHD0526
Page 106
Exhaust Manifold Plate A
UBHD0526
1 3778C121 1 EXHAUST MANIFOLD

2 3681V513 1 GASKET - EXHAUST MANIFOLD
3 3218J013 6 SCREW
Page 107
Exhaust Outlet Plate A
UDHD0538
Page 108
Exhaust Outlet Plate A
UDHD0538
1 3623A012 1 EXHAUST FLANGE

2 3681V514 1 GASKET - EXHAUST OUTLET
3 2313C077 3 STUD
4 2318A634 3 NUT
Page 109
Fuel Filter Plate A
VBHD2535
Page 110
Fuel Filter Plate A
VBHD2535
1 4461487 1 FUEL FILTER ASSEMBLY

2 — Զ 4461487 1 FILTER
3 —T410737 1 PLUG
4 — Զ T410737 1 PLUG
5 — Զ T410737 1 SEAL - O RING
6 —4461490 1 FUEL FILTER ASSEMBLY
7 — Զ 4461490 1 FUEL FILTER BODY
8 —4461492 1 FUEL FILTER
9 —T410736 1 DRAIN PLUG
10 T410437 1 PROTECTION KIT
Page 111
Fuel Filter Plate B
VBHD2535
Page 112
Fuel Filter Plate B
VBHD2535
1 T417273 1 BRACKET
2 2314H007 3 SCREW
3 2314J004 2 SCREW
4 Զ 4461487 1 FILTER
Page 113
Lift Pump to Filter Pipe Plate A
VBHD2535
Page 114
Lift Pump to Filter Pipe Plate A
VBHD2535
1 T417331 1 PIPE - LOW PRESSURE FUEL

2 — Զ T417331 1 PIPE - LOW PRESSURE FUEL
3 —36565116 1 CLIP
4 —36568139 1 CLIP
5 2314J001 1 SCREW
History
a.
2314H002 1 SCREW
Page 115
Filter to Injection Pump Pipe Plate A
VBHD2535
Page 116
Filter to Injection Pump Pipe Plate A
VBHD2535
Page 117
Injection Pump to Filter Pipe Plate A
VBHD2535
Page 118
Injection Pump to Filter Pipe Plate A
VBHD2535

2 4127A102 1 FUEL INJ PUMP RETURN PIPE
3 Զ 4127A102 1 FUEL INJ PUMP RETURN PIPE
4 —33532129 1 NUT
5 —33811114 1 OLIVE
6 3763A045 1 CONNECTION
7 3218R042 1 BANJO BOLT
8 2411D007 1 WASHER
9 2411D007 1 WASHER
Page 119
Leak Off Rail to Fuel Filter Pipe Plate A
VBHD2535
Page 120
Leak Off Rail to Fuel Filter Pipe Plate A
VBHD2535

2 3218R013 1 BANJO BOLT
3 0920497 1 WASHER
4 0920497 1 WASHER
5 3821A028 1 BRACKET
6 2314H002 1 SCREW
7 2411D010 2 WASHER
8 2481D558 1 PIPE CLIP
Page 121
Low Pressure Fuel Pipes Plate A
VBHD2535
Page 122
Low Pressure Fuel Pipes Plate A
VBHD2535
2 2411D013 1 WASHER
4 3583A054 1 PIPE - LOW PRESSURE FUEL
5 2481876 1 HOSE CLIP
6 2481876 1 HOSE CLIP
Page 123
Cold Start System Plate A
WDHD0377
Page 124
Cold Start System Plate A
WDHD0377
1 3278A101 3 PLUG
Page 125
Engine Lifting Eyes Plate A
XBHD0457
Page 126
Engine Lifting Eyes Plate A
XBHD0457
1 3617A015 1 LIFTING BRACKET

2 2314J002 2 SCREW
3 3617A015 1 LIFTING BRACKET
4 2314J002 2 SCREW
Page 127
Engine Mounts Plate A
ZCHD1199
Page 128
Engine Mounts Plate A
ZCHD1199
1 T414700 1 BRACKET
2 T414732 1 BRACKET
3 2314K202 2 SCREW
4 2314K208 2 SCREW
5 2318A222 2 NUT
6 2131A016 2 WASHER
Page 129
Lubricating Oil Pressure Switch/Gauge Plate A
ZJHD0533
Page 130
Lubricating Oil Pressure Switch/Gauge Plate A
ZJHD0533
1 2848062 1 OIL PRESSURE SWITCH
Page 131
Lubricating Oil Pressure Switch/Gauge Plate B
ZJHD0533
Page 132
Lubricating Oil Pressure Switch/Gauge Plate B
ZJHD0533
1 3278A004 1 PLUG
2 2415H002 1 SEAL - O RING
Page 133
Temperature Gauge & Sender Plate A
ZLHD0363
Page 134
Temperature Gauge & Sender Plate A
ZLHD0363
1 3278A006 1 PLUG
2 2415H003 1 SEAL - O RING
Page 135
Temperature Gauge & Sender Plate B
ZLHD0363
Page 136
Temperature Gauge & Sender Plate B
ZLHD0363
1 2848A126 1 WATER TEMPERATURE SWITCH

2 2415H003 1 SEAL - O RING
Page 137
Radiator & Cowling Plate A
ZMHD1372
Page 138
Radiator & Cowling Plate A
ZMHD1372
1 2485B280 Ղ a. 1 RADIATOR
2 — Զ 2485B280 1 RADIATOR
3 —24850073 Ղ a. 1 RADIATOR CAP
4 —24850079 1 DRAIN PLUG
5 —24850081 1 WASHER
History
a.
1 2485B280 1 RADIATOR
3 —24850078 1 RADIATOR CAP
Page 139
Radiator Bracket & Fixings Plate A
ZMHD1372
Page 140
Radiator Bracket & Fixings Plate A
ZMHD1372
1 3823A065 1 SUPPORT BRACKET

2 2635A052 2 MOUNTING (A)
3 3353A022 2 ADAPTOR (A)
4 2311F055 4 SCREW
5 2314J004 6 SCREW
Footnotes
Page 141
Radiator Bracket & Fixings Plate B
ZMHD1372
Page 142
Radiator Bracket & Fixings Plate B
ZMHD1372
1 3641A013 1 SUPPORT BRACKET

2 2314J002 2 SCREW
3 3641A012 1 STAY
4 2314H002 1 SCREW
5 2634A115 1 MOUNTING
6 2318A604 2 NUT
Page 143
Radiator & Hoses Plate A
ZMHD1372
Page 144
Radiator & Hoses Plate A
ZMHD1372
1 3482T046 1 HOSE - COOLANT

2 21825199 1 HOSE CLIP
3 21825194 1 HOSE CLIP
4 3482T045 1 HOSE - COOLANT
5 21825199 1 HOSE CLIP
6 21825199 1 HOSE CLIP
Page 145
Guards Plate A
ZMHD1372
Page 146
Guards Plate A
ZMHD1372
1 3756V115 1 FAN GUARD

2 4113A202 1 FAN GUARD
3 — Զ 4113A202 1 FAN GUARD
4 —2314H005 4 SCREW
5 —2318A401 4 NUT
6 T411471 1 FAN GUARD
7 2314H002 3 SCREW
8 2314H102 4 SCREW
Page 147
Fuel Pre-Lift Pump Plate A
ZVHD1120
Page 148
Fuel Pre-Lift Pump Plate A
ZVHD1120
1 130306380 1 PRE-FUEL FILTER ASSY

2 — Զ 130306380 1 FUEL FILTER HEAD
3 —26560182 1 FUEL FILTER BOWL
5 —26560183 3 DRAIN PLUG
4 —130306360 1 PRE-FUEL FILTER
6 —26560184 1 SEAL - O RING
7 0920497 2 WASHER
Page 149
Water Trap Plate A
ZVHD1120
Page 150
Water Trap Plate A
ZVHD1120
ULPK0034
1 1 LIFT PUMP KIT (A)
2 — Զ ULPK0034 1 LIFT PUMP
3 —U5MK0617 1 STRAINER
4 — Զ U5MK0617 1 ADAPTOR
5 — Զ U5MK0617 1 O RING
6 —3685R007 1 GASKET - LIFT PUMP
7 2314H033 4 SCREW
Footnotes
(A) NO SERVICED PARTS
Page 151
Miscellaneous & Auxiliaries Plate A
ZZHD1012
Page 152
Miscellaneous & Auxiliaries Plate A
ZZHD1012
1 2431154 1 PLUG
2 2431154 1 PLUG
3 2431154 1 PLUG
Page 153
Top Service Kit Plate A
SACD0355
GASKET KIT - TOP
KIT JOINTS - PARTIE SUP
DICHTUNGSSATZ - OBEN
KIT GUARNIZ- PARTE SUP MOT
KIT EMPAQ - SUPERIOR
Page 154
Page 155
Top Service Kit Plate A
SACD0355
1 U5LT0355 Ղ a. 1 GASKET KIT - TOP

2 —3681E049 1 GASKET - CYLINDER HEAD
3 —T414301 Ղ a. 1 GASKET - CYL. HEAD COVER
4 —2415H219 1 SEAL - THERMOSTAT HOUSING
5 —3681V513 1 GASKET - EXHAUST MANIFOLD
6 —3684N503 3 GASKET
7 —L311FF02 3 INJECTOR WASHER
8 —3688A029 1 GASKET - TURBOCHARGER
9 —3688A035 1 GASKET
10 —3688A036 1 GASKET
11 —3688A037 1 GASKET - IND MANIFOLD
12 —U5MK1027 1 SEAL KIT
13 —2418M517 4 SEAL - VALVE STEM (A)
14 —2418M519 4 SEAL - VALVE STEM (B)
History
a.
1 U5LT0355 1 GASKET KIT - TOP
3 —3681A057 1 GASKET - CYL. HEAD COVER
Footnotes
(A) BROWN
(B) GREEN
Page 156
Bottom Service Kit Plate A
SGBDO379
Bottom Joints & Gasket Kit
Kit d’Entretien Bas du Moteur
Wartungssatz fur Motorunterteil
Kit per la manutenzione della parte inferiore del motore
Juego de Servicio de la Parte Inferior
Page 157
Bottom Service Kit Plate A
SGBD0379
1 U5LB0379 1 BOTTOM JOINT AND GASKET

2 —3681K038 1 GASKET - SUMP
3 —2415715 1 SEAL – O RING
4 —36832137 1 GASKET
5 —3617V015 1 GASKET - TIMING CASE
6 —3617V016 1 GASKET - TIMING CASE
7 —3681P046 1 GASKET - TIMING CASE COVER
8 —26420318 1 SEAL – O RING
9 —3688A039 2 GASKET - OIL FILTER HEAD
10 —3688A041 1 GASKET - OIL FILTER HEAD
11 —3682A011 1 GASKET - WATER PUMP
12 —3688A035 1 GASKET
13 —3688A036 1 GASKET
Page 158
Parts Index
Description Part No. Page Description Part No. Page
ADAPTOR 3353A022 141 CABLE TIE 2817152 65
AIR FILTER 4514446 103 CAMSHAFT T415181 31

ASSEMBLY
CAMSHAFT BUSH 3112DO75 13
ALTERNATOR 2871A306 85
CAMSHAFT GEAR T418682 93
ALTERNATOR 3824A071 87
BRACKET CAP 2646E501 43
T418352 87
3342A011 25, 25
ALTERNATOR 3113E031 89
PULLEY CIRCLIP 2721332 19
BANJO BOLT 3218R013 121 2722A022 29
3218R042 119 CLIP 0180072 101
BELT 2614B655 11, 53 2481D156 65
BIG END BEARING U5ME0033 15 2646E018 37

KIT
2652C828 103
BIG END BRG KIT - U5ME0033A 15
2811A851 65
U/S
U5ME0033B 15
36565116 115
U5ME0033C 15
36568139 115
BLANKING PLATE 3623A009 13
CON ROD 4115C311 21
BOLT 3211C002 23 ASSEMBLY
4115C312 21
32186146 73
4115C313 21
BOTTOM JOINT AND U5LB0379 157
GASKET KIT 4115C314 21
BRACKET 2652C825 103 4115C315 21
3821A028 121 4115C316 21
T414700 129 CON ROD BOLT 3212V003 21
T414732 129 CONNECTION 2447A102 123
T417273 113 3355A019 123
T418356 101 3763A045 119
BRIDGE PIECE 3627P041 55 4133L048 77
4133L501 79
Page 159
Parts Index
4148K007 101 EXHAUST FLANGE 3623AO12 109
COVER 26510361 103 EXHAUST MANIFOLD 3778C121 107
CRANKSHAFT ZZ90236 15 EXHAUST VALVE 3142A151 25

ASSEMBLY
EXTENSION 3748W243 83
CRANKSHAFT 3117C221 17
T418649 83
GEAR
CRANKSHAFT T413518 73 FAN 2485C546 83
PULLEY
FAN DRIVE HOUSING 4113K005 53
CYL HEAD COVER T415062 61, 61
ASSY FAN DRIVE PULLEY 3115C111 53
CYLINDER BLOCK T400878 13 FAN GUARD 3756V115 147

ASSEMBLY
4113A202 147
CYLINDER HEAD 4181V039. 25, 25
T411471 147
ASSEMBLY
FLYWHEEL 4111D293 49
CYLINDER HEAD 3218A011 25
BOLT FLYWHEEL HOUSING T417547 47
3218A012 25
FRONT COVER KIT 4142A503 95
DIPSTICK 3178C221 57
FUEL FILTER 4461492 11, 111
DIPSTICK T422238 57
ASSEMBLY FUEL FILTER 4461487 111
DOWEL 2116053 93 ASSEMBLY
4461490 111
2116A672 49 FUEL FILTER BOWL 26560182 149
3244A009 25 FUEL INJ PUMP 4127A102 119
3245A011 47 RETURN PIPE
FUEL INJECTION 2643B317 35
DRAIN PLUG 24850079 139
PUMP
26560183 149
FUEL INJECTION 3117L261 35
T410736 111 PUMP GEAR
ELBOW T411320 103 GASKET 24880239 75
T418313 101 36832137 59, 157
ELECTRONIC U5MK0669 41 3684N503 105, 155

GOVERNOR KIT 3688A035 155, 157
Page 160
Parts Index
3688A036 155, 157 HOSE CLIP 21825194 101, 145
GASKET-CYL. HEAD 3681A057 155 21825199 145, 145,

COVER 145
T414301 11, 61, 155
2481863 65
GASKET- 3681E049 27, 155
CYLINDER HEAD 2481876 123, 123
GASKET - EXHAUST 3681V513 107, 155 HUB 3311A054 93

MANIFOLD
IDLER GEAR 3117N061 93
GASKET- 3681V514 109
INDICATOR 2652C806 103
EXHAUST OUTLET
GASKET - IND 3682A013 101 INJECTOR 2645K016 39
MANIFOLD
3688A037 155 INJECTOR - 2645KO16R 39
EXCHANGE
GASKET - LIFT PUMP 3685R007 151 INJECTOR CLAMP 3751A241 39
GASKET - OIL 3688A039 13, 69, 157 INJECTOR WASHER L311FF02 39, 155
FILTER HEAD
3688A041 157 INTAKE VALVE 3142H071 25
GASKET - SUMP 3681K038 55, 157 LABEL T4O5659 61
GASKET - TIMING 3617V015 157 T406494 61
CASE
3617V016 157 LEVER 36155429 87
3681P053 91 LIFT PUMP KIT ULPK0034 151
GASKET - TIMING 3681P046 95, 157 LIFTING BRACKET 3617A015 127, 127
CASE COVER
MAIN AIR FILTER 26510362 11, 103
GASKET- 3688A029 155
TURBOCHARGER MAIN BEARING KIT U5MB0037 15
GASKET - WATER 3682A011 75, 157 MAIN BEARING KIT U5MB0037A 15
PUMP
-U/S
U5MB0037B 15
GASKET KIT - TOP U5LT0355 155, 155
U5MB0037C 15
HOSE 2646F5O1 43
MOUNTING 2634A115 143
33872632 65
2635A052 141
HOSE - COOLANT 3482T045 145
3482T046 145
Page 161
Parts Index
NUT 0576052 29, 29 T417270 119
2318A222 129 T417300 117
2318A401 147 T417331 115
2318A604 51, 87, 143 T418547 121
2318A634 109 PIPE - OIL SUCTION 3 575A059 59
2318D208 83, 87 PIPE CLIP 2481D558 121
3278A026 57 PISTON AND RING 4115P021 19

KIT
33532129 119 4115P022 19
OIL FILLER 4134C072 63 4115P023 19
OIL FILLER CAP 4142X098 63 PISTON RING KIT UPRK0003 19
OIL FILTER 2654403 11, 71 PISTON RING KIT - UPRK0003B 19

OVERSIZE
OIL FILTER HEAD 3773A061 69 UPRK0003D 19
OIL PRESSURE 2848062 131 PLATE 3272A033 93

SWITCH
3611M009 105
OIL PUMP 4132F073 99
T414958 61
T418996 99
PLUG 0650586 45
OLIVE 33811114 119
0650588 13, 25
PIPE T415673 61
0650594 13
PIPE - BREATHER 4134K022 65
0650710 13
PIPE - FUEL INJ NO 1 3525A134 37
CYL 2431154 25, 153,
153, 153
PIPE - FUEL INJ NO 2 3525A135 37
CYL 2485A104 29
PIPE - FUEL INJ NO 3 3525A136 37 2485A108 13

CYL
2485A118 67
PIPE - LOW 3583A054 123
PRESSURE FUEL 3212P008 13
3212V006 13
Page 162
Parts Index
32141316 13 2151A001 61
32186405 55 2161A013 61
32416117 25 2311D039 55
3241A011 13 2311E027 41
3241A012 13 2311F055 141
3278A004 133 2314C049 13, 97
3278A006 25, 135 2314F005 65
3278A007 69 2314H002 65, 95, 115,

121, 143,
3278A101 125 147
T410737 111 2314H003 13, 55, 77,
91
T410815 47
2314H004 35, 59, 79,
PRE-FUEL FILTER 130306360 11, 149 81, 87, 101
PRE-FUEL FILTER 130306380 149 2314H005 63, 75, 147
ASSY
2314H007 113
PROTECTION KIT T410437 111
2314H012 55, 75, 95
PUSHROD 31434307 33
2314H022 87
RADIATOR 2485B280 139, 139
2314H032 105
RADIATOR CAP 24850073 139
2314H033 55, 151
24850078 139
2314H034 69, 91, 101
ROCKER ARM 4115R314 29
ASSEMBLY 2314H102 147
4115R315 29
2314H743 75
ROCKER SHAFT 4115R611 29
ASSEMBLY 2314J001 115
ROCKER SHAFT 4115R702 29 2314J002 101, 127,

ASSY - MINOR 127, 143
ROCKER SHAFT 3174A015 29 2314J004 113, 141

SPRING
2314J005 53
SCREW 0096803 49
Page 163
Parts Index
2314J007 87 2415H507 41
2314J008 99 2415H540 63
2314J011 93 2415H701 65
2314J012 87 2418F001 77
2314J204 47 2418F002 77
2314J603 47 26420318 157
2314J606 93 26420478 35
2314K161 63 26560184 149
2314K164 75 3789A004 61
2314K202 129 SEAL - REOS 2418F704 23

HOUSING
2314K208 129
SEAL - THERMOSTAT 2415H219 81, 155
2314W009 39 HOUSING
2316A901 29 SEAL - VALVE STEM 2418M517 25, 155
2316A902 29 2418M519 25, 155
32114145 29, 29 SEAL - WATER 2415H008 79
OUTLET
32166329 13
SEAL KIT U5MK1027 155
3218J013 107
SEALING RING 2415633 63
SEAL 36843154 47
SERVICE KIT T402384 11
SEAL - FRONT END 2418F437 91
OIL SMALL END BUSH 3112A005 21
SEAL - INJECTOR 26460064 39 SOLENOID 26420472 35
SEAL - O RING 2413681 57, 57 SPACER 0920465 87
2415715 55, 157 SPRING 3175P003 65
2415A068 65 STARTER MOTOR 2873K632 51
2415H002 133 T410874 51
2415H003 25, 135, 137 STARTER RING GEAR 31162121 49
2415H009 69
Page 164
Parts Index
STAY 3641A012 143 T417883 25, 25
STRAINER U5MK0617 151 WASHER 0920433 87

STUD 2313C077 51, 109 0920497 87, 87, 121,
121, 149
2313H238 83
2131A016 129
SUMP 3717C162 55
2134A502 29
T421883 55
2411D007 119, 119
SUPPORT BRACKET 36241123 65
2411D008 35
3641A013 143
2411D010 121
3823A065 141
2411D013 123
TAPPET 3142U991 33
2415D053 13, 97
T420076 33
24850081 139
THERMOSTAT 2485C041 79
33117127 49
THERMOSTAT 4133L507 81
3321A003 93
ASSEMBLY
WATER PIPE 3313A022 13
THIMBLE 33142111 13
WATER PUMP KIT U5MW0208 75
THRUST WASHER 3112X011 93
WATER 2848A126 137
31137312 15
TEMPERATURE
31137322 15 SWITCH
31137551 15 WOODRUFF KEY 0500012 31, 93
31137561 15
TIMING CASE 3716C561 91
VALVE 26510335 103
VALVE COLLET 3142W004 25, 25
VALVE GUIDE 3313A012 25, 25
VALVE SEAT INSERT 3314A23l 25
3314A241 25
VALVE SPRING 3174A016 25, 25
Page 165

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DJ32003 DJ32003

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 158

How to use your Parts Book

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section page Section page

Cylinder Block & Liners 13 Atomisers 39

Crankshaft, Main & Big End Bearings 15 Control Unit 41

Crankshaft, Main & Big End Bearings 17 Fuel Leak-Off Pipe 43

Pistons & Rings 19 Sensors 45

Connecting Rods 21 Flywheel Housing 47

Rear End Oil Seal 23 Flywheel & Starter Ring 49

Cylinder Head Assembly 25 Starter Motor 51

Cylinder Head Assembly 27 Fan Drive 53

Rocker Shaft Assembly 29 Sump 55

Timing Gear & Camshaft 31 Dipstick & Filler Tube 57

Push Rods & Tappets 33 Oil Strainer 59

Fuel Injection Pump 35 Cylinder Head Cover 61

Section page Section page

Breather 65 Timing Case 91

Blanking Plates 67 Timing Cover 93

Oil Filter 69 Timing Cover 95

Oil Filter 71 Blanking Plugs 97

Front End Drive Input 73 Lubricating Oil Pump & Delivery 99

Water Outlet Housing 79

Water Outlet Housing 81

Alternator Bracket & Fixings 87

Section page Section page

Injection Pump to Filter Pipe 119 Radiator & Hoses 145

Leak Off Rail to Fuel Filter Pipe 121 Guards 147

Low Pressure Fuel Pipes 123 Fuel Pre-Lift Pump 149

Cold Start System 125 Water Trap 151

Engine Lifting Eyes 127 Miscellaneous & Auxiliaries 153

Engine Mounts 129 Top Service Kit 155

Lubricating Oil pressure Switch/Gauge 131 Bottom Service Kit 157

Lubricating Oil Pressure Switch/Gauge 133

Temperature Gauge & Sender 135

Temperature Gauge & Sender 137

Ա From Engine Number

Գ Repairs and Replaces

Դ See Appropriate Section - Reference Number

Ը New for Old Part

Կ Reference for Detailed Breakdown

Հ Other Service Options Available

Ղ See History Section

Item Part No. References Qty. Description Notes

1 T402384 1 SERVICE KIT

(A) SERVICED IN PAIRS

Item Part No. References Qty. Description Notes

1 T400878 1 CYLINDER BLOCK ASSEMBLY

Item Part No. References Qty. Description Notes

1 ZZ90236 1 CRANKSHAFT ASSEMBLY

(A) BEARING FITTING TOOL 27610233 IS NOT INCLUDED

Item Part No. References Qty. Description Notes