1103a 33T

DK32037 DK32037
1103A-33T 2016/08/04
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry
out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins
Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 9
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 170

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore, this parts book is only applicable
to this particular engine.
Always quote your build list and engine serial number When contacting your Perkins outlet.
How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book.
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages Within the
book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part
numbers along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section Where the part appears.
Engine Breakdown
Section Page Section Page

37
Cylinder Block & Liners 11 Atomizers
ACHD0856 AFHD5035
39
Crankshaft, Main & Big End Bearings 13 Fuel Leak-Off Pipe
ACHD0856 AFHD5035
41
Crankshaft, Main & Big End Bearings 15 Sensors
ACHD0856 AFHD5035
43
Pistons & Rings 17 Flywheel Housing
ACHD0856 CDHD1125
45
Connecting Rods 19 Flywheel & Starter Ring
ACHD0856 DDHD2089
47
Rear End Oil Seal 21 Starter Motor
ACHD0856 EDHD0965
49
Cylinder Head Assembly 23 Fan Drive
ACHD0856 FBHD0917
51
Cylinder Head Assembly 25 Sump
ACHD0856 GBHD2895
53
Rocker Shaft Assembly 27 Dipstick & Filler Tube
ACHD0856 GBHD2895
55
Timing Gear & Camshaft 29 Oil Strainer
ACHD0856 GBHD2895
57
Push Rods & Tappets 31 Cylinder Head Cover
ACHD0856 HBHD3463
59
Fuel Injection Pump 33 Filler
AFHD5035 HBHD3463
61
High Pressure Fuel Pipes 35 Breather
AFHD5035 HBHD3463
Page 5
Engine Breakdown

63 89
Blanking Plates Alternator Bracket & Fixings
HBHD3463 NDHD2750
65 91
Oil Cooler Pulleys
JBHD2610 NDHD2750
67 93
Oil Cooler Connections Timing Case
JBHD2610 QCHD0022
69 95
Oil Cooler Connections Timing Cover
JBHD2610 QCHD0022
71 97
Oil Filter Timing Cover
JBHD2610 QCHD0022
73 99
Oil Filter Blanking Plugs
JDHD0027 QDHD1368
75 101
Front End Drive Input Lubricating Oil Pump & Delivery Housing
KBHD0796 RBHD0031
77
Water Pump
103
LBHD2286 Turbocharger
SBHD299l
79
Pipes 105
LBHD2286 Feed Pipes
SBHD299l
81
Water Outlet Housing 107
LDHD0702 Leak-Off Pipes
SBHD299l
83
Water Outlet Housing
109
LDHD0702 Pipework & Connections
SBHD299l
85
Fan
111
MDHD1369 Exhaust Manifold
SBHD299l
87
Alternator
NDHD2750
Page 6
Engine Breakdown

113 139
Air Filters Engine Lifting Eyes
SBHD299l XBHD0458
115 141
Air Filters Engine Mounts
SBHD299l ZCHD1199
117 143
Air Filters Lubricating Oil Pressure Switch/Gauge
SBHD299l ZJHD0533
119 145
Pipework & Connections Lubricating Oil Pressure Switch/Gauge
SBHD299l ZJHD0533
121 147
Induction Manifold Temperature Gauge & Sender
TBHD1126 ZLHD0382
123 149
Fuel Filter Temperature Gauge & Sender
VBHD2535 ZLHD0382
125 151
Fuel Filter Radiator & Cowling
VBHD2535 ZMHD1372
127 153
Lift Pump to Filter Pipe Radiator Bracket & Fixings
VBHD2535 ZMHD1372
129
Filter to Injection Pump Pipe
VBHD2535
131
Injection Pump to Filter Pipe
VBHD2535
133
Leak Off Rail to Fuel Filter Pipe
VBHD2535
135
Low Pressure Fuel Pipes
VBHD2535
137
Cold Start System
WDHD0377
Page 7
Engine Breakdown
Section Page
155
Radiator Bracket & Fixings
ZMHD1372
157
Radiator & Hoses
ZMHD1372
Guards 159
ZMHD1372
161
Fuel Pre-Lift Pump
ZVHD1120
163
Water Trap
ZVHD1120
165
Miscellaneous & Auxiliaries
ZZHD1012
167
Top Service Kit
SACD0355
169
Bottom Service Kit
SGBD0379
Page 8
Symbols and Notes
Symbol Description
Ա From Engine Number
Բ Up to Engine Number
Գ Repairs and Replaces
Դ See Appropriate Section - Reference Number
Ե Alternative
Զ Order
Է Remanufactured Part
Ը New for Old Part
Թ Number of Teeth
Ժ Thickness
Ի Bottom
Լ Top
Խ Left Hand
Ծ Right Hand
Կ Reference for Detailed Breakdown
Հ Other Service Options Available
Ձ Cylinder Number
Ղ See History Section
Page 9
Cylinder Block & Liners Plate A
ACHD0856
Page 10
Cylinder Block & Liners Plate A
ACHD0856
Item Part No. References Qty. Description Notes
1 T400877 1 CYLINDER BLOCK ASSEMBLY

2 ─ 1 CYLINDER BLOCK ASSEMBLY
3 ─ Զ T400877 1 CYLINDER BLOCK
4 ─ Զ T400877 1 BEARING CAP
8 ─ 33l42111 8 THIMBLE
9 ─ 32166329 8 SCREW
10 ─ 3112D075 1 CAMSHAFT BUSH
11 ─ 3241A012 1 PLUG
12 ─ 0650588 1 PLUG
13 ─ 0650710 1 PLUG
14 ─ 3241A11 2 PLUG
15 ─ 3313A022 1 WATER PIPE
16 ─ 3212P008 1 PLUG
17 ─ 32141316 1 PLUG
18 ─ 2485A108 1 PLUG
19 ─ 3212V006 1 PLUG
20 ─ 2113A003 3 PISTON COOLING JET
21 ─ 2314F001 3 SCREW
22 ─ 3623A009 2 BLANKING PLATE
23 ─ 3688A039 2 GASKET - OIL FILTER HEAD
24 ─ 0650594 1 PLUG
25 ─ 2314H003 8 SCREW
26 ─ 2314C049 1 SCREW
27 ─ 2415D053 1 WASHER
Page 11
Crankshaft, Main & Big End Bearings Plate A
ACHD0856
Page 12
Crankshaft, Main & Big End Bearings Plate A
ACHD0856
1 ZZ90236 1 CRANKSHAFT ASSEMBLY

2 ─ ԶZZ90236 1 CRANKSHAFT
3 ─ U5MB0037 Հ 1 MAIN BEARING KIT
4 ─ U5ME0033 Հ 1 BIG END BEARING KIT (A)
5 ─ 31137551 Հ 2 THRUST WASHER
6 ─ 31137561 Հ 2 THRUST WASHER
Service Options
3 U5MB0037A Ժ (-)0.25MM 1 MAIN BEARING KIT - U/S
3 U5MB0037B Ժ (-)0.50MM 1 MAIN BEARING KIT - U/S
3 U5MB0037C Ժ (-)0.75MM 1 MAIN BEARING KIT - U/S
4 U5ME0033A Ժ (-)0.25MM X BIG END BRG KIT - U/S (A)
4 U5ME0033B Ժ (-)0.50MM X BIG END BRG KIT - U/S (A)
4 U5ME0033C Ժ (-)0.75MM X BIG END BRG KIT - U/S (A)
5 31137312 Ժ (+)0.007" 2 THRUST WASHER
6 31137322 Ժ (+)0.007" 2 THRUST WASHER
Footnotes
(A) BEARING FITTING TOOL 27610233 IS NOT INCLUDED
Page 13
Crankshaft, Main & Big End Bearings Plate B
ACHD0856
Page 14
Crankshaft, Main & Big End Bearings Plate B
ACHD0856
1 3117C221 1 CRANKSHAFT GEAR
Page 15
Pistons & Rings Plate A
ACHD0856
Page 16
Pistons & Rings Plate A
ACHD0856
1 4115P025 Հ 3 PISTON AND RING KIT

2 ─ Զ 4115P025 1 PISTON
3 ─ Զ 4115P025 1 GUDGEON PIN
4 ─ UPRK0002 1 PISTON RING KIT
5 ─ 2721332 1 CIRCLIP
6 ─ 272I332 1 CIRCLIP
Service Options
1 4115P026 Զ (+)0.50MM 3 PISTON AND RING KIT (A)
1 4115P027 Զ (+)1.00MM 3 PISTON AND RING KIT (A)
4 UPRK0002D Զ (+)1.00MM 1 PISTON RING KIT - OVERSIZE (B)
4 UPRK0002B Զ (+)0.50MM 1 PISTON RING KIT - OVERSIZE (C)
Footnotes
(A) USE IN ENGINE SETS ONLY

(B) USED ONLY WITH 4115P017 OR 4115P027
(C) USED ONLY WITH 4115P016 OR 4115P026
Page 17
Connecting Rods Plate A
ACHD0856
Page 18
Connecting Rods Plate A
ACHD0856
1 Հ 3 CON ROD ASSEMBLY

2 ─ Զ SERVICE OPTION 1 CON ROD
3 ─ Զ SERVICE OPTION 1 CAP
4 ─ 3112A005 1 SMALL END BUSH
5 ─ 3212V003 2 CON ROD BOLT (A)
Service Options
1 4115C311 3 CON ROD ASSEMBLY GRADE F
1 4115C312 3 CON ROD ASSEMBLY GRADE G
1 4115C313 3 CON ROD ASSEMBLY GRADE H
1 4115C314 3 CON ROD ASSEMBLY GRADE J
1 4115C315 3 CON ROD ASSEMBLY GRADE K
1 4115C316 3 CON ROD ASSEMBLY GRADE L
Footnotes
(A) DO NOT RE-USE ONCE REMOVED
Page 19
Rear End Oil Seal Plate A
ACHD0856
Page 20
Rear End Oil Seal Plate A
ACHD0856
1 2418F704 1 SEAL - REOS HOUSING

2 3211C002 10 BOLT
Page 21
Cylinder Head Assembly Plate A
ACHD0856
Page 22
Cylinder Head Assembly Plate A
ACHD0856
1 4181V04L Ղ a. 1 CYLINDER HEAD ASSEMBLY

2 ─ Զ 4181V041 1 CYLINDER HEAD
3 ─ 3314A241 3 VALVE SEAT INSERT
4 ─ 3313A012 3 VALVE GUIDE
5 ─ 3314A231 3 VALVE SEAT INSERT
6 ─ 3313A012 3 VALVE GUIDE
7 ─ 0650588 3 PLUG
8 ─ 32416117 3 PLUG
9 ─ 3244A009 2 DOWEL
10 ─ 3218A011 5 CYLINDER HEAD BOLT
11 ─ 3218A012 3 CYLINDER HEAD BOLT
12 ─ 3142H071 3 INTAKE VALVE
13 ─ 2418M519 3 SEAL - VALVE STEM (A)
14 ─ T417883 Ղ a. 3 VALVE SPRING
15 ─ 3342A011 3 CAP
16 ─ 3142W004 6 VALVE COLLET
17 ─ 3142A151 3 EXHAUST VALVE
18 ─ 2418M517 3 SEAL - VALVE STEM (B)
19 ─ T417883 Ղ a. 3 VALVE SPRING
20 ─ 3342A011 3 CAP
21 ─ 3142W004 6 VALVE COLLET
22 ─ 3278A006 1 PLUG
23 ─ 2415H003 1 SEAL - O RING
24 ─ 2431154 2 PLUG
25 ─ 2431131 1 PLUG
History
a.
1 4181V04L 1 CYLINDER HEAD ASSEMBLY
14 ─ 3174A016 3 VALVE SPRING
19 ─ 3174A016 3 VALVE SPRING
Footnotes
(A) GREEN
(B) BROWN
Page 23
Cylinder Head Assembly Plate B
ACHD0856
Page 24
Cylinder Head Assembly Plate B
ACHD0856
1 3681E049 1 GASKET - CYLINDER HEAD
Page 25
Rocker Shaft Assembly Plate A
ACHD0856
Page 26
Rocker Shaft Assembly Plate A
ACHD0856
1 4115R611 1 ROCKER SHAFT ASSEMBLY

2 ─ 4115R702 1 ROCKER SHAFT ASSY - MINOR
3 ─ Զ 4115R702 1 ROCKER SHAFT
4 ─ 2485A104 2 PLUG
5 ─ 4115R314 3 ROCKER ARM ASSEMBLY
6 ─ Զ 4115R314 1 ROCKER ARM
7 ─ Զ 4115R314 1 PAD
8 ─ 0576052 1 NUT
9 ─ 32114145 1 SCREW
10 ─ 3174A015 2 ROCKER SHAFT SPRING
11 ─ 4115R315 3 ROCKER ARM ASSEMBLY
12 ─ Զ 4115R315 1 ROCKER ARM
13 ─ Զ 4115R315 1 PAD
14 ─ 0576052 1 NUT
15 ─ 32114145 1 SCREW
16 ─ 2722A022 2 CIRCLIP
17 ─ 2134A502 2 WASHER
18 ─ 2316A901 1 SCREW
19 ─ 2316A902 2 SCREW
Page 27
Timing Gear & Camshaft Plate A
ACHD0856
Page 28
Timing Gear & Camshaft Plate A
ACHD0856
1 T415293 1 CAMSHAFT
2 ─ 1 CAMSHAFT
3 ─ 0500012 1 WOODRUFF KEY
Page 29
Push Rods & Tappets Plate A
ACHD0856
Page 30
Push Rods & Tappets Plate A
ACHD0856
1 T420076 Ղ a. 6 TAPPET
2 31434307 6 PUSHROD
History
a.
1 3142U991 6 TAPPET
Page 31
Fuel Injection Pump Plate A
AFHD5035
Page 32
Fuel Injection Pump Plate A
AFHD5035
1 2643B319 1 FUEL INJECTION PUMP

2 ─ Զ 2643B319 1 FUEL INJECTION PUMP
3 ─ 26420472 1 SOLENOID (A)
4 ─ 26420478 1 SEAL - O RING
5 3117L261 1 FUEL INJECTION PUMP GEAR
6 2314H004 3 SCREW
7 2411D008 3 WASHER
Footnotes
(A) 12V SOLENOID
Page 33
High Pressure Fuel Pipes Plate A
AFHD5035
Page 34
High Pressure Fuel Pipes Plate A
AFHD5035
1 3525A134 1 PIPE - FUEL INJ NO 1 CYL

4 2646E018 2 CLIP
Page 35
Atomisers Plate A
AFHD5035
Page 36
Atomizers Plate A
AFHD5035
1 2645K023 3 INJECTOR
2 ─ Զ 2645K023 1 INJECTOR NOZZLE HOLDER
3 ─ 26460004 1 SEAL - INJECTOR
4 ─ 2645K612 1 INJECTOR NOZZLE
5 ─ L311FF02 1 INJECTOR WASHER
6 3751A241 3 INJECTOR CLAMP
7 2314W009 3 SCREW
Page 37
Fuel Leak-Off Pipe Plate A
AFHD5035
Page 38
Fuel Leak-Off Pipe Plate A
AFHD5035
1 2646F501 2 HOSE
2 2646E501 1 CAP
Page 39
Sensors Plate A
AFHD5035
Page 40
Sensors Plate A
AFHD5035
1 0650586 1 PLUG
2 2431131 1 PLUG
Page 41
Flywheel Housing Plate A
CDHD1125
Page 42
Flywheel Housing Plate A
CDHD1125
1 T417547 1 FLYWHEEL HOUSING

2 2314J204 6 SCREW
3 3245A011 2 DOWEL
4 2314J603 2 SCREW
5 T410815 2 PLUG
6 36843154 1 SEAL
Page 43
Flywheel & Starter Ring Plate A
DDHD2089
Page 44
Flywheel & Starter Ring Plate A
DDHD2089
1 4111D293 1 FLYWHEEL
2 ─ Զ 4111D293 1 FLYWHEEL
3 ─ 31162121 1 STARTER RING GEAR
4 0096803 6 SCREW
5 33117127 6 WASHER
6 2116A672 1 DOWEL
Page 45
Starter Motor Plate A
EDHD0965
Page 46
Starter Motor Plate A
EDHD0965
1 T410874 Ղ a. 1 STARTER MOTOR

2 2313C077 3 STUD
3 2318A604 3 NUT
History
a.
1 2873K632 1 STARTER MOTOR
Page 47
Fan Drive Plate A
FBHD0917
Page 48
Fan Drive Plate A
FBHD0917
1 4il3K005 1 FAN DRIVE HOUSING

2 2314J005 4 SCREW
3 3115C111 1 FAN DRIVE PULLEY
4 2614B655 1 BELT (A)
Footnotes
(A) SERVICED IN PAIRS
Page 49
Sump Plate A
GBHD2895
Page 50
Sump Plate A
GBHD2895
1 T421883 Ղ a. 1 SUMP
2 32186405 1 PLUG
3 2415715 1 SEAL - O RING
4 3681K038 1 GASKET - SUMP
5 2314H003 12 SCREW
6 2314H012 4 SCREW
7 2314H033 2 SCREW
8 3627P041 1 BRIDGE PIECE
9 2311D039 2 SCREW
History
a.
1 3717C162 1 SUMP
Page 51
Dipstick & Filler Tube Plate A
GBHD2895
Page 52
Dipstick & Filler Tube Plate A
GBHD2895
1 T422238 Ա U256122U 1 DIPSTICK ASSEMBLY

Ղ b.
2 ─ Զ T422238 1 DIPSTICK
3 ─ 24l368l 1 SEAL - O RING
4 ─ 2413681 1 SEAL - O RING
History
a.
1 3278A026 Ա U256122U 1 NUT
b.
1 3178C221 Ա U256122U 1 DIPSTICK
Page 53
Oil Strainer Plate A
GBHD2895
Page 54
Oil Strainer Plate A
GBHD2895
1 3575A059 1 PIPE - OIL SUCTION

2 36832137 1 GASKET
3 2314H004 2 SCREW
Page 55
Cylinder Head Cover Plate A
HBHD3463
Page 56
Cylinder Head Cover Plate A
HBHD3463
1 T415062 Ղ a. 1 CYL HEAD COVER ASSY

2 ─ Զ T415062 1 CYLINDER HEAD COVER
3 ─ T414301 Ղ a. 1 GASKET - CYL. HEAD COVER
4 ─ 2161A013 8 SCREW
5 ─ T414958 1 PLATE
6 ─ 2151A001 1 SCREW
7 ─ 3789A004 4 SEAL - O RING
8 T405659 1 LABEL
9 T406494 1 LABEL
History
a.
1 T415062 1 CYL HEAD COVER ASSY
3 ─ T415673 1 PIPE
Page 57
Filler Plate A
HBHD3463
Page 58
Filler Plate A
HBHD3463
1 4134C072 1 OIL FILLER

2 ─ Զ 4134C072 1 OIL FILLER
3 ─ 2415H540 1 SEAL - O RING
4 ─ 4142X098 1 OIL FILLER CAP
5 ─ Զ 4142X098 1 OIL FILLER CAP
6 ─ 2415633 1 SEALING RING
7 2314K161 1 SCREW
8 2314H005 1 SCREW
Page 59
Breather Plate A
HBHD3463
Page 60
Breather Plate A
HBHD3463
1 4134K022 1 PIPE - BREATHER

2 ─ Զ 4134K022 1 PIPE - BREATHER
3 ─ 2415A068 1 SEAL - O RING
4 ─ 2415H701 1 SEAL - O RING
5 2314F005 2 SCREW
6 33872632 1 HOSE
7 3175P003 1 SPRING
8 2481863 1 HOSE CLIP
9 36241123 1 SUPPORT BRACKET
10 2314H002 1 SCREW
11 2481D156 1 CLIP
12 2817152 1 CABLE TIE
13 2811A851 1 CLIP
Page 61
Blanking Plates Plate A
HBHD3463
Page 62
Blanking Plates Plate A
HBHD3463
1 2485A118 1 PLUG
Page 63
Oil Cooler Plate A
JBHD2610
Page 64
Oil Cooler Plate A
JBHD2610
1 2486A24l 1 OIL COOLER

2 ─ Զ 2486A24l 1 OIL COOLER
3 ─ 2486A224 1 ADAPTOR
4 ─ 2411A525 1 GASKET
5 ─ 2486A223 1 SEAL - O RING
6 3311A045 1 SEAL
Page 65
Oil Cooler Connections Plate A
JBHD2610
Page 66
Oil Cooler Connections Plate A
JBHD2610
1 3482V101 1 HOSE - COOLANT

2 2481863 1 HOSE CLIP
3 2481863 1 HOSE CLIP
4 3482V102 1 HOSE - COOLANT
5 2481863 1 HOSE CLIP
6 2481863 1 HOSE CLIP
7 2481D156 1 CLIP
8 2314H002 1 SCREW
Page 67
Oil Cooler Connections Plate B
JBHD2610
Page 68
Oil Cooler Connections Plate B
JBHD2610
1 3766A171 1 ADAPTOR
2 3687M037 1 GASKET
3 2314H010 2 SCREW
4 2314H004 4 SCREW
Page 69
Oil Filter Plate A
JBHD2610
Page 70
Oil Filter Plate A
JBHD2610
1 3773A061 1 OIL FILTER HEAD

2 3688A039 1 GASKET - OIL FILTER HEAD
3 2314H034 4 SCREW
4 3278A007 1 PLUG
5 2415H009 1 SEAL - O RING
Page 71
Oil Filter Plate A
JDHD0027
Page 72
Oil Filter Plate A
JDHD0027
1 2654403 1 OIL FILTER
Page 73
Front End Drive Input Plate A
KBHD0796
Page 74
Front End Drive Input Plate A
KBHD0796
1 T413518 1 CRANKSHAFT PULLEY

2 32186146 3 BOLT
Page 75
Water Pump Plate A
LBHD2286
Page 76
Water Pump Plate A
LBHD2286
1 U5MW0208 1 WATER PUMP KIT

2 ─ Զ U5MW0208 1 WATER PUMP
3 ─ Զ U5MW0208 1 WATER PUMP COVER
4 ─ 24880239 1 GASKET
5 ─ 2314H743 3 SCREW
6 ─ 3682A011 1 GASKET - WATER PUMP
7 2314K164 2 SCREW
8 2314H005 2 SCREW
9 2314H012 5 SCREW
Page 77
Pipes Plate A
LBHD2286
Page 78
Pipes Plate A
LBHD2286
1 4133L049 1 CONNECTION
2 ─ Զ 4133L049 1 CONNECTION
3 ─ 2418F001 1 SEAL - O RING
4 ─ 2418F002 1 SEAL - O RING
5 2314H003 2 SCREW
Page 79
Water Outlet Housing Plate A
Բ U001358L LDHD0702
Page 80
Բ U001358L LDHD0702
1 4133L501 1 CONNECTION
3 ─ 2485C04l 1 THERMOSTAT
4 ─ 2415H008 1 SEAL - WATER OUTLET
5 2314H004 2 SCREW
Page 81
Ա U001359L LDHD0702
Page 82
Ա U001359L LDHD0702
1 4133L507 1 THERMOSTAT ASSEMBLY

3 ─ Զ 4133L507 1 THERMOSTAT
4 ─ 2415H219 1 SEAL - THERMOSTAT HOUSING
5 2314H004 2 SCREW
Page 83
Fan Plate A
MDHD1369
Page 84
Fan Plate A
MDHD1369
1 2485C546 1 FAN
2 T418649 Ղ a. 1 EXTENSION
3 2313H238 4 STUD
4 2318D208 4 NUT
History
a.
2 3748W243 1 EXTENSION
Page 85
Alternator Plate A
NDHD2750
Page 86
Alternator Plate A
NDHD2750
1 2871A306 1 ALTERNATOR (A)
Footnotes
(A) BREAKDOWN OF 2871A301 NOT AVAILABLE.
Page 87
Alternator Bracket & Fixings Plate A
NDHD2750
Page 88
Alternator Bracket & Fixings Plate A
NDHD2750
1 T418352 Ղ b. 1 ALTERNATOR BRACKET

2 0920433 Ղ a. 1 WASHER
3 2314J007 2 SCREW
4 2314H022 1 SCREW
5 2318D208 1 NUT
6 36155429 1 LEVER
7 2314H004 1 SCREW
8 0920497 1 WASHER
9 2314J012 1 SCREW
10 2318A604 1 NUT
11 0920465 1 SPACER
History
a.
2 0920497 1 WASHER
b.
1 3824A071 1 ALTERNATOR BRACKET
Page 89
Pulleys Plate A
NDHD2750
Page 90
Pulleys Plate A
NDHD2750
1 3113E031 1 ALTERNATOR PULLEY
Page 91
Timing Case Plate A
QCHD0022
Page 92
Timing Case Plate A
QCHD0022
1 3716C561 1 TIMING CASE

2 2418F437 1 SEAL - FRONT END OIL
3 2314H003 8 SCREW
4 2314H034 4 SCREW
5 3681P053 1 GASKET - TIMING CASE
Page 93
Timing Cover Plate A
QCHD0022
Page 94
Timing Cover Plate A
QCHD0022
1 3117N061 Ա U200943S 1 IDLER GEAR

2 3311A054 1 HUB
3 3272A033 Ա U200943S 1 PLATE
4 2314J011 3 SCREW
5 T418682 1 CAMSHAFT GEAR
6 0500012 1 WOODRUFF KEY
7 3321A003 1 WASHER
8 2116053 1 DOWEL
9 3112X011 1 THRUST WASHER
10 2314J606 1 SCREW
Page 95
Timing Cover Plate B
QCHD0022
Page 96
Timing Cover Plate B
QCHD0022
1 4142A503 1 FRONT COVER KIT

2 ─ Զ 4142A503 1 TIMING GEAR COVER
3 ─ 3681P046 1 GASKET - TIMING CASE COVER
4 2314H002 9 SCREW
5 2314H012 5 SCREW
Page 97
Blanking Plugs Plate A
QDHD1368
Page 98
Blanking Plugs Plate A
QDHD1368
1 2314C049 1 SCREW
2 2415D053 1 WASHER
Page 99
Lubricating Oil Pump & Delivery Housing Plate A
RBHD0031
Page 100
Lubricating Oil Pump & Delivery Housing Plate A
RBHD0031
1 T418992 Ղ a. 1 OIL PUMP

Ղ b.
2 2314J008 5 SCREW
History
a.
1 T418991 1 OIL PUMP
b.
1 4132F072 1 OIL PUMP
Page 101
Turbocharger Plate A
SBHD2991
Page 102
Turbocharger Plate A
SBHD2991
1 2674A423 1 TURBOCHARGER
2 3688A029 1 GASKET - TURBOCHARGER
3 T409161 4 STUD
4 2318A634 4 NUT
5 3681V5I4 1 GASKET - EXHAUST OUTLET
6 3218J026 3 SCREW
Page 103
Feed Pipes Plate A
SBHD2991
Page 104
Feed Pipes Plate A
SBHD2991
1 T418248 1 PIPE - TURBO OIL FEED

2 ─ Զ T418248 1 TURBO FEED PIPE
3 ─ 3218R036 1 BANJO BOLT
4 ─ 2131A506 1 WASHER
5 ─ 2131A506 1 WASHER
6 ─ CH10050 1 SEAL - O RING
7 ─ CH10050 1 SEAL - O RING
8 T418053 1 BANJO BOLT
Page 105
Leak-Off Pipes Plate A
SBHD2991
Page 106
Leak-Off Pipes Plate A
SBHD2991
1 3584A011 1 PIPE - TURBO OIL DRAIN

2 3688A053 1 GASKET
3 3688A054 1 GASKET
4 2314F004 2 SCREW
5 2314H003 2 SCREW
Page 107
Pipework & Connections Plate A
SBHD2991
Page 108
Pipework & Connections Plate A
SBHD2991
1 T418899 1 PIPE - AIR

2 3383A042 1 HOSE
3 2481D062 1 HOSE CLIP
4 2481D062 1 HOSE CLIP
5 3688A037 1 GASKET - IND MANIFOLD
6 2314H034 4 SCREW
Page 109
Exhaust Manifold Plate A
SBHD2991
Page 110
Exhaust Manifold Plate A
SBHD299l
1 3778C111 1 EXHAUST MANIFOLD

2 3681V513 1 GASKET - EXHAUST MANIFOLD
3 3218J013 6 SCREW
4 3767A051 1 ELBOW
5 3684N027 1 GASKET - EXHAUST
6 T409161 4 STUD
7 2318A634 4 NUT
Page 111
Air Filters Plate A
SBHD299l
Page 112
Air Filters Plate A
SBHD2991
1 2652C120 1 AIR FILTER ASSEMBLY

2 ─ Զ 2652C120 1 HOUSING
3 ─ 26510337 1 MAIN AIR FILTER
4 ─ 26510339 1 COVER
5 ─ 26510335 1 VALVE
6 2652C826 1 BRACKET
7 2652C828 1 CLIP
8 2652C806 1 INDICATOR
9 2652C808 1 CAP
10 ─ Զ 2652C808 1 CAP
11 ─ 0180073 1 CLIP
Page 113
Air Filters Plate B
SBHD2991
Page 114
Air Filters Plate B
SBHD2991
1 3831A018 1 SUPPORT BRACKET

2 2314J002 2 SCREW
3 2318A603 2 NUT
4 2314H004 2 SCREW
Page 115
Air Filters Plate C
SBHD2991
Page 116
Air Filters Plate C
SBHD2991
1 3783R022 1 HOSE
2 0180072 1 CLIP
3 21825199 1 HOSE CLIP
Page 117
Pipework & Connections Plate B
SBHD2991
Page 118
Pipework & Connections Plate B
SBHD2991
1 3766A191 1 EXHAUST ELBOW

3 3347A051 1 ADAPTOR
4 2314J003 3 SCREW
5 T417985 1 HEATSHIELD
6 2313C078 2 STUD
7 2318A604 2 NUT
8 3681V514 1 GASKET - EXHAUST OUTLET
9 2313C077 3 STUD
10 2318A634 3 NUT
Page 119
Induction Manifold Plate A
TBHD1126
Page 120
Induction Manifold Plate A
TBHD1126
1 3611M009 Ղ a. 1 PLATE
2 3684N503 1 GASKET
3 2314H032 Ղ a. 4 SCREW (A)
History
a.
1 3611M006 1 PLATE
3 2314H033 4 SCREW
Footnotes
(A) USED ONLY WITH 3611M009
Page 121
Fuel Filter Plate A
VBHD2535
Page 122
Fuel Filter Plate A
VBHD2535
1 4461487 1 FUEL FILTER ASSEMBLY

2 ─ Զ 4461487 1 FILTER
3 ─ T410737 1 PLUG
4 ─ Զ T410737 1 PLUG
5 ─ Զ T410737 1 SEAL - O RING
6 ─ 4461490 1 FUEL FILTER ASSEMBLY
7 ─ Զ 4461490 1 FUEL FILTER BODY
8 ─ 4461492 1 FUEL FILTER
9 ─ T410736 1 DRAIN PLUG
10 T410437 1 PROTECTION KIT
Page 123
Fuel Filter Plate B
VBHD2535
Page 124
Fuel Filter Plate B
VBHD2535
1 T417273 1 BRACKET
2 2314H007 3 SCREW
3 2314J004 2 SCREW
4 Զ 4461487 1 FILTER
Page 125
Lift Pump to Filter Pipe Plate A
VBHD2535
Page 126
Lift Pump to Filter Pipe Plate A
VBHD2535
1 T417331 1 PIPE - LOW PRESSURE FUEL

2 ─ Զ T417331 1 PIPE - LOW PRESSURE FUEL
3 ─ 36565116 1 CLIP
4 ─ 36568139 1 CLIP
5 2314J001 1 SCREW
History
a.
2314H002 1 SCREW
Page 127
Filter to Injection Pump Pipe Plate A
VBHD2535
Page 128
Filter to Injection Pump Pipe Plate A
VBHD2535
Page 129
Injection Pump to Filter Pipe Plate A
VBHD2535
Page 130
Injection Pump to Filter Pipe Plate A
VBHD2535

2 4127A102 1 FUEL INJ PUMP RETURN PIPE
3 ─ Զ 4127A102 1 FUEL INJ PUMP RETURN PIPE
4 ─ 33532129 1 NUT
5 ─ 33811114 1 OLIVE
6 3763A045 1 CONNECTION
7 3218R042 1 BANJO BOLT
8 2411D007 1 WASHER
9 2411D007 1 WASHER
Page 131
Leak Off Rail to Fuel Filter Pipe Plate A
VBHD2535
Page 132
Leak Off Rail to Fuel Filter Pipe Plate A
VBHD2535

2 3218R013 1 BANJO BOLT
3 0920497 1 WASHER
4 0920497 1 WASHER
5 3821A028 1 BRACKET
6 2314H002 1 SCREW
7 2411D010 2 WASHER
8 2481D558 1 PIPE CLIP
Page 133
Low Pressure Fuel Pipes Plate A
VBHD2535
Page 134
Low Pressure Fuel Pipes Plate A
VBHD2535
2 2411D013 1 WASHER
4 3583A054 1 PIPE - LOW PRESSURE FUEL
5 2481876 1 HOSE CLIP
6 2481876 1 HOSE CLIP
Page 135
Cold Start System Plate A
WDHD0377
Page 136
Cold Start System Plate A
WDHD0377
1 3278A101 3 PLUG
Page 137
Engine Lifting Eyes Plate A
XBHD0458
Page 138
Engine Lifting Eyes Plate A
XBHD0458
1 3617A015 1 LIFTING BRACKET

2 2314J002 2 SCREW
3 T413872 1 LIFTING BRACKET
4 2314J002 2 SCREW
Page 139
Engine Mounts Plate A
ZCHD1199
Page 140
Engine Mounts Plate A
ZCHD1199
1 T414700 1 BRACKET
2 T414732 1 BRACKET
3 2314K202 2 SCREW
4 2314K208 2 SCREW
5 2318A222 2 NUT
6 2131A016 2 WASHER
Page 141
Lubricating Oil Pressure Switch/Gauge Plate A
ZJHD0533
Page 142
Lubricating Oil Pressure Switch/Gauge Plate A
ZJHD0533
1 2848062 1 OIL PRESSURE SWITCH
Page 143
Lubricating Oil Pressure Switch/Gauge Plate B
ZJHD0533
Page 144
Lubricating Oil Pressure Switch/Gauge Plate B
ZJHD0533
1 3278A004 1 PLUG
2 2415H002 1 SEAL - O RING
Page 145
Temperature Gauge & Sender Plate A
ZLHD0382
Page 146
Temperature Gauge & Sender Plate A
ZLHD0382
1 2848A129 1 WATER TEMPERATURE SWITCH

2 2415H003 1 SEAL - O RING
Page 147
Temperature Gauge & Sender Plate B
ZLHD0382
Page 148
Temperature Gauge & Sender Plate B
ZLHD0382
1 3278A006 1 PLUG
2 2415H003 1 SEAL - O RING
Page 149
Radiator & Cowling Plate A
ZMHD1372
Page 150
Radiator & Cowling Plate A
ZMHD1372
1 2485B280 Ղ a. 1 RADIATOR
2 ─ Զ 2485B280 1 RADIATOR
3 ─ 24850073 Ղ a. 1 RADIATOR CAP
4 ─ 24850079 1 DRAIN PLUG
5 ─ 24850081 1 WASHER
History
a.
1 2485B280 1 RADIATOR
3 ─ 24850078 1 RADIATOR CAP
Page 151
Radiator Bracket & Fixings Plate A
ZMHD1372
Page 152
Radiator Bracket & Fixings Plate A
ZMHD1372

2 2635A052 2 MOUNTING (A)
3 3353A022 2 ADAPTOR (A)
4 2311F055 4 SCREW
5 2314J004 6 SCREW
Footnotes
(A) SERVICED IN PAIRS
Page 153
Radiator Bracket & Fixings Plate B
ZMHD1372
Page 154
Radiator Bracket & Fixings Plate B
ZMHD1372

2 2314J002 2 SCREW
3 3641A012 1 STAY
4 2314H002 1 SCREW
5 2634A115 1 MOUNTING
6 2318A604 2 NUT
Page 155
Radiator & Hoses Plate A
ZMHD1372
Page 156
Radiator & Hoses Plate A
ZMHD1372
1 3482T046 1 HOSE - COOLANT

2 21825199 1 HOSE CLIP
3 21825194 1 HOSE CLIP
4 3482T045 1 HOSE - COOLANT
5 21825199 1 HOSE CLIP
6 21825199 1 HOSE CLIP
Page 157
Guards Plate A
ZMHD1372
Page 158
Guards Plate A
ZMHD1372
1 3756V115 1 FAN GUARD

2 4113A202 1 FAN GUARD
3 ─ Զ 4113A202 1 FAN GUARD
4 ─ 2314H005 4 SCREW
5 ─ 2318A401 4 NUT
6 T411471 1 FAN GUARD
7 2314H002 3 SCREW
8 2314H102 4 SCREW
Page 159
Fuel Pre-Lift Pump Plate A
ZVHD1120
Page 160
Fuel Pre-Lift Pump Plate A
ZVHD1120
1 130306380 1 PRE-FUEL FILTER ASSY

2 ─ Զ 130306380 1 FUEL FILTER HEAD
3 ─ 26560182 1 FUEL FILTER BOWL
5 ─ 26560183 3 DRAIN PLUG
4 ─ 130306360 1 PRE-FUEL FILTER
6 ─ 26560184 1 SEAL - O RING
7 0920497 2 WASHER
Page 161
Water Trap Plate A
ZVHD1120
Page 162
Water Trap Plate A
ZVHD1120
1 ULPK0034 1 LIFT PUMP KIT (A)

2 ─ Զ ULPK0034 1 LIFT PUMP
3 ─ U5MK0617 1 STRAINER
4 ─ Զ U5MK0617 1 ADAPTOR
5 ─ Զ U5MK0617 1 O RING
6 ─ 3685R007 1 GASKET - LIFT PUMP
7 2314H033 4 SCREW
Footnotes
(A) NO SERVICED PARTS
Page 163
Miscellaneous & Auxiliaries Plate A
ZZHD1012
Page 164
Miscellaneous & Auxiliaries Plate A
ZZHD1012
1 2431154 1 PLUG
2 2431154 1 PLUG
3 2431154 1 PLUG
Page 165
Top Service Kit Plate A
SACD0355
GASKET KIT ֊ TOP
KIT JOINTS ֊ PARTIE SUP
DICHTUNGSSATZ - OBEN
KIT GUARNIZ- PARTE SUP MOT
KIT EMPAQ ֊ SUPERIOR
Page 166
Top Service Kit Plate A
SACD0355
1 U5LT0355 Ղ a. 1 GASKET KIT - TOP

2 ─ 3681E049 1 GASKET - CYLINDER HEAD
3 ─ T414301 Ղ a. 1 GASKET - CYL. HEAD COVER
4 ─ 2415H219 1 SEAL - THERMOSTAT HOUSING
5 ─ 3681V513 1 GASKET - EXHAUST MANIFOLD
6 ─ 3684N503 3 GASKET
7 ─ L311FF02 3 INJECTOR WASHER
8 ─ 3688A029 1 GASKET - TURBOCHARGER
9 ─ 3688A035 1 GASKET
10 ─ 3688A036 1 GASKET
11 ─ 3688A037 1 GASKET - IND MANIFOLD
12 ─ U5MK1027 1 SEAL KIT
13 ─ 2418M517 4 SEAL - VALVE STEM (A)
14 ─ 2418M519 4 SEAL - VALVE STEM (B)
History
a.
1 U5LT0355 1 GASKET KIT - TOP
3 ─ 3681A057 1 GASKET - CYL. HEAD COVER
Footnotes
(A) BROWN
(B) GREEN
Page 167
Bottom Service Kit Plate A
SGBD0379
Bottom Joints & Gasket Kit

Kit d'Entretien Bas du Moteur
Wartungssatz fϋr Motorunterteil
Kit per la manutenzione della parte inferiore del motore
Juego de Servicio de la Parte Inferior
Page 168
Bottom Service Kit Plate A
SGBD0379
1 U5LB0379 1 BOTTOM JOINT AND GASKET

2 ─ 3681K038 1 GASKET - SUMP
3 ─ 2415715 1 SEAL - O RING
4 ─ 36832137 1 GASKET
5 ─ 3617V015 1 GASKET - TIMING CASE
6 ─ 3617V016 1 GASKET - TIMING CASE
7 ─ 3681P046 1 GASKET - TIMING CASE COVER
8 ─ 26420318 1 SEAL - O RING
9 ─ 3688A039 2 GASKET - OIL FILTER HEAD
10 ─ 3688A04l 1 GASKET - OIL FILTER HEAD
11 ─ 3682A011 1 GASKET - WATER PUMP
12 ─ 3688A035 1 GASKET
13 ─ 3688A036 1 GASKET
Page 169
Parts Index
Description Part No. Page Description Part No. Page
ADAPTOR 2486A224 65 BRIDGE PIECE 3627P041 51
3347A051 119 CABLE TIE 2817152 61
3353A022 153 CAMSHAFT T415293 29
3766A171 69 CAMSHAFT BUSH 3112D075 11

AIR FILTER 2652C120 113 CAMSHAFT GEAR T418682 95
ASSEMBLY
CAP 2646E501 39
ALTERNATOR 2871A306 87
2652C808 113
ALTERNATOR 3824A071 89
BRACKET 3342A011 23, 23
T418352 89
CIRCLIP 2721332 17, 17
ALTERNATOR 3113E031 91
PULLEY 2722A022 27
BANJO BOLT 3218R013 133
CLIP 0180072 117
3218R036 105
0180073 113
3218R042 131
2481D156 61, 67
T418053 105
2646E018 35
BELT 2614B655 49
2652C828 113
BIG END BEARING U5ME0033 13
2811A851 61
KIT
BIG END BRG KIT - U5ME0033A 13
36565116 127
Ս/Տ
U5ME0033B 13
36568139 127
U5ME0033C 13
CON ROD 4115C311 19
BLANKING PLATE 3623A009 11 ASSEMBLY
4115C312 19
BOLT 3211C002 21
4115C313 19
32186146 75
4115C314 19
BOTTOM JOINT AND U5LB0379 169
GASKET KIT 4115C315 19
BRACKET 2652C826 113 4115C316 19
3821A028 133
T414700 141
T414732 141
T417273 125
Page 170
Parts Index
CON ROD BOLT 3212V003 19 ELBOW 3767A051 111
CONNECTION 2447A102 135 EXHAUST ELBOW 3766A191 119
3355A019 135 EXHAUST 3778C111 111

MANIFOLD
3763A045 131
EXHAUST VALVE 3142A151 23
4133L049 79
EXTENSION 3748W243 85
4133L501 81
T418649 85
COVER 26510339 113
FAN 2485C546 85
CRANKSHAFT ZZ90236 13
ASSEMBLY FAN DRIVE 4113K005 49
HOUSING
CRANKSHAFT GEAR 3117C221 15
FAN DRIVE PULLEY 3115C111 49
CRANKSHAFT T413518 75
PULLEY FAN GUARD 3756V115 159
CYL HEAD COVER T415062 57, 57 4113A202 159

ASSY
T411471 159
CYLINDER BLOCK T400877 11
ASSEMBLY FLYWHEEL 4111D293 45
CYLINDER HEAD 4181V04L 23, 23 FLYWHEEL T417547 43

ASSEMBLY HOUSING
CYLINDER HEAD 3218A011 23 FRONT COVER KIT 4142A503 97
BOLT
3218A012 23 FUEL FILTER 4461492 123
DIPSTICK 3178C221 53 FUEL FILTER 4461487 123

ASSEMBLY
DIPSTICK T422238 53 4461490 123
ASSEMBLY
FUEL FILTER BOWL 26560182 161
DOWEL 2116053 95
FUEL INJ PUMP 4127A102 131
2116A672 45 RETURN PIPE
3244A009 23 FUEL INJECTION 2643B319 33
PUMP
3245A011 43
FUEL INJECTION 3117L261 33
DRAIN PLUG 24850079 151 PUMP GEAR
26560183 161
T410736 123
Page 171
Parts Index
GASKET 2411A525 65 GASKET – TIMING 3681P046 97, 169

CASE COVER
24880239 77
GASKET - 3688A029 103, 167
36832137 55, 169 TURBOCHARGER
3684N503 121, 167 GASKET – WATER 3682A011 77, 169

PUMP
3687M037 69
GASKET KIT - TOP U5LT0355 167, 167
3688A035 167, 169
HEATSHIELD T417985 119
3688A036 167, 169
HOSE 2646F501 39
3688A053 107
3383A042 109
3688A054 107
33872632 61
GASKET - CYL. 3681A057 167
3783R022 117
HEAD COVER
T414301 57, 167
HOSE - COOLANT 3482T045 157
GASKET - CYLINDER 3681E049 25, 167
3482T046 157
HEAD
GASKET - EXHAUST 3684N027 111 3482V101 67
GASKET – EXHAUST 3681V513 111, 167 3482V102 67

MANIFOLD
HOSE CLIP 21825194 157
GASKET- EXHAUST 3681V514 103, 119
OUTLET 21825199 117, 157,
157, 157
GASKET – IND 3688A037 109, 167
MANIFOLD 2481863 61, 67, 67,
67, 67
GASKET - LIFT PUMP 3685R007 163
2481876 135, 135
GASKET – OIL 3688A039 11, 71, 169
FILTER HEAD 2481D062 109, 109
3688A041 169
HUB 3311A054 95
GASKET - SUMP 3681K038 51, 169
IDLER GEAR 3117N061 95
GASKET - TIMING 3617V015 169
CASE INDICATOR 2652C806 113
3617V016 169
INJECTOR 2645K023 37
3681P053 93
INJECTOR CLAMP 3751A241 37
INJECTOR NOZZLE 2645K612 37
Page 172
Parts Index
INJECTOR WASHER L311FF02 37, 167 OIL FILLER CAP 4142X098 59
INTAKE VALVE 3142H071 23 OIL FILTER 2654403 73
LABEL T405659 57 OIL FILTER HEAD 3773A061 71
T406494 57 OIL PRESSURE 2848062 143

SWITCH
LEVER 36155429 89
OIL PUMP 4132F072 101
LIFT PUMP KIT ULPK0034 163
T418991 101
LIFTING BRACKET 3617A015 139
T418992 101
T413872 139
OLIVE 33811114 131
MAIN AIR FILTER 26510337 113
PIPE T415673 57
MAIN BEARING KIT U5MB0037 13
PIPE - AIR T418899 109
MAIN BEARING KIT - U5MB0037A 13
Ս/Տ PIPE - BREATHER 4134K022 61
U5MB0037B 13
PIPE - FUEL INJ NO 1 3525A134 35
U5MB0037C 13 CYL
MOUNTING 2634A115 155 PIPE - FUEL INJ NO 2 3525A135 35

CYL
2635A052 153
PIPE - FUEL INJ NO 3 3525A136 35
NUT 0576052 27, 27 CYL
2318A222 141 PIPE – LOW 3583A054 135

PRESSURE FUEL
2318A401 159 T417270 131
2318A603 115 T417300 129
2318A604 47, 89, T417331 127

119, 155
T418547 133
2318A634 103, 111,
119 PIPE - OIL SUCTION 3575A059 55
2318D208 85, 89 PIPE - TURBO OIL 3584A011 107

DRAIN
3278A026 53
PIPE - TURBO OIL T418248 105
33532129 131 FEED
OIL COOLER 2486A24l 65 PIPE CLIP 2481D558 133
OIL FILLER 4134C072 59
Page 173
Parts Index
PISTON AND RING 4115P025 17 3241A012 11

KIT
4115P026 17 3278A004 145
4115P027 17 3278A006 23, 149
PISTON COOLING 2113A003 11 3278A007 71

JET
3278A101 137
PISTON RING KIT UPRK0002 17
T410737 123
PISTON RING KIT - UPRK0002B 17
OVERSIZE T410815 43
UPRK0002D 17
PRE-FUEL FILTER 130306360 161
PLATE 3272A033 95
PRE-FUEL FILTER 130306380 161
3611M006 121 ASSY
3611M009 121 PROTECTION KIT T410437 123
T414958 57 PUSHROD 31434307 31
PLUG 0650586 41 RADIATOR 2485B280 151, 151
0650588 11, 23 RADIATOR CAP 24850073 151
0650594 11 24850078 151
0650710 11 ROCKER ARM 4115R314 27

ASSEMBLY
2431131 23, 41 4115R315 27
2431154 23, 165, ROCKER SHAFT 4115R611 27

165, 165 ASSEMBLY
2485A104 27 ROCKER SHAFT 4115R702 27
ASSY - MINOR
2485A108 11
ROCKER SHAFT 3174A015 27
2485A118 63 SPRING
3212P008 11 SCREW 0096803 45
3212V006 11 2151A001 57
32141316 11 2161A013 57
32186405 51 2311D039 51
32416117 23 2311F055 153
3241A011 11
Page 174
Parts Index
2314C049 11, 99 2314J011 95
2314F001 11 2314J0I2 89
2314F004 107 2314J204 43
2314F005 61 2314J603 43
2314H002 61, 67, 97, 2314J606 95

127, 133,
155, 159 2314K161 59
2314H003 11, 51, 79, 2314K164 77

93, 107
2314K202 141
2314H004 33, 55, 69,
81, 83, 89, 2314K208 141
115
2314W009 37
2314H005 59, 77, 159
2316A901 27
2314H007 125
2316A902 27
2314H010 69
32114145 27, 27
2314H012 51, 77, 97
32166329 11
2314H022 89
32181013 111
2314H032 121
3218J026 103
2314H033 51, 121,
163 SEAL 3311A045 65
2314H034 71, 93, 109 36843154 43
2314H102 159 SEAL - FRONT END 2418F437 93
OIL
2314H743 77
SEAL - INJECTOR 26460064 37
2314J001 127
SEAL - O RING 2413681 53, 53
2314J002 115, 139,
139, 155 2415715 51, 169
2314J003 119 2415A068 61
2314J004 125, 153 2415H002 145
2314J005 49
2314J007 89
2314J008 101
Page 175
Parts Index
2415H003 23, 147, STARTER RING 31162121 45

149 GEAR
2415H009 71 STAY 3641A012 155
2415H540 59 STRAINER U5MK0617 163
2415H701 61 STUD 2313C077 47, 119
2418F001 79 2313C078 119
2418F002 79 2313H238 85
248 6A22 3 65 T409161 103, 111
26420318 169 SUMP 3717C162 51
26420478 33 T421883 51
26560184 161 SUPPORT BRACKET 36241123 61
3789A004 57 3641A013 155
CH10050 105, 105 3823A065 153
SEAL - REOS 2418F704 21 3823A071 119

HOUSING
3831A018 115
SEAL - 2415H219 83, 167
THERMOSTAT TAPPET 3142U99l 31
HOUSING
T420076 31
SEAL - VALVE STEM 2418M517 23, 167
THERMOSTAT 2485C041 81
2418M519 23, 167
THERMOSTAT 4133L507 83
SEAL - WATER 2415H008 81 ASSEMBLY
OUTLET
THIMBLE 33142111 11
SEAL KIT U5MK1027 167
THRUST WASHER 3112X011 95
SEALING RING 2415633 59
31137312 13
SMALL END BUSH 3112A005 19
31137322 13
SOLENOID 26420472 33
31137551 13
SPACER 0920465 89
31137561 13
SPRING 3175P003 61
TIMING CASE 3716C561 93
STARTER MOTOR 2873K632 47
T410874 47
Page 176

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DK32037 DK32037

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 170

How to use your Parts Book

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section Page Section Page

Section Page Section Page

Section Page Section Page

Ա From Engine Number

Գ Repairs and Replaces

Դ See Appropriate Section - Reference Number

Ը New for Old Part

Կ Reference for Detailed Breakdown

Հ Other Service Options Available

Ղ See History Section

Item Part No. References Qty. Description Notes

1 T400877 1 CYLINDER BLOCK ASSEMBLY

Item Part No. References Qty. Description Notes

1 ZZ90236 1 CRANKSHAFT ASSEMBLY

(A) BEARING FITTING TOOL 27610233 IS NOT INCLUDED

Item Part No. References Qty. Description Notes

1 3117C221 1 CRANKSHAFT GEAR

Item Part No. References Qty. Description Notes

1 4115P025 Հ 3 PISTON AND RING KIT

(A) USE IN ENGINE SETS ONLY

Item Part No. References Qty. Description Notes

1 Հ 3 CON ROD ASSEMBLY

Item Part No. References Qty. Description Notes

1 2418F704 1 SEAL - REOS HOUSING

Item Part No. References Qty. Description Notes

1 4181V04L Ղ a. 1 CYLINDER HEAD ASSEMBLY

Item Part No. References Qty. Description Notes

1 3681E049 1 GASKET - CYLINDER HEAD

Item Part No. References Qty. Description Notes

1 4115R611 1 ROCKER SHAFT ASSEMBLY

Item Part No. References Qty. Description Notes

Item Part No. References Qty. Description Notes

Item Part No. References Qty. Description Notes

1 2643B319 1 FUEL INJECTION PUMP

(A) 12V SOLENOID

Item Part No. References Qty. Description Notes

1 3525A134 1 PIPE - FUEL INJ NO 1 CYL

Item Part No. References Qty. Description Notes

Item Part No. References Qty. Description Notes

Item Part No. References Qty. Description Notes

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1 T417547 1 FLYWHEEL HOUSING

Item Part No. References Qty. Description Notes

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1 T410874 Ղ a. 1 STARTER MOTOR

Item Part No. References Qty. Description Notes

1 4il3K005 1 FAN DRIVE HOUSING

(A) SERVICED IN PAIRS

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