PT WIRA CIPTA PERKASA

PROJECT TITLE: PRESSURE REDUCING VALVE

DOCUMENT TITLE: PROCEDURE OF PRESSURE REDUCING VALVE TESTING

DOCUMENT NO.:
WCP-TIS-PRV-PR-01-24

VENDOR CONTRACTOR JOB P-MEPS

REV DATE DESCRIPTION PREP CHECK APPR
APPROVED APPROVED
ARED ED OVED
00 07-Mar-24 Issued for Information AL HF RN

UNAUTHORIZED COPYING OF THIS DOCUMENT IS NOT PERMITTED.

WO.No:- REV.
PT WIRA CIPTA
PERKASA PO.No : 2403-116 00

SIMENGGARIS BLOCK DISCIPLINE: Page

Instrument Page 1 of 31
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COMMENT SHEET

Incorporated
Rev Section Page Comment (Y/N) Description

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TABLE OF CONTENTS

COMMENT SHEET ................................................................................................................ 2

TABLE OF CONTENTS ......................................................................................................... 3
1. INTRODUCTION ............................................................................................................................ 4
2. TIME AND PLACE OF TESTING ................................................................................................. 4
3. EQUIPMENT TESTED .................................................................................................................. 4
4. TESTING EQUIPMENT ................................................................................................................. 4
5. TEST PROCEDURE ...................................................................................................................... 4
6. CHECK LIST .................................................................................................................................. 5
7. CLOSING 5
8. APPENDIX -1 – CHECK LIST ...................................................................................................... 6
9. APPENDIX – 2- PARTS OF VALVE ............................................................................................ 7
10. APPENDIX – 3 – PARTS OF PILOT ............................................................................................ 8

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1. INTRODUCTION
This work is carried out to support the main work, namely Jasa Rental Gas Booster Compressor
Cluster IV PGE Aceh carried out by PT Wira Cipta Perkasa. Where the procurement of Pressure
Reducing Valve (PRV) requires unit testing before the goods are sent to the work site.

2. TIME AND PLACE OF TESTING

This testing activity was carried out on:
Day, date : Friday, March 7, 2024
Time : 10.00 am – finish
Venue: PT Triguna Inti Solusi Workshop

3. EQUIPMENT TESTED
The equipment/equipment tested as follow:
Pressure Reducing Valve (PRV)
Size: 4 Inch
Class: 300#
Brand: Argos
Quantity: 1 Unit

4. TESTING EQUIPMENT
The equipment used for testing shall conform to the manufacturer's recommendations. The Contractor
shall ensure all testing equipment is in good working order before any testing work is carried out.

5. TEST PROCEDURE
The PRV testing process is according to the following steps:

a. Close the vent valve.

As the slam shut valve is closed it is necessary to utilizer the vent to simulate a low flow and then
proceed with regulator adjustment before align the stream.

b. Verify of the regulating spring of pilot is with no charge.

Releasing the spring the valve will stay closed during pressurization.

c. Verify if the restrictor installed in the pilot inlet, loading sensing line, is opened between 30%~70%.

d. Open SLOWLY AND GRADUALLY the inlet ball valve of skid, or when skid is adopted of by-pass
in the ball valve utilize it pressurize the stream.

e. As there is no pressure upstream the regulator the slam shut valve is blocked (fail close type).
Keep the by-pass or push button (located in the SSV body) to pressurize the line between the slam
shut valve and the pressure regulator.

f. Still pressing the by-pass or push button of slam shut valve; turn slowly the regulating screw of
pilot of regulator in order to allow a low pressure. Utilize the gauge to check the pressure increase
and adjust the regulator set point up to 20% of low set point of slam shut valve.

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g. Since the actuator of slam shut valve is already pressurized release the by-pass or puss button to
reset the actuator.

Recommended Set Points

Main Regulator (PS) Stand by Regulator Relief Valve SSV
0/7 – 5 bar PS x 1.15 PS x 1.4 PS x 1.5
4.5 – 18 bar PS x 1.10 PS x 1.2 PS x 1.3
14 – 36 bar PS x 1.05 PS x 1.2 PS x 1.3

h. Reset the obturator of slam shut valve using the respective lever.
i. Open the vent valve around 20% and check if set point keeps adjusted.
j. Turn the regulating screw clockwise to increase the outlet pressure to achieve desired set point.
k. If the pressure is oscillating use the restrictor.
l. Once the pressure is adjusted open the vent valve and check the set point.
m. After adjusted the set point close the vent valve and check lock up of regulator.
n. Verify the leak in connectors and other fittings.
o. Open SLOW AND GRADUALLY the outlet ball valve to start the stream operation.
p. If necessary, make thin adjustment using the regulating spring of pilot.

6. CHECK LIST
The check list for this activity can be seen in Appendix-1.

7. CLOSING
After the activity is well underway, the relevant parties can prepare a work completion report
signed by the relevant parties.

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8. APPENDIX -1 – CHECK LIST

No Description Pass Hold Fail Remark
1 Visual check
   1-unit PRV
Size: 4” Class 300#
SN:
1 Inlet pressure set
  
2 Outlet pressure set
  
3 PRV testing
  
If there is no reason to stop this work, the parties are expected to sign the form below.

Company

Signature

Name

Date

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9. APPENDIX – 2- PARTS OF VALVE

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10. APPENDIX – 3 – PARTS OF PILOT

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