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Leak-Before-Break Main Failure Prevention For Water ASCE
Leak-Before-Break Main Failure Prevention For Water ASCE
Abstract: Water main breaks in city areas can cause significant economic loss, interrupt traffic, and result in negative publicity for utilities.
The South Australian Water Corporation (SA Water) has taken a proactive approach to reduce water main breaks in the Adelaide, Australia,
central business district (CBD) by detecting developing pipe cracks/leaks using distributed acoustic sensors (accelerometers) with customized
analytics and internet of things (IoT) technologies. This paper reports the findings and the outcomes of this initiative 24 months after the first
commissioning of the continuous leak detection system. The acoustic data analytics team (comprising the authors) has successfully inter-
preted acoustic data from numerous cracked pipes in the Adelaide CBD, with approximately 55% of all developing leaks associated with
cracked pipes being able to be detected before uncontrolled failure (i.e., before unplanned interruption of customers and/or third party
economic damage). Furthermore, the localization and repair of specific cracks (sometimes through sections of corroded cast iron pipe walls)
can help justify extending the service life of the water main as points of weakness (faults) are specifically rectified. However, only 45% of
the developing cracks have been able to be repaired, after detection, under controlled conditions (i.e., before the planned interruption of
customers) due to practical limitations affecting operational responses. The results have confirmed the additional insight that can be obtained
by continuously collecting acoustic data in terms of distinguishing environmental and crack noises as well as circumferential from longi-
tudinal cracks. DOI: 10.1061/(ASCE)WR.1943-5452.0001266. © 2020 American Society of Civil Engineers.
Author keywords: Accelerometer; Acoustic; Leak-before-break; Pipe burst; Smart water network.
Introduction reactive: uncontrolled main breaks are fixed after detection and
the deployment of reactive operational repair crews. A section of
Water main breaks cause significant problems across the globe. water main may be replaced after several [e.g., three for the South
They can lead to traffic interruptions and property damage and re- Australian Water Corporation (SA Water)] uncontrolled breaks
sult in negative publicity for water utilities. In central business dis- have been experienced. Should current reactive practices continue,
trict (CBD) (i.e., city) areas, damage to, and subsequent repair of, the number of uncontrolled water main breaks will likely increase
third party buried telecommunication and power infrastructure as water pipeline infrastructure ages. Water utilities worldwide are
caused by uncontrolled main breaks is a significant additional prob- looking for solutions to reduce uncontrolled water main break rates
lem. Currently, the management of water main breaks is largely and improve their service to the public.
1
In recent years, continuous pressure monitoring systems (for
Asset Analytics Lead, South Australian Water Corporation, 250 transient and/or steady-state pressure management) have been used,
Victoria Square, Adelaide, SA 5000, Australia (corresponding author).
and corresponding analysis techniques have been developed to de-
ORCID: https://orcid.org/0000-0001-7350-6430. Email: mark.stephens@
sawater.com.au tect and locate pipe main breaks after their occurrences (Misiunas
2
Lecturer, School of Engineering, Deakin Univ., Geelong Waurn Ponds et al. 2005; Stephens et al. 2005; Farley et al. 2013; Srirangarajan
Campus, VIC 3216, Australia. ORCID: https://orcid.org/0000-0002-6344 et al. 2013; Romano et al. 2014; Kang and Lansey 2014; Lee et al.
-5993. Email: james.gong@deakin.edu.au 2016). The South Australian Water Corporation has commissioned
3
Research Fellow, School of Civil, Environmental, and Mining Engi- a transient pressure sensor network in the Adelaide, Australia, CBD
neering, Univ. of Adelaide, SA 5005, Australia. ORCID: https://orcid water supply system for continuous pressure monitoring and near
.org/0000-0001-8932-0526. Email: chi.zhang05@adelaide.edu.au real-time main break detection since December 2016. This continu-
4
Senior Hydraulic Engineer, South Australian Water Corporation, 250
Victoria Square, Adelaide, SA 5000, Australia. ORCID: https://orcid.org
ous transient monitoring has provided an insight into the hydraulic
/0000-0003-3006-9255. Email: angela.marchi@sawater.com.au behavior of the Adelaide CBD water distribution system, including
5
Asset Planner (Monitoring), South Australian Water Corporation, 250 the system being more hydraulically active (less calm) than ex-
Victoria Square, Adelaide, SA 5000, Australia. Email: luke.dix@sawater pected (Stephens et al. 2017a, b). It has also demonstrated that main
.com.au break detection is still a reactive practice and that most main breaks
6
Professor, School of Civil, Environmental, and Mining Engineering, are first brought to the attention of SA Water through public phone
Univ. of Adelaide, SA 5005, Australia. ORCID: https://orcid.org/0000 calls and reporting rather than through the pressure sensor network
-0001-8272-6697. Email: martin.lambert@adelaide.edu.au
(in suburban areas, with less intensive public activity, it is expected
Note. This manuscript was submitted on June 19, 2019; approved on
March 13, 2020; published online on August 7, 2020. Discussion period that continuous main break monitoring would add more value).
open until January 7, 2021; separate discussions must be submitted for in- A more proactive approach is to reduce the occurrence of un-
dividual papers. This paper is part of the Journal of Water Resources Plan- controlled pipe main breaks by detecting and fixing the developing
ning and Management, © ASCE, ISSN 0733-9496. pipe cracks before they grow to a significant length (and become
components (e.g., pipes) made of brittle materials (e.g., cast iron) a significant number of cases, the type of crack that has occurred.
(Bourga et al. 2015). In the case of the water mains in the Adelaide
CBD network, most of the pipe cracks (both circumferential and
longitudinal) occur where pipe wall corrosion is also occurring, Accelerometer Sensor Network in Adelaide CBD
and most of the pipes are cast iron (CI), as shown in Fig. 1.
However, recent numerical and laboratory studies in Australia The research is carried out using an accelerometer type acoustic
have provided some evidence that the LBB phenomenon may occur sensor network commissioned by SA Water in Adelaide CBD in
in larger diameter (>300 mm) CI water pipes (Kodikara et al. 2017; July 2017 as part of its Smart Water Network (SWN) initiative (SA
Rathnayaka et al. 2017; Zhang et al. 2017). A metallurgical inves- Water 2016). A total of 305 acoustic accelerometers (Ortomat-
tigation of a fractured 500 mm-diameter CI water main indicated that MTC, von Roll, Switzerland) have been installed in the Adelaide
a longitudinal crack may develop and grow and that leakage prior to CBD water network, as shown in Fig. 2. The area covered by the
a main break occurs (Jiang et al. 2017). A new laboratory testing pipe network is about 2.5 × 2.5 km, and the total pipe length is about
facility has been recently constructed by Rathnayaka et al. (2018) 120 km. Approximately, 70%–75% of all pipes in the Adelaide CBD
to further study the time frames over which cracks develop in larger are aging cast iron (CI) pipes, with the diameter ranging from 80 to
diameter cast iron water pipes subject to dynamic pressure variations. 250 mm, and these CI pipes have contributed to the majority of the
The research reported in this paper provides objective field evi- uncontrolled pipe main breaks in recent years. The placement of
dence and analysis confirming that the LBB phenomenon occurs in the acoustic sensors is concentrated along the aging CI pipes, where
a significant number of aging CI water pipes within the Adelaide the historical number of pipe main breaks is higher, and in areas
CBD network. Over 2 years, 58 of 105 pipe cracks (55%) were where the disruption caused by an uncontrolled pipe main break
acoustically detected. However, only 47 of 105 pipe cracks (45%) is likely to be significant. Deployment to higher risk mains resulted
were able to be repaired proactively due to practical limitations af- in more acoustic detections than would have occurred with a spa-
fecting operational responses and/or faults in the alert procedures. tially uniform deployment.
Approximately 31% of the 105 pipe cracks, regardless of whether The accelerometers are magnetically attached to pipe fittings (as
they were acoustically detected or not, developed rapidly (i.e., breaks also shown in Fig. 2), such as fire hydrants and isolation valves, and
in which patches of corroded pipe wall have resulted in a blow-out are used to continuously monitor the vibration of the pipe fitting
over minutes to hours). Magnitude data was collected confirming the (coupled with the pipe wall and pressurized water within the pipe
rapid nature of some of these events (where an acoustic logger was and fitting). Once deployed, each accelerometer is generally main-
close enough). Approximately 14% of the 105 pipe cracks developed tained at the same location, with an unaltered contact and connec-
slowly but were not detected by the nearest acoustic logger, which tion to the pipe fitting, such that relative changes in noise levels
was too far away. Overall, for the Adelaide CBD network, the num- and characteristics can be attributed to new leaks. Measured noise
ber of relatively slowly developing pipe cracks (about two-thirds) is level magnitudes and noise sound file recordings are transmitted
significantly greater than the number of blow-outs (about one-third). through a 3G mobile communication network to a cloud-based data
It is shown that a proportion of uncontrolled pipe main breaks management system. A systematic procedure has been developed
are preventable because the time between the occurrence of an for the data collection, data analysis, and field leak (and crack)
Fig. 1. (Color) Photos of cracked pipes in the Adelaide CBD water network: (a) circumferential crack (discharging); (b) longitudinal crack; and
(c) longitudinal crack/blow-out, with each crack developing through cast iron corroded to different levels.
loggers in air valve/fire hydrant chamber (with accelerometers orientated vertically and horizontally) (adapted from Stephens et al. 2018a).
localization based on the current data management system within distinguishable from continuous noise sources by the vertical bands
SA Water (Stephens et al. 2018a). in the spectrograms. The noises include regular traffic signal beeps
(1.8 s intervals), and a passing vehicle (2 axles), in Fig. 3(a) and a
water meter click (0.5–0.6 s intervals) in Fig. 3(b).
Data Collection and Assessment Temporary increases in the noise magnitude level are sometimes
measured and are less diurnal in nature. Figs. 4(a and b) show the
Data Collection spectrograms and PSD plots of wave files contaminated by semi-
regular noise (vibration) from electrical and mechanical equipment,
The acoustic loggers were initially configured to measure the noise respectively. These noises are generally continuous, over the dura-
level magnitude every 5 min between 2:00 a.m. and 4:00 a.m., and
tion of the sound wave file recording, and distinguishable from in-
otherwise every 30 min. A 9 s sound wave file was recorded at ap-
termittent traffic and water meter noise. Furthermore, noise from
proximately 2:05 a.m. by each logger each day. The data from all
electrical and mechanical equipment sometimes exhibit harmonics
the loggers was transmitted daily to data storage between 6:00 a.m.
[see the electrical noise in Fig. 4(a)].
and approximately 9:00 a.m. The noise level as provided by the
The environmental noise levels typically vary diurnally and can
vendor is a dimensionless value (the higher the value, the louder
relate to changes in vehicular and pedestrian traffic or levels of
the noise). Controlled laboratory tests have been undertaken and
water consumption (and associated hydraulic and customer meter
used to establish the relationship between the vendor’s dimen-
noise). The magnitude of the diurnal noise variation and associated
sionless value and the sound intensity in decibels [summarized in
bandwidth varies for different loggers but is able to be historically
Stephens et al. (2018b)].
established using noise magnitude level data (based on the day of
Experience gained through practice indicated that more frequent
the week and the time of day) and is used as a point of reference for
data sampling and transmission could potentially assist in enabling
the detection of changes (sometimes associated with new leaks
a response to a limited number of rapidly developing main breaks
from pipe cracks). Fig. 5 shows the variation in the magnitude level
(i.e., there were 3 out of 58 cracks that were acoustically detected
data at a typical logger on Rosina Street in the Adelaide CBD. The
via magnitude and sound file data approximately 12 to 24 h before
diurnal variation in the noise magnitude level on a day-by-day and
uncontrolled failure, with all others detected days, weeks, or months
hour-of-day basis is evident with regular increases in noise level on
earlier). The acoustic loggers were reconfigured (onsite) to measure
weekends due to airborne and hydraulic noise sources.
the noise level at every 10 min (less than the previous 30 min) outside
Spectrograms for a logger measuring a nondiurnal but repeating
the time period between 2:00 a.m. and 4:00 a.m., and ad-hoc data
irrigation consumption pattern are shown in Fig. 6 over 30 consecu-
transmission was activated if six consecutive noise level readings
tive days. In terms of magnitude, the pattern would manifest as
were higher than a predefined threshold (set at 45 dB, which is ap-
irregular noise increase over periods of a few hours each day. Plotting
proximately the maximum typical environmental noise level across
the consecutive spectrograms is more informative by showing the
the Adelaide CBD). This has improved SA Water’s understanding of
power density variations at different frequencies (from sound files
developing pipe main break leaks and the rates of development of the
recorded at 2:05 a.m. each day). The repeating, but intermittent,
cracks and provided more magnitude data with which to confirm
power density patterns, continuously derived day after day, enable
rapid pipe breaks, which were uncontrolled and reactively repaired.
The measurement of noise level every 10 min also provided a more the source to be identified as consumption (in this case, related to
detailed view of variations in environmental noise levels over shorter irrigation) even though individual spectrograms and noise measure-
time periods. ments on a day upon which the consumption is occurring suggest a
leak has occurred. Furthermore, by using continuous daily measure-
ments, noise sources on any one particular night, which might affect
Environmental Noise all readings on that night (such as construction works, extended
Environmental noise across the Adelaide CBD area is emitted from irrigation, or rainfall), can be identified and isolated.
a variety of sources and consistently recorded, at different levels,
for all acoustic loggers. Figs. 3(a and b) show the spectrograms and
Data Assessment (Noise Magnitude): Circumferential
power spectrum density (PSD) plots for typical traffic and water
versus Longitudinal Cracks
meter noise, respectively, which contribute to general diurnal
variations in environmental noise levels. These noises are generally When a circumferential or longitudinal crack begins, there is a leak
intermittent, over the duration of the sound file recording, and from the pipe that makes noise. Based on the observation of nine
Fig. 3. (Color) Environmental traffic (including signal and passing vehicle): (a) and water meter; and (b) noise spectrograms and power spectral
density plots.
Fig. 4. (Color) (a) Environmental electrical; and (b) mechanical equipment noise spectrograms and power spectral density plots.
circumferential pipe cracks over 24 months (Table 1), it appears failure of the pipe. Instead, the circumferential crack propagated
that these cracks occur relatively quickly over a period of approx- around the pipe circumference but then stopped, without cracking
imately a few days or less (e.g., a few hours). However, none of the around the entire pipe circumference, leaving a significant dis-
circumferential cracks resulted in an abrupt and/or uncontrolled charging leak. It is believed that the load on the pipe causing
Fig. 5. (Color) Diurnal environmental noise magnitude levels measured at Rosina Street.
and Victoria Place pipes (as previously presented) have been deter-
mined at different stages of the development of the cracks. Fig. 9
shows the PSDs for the St. Johns Street and Victoria Place pipes
before the cracks (and associated leaks), the day they were first iden-
tified (i.e., in the frequency domain), and the day prior to the repair of
the leaks.
The extra energy from the initial leak for St. Johns Street was
relatively low and concentrated in a narrow frequency band near
1,100 Hz for a short period of time (less than 24 h) before a more
general increase in the noise magnitude data (between no leak and
first leak in Fig. 9). The power spectrum prior to the repair of the
leak became established soon after the first leak was detected
(i.e., the circumferential crack fully developed over hours). The
noise from the leak for St. Johns Street was first detected approx-
Fig. 7. (Color) Circumferential crack on St. Johns Street and longitu- imately 7 days prior to repair.
dinal crack on Tapley Street, Adelaide CBD. The extra energy from the leak for Victoria Place was relatively
low and concentrated in a band between 900–1,200 Hz, apart from
the last 3 days prior to repair. Even though the change from no leak
levels across all frequencies by the von Roll accelerometers and to first leak was small, the change was sustained continuously from
data acquisition system (rather than the monitoring of specific noise the date of the first leak detection onwards. Higher and lower noise
increases at particular frequencies). frequencies changed and energy increased up to the day before the
repair. The leak was detected approximately 6.5 months prior to
repair and much earlier in the spectrum than in the noise magnitude
Data Assessment (Frequency) level data.
(a) (b)
Fig. 8. (Color) Longitudinal crack noise over longer term for a DN150 CICL pipe along Victoria Place with (a) initial increase shown; and (b) the
return to a no-leak noise level.
Table 2. First detectable noise magnitude changes, noise levels, and times before repair
Repair Date of first detectable noise First detectable noise Date of last noise magnitude Last noise magnitude level Time from noise
No. magnitude level increase magnitude level increase level before repair before repair increase to repair
1 07/22/2017 20.0 to 26.0 dB 07/24/2017 56.3 dB 2 days
2 12/11/2017 29.5 to 48.0 dB 01/02/2019 48.0 dB 22 days
3 12/12/2017 29.5 to 34.0 dB 01/05/2018 72.0=ð34.8Þ dB* 24 days
4 01/30/2018 from 34.0 dB 01/31/2018 41.6 dB 1 day
5 02/09/2018 at 83.5 dB* 02/13/2018 83.5 dB* 4 days*
6 02/20/2018 at 44.9 dB* 02/22/2018 44.9 dB* 2 days*
7 03/07/2018 34.0 to 40.0 dB 03/09/2018 to 83.5 dB 2 days
8 03/16/2018 34.0 to 37.5 dB 03/17/2018 39.1 dB 1.5 days
9 03/27/2018 30.9 to 49.5 dB 04/03/2018 49.5 dB 7 days
10 03/27/2018 34.0 to 56.9 dB 03/31/2018 56.9 dB 4 days
11 05/02/2018 23.5 to 35.6 dB 05/05/2018 35.6 dB 3 days
12 05/31/2018 26.0 to 34.0 dB 06/03/2018 34.0 dB 4 days
13 06/13/2018 at 68.8 dB* 06/22/2018 70.9 dB* 9 days*
14 06/18/2018 23.5 to 40.0 dB 06/25/2018 43.5 dB 7 days
15 07/14/2018 23.5 to 44.9 dB* 07/26/2018 44.9=ð40.0Þ dB* 12 days*
16 07/25/2018 23.5 to 36.9 dB 07/28/2018 48.8=ð70.2Þ dB* 2.5 days
17 08/02/2018 at 54.8 dB* 08/03/2018 60.8 dB* 1 day*
18 11/07/2018 34.0 to 40.0 dB 11/21/2018 56.9 dB 14 days
19 06/28/2018 26.0 to 48.0 dB 11/21/2018 62.3 dB 146 days
20 02/28/2019 26.0 to 43.5 dB 03/06/2019 52.0 dB 6 days
21 08/29/2018 48.0 to 50.9 dB 03/06/2019 53.1 dB 189 days
22 05/04/2019 26.0 to 38.1 dB 05/10/2019 48.0 dB 6 days
23 06/21/2019 29.5 to 82.3 dB 06/24/2019 83.5 dB 3 days
cracks for Cannon Street and Willcox Street in the Adelaide CBD, frequencies, and magnitudes of the peaks in the PSDs for the lon-
respectively. gitudinal crack. This behavior was observed for approximately half
The precrack, first crack, Intermediate #1, Intermediate #2, In- of the longitudinal cracks listed in Table 1 and enables the diag-
termediate #3, and before repair PSDs are plotted for the circum- nosis of these cracks.
ferential and longitudinal cracks at each location. There is little Plotting consecutive spectrograms (one per day) is informative
variation in the PSDs for the circumferential crack after the first and shows the power density variations at different frequencies
crack. In contrast, there is significant variation in the number, (from sound files recorded at 2:05 a.m.) for circumferential and
Fig. 9. (Color) Power spectral densities for the St. Johns Street circumferential and Victoria Place longitudinal cracks.
Fig. 10. (Color) Power spectral densities (PSDs) for the Cannon Street circumferential and Willcox Street longitudinal cracks plotted over their
evolution from precrack, first crack, intermediate times (Inter #1, #2, and #3) to before repair.
Fig. 12. (Color) Power spectrum density variations over longer time Table 1 also lists the distance from the nearest fixed (permanently
periods showing environmental noise and embedded longitudinal crack deployed) and any temporary (nonpermanently deployed) acoustic
events for Wright Court and King William Street. loggers to the location of the crack on the pipe. For Pipe repair
numbers 13 and 17, the fixed acoustic logger was faulty prior to
the crack being detected. For Pipe repair number 15, the fixed
acoustic logger had been removed due to construction works. Not
between Days 55 and 135). The environmental noise dominates, applicable (N/A) is listed if temporary loggers were not deployed.
apart from the 2 days just before the repair of the crack, but growth Table 1 also shows the number and configuration of junctions
in the energy at the leak frequency (about 1800–1900 Hz) is clear through which the acoustic noise from the crack propagated before
before this. Subtle variations in the spectrograms over time near the reaching the nearest fixed logger [three way (3W) and four way
initial crack frequency are apparent but there are no major shifts in (4W) pipe junctions are identified].
the number or frequency of the peaks associated with the crack. The distance from the fixed loggers to the pipe cracks ranged
There are a couple of interruptions in the noise measurements and between 7 m and 116 m. However, there have also been instances in
a change to the measured background environmental noise between which the condition of a pipe, the number of junctions between a
Days 95 and 110 due to interference with the logger contact. crack and logger location, and/or the presence of either asbestos
Intermittent environmental noise can be seen throughout the cement (AC) or plastic (PVC) pipe sections between the crack and
period during which the King William Street longitudinal crack de- logger location have reduced the effective noise propagation dis-
veloped and was then repaired between Days 7 and 80. The initial tance to 20 m or less. The average distance from the fixed loggers
crack energy is focused around 1,200 Hz and gradually intensifies to the pipe cracks is approximately 42 m, using the nearest fixed
at around this frequency as the days progress with step increases logger that was on, and 31 m from all fixed and temporary loggers
at approximately Days 35 and 62. The environmental noise is (the latter being deliberately deployed closer to the cracks).
Table 3. First detectable noise frequency changes, frequency peaks, and times before repair
Repair Date of first detectable First detected noise frequency Date of last noise frequency Last noise frequency Time from frequency
No. frequency change associated with crack before repair before repair change to repair
1 07/22/2017 1,700 Hz 07/24/2017 1,700 Hz peak 2 days
2 08/16/2017 1,100 Hz 12/19/2017 1,100 Hz peak 125 days
3 Unknown Unknown 01/05/2018 2,000=1,000 Hz* Unknown
4 Unknown Unknown Unknown Unknown Unknown
5 02/09/2018 2,000 Hz* 02/13/2018 2,000 Hz peak* 4 days*
6 02/20/2018 750=2,000 Hz* 02/22/2018 750=2,000 Hz peaks* 2 days*
7 03/07/2018 2,000 Hz 03/07/2018 2,000 Hz peak 2 days
8 12/27/2017 1,900 Hz 03/17/2018 1,900=2,300 Hz peaks 80 days
9 03/27/2018 1,000=1,800 Hz 04/03/2018 1,000=1,800 Hz peaks 7 days
10 01/19/2018 1,800 Hz 03/31/2018 1,500=2,300 Hz peaks 71 days
11 10/20/2017 1,100 Hz 05/05/2018 1,000 þ Hz peaks 197 days
12 05/31/2018 200=900 Hz 06/03/2018 200=900 Hz peaks 4 days
13 06/13/2018 900=1,400 Hz* 06/22/2018 900=1,400 Hz peaks* 9 days*
14 06/18/2018 1,800 Hz 06/25/2018 1,800 Hz peak 7 days
15 07/14/2018 1,000 þ Hz* 07/26/2018 1,000 þ =ð700Þ Hz* 12 days*
16 12/23/2017 1,000 Hz 07/28/2018 800=ð1500Þ Hz peaks* 217 days
17 08/02/2018 1,600 Hz* 08/03/2018 1,600 Hz peak* 1 day*
18 09/08/2018 1,200 Hz 11/20/2018 1,200 Hz 73 days
19 06/29/2018 1,500=1,800 Hz 11/21/2018 1,800=2,400 Hz peaks 145 days
20 02/12/2019 1,750=2,000 Hz 03/06/2019 500=2,100 Hz peaks 22 days
21 12/22/2017 1,400=1,600 Hz 03/05/2019 1,400 Hz 438 days
22 05/05/2019 1,800=2,200 Hz 05/10/2019 2,000 Hz 5 days
23 06/22/2019 2,300 Hz 06/27/2019 2,300 Hz 5 days
Note: Bolded elements represent the time from the detection of the first new noise frequency to the time of the repair of each pipe, ranging between 71 days and
438 days, for seven of the longitudinal cracks.
and 16, fixed loggers were deployed throughout but were supple- repair numbers 8, 10, 11, 16, 18, 19, and 21 (bolded in Table 3).
mented with temporary loggers closer to the pipe crack before re- This result is operationally significant as it allows for the detection
pair [in these two cases, the last noise magnitudes listed in Table 2 of the first pipe crack weeks to months ahead of the time at which a
are for the nearest fixed and temporary (in brackets) loggers]. The repair is required to avoid an unplanned failure. Issues with logger
time from the detection of the first noise magnitude level increase to faults or relocations prevented the identification of the first (or
the time of repair of each pipe ranges between 1 day and 24 days. sometimes any) new noise frequency for the longitudinal cracks
There is no significant difference between the time from detection that occurred for Pipe repair numbers 3, 4, 15, 17, and 20. Further-
(based on noise level magnitude increase) to repair for circumfer- more, the first new noise frequency for the longitudinal crack that
ential versus longitudinal cracks as a result of current operational occurred for Pipe repair number 6 was only recorded after the de-
prioritization rules, which do not discriminate between crack types. ployment of a temporary logger. The longitudinal crack that oc-
The noise level from the cracks can be plotted against distance curred for Pipe repair number 22 occurred more abruptly over a
to the nearest logger, using all fixed and temporary logger data, as few days.
shown in Fig. 13. One plot (dotted line) includes an outlier that was It is the identification of new and/or changes in energy at
detected 100 m from a logger and the other (dashed line) excludes particular frequencies that enables the earlier detection relative to
this data point. Typical minimum and maximum environmental the use of changes in noise magnitude levels averaged across all
noise levels are also plotted to show when the crack noise will frequencies. The circumferential cracks appear to occur more
be above these levels (in all cases, the crack noise is above the mini- abruptly with only one with a duration of more than a few days,
mum environmental noise levels). While these data points are being for Pipe repair number 2, for which there was a period of
indicative only, due to variations in accelerometer contact to pipe 125 days between the detection of a new noise frequency and the
fittings and the damping and dispersion along the acoustic path- pipe repair [although the crack itself evolved rapidly to a stable
ways (sometimes through junctions) between the crack and logger, state over a single day (Fig. 11)].
the data provides a useful point of reference for the design of the The peak frequencies in the PSDs (and from Table 3) can be
density of a sensor network. plotted when the crack is first detected and immediately prior to
repair for the circumferential and longitudinal cracks, as shown
in Fig. 14. Fig. 14(a) plots all first circumferential cracks versus
Frequency Variations from First Detection before repair frequencies (including cases with multiple peaks)
to Before Repair with a fitted trendline. The data shows that there is almost no
Table 3 lists the first date and new frequency of the noise detected change between the first and last measured peak frequencies for
by the nearest acoustic logger for each pipe repair number. Table 3 circumferential cracks. Fig. 14(b) plots all first longitudinal cracks
versus before repair frequencies (including cases with multiple
peaks) with a fitted trendline. While the fitted trendlines for circum-
ferential and longitudinal cracks are similar, there is significant
scatter in the case of the longitudinal crack data. Variation in the
number of peaks and their frequencies over time is an indicator of a
longitudinal crack.
Fig. 14. (Color) (a) First versus before repair circumferential crack peak frequencies; and (b) first versus before repair longitudinal crack peak
frequencies.
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Fig. 15. (Color) Pipes with (a), (b), and (c) circumferential; and (d), (e), and (f) longitudinal cracks detected throughout the Adelaide CBD water pipe
network via the noise from the leaks through the cracks.
pressure was reestablished with pipe bracing, and leak flows were Conclusions
estimated to be between 0.01 and 0.5 L=s for the shortest and lon-
gest cracks, respectively. The establishment of a system for undertaking leak-before-break
The cost versus benefit analysis for the deployment of the per- detection and the analysis of noises from circumferential and lon-
manent acoustic leak detection system was assessed in June 2019 gitudinal cracks, developing through corroded and/or brittle cast
for the 105 pipe crack events over 2 years of system operation. It iron water pipes, has been described. The noise and crack develop-
was found, for the 47 cracks that were proactively repaired, that ment characteristics for circumferential and longitudinal cracks are
there was a 27% reduction in repair costs and 37% reduction in different. Circumferential cracks appear to occur relatively quickly
customer interruption times. In time, these direct benefits will bal- (typically over less than a few days) and reach a stable condition
ance the costs of the system (conservative estimate). Furthermore, once the load (that contributed to the crack occurring) has been
the improved management of cast iron pipes under main roads, and relieved. Longitudinal cracks appear to be relatively small when
near buried essential services, throughout the Adelaide CBD, has they begin and generally take weeks to months to develop to a size
resulted in significant indirect benefits with regard to reduced third (length) in which a noise level approximately equivalent to that
party disruption and economic loss. Finally, the system has facili- from a circumferential crack is reached. If fixed loggers are located
tated the early detection and repair of many hundreds of water within range of a new longitudinal crack, and are operating con-
meter and/or valve leaks with a beneficial reduction in the system tinuously, then there is a significant period in which to conduct re-
leakage. SA Water’s current position is that there is a positive eco- pairs if the noise from a crack is detected.
nomic business case (in Adelaide) for a leak-before-break type The analysis of relative changes in noise magnitude and/or fre-
system in the built-up city (CBD) type area (with significant pro- quency at specific locations, with no change to logger contact qual-
portions of cast iron pipe) but that there is insufficient economic ity, provides sufficient information with which to diagnose faults
evidence to support deployment beyond the CBD area. (including cracks). Loggers nearer to crack noise sources hear
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eling along pipes and through junctions (and sections of asbestos 2017. Lessons learned from large-diameter pipe failure case studies,
cement and plastic pipe), the number of accelerometer loggers de- 561–571. Reston, VA: ASCE.
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removal of sensors due to construction works), and the effects of and location of water distribution systems and its practical applica-
temporary and/or continuous (and variable) environmental noise tions.” J. Water Resour. Plann. Manage. 142 (1): 04015033. https://doi
sources. Leak localization between approximately 20 to 50 m, .org/10.1061/(ASCE)WR.1943-5452.0000545.
based on the data from the fixed accelerometer loggers, is all that Misiunas, D., J. P. Vítkovský, G. Olsson, A. R. Simpson, and M. F.
is possible at this stage. Further and more accurate leak localization Lambert. 2005. “Pipeline break detection using transient monitoring.”
is required, once a noise and suspected leak from a cracked pipe is J. Water Resour. Plann. Manage. 131 (4): 316–325. https://doi.org/10
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laboratory test facility developed to investigate the leak-before-break
There are many opportunities for improving the system ranging window of large-diameter cast iron water pipes.” J. Pipeline Syst.
from improvements in the analysis of the noise magnitude level Eng. Pract. 9 (3): 04018010. https://doi.org/10.1061/(ASCE)PS.1949
and frequency data (and the development of differential change de- -1204.0000329.
tection methods) to increasing the number of deployed loggers Rathnayaka, S., B. Shannon, C. Zhang, and J. Kodikara. 2017. “Introduc-
and making each logger more reliable and sensitive. The results tion of the leak-before-break (LBB) concept for cast iron water pipes on
achieved with the system thus far have justified further investment the basis of laboratory experiments.” Urban Water J. 14 (8): 820–828.
by SA Water. At the time of reporting, SA Water has improved the https://doi.org/10.1080/1573062X.2016.1274768.
detection system and automated most of the analysis through ma- Romano, M., Z. Kapelan, and D. A. Savić. 2014. “Automated detection of
chine learning algorithms. pipe bursts and other events in water distribution systems.” J. Water
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Data Availability Statement “Assessment of large scale pipe tests by fracture mechanics approxima-
tion procedures with regard to leak-before-break.” Nucl. Eng. Des.
Some or all data, models, or code generated or used during the 112 (Mar): 183–195. https://doi.org/10.1016/0029-5493(89)90156-8.
study are available from the corresponding author by request (in- SA Water. 2016. “Smart network for the Adelaide CBD.” Accessed
cluding noise magnitude data, sound files, and/or data processing December 18, 2017. https://www.sawater.com.au/about-us/announcement
scripts). -of-the-smart-network-for-the-adelaide-cbd.
Srirangarajan, S., M. Allen, A. Preis, M. Iqbal, H. B. Lim, and A. J. Whittle.
2013. “Wavelet-based burst event detection and localization in water
Acknowledgments distribution systems.” J. Sig. Process. Syst. 72 (1): 1–16. https://doi
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The research presented in this paper has been supported by the South Stephens, M., D. Misiunas, M. Lambert, A. Simpson, J. Vitkovsky, and J.
Nixon. 2005. “Field verification of a continuous transient monitoring
Australian Water Corporation through a collaborative research pro-
system for burst detection in water distribution systems.” In Proc.,
ject with the University of Adelaide (Project Code: 56118947) and 8th Int. Conf. on Computing and Control for the Water Industry. Exeter,
the Australian Research Council through a Linkage Project (Project UK: Univ. of Exeter.
Code: LP180100569). The authors thank staff from Allwater (the Stephens, M. L., J. Gong, A. Marchi, L. Dix, and M. F. Lambert. 2018a.
operating partner for the South Australian Water Corporation) for “Field testing of Adelaide CBD smart network acoustic technologies.”
their support during the field investigations. In Proc., 1st Joint Int. Conf. on Water Distribution Systems Analysis
(WDSA) and Computing and Control for the Water Industry (CCWI).
Kingston, ON: Computing and Control for the Water Industry.
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