Volvo D12D Especificacion

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Volvo Trucks North America, Inc. Service Bulletin rep…

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 Service Bulletin
Volvo Trucks North America, Inc.
Greensboro, NC USA Trucks
Date Group No. Page
This Service Bulletin replaces SB 200–239,
11.2004 200 239 1(42)

Download
“Specifications, D12D” (07.2004), publication no.
PV776–20 0083235.
Specifications
D12D
Specifications

W2004441

Contents:
• “Engine Designation” page 2
• “Engine” page 2
• “Valve Mechanism” page 5
• “Timing Gears and Camshaft” page 9
• “Crank Mechanism” page 11
• “Lubrication and Oil System” page 15
• “Fuel System” page 17
• “Intake and Exhaust System” page 18
• “Cooling System” page 23
• “Engine Control System” page 25
• “Tightening Torques and Patterns” page 28

Note: Illustrations are used for reference only and may differ slightly from the
actual engine version. However, key components addressed in this information are
represented as accurately as possible.

PV776-20 016801 USA15989

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:
 Volvo Trucks North America, Inc. Date Group No. Page
Service Bulletin 11.2004 200 239 2(42)

Specifications
Engine
Engine Designation
Power Output 1 Torque 2
D12D 365 272 kW (365 hp) 1800 Nm (1328 ft-lb)
D12D 395 295 kW (395 hp) 2000 Nm (1476 ft-lb)
D12D 425 317 kW (425 hp) 2000 Nm (1476 ft-lb)
D12D 435 325 kW (435 hp) 2100 Nm (1549 ft-lb)
D12D 465 347 kW (465 hp) 2237 Nm (1650 ft-lb)
1
Max power output at 30.0 rps (1800 rpm). Net power according to ISO 1585. Smoke requirements met according to ECE reg 24 Federal
Register and Swedish Authorities.
2
Max torque at 20.0 rps (1200 rpm). Net torque according to ISO 1585. Smoke requirements met according to ECE reg 24 Federal Register
and Swedish Authorities.

Number of cylinders 6
Cylinder diameter 131 mm (5.16 in.)
Stroke 150 mm (5.91 in.)
Displacement 12.1 L
Firing sequence 1-5-3-6-2-4
Compression ratio 17.3:1
Compression test using VCADS Pro, deviation from peak value 100% max 20%
Engine speed during compression test, minimum 16.7 r/s (100 rpm)
8.3 - 10.8 r/s (550 -
Low idle 650 rpm)
High idle 38.4 r/s (2300 rpm)
Max. full load revs 35.0 r/s (2100 rpm)
Weight, engine with flywheel, flywheel casing and turbocharger, without starter motor (dry) 1175 kg (2585 lb)
Max length 1350 mm (53.2 in.)
Max width 768 mm (30.2 in.)
Max height 1152 mm (45.4 in.)
:
 Volvo Trucks North America, Inc. Date Group No. Page
Service Bulletin 11.2004 200 239 3(42)

Cylinder Head
Type 6 cylinder
Length 1078 mm (42.4 in.)
Width 397 mm (15.6 in.)
Height 135 mm (5.3 in.)
Maximum unevenness
(bottom face) 0.1 mm (0.004 in.)

Cylinder Head Bolts

Number/cylinder head 38
Thread size M16
Length 200 mm (7.87 in.)

Cylinder Block
Length 1052 mm (41.42 in.)
Height, lower block face - crankshaft center 120 mm (4.72 in.)

Cylinder Liner
Type Wet, replaceable
Height, total 273 mm (10.75 in.)
Sealing surface height above block face 0.15 - 0.21 mm (0.006 - 0.008 in.)
Number of sealing rings per cylinder liner 1+3
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:
 Volvo Trucks North America, Inc. Date Group No. Page
Service Bulletin 11.2004 200 239 4(42)

Pistons
Type steel
Height above cylinder block face 0.15 - 0.65 mm (0.006 - 0.026 in.)
Diameter, combustion chamber 89 mm (3.50 in.)
Depth, combustion chamber 18.6 mm (0.73 in.)
Number of ring grooves 3
Front marking arrow turned forward
Wrist pin diameter 55 mm (2.17 in.)

Piston Rings

T2019958

Compression rings Specification Wear tolerance

Number
Piston ring clearance in grooves:
lower compression ring
Piston ring gap measured in ring opening:
upper compression ring
lower compression ring
2 -
0.09 - 0.13 mm (0.0035 - 0.0051 -
in.)
0.4 - 0.65 mm (0.016 - 0.026 in.) < 1.0 mm (0.039 in.)
1.1 - 1.3 mm (0.043 - 0.051 in.) < 1.6 mm\ (0.063 in.)

Oil scraper ring Specification Wear tolerance

Number 1 -
4.32 mm
Width, including spring (0.170 in.) -
0.05 - 0.10 mm
Piston ring clearance in groove (0.0019 - 0.0039 in.) -
0.35 - 0.65 mm < 1.0 mm
Piston ring gap measured in ring opening (0.0137 - 0.0260 in.) (0.039 in.)
:
 Volvo Trucks North America, Inc. Date Group No. Page
Service Bulletin 11.2004 200 239 5(42)

Valve Mechanism
Valves
Valve disc, diameter:
Intake 40 mm (1.6 in.)
Exhaust 40 mm (1.6 in.)
Valve stem, diameter:
Intake 8 mm (0.315 in.)
Exhaust 8 mm (0.315 in.)

Valve seat angle (A):

Intake 29.5
Exhaust 44.5
Seat angle in cylinder head (B):
Intake 30
Exhaust 45

T2019432

Specification Wear tolerance

Clearance between valve head and cylinder head face:
Intake 0.9 - 1.4 mm < 1.5 mm
(0.035 - 0.055 in.) (0.059 in.)
Exhaust 1.2 - 1.7 mm < 1.8 mm
(0.047 - 0.067 in.) (0.071 in.)

Note: Valves must be replaced when replacing valve seats.

Valve clearance, cold engine, setting value:

Intake 0.2 mm (0.008 in.)
Exhaust 0.5 mm (0.019 in.)
Exhaust, VEB 1.6 mm (0.063 in.)
Valve clearance, cold engine, control values:
Intake 0.15 - 0.25 mm (0.006 - 0.009 in.)
Exhaust 0.45 - 0.55 mm (0.018 - 0.022 in.)
Exhaust, VEB 1.55 - 1.65 mm (0.061 - 0.065 in.)
:
:
 Volvo Trucks North America, Inc. Date Group No. Page
Service Bulletin 11.2004 200 239 6(42)

Valve Seats

T2014128

Outer diameter (A)

Standard:
Intake 43.1 mm (1.697 in.)
Exhaust 43.1 mm (1.697 in.)
Oversize:
Intake 43.3 mm (1.705 in.)
Exhaust 43.3 mm (1.705 in.)
Height (B):
Intake 7.3 mm (0.287 in.)
Exhaust 8.0 mm (0.314 in.)

Valve Seat Location

T2012872

Diameter (C) standard:

Intake 43.0 mm (1.693 in.)
Exhaust 43.0 mm (1.693 in.)
Diameter (C) oversize:
Intake 43.2 mm (1.701 in.)
Exhaust 43.2 mm (1.701 in.)
Depth (D) :
Intake 11.2 mm (0.441 in.)
Exhaust 11.2 mm (0.441 in.)
Seat bottom radius (R):
Intake, maximum 0.8 mm (0.032 in.)
Exhaust, maximum 0.8 mm (0.032 in.)

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