COMMISSIONING

Index
1. INTRODUCTION............................................... .................................................. ..........5
2. OBJECTIVE............................................... .................................................. ...................5
3. SCOPE ............................................... .................................................. ....................5
3.1. Start-up objectives ........................................................... ....................................5
3.2. Overview of the start-up process ................................................ .........5
4. RESPONSIBILITIES................................................... ................................................7
4.1. Responsibilities Diagram ................................................ ................................7
4.2. From the address of the commissioning protocol ........................................... ......7
4.3. From the DC/AC System Inspection ........................................... ................................8
4.4. From the supervisors................................................. .................................................. ...8
4.5. From the person responsible for risk prevention ........................................... ...................8
4.6. From the professionals............................................... .................................................. ..9
5. TECHNICAL PERSONNEL ................................................ .................................................. .9
6. REFERENCE DOCUMENTS ........................................................... ................................9
7. SYSTEM DESCRIPTIONS AND EQUIPMENT IDENTIFICATION ............10
7.1. System Descriptions................................................ .......................................10
7.2. System equipment lists ........................................................... ...................................10
7.3. System Descriptions................................................ ........................................eleven
8. SECURITY ................................................. .................................................. ..............eleven
9. GENERAL RISK PREVENTION RULES ...................................................11
9.1. Legal aspects applicable to the start-up procedure ...........................11
9.2. General Safety Information ................................................ ...........................12
9.3. Specific photovoltaic safety information ........................................................... ...12
9.4. Safety considerations for personnel involved ...........................................13
9.5. Environmental considerations................................................ ...................................13
9.6. LOTO Policy ................................................ .................................................. .............13
9.7. Tools and instruments................................................. ...................................14
10. SUBSYSTEM LEVEL TESTING ........................................... ..........................fifteen
10.1. Start-up process flow chart ...................................................15
10.2. Civil works ................................................ ...................................................16
10.3. Quality inspections................................................. ................................17
10.4. Marking and labeling ................................................ ...................................17
10.5. DC subsystem ................................................ ................................................17
10.5.1. Open Circuit Voltage Test ........................................................... ..............17
10.5.2. DC cable (string).................................................. ................................................17
10.5.3. Investor................................................. .................................................. .......17
10.6. AC subsystem ................................................ ................................................18
10.6.1. Ancillary Services Panel (ASP) ........................................... ...................18
10.6.2. AC collector cable ................................................. ............................................18
10.6.3. Transformer ................................................. ................................................18
10.6.4. Arc flash requirements ................................................ ...........................19
10.6.5. Main switch (Recloser) ........................................................... .............19
10.6.6. Measurer................................................. .................................................. ........19
10.6.7. SCADA................................................. .................................................. ...........19
10.6.7.1. Energization and operational tests ................................................ ...............twenty
10.6.7.2. Monitoring................................................. .................................................. ....twenty
11. CHECKLISTS AND RESULTS OF PREFUNCTIONAL
TESTS ....................................................... ...............................................twent
y-one
11.1. Pre functional Checklist................................................. ..................................twenty-one
11.2. Pre functional Electrical Test ................................................ ...........................22
11.3. Commissioning of the inverter ........................................................... .......................24
12. COLD START-UP ........................................... ...................................24
12.1. Previous activities................................................ .......................................24
12.2. Connection and energization of the connection point ...................................................25
12.3. Powering up the Switchgear ................................................ .......................25
12.4. Energization and voltage verification of LV cabinets ..............25
12.5. Connection and energization of the DC system ........................................... .......25
12.6. DC voltage verification................................................ ............................25
13. ENERGY PLAN ........................................................... ............................................26
13.1. Prevention procedures ................................................ .....................26
13.2. Energization procedures................................................... ...................26
14. HOT START-UP................................................. ...........................28
14.1. Commissioning of the trackers ........................................................... ...................28
14.2. Start-up of Scada................................................. ...........................28
14.3. Commissioning of CCTV ........................................................... ...........................28
15. SUMMARY OF TESTS TO BE PERFORMED ........................................... .......................29
1. INTRODUCTION

This report describes in detail the sequence of activities required for the commissioning of the Photovoltaic
Plant, where the resources and technical personnel involved who will be in charge of verifying the operation of
the equipment and systems are indicated.

2.
OBJECTIVE

The objective of the following procedure is to previously define the sequence of energization and testing to
avoid any type of unwanted event that affects the physical integrity of the people involved, as well as to avoid
damage and deterioration to structures and/or installed equipment.

3. SCOPE

This procedure must be followed in its entirety by the personnel related to the corresponding commissioning
and testing work, whether these are the operators and any person who has a direct relationship with the
activity .

3.1. Start-up objectives

The start-up of Ametel power plants attempts to meet the following goals:
 Verify that the installation of structures and equipment has been completed according to the
corresponding engineering
 Verify correct operation of individual components
 Verify system performance.

3.2. Overview of the start-up process

Figure 1 shows the flowchart of the start-up process. The arrows following the Equipment and Structural
Inspection highlight the different subsystems of a PV power plant.
Equipment Energization and acceptance tests MET station and SCADA
and system
structural DC Subsystem Inverter AC
inspection Subsystem
FIGURE 1 GENERAL SCRIPTION OF THE FRAMING PROCESS
The start-up process has four main activities: Equipment inspection according to previously executed
quality protocols, validation, Energization and Acceptance testing. Each activity has a separate verification
sheet or results included in an appendix, verifying that the activity was performed and the plant passed
successfully.

Equipment inspection
Before energizing the equipment, a quality inspection is aimed at identifying any possible problems that
need attention and tracking their resolution, your subcontractor's compliance with the associated protocols
should be reviewed and with those documents in hand, perform a new review. . This includes reviewing a
list of all equipment required according to the design drawings for the project, ensuring that mechanical
assembly and connection completion tasks have been completed, conducting a final inspection of each
piece of equipment, and verifying the installed capacity of the equipment. equipment described later in this
document.

Validation
The validation focuses on the following aspects:
 The structure is inspected for alignment and proper function of the follower. A sample of structural
fasteners is checked to ensure they are tightened to specifications. If any deficient point is found, the
subcontractor is asked to separate and improve the information, where the structural fasteners, driven
pillars, screws, torque tubes, motors, etc. are reviewed.
 The modules and connections are inspected to guarantee that they are installed correctly and ensure
their good physical condition, verifying that they do not have damage that would prevent the operation
of the start-up. Module connections should also be checked.
 The weather station (MET), along with the entire SCADA network consisting of sensor boxes,
communication boxes, fiber optic devices and/or power controllers, is inspected according to their
respective protocols to verify that it is complete and functioning correctly, and all key parameters are
recorded to establish a baseline. See more detail in the installation and testing manuals provided by
the manufacturer.
 The installed components of the DC subsystem are tested using the corresponding equipment
calibrated and certified according to standards.
 Tests include open circuit voltage of strings, polarity tests, insulation resistance of DC cables, short
circuit current and IV curve. The investor undergoes a
thorough visual inspection. Your inputs, outputs and communications are tested according to the manual
provided by the manufacturer, before and after being included in the energized system.
 The entire AC subsystem is inspected and functionally tested. This includes the AC gathering system,
transformers, grounding systems, protective relays and main circuit breaker. Additional equipment
may include distribution cabinets, income metering, and power control box.

Energization
Once all validation steps are completed a secure boot procedure is initiated. The start-up procedure
depends on the equipment implemented and the activation requirements of each electrical service. A
ground-specific energization procedure is prepared prior to energization. The sequence always starts with
the AC subsystem and works towards the DC side. The circuit
 main Medium Voltage connection s

and closes with the help of the Distribution Company. The site's main switch or switchyard, which
energizes the collector circuit, is then closed. This step also energizes the transformers located in each
PCS. Finally, the inverters turn on, completing the procedure and starting solar generation.

Acceptance test
The acceptance of the plant will be provided with the results of the tests included in the contract.

4. RESPONSIBILITIES
4.1. Responsibilities Diagram

4.2. From the address of the commissioning protocol

 Ensure that this procedure is known by all staff and that it is effectively applied.
 Approve the modifications and revisions to this procedure.
 Ensure the development of the execution of activities, through the supervision of the personalized risk
control program.
 Schedule, coordinate and control that the activities carried out in the field are executed in accordance
with the agreed standards, specifications and procedures.
 The coordination work between the different disciplines or specialties involved.
 Ensure safety, occupational health, environmental protection and quality.
 Provide human resources, materials, machinery and equipment to carry out activities in a timely
manner.
4.3. DC/AC System Inspection
 Review of the installation verifying that there are no problems that do not prevent the energization of
the system and/or could endanger the integrity of people or equipment.
 The coordination work between the different disciplines or specialties involved.
 Schedule the administration of resources so that activities are executed according to standards.
 Instruct supervisors and inform them of possible interferences that may arise in the development of
activities.

4.4. From the supervisors

 The supervisor is responsible for carrying out the health and safety evaluation, either individually or in
groups. You will have the power to stop activities when safety conditions are not as stipulated or
conditions change as the work progresses.
 Is responsible for the quality and safety of the work performed.
 Control the execution of the assigned work, introducing the changes required to obtain the
programmed result.
 Conduct Safe Work Analysis (AST) instructional talks.
 Verify that the physical conditions of the site allow the execution of the work according to the project
plans and standards.
 Verify that the workers in your charge have and correctly use their safety equipment.
 Cleaning the work fronts before and after carrying out the activities.

4.5. From the person responsible for risk prevention

 Require that the necessary conditions be met to eliminate operational risks and those generated in the
execution of the work.
 Verify that the staff has the instructional talk for their staff, Safe Work Analysis (AST), and that the
documentation is delivered, both for the equipment and for the operators.
 Verify that all personnel have the necessary and appropriate personal protective equipment for the
job.
 Require that areas with potential danger be appropriately marked and protected.
 Demand that the necessary tasks be completed to eliminate the risks, indicated in this document and
those generated in the execution.
4.6. From the professionals
 Responsible for obeying the instructions of the Supervisor, respecting all the points mentioned in this
Procedure.
 Inspect your equipment and work tools, and do not use if they are damaged.
 Inspect your Personal Protection Elements and report if they are damaged, which must be changed,
leaving a record of it.
 Properly use the Personal Protection Elements necessary for each activity.
 Publicize possible changes in the safe work procedure according to detected needs and/or other
findings.
 It is the duty of all workers to inform their Supervisor or Risk Preventionist about the unsafe conditions
they detect in their daily work, in order to avoid possible accidents and faithfully comply with
Occupational Health and Safety regulations.
 Use the tools, machines and equipment appropriate to the work safely and for the activity for which
they were designed.
 Do not intervene inappropriately or experiment with possible repairs or maintenance of tools,
machines and equipment.

5. TECHNICAL PERSONNEL
TABLE 1 LIST OF TECHNICAL PERSONNEL
Name/Role Function Company
Mauricio Nieto Commissioning protocol address HydraLuvx
Franklin Reyes Commissioning protocol support Ametel
Aron Torres-Jaime Ruiz DC/AC Systems Inspection Ametel
Marcos Marchante - Jaime Ruiz MT equipment operator Ametel
Claudio Rodriguez Risk prevention manager Ametel
Gorka Rojas Quality manager Ametel
Mauricio Nieto Lotus Leader HydraLuvx
Aron Torres-Franklin Reyes Support in electrical supervision Ametel
Huawei Technician Inverter maneuvers Huawei
Mains Technician Transformation center maneuvers Mains
CGE Technician POI maneuvers CGE

6. REFERENCE DOCUMENTS
 757-QA-GEN-DOC-AMET-02-00- Quality Plan
 757-HS-GEN-DOC-AMET-03-00- Environmental Plan
 757-HS-GEN-DOC-AMET-04-00- Health & Safety Plan
 AMETEL - Internal Regulations of Order, Hygiene and Safety
  IEC 62446 – Grid-connected photovoltaic systems. Minimum requirements for system documentation,
commissioning testing and inspection
 Cold Commissioning Procedures

7. SYSTEM DESCRIPTIONS AND EQUIPMENT IDENTIFICATION

7.1. System Descriptions
The site is composed of two different types of systems: the Medium Voltage (MT) system is composed
of the transformer station and switchgear, transmission lines and the evacuation line connected to the
distribution network; and the Low Voltage (LV) system includes the NClave SP160 Tracker, Huawei
SUN2000-100KTL-H1 Inverters and the Trina TSM-PE14A PV Modules.
330W. Each of these systems will be delivered independently from construction to commissioning as
they are completed.
The substation demarcation is typically everything within the transformer and MV cell area of the
substation, from the MV circuit terminations to the MV transmission line terminations and including the
transmission line disconnect switch or interconnection. MT.
The Medium Voltage system is defined as Voltage >1kV and <100kV. The MV system(s) includes the
MV transformer that receives power from the inverters in the field and extends to the MV terminations
at the transformer station, excluding the disconnect switch at the substation. The underground
medium voltage cables between the switchgear are considered part of the MV system. The MV
system also includes any MV switching devices on the MV feeder circuits.
Low voltage system(s) are defined at Voltage ≤1kV. The NClave SP160 system is a low voltage
system that extends from the photovoltaic panels, including the trackers, controller and Grid Control
Units.

7.2. System Equipment Lists

Equipment lists are created for each system to be commissioned. Equipment lists identify the
equipment that needs to be commissioned and the commissioning procedure or specification that will
be used. Each system equipment list is included in section 7.3 of this document.
The high voltage system equipment list includes all transformers, switches, disconnect switches, relay
meters and other equipment within the substation.
The medium voltage system equipment list includes each piece of equipment and its associated
equipment ID within the MV system outside the substation. This list also includes the ATS inspection
and testing section applicable to the equipment listed.
 The NClave SP160 Equipment List includes each Controller, circuit/disconnect subswitches and their
associated followers. Start-up procedures applicable to the equipment are also included in the
equipment list.

7.3. System Descriptions

TABLE 2 LIST OF EQUIPMENT FOR THE PROJECT
Component Details Quantity
Modules Trina Solar TSM-PE14A 330W 8970
tracker Nkey SP160 111
Inverters Huawei SUN2000-100KTL-H1 25
AC Box Huawei SUN2000-100KTL-H1 13
Transformer Mains / Jara 2800 kVA, 12/0.8 kV 1
Switchgear Siemens Type 8DJH 1
Relay Relay Kries IKI-35 1
Measurer Schneider Electric Power Logic ION8650 1
Recloser Noja OSM27 1
CCTV Trina Protec 1
Scada / Weather Station Green Power Monitor 1

8. SECURITY

Commissioning follows strict safety guidelines and protocols in accordance with NFPA 70E electrical safety
standard and OSHA 1910.147 Lock-Out-Tag-Out (LOTO) Hazardous Energy Control .

9. GENERAL RISK PREVENTION RULES

Before starting the activity, the daily discussion of the work to be done and the ART (Work Risk Analysis) must
be carried out. And it must be verified prior to the start of commissioning that the personnel participating in this
process must be trained in LOTO, this procedure is described in section 9.6 of this document. All personnel
involved, before starting their activities, must carry out a visual inspection of the equipment to detect any sub-
standard conditions that they present. This inspection must be recorded in a checklist.
Once the guidelines have been given, the Commissioning activities will begin, the sectors will be defined for
each work team.

9.1. Legal aspects applicable to the start-up procedure

Commissioning Procedure according to its Safety Policy, it is committed to the safety of its workers
and facilities and to faithfully comply with this, it is prioritized in Supreme Laws and Decrees in force in
Chile, the most important of which are:
 LAWS
National Energy Commission, Government of Technical Standard for Connection and Operation of PMGD in Media Facilities
Chili Strain
LAW Nº 16744 Establishes standards on work accidents and occupational diseases.
LAW Nº 19,300 General bases of the environment.
LAW Nº 20,001 Regulates the maximum human load weight.
LAW Nº 20,660 Amends Law No. 19,419 on tobacco smoke-free environments.

SUPREME DECREES
SUPREME DECREE No. 40 Approves the regulations on the prevention of professional risks.
Regulations on basic sanitary and environmental conditions in workplaces.
SUPREME DECREE No. 594

9.2. General Safety Information

A power plant with high voltages, currents, and energy transformation equipment exposes operators
to potentially hazardous conditions. To ensure an appropriate level of security, industry standard
security practices must be strictly followed. These include below, but are not limited to:
 Wear appropriate personal protective equipment (PPE), such as hard hats, rubber-soled boots, and
long-sleeved rubber gloves rated for the voltages of the equipment being serviced.
 Remove jewelry, phones, keys, metal belts and ties, tie up long hair and avoid loose clothing.
 Isolate the equipment from the network and/or PV source. During AC subsystem testing, all AC
isolation points must be open. The AC isolation points for the project include the main switch on the
cell, the disconnect switches on the transformer, and the circuit breaker.
in the inverter. During the PV test, the DC connectors between the fuse holder and the wiring
harnesses
Wiring should remain disconnected unless necessary for testing. The inverter must be isolated from
AC and DC sources
 Operate in teams of at least two people.

Specific safety requirements are found in these standards:

 Standards for electrical safety in the workplace
 Occupational safety and health administration. OSHA regulations.
 Ametel site health and safety plan.

9.3. Specific photovoltaic safety information

Great care must be taken when working on a photovoltaic power plant. Whenever there is daylight,
the modules and everything electrically connected to them should be considered “LIVE POWER”.
Although this project uses high quality construction methods and touch connectors, common sense
and caution should always be used. When working on any exposed conductive parts (for example, on
the DC section of the inverter), always keep in mind that the DC side could be live. Teamwork, a
detailed action plan, and clear communication are essential components of site security.
9.4. Safety considerations for personnel involved
 Firstly, only authorized and trained personnel for the activity may be near the site of the activity to be
carried out.
 Area closures will be made, using danger tape, “Restricted Area” signs and alerting by radio
communication, in order to restrict access to unauthorized personnel.
 In order to access the area, it must be authorized and/or delivered by the LOTO manager
 Before each activity, the worker has the obligation to carry out a thorough inspection of the equipment
and tools, in order to ensure their proper operation.
 Never operate equipment and tools if they have any failure or damage, otherwise immediately inform
the supervisor or field manager so that they are aware and take the corresponding actions to solve the
problem.
 Once the check has been carried out, the machine is in operating condition.
 The Personnel involved must be trained and trained in the driving and operation of equipment and
tools.
 Comply with current legal regulations.
 You should never answer your cell phone when you are carrying out a work maneuver.
 The worker must remain constantly attentive to the conditions of his environment.

9.5. Environmental considerations

 It is prohibited to intervene or disturb the fauna.
 You can only travel on duly marked and authorized roads.
 The segregation of waste will be carried out according to the provisions of the client company.
 Smoking is prohibited in the work area, smoking is only allowed in authorized rest areas.
 To carry out repair or maintenance of machinery, containment material must always be placed
underneath for possible spills.
 The staff will only carry out their work in the corresponding work sectors, without leaving the area of
direct influence of the project.

9.6. LOTO Policy

The Lock Out/Tag Out (LOTO) procedure is a security and communication system to prevent
unauthorized activation of energy-producing equipment while in service. In Ametel solar power plants,
equipment such as inverters, AC Box, transformers and main circuit breakers are examples of devices
that would be placed under LOTO during certain phases of construction and during maintenance.
Only qualified and authorized personnel have the right and responsibility to initiate a LOTO of any
team. This will be identified with a credential which will describe their task.
To lock and tag the equipment, the following general procedure is observed:
1. The equipment is de-energized using the equipment-specific shutdown procedure according to the
manufacturer's instructions.
2. The equipment circuit breaker, disconnect switch, or control is placed in the off position.
OFF.
3. If necessary, a waiting period is observed while charged components, such as capacitors,
dissipate any accumulated charge.
4. The affected areas are mechanically isolated so that no person can access the areas in order to avoid
accidental activation.
 5. If there are locks on cabinets, boxes and other control elements, they will be locked with a key.
6. Installation, maintenance or other servicing of the equipment is carried out.
7. When service is complete, and after ensuring that no hazardous conditions exist, the disconnect
or control switch returns to the ON position.
8. The equipment is energized according to its boot sequence.

9.7. Tools and instruments

The equipment and instruments that will be used in the process are described below:
 Phase sequence detector
 DC ammeter with latching (ammeter probe or similar)
 Low resistance ohmmeter
 Solar irradiation meter
 Fall of Potential Ground Test Meter
 Digital megohmeter (megger)
 Digital inclinometer (digital level)
 Voltage absence meter
 Tape measure
 Grounding strap
 Laptop for follower check-up
 Small portable power generator, 480 v, 3 phase with phase-rotation meter.
 Voltmeter
 Camera

Please refer to the test equipment requirements detailed in each individual test procedure. The
personal protection elements to use are detailed below:
 Safety Helmet
 Safety Glasses
 Dielectric Safety Shoes
 Class 2 work clothing includes reflective vest
  Kid and dielectric gloves

10. SUBSYSTEM LEVEL TESTING

Once the equipment has been inspected and pre-commissioned, various tests are performed to verify the
component's ability to withstand expected operating conditions. Every aspect of the power plant is specifically
tested and verified. These different tests are described in this section. See the Annexes for equipment-specific
protocols for pre-functional testing and operational testing. Pre-functional tests of specific equipment are listed
in Table 2.
Construction must ensure that each substation is mechanically and electrically completed, has passed all
inspections, installed all equipment identification tags and Arc Flash tags in accordance with the Arc Flash
study, and submitted all electrical test reports in the package from construction renovation to commissioning
before the change to commissioning. Electrical equipment and relay testing will be completed upon
commissioning.
10.1. Start-up process flowchart

F I G U R E 3 P RELIMINARY D IAGRAM OF SYSTEM START - UP

 FIGURE 4 START - UP DIAGRAM OF THE MT SYSTEM TEST

F IG U R E 5 GENE RAL FRAMING DIAGRAM

10.2. Civil works

Before beginning the System Testing described in Section 11.4, the Commissioning Manager must
receive a signed Commissioning Control Sheet. This sheet will describe the section of the project that
is completed mechanically and electrically and will become the site commissioning boundary. Start-up
and functional testing will be carried out during the period after mechanical and electrical completion
and before substantial completion.
All required documentation listed on the Check Sheet must be submitted to the Commissioning Officer
prior to or at the time of Commissioning.
The Control Sheet must be signed by the Site Manager and the Commissioning
Manager.
 No construction work must be carried out within the commissioning limit after handover. Exceptions
must be approved by the Commissioning Manager and applicable LOTO requirements must be
followed.

10.3. Quality inspections

Ametel's quality team uses quality control plans to ensure that field installations meet all Ametel and
other standards set out in the Quality Management Plan.
The quality team will make all quality checklists available to the start-up team for review.

10.4. Marking and labeling

Marking of all cables used in the Installation shall comply with best practices and any relevant permit
requirements, local standards or codes. All electrical equipment used on the job must be labeled with
safety signs in accordance with design drawings and insulation requirements.

10.5. DC subsystem
The components of the DC subsystem are tested as follows:
10.5.1. Open circuit voltage test
The open circuit voltage (Voc) of all strings is measured at the start + and – terminals of each
string. Open circuit voltage testing ensures that each input to the inverter is correctly sized and has
the expected output voltage. The polarity of each incoming connection is also tested at the same
time.
10.5.2. DC cable (string)
DC cables carry power from the solar array to the inverter. It is critical to inspect and test this cable
to ensure that the wires land on the correct terminals and that the integrity of the cable is intact.
Tests performed on all DC cables include:
 Visual inspection
 Low voltage cable insulation resistance test
 Polarity test.
10.5.3. Investor

Commissioning of the inverter begins with a thorough visual inspection of the unit
(equipment assembly checklist). The key aspects of the inspection process are:
 Correct installation and fixing, good appearance and physical integrity.
  The firmness of the connections.
 Polarity.
 Ground connection verification.

10.6. AC subsystem
The components of the AC subsystem are tested as follows:

10.6.1. Ancillary Services Panel (ASP)

The ASP provides power to low voltage components in the PCS pad, communications equipment
in the sensor box, sensors in the goal station, and any other devices operating at less than 1000 V.
The ASP consists of a dead front electrical panel feeding several circuits protected by circuit
breakers. Tests performed at the ASP include.
 Inspection of the general installation.
 Ground connection verification.
 Wiring inspection.
 Inspection of all outgoing circuits and their proper identification.
10.6.2. AC collector cable

The following tests will be carried out on the AC system cables:

 Visual inspection
 Driver continuity
 Insulation resistance test
AC collector cables are located between each inverter, AC Box and AC Box, step-up substation.
10.6.3. Transformer

Commissioning of all transformers, whether connected to an inverter or located in the switchyard,

includes, among others:
 Installation inspection
 Inspection of bushings, insulation, connectors and conductors.
 Transformation ratio test with different TAP (no load)
 Oil level check
 Measurement of winding resistance.
 Insulation resistance measurement.
10.6.4. Arc Flash Requirements

The design and supply requirements for arc flash prevention and protective signage must be met
as indicated in:
 IEC 62271-200 Medium voltage internal operation test;
 ISO 3864: safety colors and safety signs
Arc flash certificates from the manufacturers of the main plant equipment demonstrating the
suitability of the equipment for use under the project conditions must be delivered to the client.

10.6.5. Main Switch (Recloser)

Start-up activities performed include, but are not limited to:

 Installation inspection.
 Inspection of bushings, insulation, connectors and conductors.
 Instrument configuration and calibrations (together with the Distribution Company).
 Function test of the main switch.
 Verification of the correct operation of the auxiliary contacts.
 Test instrument transformer for saturation, polarity and ratios.
 Insulation resistance test.
 Contact resistance measurement.
 Measurement of opening and closing times and opening and closing synchronization.

10.6.6. Measurer

The pricing meter is used to compute the overall performance of the plant. Charging meters
provide information such as instantaneous voltage, current, real power, reactive power,
symmetrical components (positive, negative, zero sequence), as well as historical power
generation values. Typical tests performed on the pricing meter will be carried out by a third
company certified by the SEC according to the standards of the National Electric Coordinator.
These tests will be carried out on the day of energization and the corresponding certificates will be
delivered.

10.6.7. Scada

The meteorological sensors are individually inspected for correct installation prior to energization
and after it the calibration and output inspection is carried out. After power-up, it will be confirmed
that the communications system, including device addresses and data transfer speeds, is
functioning correctly.
The entire power plant must be fully operational before the SCADA system
can be powered, tested and optimized.
 Once the entire power plant has been energized, the SCADA circuit is tested once again to
confirm that the measurement devices and data acquisition modules are reading and
communicating the appropriate values. The readings from the weather sensors are compared to
those from the energy meters and the inverter readings. When querying remote databases and
websites, communications links are also tested.
10.6.7.1. Energization and operational tests
Once all SCADA system validation steps are completed, a safe startup and testing procedure
will be initiated as per the requirement of the SCADA system provider. The focus of the first
part of the process is the safe and error-free activation of high-power AC equipment. The
switchyard is energized to deliver power to the solar plant. Transformers are brought online
and “soaked” (energized without load) to ensure proper operation. Once the entire AC
subsystem is online and confirmed to be operational, the inverters are individually energized
according to the procedures specified by the manufacturer.
10.6.7.2. Monitoring
Each Ametel project monitors with a supervisory control and data acquisition (SCADA)
solution. The SCADA system connects inverters, transformers, weather sensors and
protection relays to the internal operations center of the SCADA provider.
The main points monitored include:
❖ Investor
- DC input voltage
- Output voltage per phase, current, power, power factor and frequency.
- Current and aggregate energy production.
❖ Transformer
- Transformer over temperature alarm.
- Oil level
- Oil pressure

❖ Weather sensors
- Irradiance in the horizontal plane and plane to the trackers.
- Room temperature
- Wind speed and direction
- Module Temperature

❖ Protection relay
The protection relay continuously monitors the output power signal characteristics to
trip the main breaker immediately (within a few cycles) if a critical event occurs.
Important points monitored include:
 - Switch status.
- Phase voltages, currents, power, power factor
- Accumulated energy production.
- Communication status

11. CHECKLISTS AND PREFUNCTIONAL TEST RESULTS

The following checklists should be found duly signed once they have been completed.
 Master commissioning checklist
 Closing of pre-functional checklist
 Pre-functional electrical tests

11.1. Pre Functional Checklist

TABLE 3 P RE - FUNCT IONAL C HE CK LI ST S IGNOFF
Pre functional Checklist Checked
CW Site Prefunctional Checklist
Structural Prefunctional Checklist
DC System Prefunctional Checklist
AC/LV System Prefunctional Checklist
AC/MV System Prefunctional Checklist
Grounding Prefunctional Checklist
Non PV System Prefunctional Checklist

The above items have been inspected and/or tested according to Ametel's commissioning process.
Any discrepancies found have been corrected or noted in the Commissioning Log.

Name Title Construction Manager / General Superintendent

Signature Date:
Yam Title Project Manager
Signature Date:
Yam Title Site
Superintendent
Signature Date:
11.2. Pre functional Electrical Test
TABLE 4 P RE - FUNCT IONAL E LE CT RICAL T ES TS
Pre functional Electrical Test Checked
1.-DC Electrical Test

1.1. Open Circuit Voltage Test – Strings

1.2. IV Curve Test

1.3. PV String – Operational Test (Imp)

1.4. Inverter Block Rated Power Test

1.5. Low Voltage Cable Insulation Resistance (“IR”) Test (String, Combiner Box, and LVPB)
1.6. Continuity test

2.-Transformer – Routine Test

2.1. Measurement of winding resistance.

2.2. Measurement of voltage ratio and check of phase displacement

2.3. Measurement of short-circuit impedance and load loss.

2.4. Measurement of no-load loss and current.

2.5. Dielectric routine tests

2.6. Tests on on-load tap-changers

3. Protection and Control Equipment.

3.1. Relays will be tested

4. Switchgear and Medium Voltage Disconnects.

4.1. Insulation resistance Tests on each bus section, phase to phase, and phase to ground

4.2. Bolted electrical connections for high resistance; Use of low-resistance ohmmeter

4.3. Routine Tests

4.3.1. Dielectric test on the main circuit

4.3.2. Tests on auxiliary and control circuits

4.3.3. Measurements of the resistance of the main circuit

4.3.4. tightness test

4.4. Switches - Electrical Tests

4.4.1. Contact/pole-resistance Test

4.4.2. Insulation-resistance Tests (each pole, phase to phase, phase to ground with switch
closed, and across each open pole (winding to winding and each winding to ground)
4.4.3. Verify open and close operation from control devices

4.4.4. Secondary wiring integrity Test. Verify correct potential at all devices.
 4.4.5. Correct secondary voltage, energize primary winding with system voltage, measure

4.4.6. Correct function of control transfer relays with multiple control power sources

5. ECM routine test

5.1. Current Transformers - Electrical Tests

5.1.1. Insulation-resistance Test

5.1.2. Polarity Test

5.1.3. Ratio-verification Test

5.1.4. Excitation Test

5.2. Voltage Transformers - Electrical Tests

5.2.1. Insulation-resistance Tests

5.2.2. Polarity Test

5.2.3. Ratio-verification Test

6. Main Disconnect - Electrical Tests

6.1. Contact-resistance Test

6.2. Insulation-resistance Tests

6.3. Loss of mains Test

7. Metering System – Certification

8. Grounding and Lightning Protection.

8.1. Ground resistivity

8.2. Contact- step voltage, GPR >2-5kV of the utility's predetermined factor

9. AC Cables (< 1000 v) - Electrical Tests

9.1. Insulation-resistance Test

9.2. Continuity Tests

9.3. OFF-line partial discharge analysis

9.4. shield-continuity Test

10. SCADA Systems, Site Communications, and Weather Stations.

10.1. functional point to point test

11.Data Collection System

12. Station Service (Auxiliary Supply) - Switchboard – Electrical Inspection

12.1. high resistance, use of low-resistance ohmmeter

12.2. insulation-resistance Test, each bus section, phase to phase and phase to ground

13. Inverter MV Station 1000V Disconnect – Electrical Inspection

13.1. insulation-resistance Test, each bus section, phase to phase and phase to ground

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 14. Verification of DC low Voltage drop

15. Verification of Earth Leakage Breakers

The above items have been inspected and/or tested according to Ametel's commissioning process.
Any discrepancies found have been corrected or noted in the Commissioning Log.

Name Title Commissioning Director

Signature Date:
Yam Title Project Manager
Signature Date:
Yam Title Site
Superintendent
Signature Date:

11.3. Inverter commissioning

After the installation of the inverters in section 10.5.3 of this document, the tests will be executed
following the procedure and the results will be recorded to be annexed to this section:

12. COLD START-UP

During this phase of commissioning, one of the main objectives that the responsible team must have is to
identify, control and/or eliminate the potential risks to which operators are exposed when carrying out
Commissioning work.
This work method describes in detail how the Commissioning activities and the plant energization sequence
described in point 16.2 of this document are carried out, so that the work is carried out under conditions of
controlled risks. Maintaining continuity in the process so that incidents do not occur that alter the normal
process.
Next, each of the activities involved in the energization and start-up process of the Photovoltaic Plant is
defined.

12.1. Previous activities

Give an explanatory talk to all staff about the work to be done and the risks associated with it and thus
avoid a possible unwanted event. The workers participating in the activity will ratify this document by
signing this document, as a sign of knowledge, declaring that they have no doubts regarding the work
and its risks.
 Control existing risks and mitigate the potential for danger according to the conditions that occur in the
place where the maneuvers will be carried out.
Clear the maneuvering site to carry out tests, if necessary, without affecting other stored elements
and/or works in progress. This site must be properly signposted. Segregation of the areas to be
intervened with reflective danger warning cones, in order to avoid the circulation of people unrelated to
the activity, who are duly informed of the work area.
12.2. Connection and energization of the connection point
The distribution company is the entity in charge of energizing the connection point, so the explanatory
process is outside the scope of this document.
12.3. Switchgear Power Up
The following section details the manipulation of each of the protection cells of the plant's internal MT
system.
WARNING: IT IS REQUIRED TO MAINTAIN COMPLETE CONCENTRATION BEFORE
MANIPULATING THE LEVERS TO CORRECTLY EXECUTE THE MANEUVERS TO BE
PERFORMED.
After having the proper installation of the equipment following the installation manual sent by the
manufacturer.
It is proposed to carry out the corresponding sequence described in Section 16.2 of this document,
starting with the equipment closest to the POI and then following the investors.
12.4. Energization and voltage verification of LV cabinets
The following section details the handling of each of the LV boards, which must be installed and
energized according to the manufacturer's manuals and internal technical specifications.
12.5. Connection and energization of the DC system
All of the photovoltaic tables are connected according to the engineering and its respective procedure,
in this way the voltage is sent to the Investors. Said equipment is verified and energized following the
location established in the project engineering.
12.6. DC voltage check
In this step, the DC energy would already be reaching the inverters, so the technical inspectors view
the voltage on the screen. The verification process would be carried out in the same way as in the
previous point, following the location of the inverters established in the project engineering and the
technical inspectors will confirm the effective presence of voltage in the DC terminals of their
equipment, clearing any failure.
The start-up procedure for the Inverters is specified in the manufacturer's manual. Finally, after
energizing the transformer, the voltage at the AC terminals can be verified at that time to check its
proper functioning.
13. ENERGY PLAN
This Method of Procedure (MOP) is for the initial activation of the Industry's solar installation. The objective of
this MOP is to safely energize and test the AC subsystem elements through the power conversion station
(PCS) panel. The ultimate goal is to leave the collector circuit energized in preparation for the original
equipment manufacturer (OEM) commissioning of the power plant components, specifically the inverter,
tracker, and SCADA systems.

13.1. Prevention procedures

Safety is paramount. All Ametel security procedures will be followed by all staff at all times.
Additionally, the following safety procedures will be observed for Energization:
 Hold a pre-energization meeting no later than two days before it.
 Only authorized Ametel personnel may energize the Customer's electrical equipment.
 Class 2 PPE clothing and equipment will be worn at all times. Personal protective equipment will be
indicated by regulations depending on the voltage with which you work in the field.

13.2. Energization procedures

The Test Coordinator will be responsible for the execution of this procedure. The
LOTO Leader is responsible for all locking and unlocking procedures. Starting each
step of the energization procedure as completed
TABLE 5 LIST OF ACTIVATION APPROVAL VERIF ICATION LIST
Project: Start date and time

Responsible:
PASSED CHECK
PRE-ENERGIZATION PROCESS CHECK
TO. Preliminary acceptance report available for all AC equipment including medium voltage
transformers and all Switchgear components.

b. All required permits and equipment tags are available.

c. The distribution company must be present when the relay operation test is complete and written
authorization is available.

d. Complete the 1 kV - 35 kV energized work permits (EEWP) with the necessary information.

PASSED CHECK
PRE-ENERGIZATION PHYSICAL CONTROLS
1. CONFIRM that ALL grounds in the switchgear cabinet are up.
2. CLOSE Switch disconnector SWD1 by the distribution company (confirm presence of Cia
brigade. Distributor on the ground, with the necessary implements)

3. Auxiliary Services Tx Fuse Closure (AASS)

4. CLOSE UPS auxiliary switch.
5. Confirm power on of the meter and verify measurement of expected voltages
6. Confirm in control of the Recloser that Voltage is Present.
7. CLOSE the RECLOSER using the close relay controls.
8. TEST voltage upstream of SWD2 in each phase (last pole)
9. CLOSE Switch disconnector SWD2 (last post)
10. TEST voltage upstream of SWD3 in each phase (first pole)
11. CLOSE Switch disconnector SWD3 (first pole)
12. At this time the Circuit will be energized up to the power station.
SWITCHGEAR TRIAL CAN START
Record all measurements in the test log found at the end of this
MOP.
13. CLOSE the protection switch in E1-Cell B.
14. CONFIRM presence of voltage in bars (voltage tester on)
15. CLOSE disconnect switch E1-Cell A corresponding to TxE1.
15.1. Check coupling switch status, possible inrush failure. If this occurs, close the coupling
switch again and continue with the procedure.

15.2. The BT circuit is now energized through TxE1.

15.3. Keep MV and LV doors of the substation open (to check voltages in MV tester and
LV fuses)
15.4. Contact personnel by radio to verify that the power station is without visible problems. If
any problems are observed, OPEN the RECLOSER immediately. Call a meeting to discuss next
steps.

16. During the waiting period, enter the perimeter to verify the presence of the expected voltage on
the transformer. Appropriate PPE must be used at all times.
the activity according to regulations.
17. CLOSE general low voltage protection -Q0
18. CLOSE main thermo-magnetic circuit breakers of LV panel, following the order established
in the field

19. Check phase voltages. All phases should now be visible (expected voltage
800V LL)
20. Energize Inverters one at a time, following the order established on the ground.
20.1. Verify correct operation of the Inverters
20.2. Check AC Voltage Present
20.3. Check DC Voltage Present
20.4. Verify upstream phase sequence of LV thermomagnetic circuit breakers.

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 21. After the entire system has run for 10 minutes at 30% rated load, OPEN the E1-Cell A
disconnect switch corresponding to TxE1. (this process is repeated at 70% and finally at 100%
of the nominal power of the inverter in intervals of 10 minutes each)

22. When the entire procedure has been completed, the stoppage time is recorded and the
procedures of Form 9 of the PMGD standard are carried out under the responsibility of the
Distribution Company personnel.

14. HOT START-UP

14.1. Commissioning of the trackers

All photovoltaic tables are installed according to the manuals provided by the manufacturer and the
start-up procedures will be followed for correct start-up.
Commissioning staff will configure the controllers for each tracker. During commissioning, each
controller will be configured with site-specific parameters to ensure proper sun tracking. Each network
is connected to a GPS unit so that all controllers are synchronized to the same time and date and
receive a precise location for the tracking algorithm.
Monitoring Server parameters will be released to the Owner for review and approval prior to
programming. These settings include site storage settings (wind speed, night, network loss) and site-
specific information and parameters such as location, client and site ID, GCR, etc.

14.2. Start-up of Scada

SCADA commissioning will be completed as described in the SCADA Commissioning Plan developed
by the specialized subcontractor and will include SCADA site acceptance testing, network controller
commissioning and protection features mandatory network according to the Interconnection
Agreement.

14.3. Commissioning of CCTV

CCTV commissioning will be completed as described in the CCTV Commissioning Plan developed by
the specialist subcontractor and will include site acceptance testing, network controller commissioning
and security protection features. mandatory network according to the Interconnection Agreement.

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 Cold Commissioning
Insulation resistance test  Solar cable
 Low voltage cable (Inverters, AC Box)
 Medium voltage cable
polarity test  Solar cable
 Low voltage cable (Inverters, AC Box)
Continuity test  Solar cable
 Low voltage cable (Inverters, AC Box)
VLF test  Medium voltage cable
Step and contact test  CT area
Resistance test  Cross-linked CT grounding
 AC Box
 Investors
 Trackers
 CCTV poles

Voc test  Strings

Isc test  Strings
IV Curve Test  Strings
Transformation ratio tests  Transformer
Protection tests  Switchgear
 Relay
 Recloser
Power factor tests  Transformer

Hot Commissioning
Test run  Trackers
 Investors
 Scada
 CCTV
 Meter

Thermography test  Solar modules

 System equipment
Performance Ratio Test  PV Park

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