Professional Documents
Culture Documents
Quality Control in The Production of Soft Drinks and Beverages
Quality Control in The Production of Soft Drinks and Beverages
Quality Control in The Production of Soft Drinks and Beverages
Iztapalapa Unit
Department of Biotechnology
Team 3:
10- February-
2010
METROPOLITAN AUTONOMOUS UNIVERSITY Iztapalapa
INDEX.
1. DEFINITION………………………………………………………………………………………….………………….4
2. INTRODUCTION……………………………………………………………………………….………………4
3. OBJECTIVES………………………………………………………………………………………………………………...
5
4. RAW MATERIAL…………………………………………………………………………………………………….
…..5
4.1. SWEETENERS………………………………………………………………………………..…….…..5
4.2. ACIDULANTS…………………………………………………………………………………..…….……5
4.3. DYES
4.3.1. ARTIFICIAL………………………………………………………………………………..…….…..5
4.3.2. NATURAL………………………………………………………………………………………….6
4.4. FLAVORS………………………………………………………………………………………….6
4.5. BUDDING AGENTS……………………………………………………………………………….6
4.6. STABILIZERS…………………………………………………………………………………………..6
4.7. ANTIOXIDANTS AND
SEQUESTRANTS…………………………………………………………………….6
4.8. CONSERVATIVES…………………………………………………………………………………………..7
4.9. ACIDITY REGULATORS………………………………………………………………………………7
5. PRODUCTION PROCESS
5.1. OBTAINING WATER………………………………………………………………………………..7
5.1.1. RAW WATER TREATMENT FOR BOTTLING…………………..7
5.1.2. RAW WATER TREATMENT FOR SERVICES…………………………………….7
5.2. PREPARATION OF THE
SYRUP……………………………………………………………………………….8
5.3. CARBONATION: CARBON DIOXIDE………………………………………………………….8
5.4. BOTTLE WASHING……………………………………………………………………………….............9
5.5. BOTTLED……………………………………………………………………………………………….9
5.5.1. RETURNABLE BOTTLES……………………………………………………………………..9
5.5.2. NON-RETURNABLE BOTTLES AND
CANS…………………………………………………………10
5.6. STORAGE…………………………………………………………………………………………10
6. QA
6.1. CRITICAL CONTROL POINTS……………………………………………………………………10
6.1.1. WATER TREATMENT……………………………………………………………………..10
6.1.2. SIMPLE SYRUP MIX………………………………………………………………10
6.1.3. PREPARATION OF THE FINAL
SYRUP………………………………………………………….10
6.2.1.3. NOM-002-SSA1-1993……………………………………………………………….12
6.2.1.4. NOM-127-SSA1-1994……………………………………………………………......12
6.2.1.5. NOM 012-SSA1-1993……………………………………………………………......12
6.2.1.6. NOM-110-SSA1-1994……………………………………………………………….12
6.2.1.7. NOM-051-SCFI-1994……………………………………………………………………13
6.2.1.8. NOM-CCA-016-ECOL/1993………………………………………………………….13
6.2.2. MEXICAN STANDARDS (NMX)
6.2.2.1. NMX-F-237-1972……………………………………………………………………13
6.2.2.2. NMX-EE-014-1984……………………………………………………………………13
7. DISCUSSION…………………………………………………………………………………………………….14
8. CONCLUSION…………………………………………………………………………………………………….14
8.1. GENERAL CONCLUSION………………………………………………………………………………14
8.2. CONCLUSION ALEJANDRA……………………………………………………………………………….15
8.3. AZUCENA CONCLUSION………………………………………………………………………………..15
8.4. CONCLUSION
FERNANDO………………………………………………………………………………..15
8.5. JASMINE CONCLUSION………………………………………………………………………………..16
9. BIBLIOGRAPHY………………………………………………………………………………………………………….1
6 10. SUMMARY………………………………………………………………………………………………………………
17
1. DEFINITION.
Soft drinks are flavored, effervescent (carbonated ) and non- alcoholic drinks. Carbon
dioxide gives them effervescence. Water with carbon dioxide produces a chemical
equilibrium with carbonic acid:
EITHER
II
® Mineral waters, natural or
H 2 O + OCO
H.O.
c
OH artificial (ie, Soda Water).
EITHER
® Drinks sweetened
EITHE
c
II R
II
flavored carbonated.
H.O. OH c
HO “SO - ® Fruit drinks and vegetables,
sweetened and carbonated.
EITHE
EITHER
II + ® Tonic water.
C+ - -
R
II
c
“ ® Preparations carbonated
EITHER -
HO “SO -
made from extracts.
According to the monthly reports of the INEGI, the soft drink industry produced during the
first 10 months of 2006, a little more than 11 billion 989 thousand liters, compared to 11
billion 767 thousand liters in the same months of 2005, which which means an increase of
1.8 percent, compared to the same period in 2000, where the production volume was 10
billion 519 thousand liters of soft drink, to 2006 it means a production growth of 13.9
percent.
The production of flavored soft drinks, from January to October 2006, was 4 billion 487
thousand liters and that of cola alone was 7 billion 502 thousand liters, that is, 67.18%
more liters were produced compared to the first. The INEGI indicates that sales of the soft
drink in the 10 months of 2006 reached 69 thousand 034 million pesos (mmdp), 6.6% more
than the previous year when the industry reached 64 mmdp. Only in sales of cola soda,
during this year, 46 million pesos were obtained, that is, 99.76% more than the flavored
soft drink that sold a little more than 23 million pesos. Coca Cola is the most consumed soft
drink in the country, accounting for 62% of national sales, since for 70 years drinking this
brand of soft drink in Mexico has been common and part of the basic diet of the average
Mexican, followed by Pepsi Cola, with 22% market share.
Approximately 100 brands compete in the Mexican market, of which 66% are colas and
34% are flavored soft drinks. In terms of export, some brands have managed to gain
popularity among people in the United States, especially the Latin sector, products such as:
Jarritos, Chaparritas, Pascual, Big Cola and even Coca Cola manufactured in Mexico.
Bleeding
Due to this, quality control must be present in the soft drink industry to maintain
homogeneous production and even improvement according to the requirements of
society, since there is great competition and customers must continue consuming the
products at an affordable price but without compromise quality.
3. GOALS.
• Know the process and critical control points in the manufacturing of soft drinks.
4. RAW MATERIAL.
The ingredients and additives used in the preparation of the product must comply with the
requirements established in the corresponding health provisions or, failing that, by the
identity and purity standards for Food Additives of the CODEX ALIMENTARIUS.
4.1. Nutritive sweeteners that can be used: dextrose, fructose, fructose corn syrup, honey,
hydrolyzed starch syrup, sucrose and inverted sucrose. The addition of the following
intense sweeteners will be permitted: isomalt, maltitol, mannitol, sorbitol, xylitol,
acesulfamepotassium, aspartame, saccharin and sucralose.
4.3. Dyes.
4.3.1. Artificial . The addition of the following colorants in quantities no greater than that
indicated in the finished product will be permitted:
F. Amaranth (FD&C red No. 2), 100 mg/kg
• Brilliant Blue (FD & C blue No. 1), 100 mg/kg
4.4. Natural and/or Artificial Flavors. Use flavors in sufficient quantities to achieve the
desired effect in the product.
In the case of nectar, juices and natural flavors, proper handling of the fruit must be
carried out from harvest to the moment of reception and extraction. Dedicate to
preliminary operations of washing, sorting, peeling, blanching, coring. Subsequently, it
must be crushed and/or filtered depending on the destination for juice or nectar and from
there, in the mixer, the necessary additives, preservatives and enzymes must be added.
4.5. Clouding Agents . The following agents that produce turbidity may be used: acacia
gum, vegetable oil, citrus essential oil.
4.6. Stabilizers . Use the following additives when it is necessary to stabilize an emulsion:
modified food starch, gum arabic, karaya gum, locust bean gum, ester gum, glatti gum,
guar gum, tragacanth gum, xanthan gum, carrageenan, modified cellulose, dextrins,
pectins, oil brominated vegetable (maximum dose of 15 mg/l), lecithin, saccharoglycerides,
sucrose acetate isobutyrate (maximum dose of 300 mg/kg), modified starches.
4.8. Conservatives .
1 Sorbic Benzoic Acid or its corresponding sodium or potassium salts (alone or mixed) in a
maximum dose of 1000 mg/kg expressed as benzoic acid for salts of this acid and 1500
mg/kg as sorbic acid for salts of this acid.
1 Sulfur dioxide, in an amount not greater than 11 5mglkg.
1 Sodium sulfite, bisulfite and metabisulfite, calcium potassium at a maximum dose of 115
mg/kg expressed as sulfur dioxide.
1 p-methyl and p-propyl hydroxybenzoate in an amount not exceeding 1000 mg/kg
1 Formic acid and its sodium and calcium salts in quantities no greater than 100 mg/kg.
1 Antifoam. The addition of dimethylpolysiloxanol or methyl phenyl polysiloxanol will be
permitted in an amount of no more than 10 mg/kg in the finished product.
4.9. Acidity Regulators . The use of the following calcium, magnesium, potassium and
sodium salts will be permitted: acetates, bicarbonates, carbonates, chlorides, citrates,
phosphates-- gluconates, lactates and sulfates
5. PRODUCTION PROCESS.
Before reaching our hands, this drink has followed a meticulous production process, with
many careful details.
The basic organoleptic characteristics: taste, smell and appearance are the characteristics
by which consumers evaluate the quality of beverages.
The syrup is taken to the carbo-refrigerator for carbonation and cooling. Once it has been
cooled, it is ready for bottling.
5.5. Bottling.
Three types of packaging are used for packaging: metal (cans), plastic and glass. At this
time, the most manufactured product is the product consumed in cans.
The truth is that both cans and bottles, before containing the drink, go through a tunnel to
be rinsed, then enter the filling machine, to which the drink arrives from a central channel
that passes through the entire factory. The mixture is introduced with a pressure-balanced
force so that the liquid does not overflow and enters the exact measurement.
If a can or bottle does not have the ideal size, it is discarded and eliminated from the
process. The lid is put on immediately afterwards and throughout the process there is no
manipulation, everything is automatic and very fast to prevent product leaks. Finally, we
proceed to packaging and subsequent quality control.
Depending on the type of container, the following alternate procedures are carried out:
5.5.1. Returnable Bottles:
Empty bottles are recycled into boxes and placed on pallets.
1. The bottles enter the washing machine, the boxes are transported to the
warehouse
of boxes.
2. After washing, the clean bottles pass through a recorder and then
They are filled out, covered and coded.
3. The final coded product is transported and sent for boxing,
completing the packaging process.
be packaged in cardboard boxes, the cans or bottles are heated to dew point to keep the
surface dry.
4. Some drinks, such as juices, are pasteurized. In this case, the process of
warm-up will be skipped.
5.6. Storage.
Heated or pasteurized products are coded and passed through a fill level detector which
will reject any product not filled to the proper levels.
Finally, the cardboard boxes are loaded onto spoons or pallets. Between the packaging and
loading process, scales or full box detectors are used to control inadequate packaging, the
products are ready for marketing.
6. QA.
6.1. Critical Control Points.
6.1.1. Water treatment.
Because water quality varies between each production facility, water is treated and
purified to ensure that all products meet the highest quality standards. This is essential in
production, because all products must taste the same, no matter where they are
produced. In addition, water can present biological risks, such as Shigella, Escherichia coli,
Vibrio and Salmonella bacteria, protozoans such as Entamoeba, Giardia and
Cryptosporidium. It may also contain chemical hazards, including solvents, pesticides,
paints, varnishes, nitrates, phosphates, chromium, etc. Quality control technicians analyze
the water frequently.
6.2. Normativity.
Unlike a NOM, a Mexican Standard ( NMX ) is, according to section law, which provides for
common and repeated use rules, specifications, attributes, test methods, guidelines,
characteristics or prescriptions applicable to a product, process, installation, system,
activity, service or method of production or operation, as well as those relating to
terminology, symbology, packaging, marking or labeling".
Unlike the NOM, the NMX are voluntary, not mandatory. However, if a NOM refers to an
NMX, said NMX will become mandatory.
6.2.1.5. NOM 012-SSA1-1993. Sanitary requirements that water supply systems for
public and private human use and consumption must meet.
Controlling water quality is the key to reducing the risks of transmission of gastrointestinal
diseases to the population due to its consumption; This control is carried out by evaluating
the water quality parameters and, on the other hand, monitoring that the characteristics
of the constructions, installations and equipment of the collection works, conduction,
purification plants, distribution networks, storage or regulation tanks and household
intakes protect water from contamination.
The primary dilution aims to obtain the most uniform distribution possible of the
microorganisms contained in the sample intended for analysis.
The preparation of additional decimal dilutions, if necessary, aims to reduce the number of
microorganisms per unit of volume, to allow, after incubation, the observation of the test
in the case of tubes or flasks and the counting of colonies in the case of plates.
The labeling or labeling of soft drinks and packaged waters, in all their varieties, must not
be described or presented in a confusing, exaggerated, misleading, misleading or manner
capable of creating in any way an erroneous impression, regarding their nature, origin,
composition. , identity and other properties of the product. The labeling or labeling of soft
drinks and packaged waters must bear, clearly, with characters that are easily legible to
the naked eye, the following information:
V Trademark or product name
V Manufacturer's name or address
V Legends (made in Mexico, packaged in Mexico or as appropriate).
V Net content
{ Flavor
V Registry of the Ministry of Finance and Public Credit
7. DISCUSSION.
Mexico is the world's leading consumer of cola-flavored soft drinks and the second largest
consumer of soft drinks worldwide, therefore, it is an excellent point to exploit the soft
drink industry. Market dominance belongs to The Coca-Cola Company, since it has been in
the Mexican market much longer than its competitors and it has become almost a tradition
to consume its products. Most of their success has been due to the quality they manage in
their products, since they take care of every detail of their production, from the raw
materials to when their product is consumed. The process, production and critical control
points part was based on the virtual tour offered by this company. It can be seen that each
critical point is fully monitored and controlled to offer the product that the customer
expects.
In general, other soft drink companies maintain almost the same quality control points and
differ in some points of the process due to the technology used and the Official Mexican
Standards that govern this area of the market.
This branch of the industry shows the importance and justifies the quality control
department.
8. CONCLUSIONS.
Today, health problems have not been very favorable, especially in terms of blood
pressure and glucose concentration. For people with these types of problems, soft drinks
and drinks with sweeteners other than sugar have already been produced and they are
being improved in order to not lose the quality of flavor that characterizes them.
To produce quality products, there are quality assurance systems that allow all activities
that have to do with quality to be controlled. The ISO 9000 standards are a set of guides
that allow us to identify the control needs for all activities involved in product quality.
These guidelines must be met so that we can be sure that the product will have a stable
quality level.
In the carbonated beverage industry, quality is very important due to its current demand.
The basic organoleptic characteristics: taste, smell and appearance are the characteristics
by which consumers evaluate the quality of beverages.
which it is producing.
Likewise, each company creates its own internal quality policies to self-improve. In fact,
there are also companies that are committed to quality and require workers to implement
improvements in the company, through quality control circles.
Currently, competition has been stronger due to the continuous development of new
products and improving those already known. Apart from trying to earn more or avoid
losing customers, creating new presentations accessible to anyone according to their
economic, social, cultural and health level, and the best answer is that it is liked by the
consumer and thus the producer will be able to realize that their control has been good
and/or can be improved.
Quality control is a very important factor in the development of any product. In the case of
soft drinks, special attention is paid because it is a very pleasant and favorite product of
many people, since they are the ones who determine if the quality is good, which
generates more profits, or is bad and there may be losses.
9. BIBLIOGRAPHY.
Finally, the cardboard boxes are loaded onto 6.2.1.8. NOM-CCA-016-ECOL/1993, which
spoons or pallets. Between the packaging and establishes the maximum permissible limits
loading process, scales or full box detectors of contaminants in wastewater discharges to
are used to control inadequate packaging, the receiving bodies, from the soft drink industry.
products are ready for marketing.
6.2.2. Mexican Standards (NMX).
NORMATIVITY. 6.2.2.1. NMX-F-237-1972. Labeling or
Unlike the NOM, the NMX are voluntary, not labeling of soft drinks and packaged waters.
mandatory. However, if a NOM refers to an Mexican standards. General Directorate of
NMX, said NMX will become mandatory. Standards.
Below are the most relevant regulations in
this field in Mexico: 6.2.2.2. NMX-EE-014-1984. Packaging.
Plastic. Boxes for handling, transporting and
6.2.1.1. NOM-003-CNA-1996, storing glass bottles for soft drinks
Requirements (carbonated or non-carbonated drinks). full or
during the construction of water extraction empty.
wells to prevent contamination of aquifers.
6.2.1.2. NOM-004-CNA-1996,
Requirements for the protection of aquifers
during the maintenance and rehabilitation of
water extraction wells and for the closure of
wells in general.
6.2.1.7. NOM-051-SCFI-1994,
General labeling specifications for
prepackaged foods and non-alcoholic
beverages.