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Available online at www.sciencedirect.com

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journal homepage: www.elsevier.com/locate/watres

Comprehensive microbial analysis of combined


mesophilic anaerobicethermophilic aerobic
process treating high-strength food wastewater

Hyun Min Jang a, Jeong Hyub Ha a,b,*, Jong Moon Park a,b,c,**,
Mi-Sun Kim d, Sven G. Sommer e
a
School of Environmental Science and Engineering, Pohang University of Science and Technology, 77, Cheongam-Ro,
Pohang 790-784, Republic of Korea
b
Department of Chemical Engineering, Pohang University of Science and Technology, 77, Cheongam-Ro, Pohang 790-
784, Republic of Korea
c
Division of Advanced Nuclear Engineering, Pohang University of Science and Technology, 77, Cheongam-Ro,
Pohang 790-784, Republic of Korea
d
Biomass and Waste Energy Laboratory, Korea Institute of Energy Research, 152 Gajeong-ro, Yuseong-gu, Daejeon
305-343, Republic of Korea
e
Institute of Chemical Engineering, Biotechnology and Environmental Technology, Faculty of Engineering, University
of Southern Denmark, Niels Bohrs Alle 1, DK-5230 Odense M, Denmark

article info abstract

Article history: A combined mesophilic anaerobicethermophilic aerobic process was used to treat high-
Received 1 October 2014 strength food wastewater in this study. During the experimental period, most of solid
Received in revised form residue from the mesophilic anaerobic reactor (R1) was separated by centrifugation and
27 January 2015 introduced into the thermophilic aerobic reactor (R2) for further digestion. Then, ther-
Accepted 28 January 2015 mophilic aerobically-digested sludge was reintroduced into R1 to enhance reactor perfor-
Available online 7 February 2015 mance. The combined process was operated with two different Runs: Run I with hydraulic
retention time (HRT) ¼ 40 d (corresponding OLR ¼ 3.5 kg COD/m3 d) and Run II with
Keywords: HRT ¼ 20 d (corresponding OLR ¼ 7 kg COD/m3). For a comparison, a single-stage meso-
High-strength food wastewater philic anaerobic reactor (R3) was operated concurrently with same OLRs and HRTs as the
Combined biological process combined process. During the overall digestion, all reactors showed high stability without
Methane production pH control. The combined process demonstrated significantly higher organic matter
Pyrosequencing removal efficiencies (over 90%) of TS, VS and COD and methane production than did R3.
Quantitative real-time PCR (qPCR) Quantitative real-time PCR (qPCR) results indicated that higher populations of both bacteria
and archaea were maintained in R1 than in R3. Pyrosequencing analysis revealed relatively
high abundance of phylum Actinobacteria in both R1 and R2, and a predominance of phyla
Synergistetes and Firmicutes in R3 during Run II. Furthermore, R1 and R2 shared genera
(Prevotella, Aminobacterium, Geobacillus and Unclassified Actinobacteria), which suggests
synergy between mesophilic anaerobic digestion and thermophilic aerobic digestion. For

* Corresponding author. Department of Chemical Engineering, Pohang University of Science and Technology, 77, Cheongam-Ro, Pohang,
790-784, Republic of Korea. Tel.: þ82 54 279 8315; fax: þ82 54 279 8659.
** Corresponding author. Department of Chemical Engineering, Pohang University of Science and Technology, 77, Cheongam-Ro, Pohang,
790-784, Republic of Korea. Tel.: þ82 54 279 2275; fax: þ82 54 279 8659.
E-mail addresses: jeonghha@postech.ac.kr (J.H. Ha), jmpark@postech.ac.kr (J.M. Park).
http://dx.doi.org/10.1016/j.watres.2015.01.038
0043-1354/© 2015 Elsevier Ltd. All rights reserved.
292 w a t e r r e s e a r c h 7 3 ( 2 0 1 5 ) 2 9 1 e3 0 3

archaea, in R1 methanogenic archaea shifted from genus Methanosaeta to Methanosarcina,


whereas genera Methanosaeta, Methanobacterium and Methanoculleus were predominant in
R3. The results demonstrated dynamics of key microbial populations that were highly
consistent with an enhanced reactor performance of the combined process.
© 2015 Elsevier Ltd. All rights reserved.

fluorescence in situ hybridization (FISH) techniques to quan-


1. Introduction tify and qualify microbial community structures in lab or full-
scale anaerobic digesters. Hori et al. (2006) and Niu et al. (2013)
The amount of food waste (FW) significantly increases and it is applied single-strand conformation polymorphism (SSCP) and
estimated about 1.3 billion tons in 2011 (Gustavsson et al., terminal restriction fragment length polymorphism (T-RFLP)
2011). In Korea alone, ~4 million tons of FW per year has to identify the characteristic microorganisms during ther-
been generated and it accounts for over 26% of total municipal mophilic AD. However, the throughput and sensitivity of
solid waste (MSW) generation (MOE, 2012). Typically collected these molecular techniques are not sufficient to cover the
FW is recycled as feedstuff, fertilizer and soil amendment overall taxonomic distribution; they are also time-consuming
through washing and composting processes. Food wastewater and require highly-skilled operation (Ercolini, 2004; Gao and
(FWW) is a byproduct of the recycling of food waste (FW). Tao, 2012).
Korea produces >3.5 million tons of FWW per year (MOE, 2012) Recently-developed sequencing technologies provide
that contains a high concentration of organic matter. Tradi- higher throughput of sequence data in complex biological
tional methods to treat FWW have adverse environmental samples without the limitations of existing culture-
effects, such as contamination of drainage system and mal- independent molecular techniques. One such recent tech-
odor production, so development of appropriate management nique is 454-pyrosequencing, which is based on sequencing
methods has become an environmental and public concern by synthesis and relies on detection of pyrophosphate
(Shin et al., 2001). released during nucleotide incorporation (Margulies et al.,
Effective degradation of the organic fraction in the FWW is 2005). Pyrosequencing has been used to investigate microbial
of key importance to reduce its disagreeable environmental community structure in 21 (Sundberg et al., 2013) and 7 (Lee
effects. Anaerobic digestion (AD) is considered as one of the et al., 2012) full-scale AD treating various organic matters
promising practical technology that exploits microbial meta- and at different temperature ranges. Pervin et al. (2013) also
bolic abilities to reduce the organic fraction in FWW by con- indicated the applicability of pyrosequencing in multi-stage
verting the organics to methane (Li et al., 2011); AD can also AD of sewage sludge.
prevent fugitive emissions more than can other technologies In this study, we proposed a novel combined biological
(Levis et al., 2010). Meanwhile, to increase the efficiency of AD, process which consists of mesophilic anaerobic digestion
two-stage or multi-stage AD processes (i.e., temperature- (MAD) combined with thermophilic aerobic digestion (TAD)
phased anaerobic digestion (TPAD) or separated acid- and solid separation unit for treating high-strength FWW. To
ogenicemethanogenic step) have been developed (Pervin compare the organic matter removal efficiency and methane
et al., 2013; Shin et al., 2010). Also, a combined anaerobic- production, a lab-scale combined process and conventional
aerobic process has been used due to the potential to single-stage AD were operated simultaneously with the same
remove organic matter and produce methane efficiently feedstock for a period of 204 d. We also used pyrosequencing
under two extremely different redox conditions (Novak et al., and qPCR methods to investigate microbial community
2003; Tomei et al., 2011). structure and population in the proposed process. To the best
Microbial degradation of FWW is a synergistic and complex of our knowledge, this is the first report on the reactor per-
process that involves a diverse assemblage of bacteria and formance and phylogenetic diversity of bacteria and archaea
methanogenic archaea. Thus, to achieve efficient degradation in combined MAD-TAD process during the treatment of high-
of FWW, the AD reactor should support a delicately-balanced strength FWW.
composition of bacteria and archaea to ensure that they
interact effectively for the process. Therefore, understanding
of the microbial communities in the AD and their responses to
environmental changes such as pH, temperature, substrate, 2. Material and methods
organic loading rate (OLR) and hydraulic retention time (HRT)
might provide valuable information that can be used to opti- 2.1. Preparation of feedstock
mize operation of AD.
Various molecular microbiology techniques have been The feedstock used in this study was collected from a FWW
applied to understand the microbial communities in various storage tank in FW recycling facility in Pohang city, South
types of AD and target organic wastes. Shin et al. (2010) and Korea. This facility treats ~180 ton/d of FW generated from
Regueiro et al. (2012) used denaturing gradient gel electro- public and private sectors, and generates ~50 ton/d of FWW.
phoresis (DGGE), quantitative real-time PCR (qPCR) and Samples from a FWW storage tank were filtered (1.0-mm
w a t e r r e s e a r c h 7 3 ( 2 0 1 5 ) 2 9 1 e3 0 3 293

During the experiment, most of the solids from R1 were


Table 1 e Characteristics of FWW used in this study.
separated by centrifugation (8000 rpm, 20 min) and recycled
Parameters Values (average ± standard into R2 for further digestion. Then, thermophilic aerobically-
deviation)
digested organic matter from R2 was reintroduced into R1 to
pH 4.31 ± 0.02 enhance methane production by exploiting the synergy be-
Total Solids (TS) (g/L) 118.49 ± 3.54 tween MAD and TAD. MAD and TAD were operated with
Volatile Solids (VS) (g/L) 106.52 ± 3.41
working volumes of 11 and 1 L, respectively (Table S1). Addi-
VS/TS (%) 90.5 ± 0.69
tionally, conventional single-stage MAD (R3; control process)
Total Chemical Oxygen 139.58 ± 2.79
Demand (TCOD) (g/L) was operated with working volume of 6L under the same total
Soluble COD (SCOD) (g/L) 90.46 ± 1.53 HRTs (40- and 20-d) as the combined process for 204 days to
Total nitrogen (TN) (g/L) 1.94 ± 0.15 compare the reactor performance and the microbial commu-
Soluble TN (STN) (g/L) 1.02 ± 0.35 nities in the reactors. Although same total HRTs were applied,
NHþ4 eN (g/L) 0.57 ± 0.03 the HRTs in R1 (22- and 13.75-d) were shorter than those of R3,
Total phosphorus (TP) (g/L) 2.22 ± 0.23
due to the recirculation from R2 to R1. More details about the
Soluble TP (STP) (g/L) 1.58 ± 0.02
Lactic acid (g COD/L) 40.74 ± 1.04
operating conditions are presented in Table S1. The seed for
Acetic acid (g COD/L) 14.35 ± 0.59 anaerobic reactors was obtained from a successfully-operated
Propionic acid (g COD/L) 3.32 ± 0.31 full-scale AD plant (Daegu, South Korea); the seed for the
Butyric acid (g COD/L) 9.94 ± 0.51 thermophilic aerobic reactor was obtained from an auto-
Succinic acid (g COD/L) 1.12 ± 0.04 thermal thermophilic aerobic digestion (ATAD) pilot plant
Total VFA (g COD/L)a 27.61 ± 1.02
(Daejeon, South Korea).
Total Organic acids (g COD/L)b 69.47 ± 1.46
a
Sum of acetic-, propionic- and butyric acid.
b
Sum of all organic acids. 2.3. DNA extraction and pyrosequencing

Total genomic DNA used for pyrosequencing and qPCR was


sieve) to remove inert materials (mainly eggshell, plastic and extracted from samples at steady state of each Run (102 and
vinyl), then distributed in 3-L bottles and stored at 25  C until 204 days) as described previously (Jang et al., 2014). Hyper-
use. The characteristics of FWW were assayed (Table 1); the variable regions within bacterial and archaeal 16s rRNA genes
main characteristics were as follows: pH 4.31 ± 0.02, total were amplified by PCR using universal primers (Table S2); for
solids (TS) 118.49 ± 3.54 g/L, volatile solids (VS) 106.52 ± 3.41 g/ bacteria: Bac27F (50 -adaptor A-Barcode-AC-GAG TTT GAT CMT
L, total chemical oxygen demand (TCOD) 139.58 ± 2.79, soluble GGC TCA G-30 )/Bac541R (50 -adaptor B-Barcode-AC-WTT ACC
COD (SCOD) 90.46 ± 1.53 g/L, total organic acid (TOA) GCG GCT GCT GG-30 ); for archaea: Arc344F (5'-adaptor A-Bar-
64.47 ± 1.46 g COD/L and total volatile fatty acid (TVFA) code-GA-YGG GGY GCA SCA GGS G-30 )/Arc927R (50 -adaptor B-
25.80 ± 0.94 g acetic acid/L. Barcode-GA-CCC GCC AAT TCC TTT AAG TTT C-30 ) (Jung et al.,
2013).
PCR amplification was conducted using FastStart High Fi-
2.2. Reactor operation delity PCR system (Roche, Branford, CT). The protocol was
composed of: (1) initial denaturation at 94  C for 4 min; (2) 35
The combined process (Fig. 1) for high-strength FWW treat- cycles of 94  C for 15 s, 55  C for 45 s, and 72  C for 1 min; (3) a
ment consists of a MAD process (R1) with a TAD process (R2). final extension at 72  C for 8 min. The samples were purified

Fig. 1 e Conceptual schematic diagram of (a) combined and (b) control process (pump flow rates Q1e7 are described in
Supplementary material Table S1).
294 w a t e r r e s e a r c h 7 3 ( 2 0 1 5 ) 2 9 1 e3 0 3

using PCR purification kit (Solgent, Korea), then DNA con- 2.6. Physico-chemical analytical methods
centrations were measured using a fluorometer with Quant-
iT™ PicoGreen® dsDNA Assay Kit (Invitrogen ™, California). Standard Methods (APHA-AWWA-WEF, 1998) were used to
Equal amounts of PCR amplicons from each sample were characterize physico-chemical properties (TS, VS, COD, total
pooled, then pyrosequencing was performed with 454-GS-FLX nitrogen (TN), total alkalinity (TA) and total phosphorus (TP))
Titanium (Roche, Branford) using the massively parallel of samples. After centrifugation (5000 rpm, 30 min) and
pyrosequencing protocol by a sequencing provider (Macrogen, filtering (0.45-mm pore size), the filtrate was analysed for sol-
Korea). uble COD (SCOD), soluble TN (STN), and soluble TP (STP). The
concentrations of cations and anions were determined by ion
chromatography (ICS-1100 and 1000, DIONEX Co., USA). The
2.4. Analysis of pyrosequencing data
pH and oxidation/reduction potential (ORP) in the reactors
were continuously measured using a pH meter (405-DPAS-SC-
Pyrosequencing raw data were processed and analysed using
K85, METTLER TOLLEDO, Switzerland) and an ORP meter (Pt-
the Ribosomal Database Project (RDP) Pyrosequencing Pipeline
4805, METTLER TOLLEDO, Switzerland). Organic acids
Initial Process (http://pyro.cme.msu.edu/) (Cole et al., 2009).
including VFAs were quantified using a high-performance
The sequencing reads were assigned to specific samples based
liquid chromatography (HPLC, Agilent Technology 1100 se-
on their unique barcodes, and then the barcodes and primers
ries, Agilent Inc., USA) equipped with a column (Aminex HPX-
were trimmed. Sequencing reads with lengths <400 bp, an
87H, BIORAD Inc., USA), refractive index detector (RID), and
average quality score <20, or >2 ambiguous bases (N) were
diode array detector (DAD). The total volume of biogas pro-
removed. Chimeric sequences were identified and removed
duced from the reactor was quantified using the water
using the MOTHUR program (Schloss et al., 2009). The multiple
displacement method; biogas composition was determined
clean sequences were aligned using the fast, secondary-
using a gas chromatography (Model 6890N, Agilent Inc., USA)
structure aware INFERNAL aligner (Nawrocki and Eddy,
equipped with a pulsed discharge detector (PDD). The quan-
2007). The aligned sequences were clustered using complete
tified organic acid values were converted theoretically to g
linkage-clustering method into operational taxonomic units
COD/L and g acetic acid/L. TOA and TVFA were calculated as
(OTUs) defined by 97% similarity. The Shannon-Weaver index
the sum of the organic acids and of the VFAs (acetic-, propi-
(Shannon and Weaver, 1963), Chao1 richness indices (Chao
onic- and butyric acid), respectively.
and Bunge, 2002) and evenness were calculated using clus-
tered sequence data by the Shannon Index and Chao1 esti-
mator of the RDP pyrosequencing pipeline. Rarefaction curves
(Colwell and Coddington, 1994) and Good's coverage
3. Results and discussion
(G ¼ 1  (n/N), where n is the number of singleton phylotypes
and N is the total number of sequences in the sample) were
3.1. Reactor stability and performance
also constructed with a 3% dissimilarity cut-off value using
the RDP pyrosequencing pipeline. The taxonomic assignment
Samples from the reactor were taken at intervals of 3 days to
of clean sequences obtained from each sample was conducted
measure the change of physico-chemical characteristic of
using the SILVA ribosomal RNA gene database (Quast et al.,
reactor. In this study, state of reactor was considered as a
2013). Principal coordinate analysis (PCoA) of bacterial and
steady state when reactor was operated without significant
archaeal were performed to confirm the multiple commu-
change of physico-chemical characteristic and performance
nities from the UniFrac analysis.
over two-month (Run I ¼ ~102 d, Run II ¼ ~204 d). All reactors
showed high stability throughout digestion without pH con-
2.5. qPCR analysis trol (Table 2), even though FWW used in this study had high
concentrations of organic matter and organic acids, and low
To investigate the bacterial (all reactors) and archaeal (R1 pH (~4.3) (Table 1). This stability was not expected, because
and R3) population at the two different HRTs applied, qPCR high-strength and acidic feedstock are major environmental
amplification and fluorescence detection were performed stresses during the MSW treatment (Salminen and Rintala,
using an Applied Biosystems 7300 qPCR system (Applied 2002). Both anaerobic reactors (R1 and R3) were maintained
Biosystems, Forster City, USA). Two primer sets were used in the range of 6.71  pH  to 7.54, 2.20  TA  to 3.31 g
for quantification of 16S rRNA gene copies; for bacteria: CaCO3/L, and 397  ORP  413 mV. In R2, relatively high
Bac338F (50 -ACT CCT ACG GGA GGC AG-30 )/Bac805R (50 -GAC pH (~8.25) and low TA (~1.45 g CaCO3/L) were maintained
TAC CAG GGT ATC TAA TCC-30 ), for archaea: Arc787F (50 -ATT throughout digestion, mainly due to continuous aeration
AGA TAC CCS BGT AGT CC-30 )/Arc1059R (50 -GCC ATG CAC which causes ammonia and CO2 stripping under thermo-
CWC CTC T-30 ) (Jang et al., 2014). Ten-fold serial diluted (101 philic aerobic conditions (Juteau et al., 2004a). In R2, feeding
to 109 copies) 16S rRNA genes from representative strains (for caused ORP to drop initially to 38 mV, but within 3 h after
bacteria: Escherichia coli K12 (DSM 1607); for archaea: Meth- feeding, ORP had recovered to 67 mV and maintained aerobic
anomicrobium mobile BP (DSM 1539)) was used to construct the condition as in recent reports (Cho et al., 2013; Jang et al.,
standard curve for each primer set. qPCR and calculation of 2014). According to these results, substantial microbial
16S rRNA gene copies of target groups in each sample were communities were established in all reactors, particularly in
conducted as described previously (Lee et al., 2008; Whelan R1 and R2 under extremely different temperature and redox
et al., 2003). conditions.
w a t e r r e s e a r c h 7 3 ( 2 0 1 5 ) 2 9 1 e3 0 3 295

Table 2 e Summary of the reactor performance of combined (R1 and R2) and control (R3) processes at the two different
conditions.
Parameters Run I (HRT: 40 d) Run II (HRT: 20d)
Combined process R3 (control) Combined process R3 (control)
R1 (MAD) R2 (TAD) Final effluent R1 (MAD) R2 (TAD) Final effluent
pH 7.43 ± 0.11 8.25 ± 0.04 7.43 ± 0.11 7.33 ± 0.09 7.37 ± 0.01 8.21 ± 0.02 7.37 ± 0.01 6.75 ± 0.04
TA (g CaCO3/L) 3.22 ± 0.07 1.45 ± 0.08 3.22 ± 0.07 3.29 ± 0.02 3.22 ± 0.02 1.43 ± 0.02 3.22 ± 0.02 2.23 ± 0.03
ORP(mV) 405 ±8 38a ~ 67b e 402 ± 4 403 ± 6 37a ~ 67b e 402 ±3
TS (g/L) 40.06 ± 1.99 56.68 ± 0.49 8.88 ± 0.21 37.74 ± 0.28 51.08 ± 0.82 72.12 ± 0.28 8.89 ± 0.19 43.68 ± 0.12
VS (g/L) 20.47 ± 1.01 29.80 ± 0.26 3.94 ± 0.18 20.63 ± 0.31 26.10 ± 0.42 37.92 ± 0.15 3.98 ± 0.22 23.88 ± 0.24
TCOD (g/L) 30.92 ± 0.92 47.29 ± 0.26 9.49 ± 0.58 29.98 ± 0.58 43.49 ± 0.39 61.42 ± 0.42 9.07 ± 0.06 40.32 ± 0.42
SCOD (g/L) 3.43 ± 0.03 3.29 ± 0.11 3.43 ± 0.03 2.11 ± 0.08 4.81 ± 0.11 4.06 ± 0.04 4.81 ± 0.11 3.20 ± 0.01
TOA (g COD/L) 2.86 ± 0.07 e 2.86 ± 0.07 0.89 ± 0.01 3.28 ± 0.01 e 3.28 ± 0.01 1.99 ± 0.05
Acetic acid (g COD/L) 1.52 ± 0.01 e 1.52 ± 0.01 0.89 ± 0.01 1.73 ± 0.01 e 1.73 ± 0.01 1.24 ± 0.03
Propionic acid (g COD/L) 1.43 ± 0.03 e 1.43 ± 0.03 e 1.55 ± 0.01 e 1.55 ± 0.01 0.75 ± 0.01
TVFA (g acetic acid/L) 2.67 ± 0.05 e 2.67 ± 0.05 0.83 ± 0.01 3.07 ± 0.01 e 3.07 ± 0.01 1.86 ± 0.05
TVFA/TA (g acetic acid/g 0.83 ± 0.09 e 0.83 ± 0.09 0.25 ± 0.02 0.95 ± 0.01 e 0.95 ± 0.01 0.83 ± 0.06
CaCO3)
TS removal efficiency 92.52 ± 0.35 68.15 ± 0.75 92.54 ± 0.42 63.13 ± 0.39
(% of feed)
VS removal efficiency 96.31 ± 0.41 80.63 ± 0.48 96.30 ± 0.28 77.58 ± 0.27
(% of feed)
COD removal efficiency 93.20 ± 0.28 78.52 ± 0.24 93.51 ± 0.11 71.11 ± 0.65
(% of feed)
Biogas production rate 1.54 ± 0.03 1.00 ± 0.02 2.67 ± 0.04 2.00 ± 0.01
(L/L/d)
Methane content (%) 68.40 ± 0.31 63.10 ± 0.58 66.20 ± 0.48 59.42 ± 0.44
Methane production rate 1.05 ± 0.01 0.63 ± 0.01 1.77 ± 0.02 1.19 ± 0.01
(L CH4/L/d)
Methane yield (m3 CH4/kg 0.32 ± 0.01 0.23 ± 0.01 0.32 ± 0.01 0.24 ± 0.01
COD removed)
a
After the feeding.
b
About 3 h after the feeding.

A considerable amount of organic matter was degraded in and 0.89 ± 0.01 g COD/L in R3. With increased OLR, increased
both combined and control processes. In Run I at steady state, TOA concentration was observed in R1 (3.28 ± 0.01 g COD/L)
the control process achieved removal (%) of 68.15 ± 0.75 for TS, and R3 (1.99 ± 0.05 g COD/L). This suggests that HRT of R1 and
80.63 ± 0.48 for VS and 78.52 ± 0.24 for COD; the combined R2 were insufficient to allow consumption of all organic acids
process achieved 92.52 ± 0.35 for TS, 96.31 ± 0.41 for VS and in feedstock and produced in the reactors. The TOA concen-
93.20 ± 0.28 for COD (Table 2). In Run II at steady state, the tration was higher in R1 than R3, possibly because HRT was
increase in OLR from 3.5 to 7 kg COD/m3 d caused higher shorter in R1 than in R3 during the overall digestion (Table S1).
concentrations of TS, VS and COD in all reactors. After the Degradable organic matter recirculated from R2 might also
initial period of Run II, the control process showed slightly contribute to the relatively high concentration of TOA in R1.
decreased removal (%) (63.13 ± 0.39 for TS, 77.58 ± 0.27 for VS Based on the organic acid analysis in the reactor, the TVFA/
and 71.11 ± 0.65 for COD) compared to Run I at steady state. TA ratio was calculated; this ratio has been used as an
But the removal (%) in the combined process (92.54 ± 0.42 for acidification-risk parameter in AD (Kafle and Kim, 2013;
TS, 96.30 ± 0.28 for VS and 93.51 ± 0.11% for COD) in Run II at Schievano et al., 2012). In general, TVFA/TA < 0.4 is consid-
steady state did not differ from those in Run I at steady state. ered to be favourable for stable methanogenesis without in-
These results indicate that efficient degradation of separated hibition by acidification (Rinco n et al., 2008). In this study,
(concentrated) anaerobic sludge in R2 significantly increased TVFA/TA was >0.8 in R1 in both Runs at steady state, and in R3
the removal efficiency in terms of TS, VS and COD. In addition, during Run II at steady state. This high TVFA/TA ratio is
the collaboration between R1 and R2 might provide remark- mainly due to: (1) high concentration of easily-biodegradable
able differences in organic removal between combined and components (i.e., VS and SCOD) and >69 g COD/L of organic
control processes (Miah et al., 2005). acids in the feedstock (Table 1), and (2) relatively insufficient
To better understand the reactor performance, organic retention time (especially R1). Although R1 and R3 showed
acids that are known to be major intermediates were ana- high TVFA/TA ratio, both R1 and R3 operated stably
lysed. Only two organic acids (acetic and propionic acid) were throughout digestion. This observation is consistent with a
detected in both R1 and R3; no organic acids were detected in recent report that showed stable reactor operation with TVFA/
R2 (Table 2). In Run I at steady state, TOA concentration was TA > 0.9 during the co-digestion of apple waste and swine
2.86 ± 0.07 g COD/L in R1 (final effluent of combined process) manure (Kafle and Kim, 2013). Further studies need to be
Geotechnical Engineering Bored pile design in stiff clay I: codes of
Volume 165 Issue GE4 practice
Vardanega, Kolody, Pennington, Morrison and
Simpson

Qwork: kN
100 200 300 400 500 600 700 800
10
11
12
13
Pile length, L: m

14
15
16
17
18
19
20
Conventional design AS2159-2009
UK EC7 (DA1-2) Irish EC7 (DA2)
Netherlands EC7 (DA3) SNiP
AASHTO

Figure 10. Unfactored working load plotted against pile length


(0.45 m diameter pile)

Qwork: kN
200 400 600 800 1000 1200 1400 1600 1800 2000
10
11
12
13
Pile length, L: m

14
15
16
17
18
19
20

Conventional design AS2159-2009


UK EC7 (DA1-2) Irish EC7 (DA2)
Netherlands EC7 (DA3) SNiP
AASHTO

Figure 11. Unfactored working load plotted against pile length


(0.9 m diameter pile)

15. Discussion and conclusion Æ-method of calculation) with a global FOS of just under 2.5.
The following observations are made based on the study The Irish DA2 approach gives a slightly higher FOS value.
described in the current paper. The difference occurs when AASHTO and SNiP are
considered. AASHTO is a very conservative code as the
(a) The UK (DA1), Netherlands (DA3) and AS2159 calculations factors and the loading and resistance are very high.
give closely similar results (for this design example, using the AASHTO would be even more conservative if the design line
practice
Vardanega, Kolody, Pennington, Morrison and
Simpson

4·0
Conventional design

3·5 AS2159-2009

UK EC7 (DA1-2)
Global FOS

3·0
Irish EC7 (DA2)

2·5
Netherlands EC7 (DA3)

SNiP
2·0

AASHTO
1·5
10 11 12 13 14 15 16 17 18 19 20
Pile length, L: m

Figure 12. Global FOS plotted against pile length (0.9 m


diameter pile)

(Equation 8a) was used instead of Equation 8c. The fact that causes of ground variability. The use of a ‘cautious estimate’
AASHTO is mainly a bridge code could be why the variable or similar concept does allow the engineer a degree of
loading factor of 1.75 is very high and why designs are very flexibility in this respect. If the engineer accepts each data
conservative. The SNiP calculations are significantly less point as equally valid then a design line could be derived
conservative. statistically. It does seem curious that partial factors can be
(b) Most codes have the flexibility of applying different factors to assigned without knowledge of how conservatively engineers
the shaft and base resistance. The base is generally factored treat their soil data. If average soil values are to be used in
higher as more uncertainty exists in the determination of what design then higher partial factors are needed than if 5th
the pile is founded in and how much the base is disturbed by percentile values are used. This is investigated further in the
construction. The Australian and Russian codes use a single companion paper (Vardanega et al., 2012).
reduction factor applied to the combined resistances. ( f ) A complication when comparing different codes of practice is
(c) The Australian code is unique in that the engineer has input that permanent and variable loads are factored differently
into the factor of safety chosen by means of a simple risk from code to code. For a fair comparison of codes, the factors
analysis approach. This recognises that site conditions dictate on loads (actions) and resistances need to be brought
the amount of uncertainty in the design to a certain extent together. The key to success is that there is a clear
and that a ‘one-size-fits-all’ approach can constrain understanding between structural and geotechnical engineers
engineering judgement which is crucial for good design. This as to who applies the partial factors on actions.
could also be seen in the Eurocode context as embodied in (g) For bored piles in London Clay ‘Æ’ of 0.5 is generally
the use of a ‘cautious estimate’, which is perhaps a more recommended. The AASHTO approach and the SNiP
abstract concept that achieves a similar result. approach use similar values of shaft resistance. AASHTO has
(d ) Direct comparison of the allowable working pile resistance, ‘Æ’ of 0.55 dropping gradually as estimates of cu increase. In
Qwork , for each code is obscured by the fact that different other words this code penalises a high cu value.
estimates of shear strength were used, especially in AASHTO (h) In SNiP the factor ªcf can be interpreted as similar to the ‘Æ’
and SNiP where triaxial data only and liquidity index concept as it reduces the shear strength of the clay around a
correlations respectively are used to derive a cu profile and fi bored pile and relates to the method of installation. The use
profile respectively. of liquidity index (IL ) is not without basis as relationships
(e) There is little guidance in any of the design codes on how to between IL and cu have been discussed (e.g. Muir Wood,
construct a design line for the shear strength profile. Some 1983). Possibly, the use of IL in SNiP ‘works’ because it
codes specify (or imply) the use of average soil parameters indirectly measures values of cu , which relate to shaft friction.
while Eurocode 7 (design by calculation) requires the use of (i) An interesting feature of the AASHTO approach is that the
a ‘characteristic design line’ which is a ‘cautious estimate’. SPT is not favoured for design; triaxial data are favoured.
Code drafters could adopt a statistical approach (e.g. mean or This is despite SPT data sometimes displaying less scatter
5th percentile); however, it is considered that this ignores the than triaxial data (see Figures 4 and 5 and LDSA (2000)).

229
Geotechnical Engineering Bored pile design in stiff clay I: codes of
Volume 165 Issue GE4 practice
Vardanega, Kolody, Pennington, Morrison and
Simpson

( j) The major reason SNiP appears unconservative is that the

d ¼ 35

107.7
388.4
447.5
174.0
partial factor on resistance (1.4) and the partial factor on
actions (1.2) are both relatively low. It is not known if the
estimates of skin friction are conservative or not as the source
of the data in SNiP Tables 2 and 7 (Figures 11 and 12 in this

d ¼ 30

89.2
341.1
405.1
160.5
paper) is unclear. A comparison with Æcu values derived
suggests that they are high at shallow depth and low at
greater depth. Overall for the 12 m pile, there is little
difference between the SNiP representative resistance and

d ¼ 25

79.1
303.5
365.0
146.8
that derived from the ‘Æ’ method. It would be interesting to
know performance statistics for piled foundation systems
constructed under the SNiP framework.

d ¼ 20

74.1
275.6
329.2
133.6
Acknowledgements
Thanks must go to the Cambridge Commonwealth Trust and Ove
Arup and Partners for providing financial support to the first
author. The first author offers thanks to Professor Malcolm

d ¼ 15

61.4
236.0
288.5
119.8
Bolton for his supervision. The authors would also like to thank
Professor Harry Poulos for providing a draft copy of AS2159-
2009 for examination and for his advice on an early draft of the
paper.
d ¼ 10

52.2
203.7
252.2
106.6
Appendix – SNiP design charts
For the shaft resistance of piles in clay, cubic equations of the
form in Equation 42 were fitted to the data tables from SNiP. The
47.1
186.7
234.4
100.7
d¼8

regression coefficients are shown in Table 12 and the plotted


functions in Figure 13.

42: f i ¼ a(I L )3 þ b(I L )2 þ c(I L ) þ z


41.2
168.2
214.7
93.7
d¼6

For the base resistance of piles in clay, linear equations of the


form shown below were fitted to the data tables from SNiP. The
58.9
198.2
226.4
93.0
d¼5

regression coefficients are shown in Table 13 and the plotted


functions in Figure 14.
76.6
225.8
235.1
91.1
d¼4

43: R ¼ A(I L ) þ K
48.0
168.5
195.9
80.4

Depth of stratum: m
d¼3
displacement and bored piles, fi : kPa

200
1 2
180
3 4
Shaft resistance for driven,

Table 12. Fitted coefficients (Table 2, SNiP)

160 5 6
43.8
151.3
174.5
70.6
d¼2

140 8 10
120 15 20
100 25 30
35
80
90.1
230.7
206.0
67.2
d¼1

60
40
20
Stratum depth,

0
0 0·1 0·2 0·3 0·4 0·5 0·6 0·7 0·8 0·9 1·0 1·1
Liquidity index, IL
d: m

Figure 13. Graphical representation of Table 2 in SNiP 2.02.03-85


b
a

c
z
Geotechnical Engineering Bored pile design in stiff clay I: codes of
Volume 165 Issue GE4 practice
Vardanega, Kolody, Pennington, Morrison and
Simpson

Design resistance, R: d¼3 d¼5 d¼7 d ¼ 10 d ¼ 12 d ¼ 15 d ¼ 18 d ¼ 20 d ¼ 30 d ¼ 40


kPa below the pile tip

A 1054 1107 1196 1250 1446 1679 1911 2107 3300 5000
K 845 875 1116 1325 1541 1811 2088 2304 3300 4500

Table 13. Fitted coefficients (Table 7, SNiP)

Pile base depth: m


Balkema, Rotterdam, the Netherlands, pp. 301–309.
5000 3 5
10 NEN (Netherlands Standardization Institute) (2007) Eurocode 7:
4500 7
Base resistance at pile toe for

12 15 National Annex to NEN-EN 1997-1 – Geotechnical design –


4000 18 20 Part 1: General rules. NEN, Delft, the Netherlands.
bored piles, R: kPa

3500 30 40
NSAI (National Standards Authority Ireland) (2005) National
3000
Annex Eurocode 7: I. S. EN 1997-1-2005: Geotechnical
2500
design – Part 1: General rules. NSAI, Dublin, Ireland.
2000
Patel D (1992) Interpretation of results of pile tests in London
1500
Clay. In: Piling: European Practice and Worldwide Trends
1000
(Sands MJ (ed.)). Thomas Telford, London, UK, pp. 100–
500 110.
0 Poulos HG (2004) An approach for assessing geotechnical
0 0·1 0·2 0·3 0·4 0·5 0·6
Liquidity index, IL reduction factors for pile design. In Proceedings of the 9th
Australia New Zealand Conference on Geomechanics
Figure 14. Graphical representation of Table 7 in SNiP 2.2.03-85 Auckland, New Zealand (New Zealand Geotechnical Society
and Australian Geomechanics Society (eds)), vol. 1, pp. 109–
115.
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Transportation Officials) (2007) LRFD Bridge Design 28–31.
Specifications, 4th edn. AASHTO, Washington, DC, USA Simpson B, Calabresi G, Sommer H and Wallays M (1980) Design
(with 2008 interim revisions). parameters for stiff clays. In Proceedings of the 7th European
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UK National Annex Part 2: UK National Annex. Ground Engineering, Brighton, Design Parameters in Geotechnical
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BSI (1986) BS 8004: 1986: Code of practice for foundations. BSI, pp. 91–125.
Milton Keynes, UK. Simpson B, Morrison P, Yasuda S, Townsend B and Gazetas G
BSI (2007) National Annex to Eurocode 7: BS EN 1997-1-2004: (2009) State of the art report: Analysis and design. In
Geotechnical design – part 1: general rules. BSI, Milton Proceedings of the 17th International Conference Soil
Keynes, UK. Mechanics Geotechnical Engineering, Alexandria, Egypt, The
BSI (2010) Eurocode 7: BS EN 1997-1-2004: Geotechincal design Academia and Practice of Geotechnical Engineering, 5–9
– part 1: general rules. BSI, Milton Keynes, UK October 2009 (Hamza M, Shahien M and El-Mossallamy Y
(incorporating corrigenda February 2009). (eds)). IOS Press, vol. 4, pp. 2873–2929.
LDSA (London District Surveyors Association) (ed.) (2000) Skempton AW (1959) Cast in-situ bored piles in London Clay.
Guidance Notes for the Design of Straight Shafted Bored Géotechnique 9(4): 153–173.
Piles in London Clay. LDSA Publications, Bromley, UK, SNiP (1985a) SNiP 2.02.03-85: Pile foundations. Federal Registry
Guidance Note 1. of National Building Codes and Standards of Russia,
Meyerhof GG (1976) Bearing capacity and settlement of pile Moscow, Russia.
foundations (11th Terzaghi Lecture). Journal of the SNiP (1985b) SNiP 2.01.07-85: Loads and effects. Federal
Geotechnical Engineering Division, ASCE 102(3): 195–228. Registry of National Building Codes and Standards of Russia,
Muir Wood D (1983) Index properties and critical state soil Moscow, Russia.
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Geotechnical Engineering Bored pile design in stiff clay I: codes of
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Simpson

Standards Australia (2009) AS2159-2009: Piling – design and edn. Longman Group, Harlow, UK.
installation. Standards Australia, Sydney, New South Wales, Vardanega PJ and Bolton MD (2011) Strength mobilization in
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296 w a t e r r e s e a r c h 7 3 ( 2 0 1 5 ) 2 9 1 e3 0 3

conducted to clarify the relationship between TVFA/TA ratio Therefore, measurement of 16S rRNA gene concentration is
and reactor performance during AD. Furthermore, alkalinity useful during treatment of high-strength wastewater. qPCR
addition may be required to alleviate the possible acidification method was used to measure the concentration of 16S rRNA
and to maintain appropriate pH condition for methanogenesis gene copies of total bacteria and archaea (Fig. 2). In addition, it
when the proposed combined process is operated with OLR is noteworthy to mention that PCR amplicons was not detec-
>7.5 kg COD/m3 d. ted in R2 with archaea specific primer. This implies that
The biogas production and methane content in both archaea within the solid residue from R1 completely lost their
combined and control processes were monitored throughout activity and were rapidly degraded due to high microbial ac-
digestion (Table 2). In Run I at steady state, the combined tivity under thermophilic aerobic conditions.
process achieved 1.54 ± 0.03 L/L/d biogas production rate with In spite of the relatively short HRT (5 d), bacterial 16s rRNA
68.40 ± 0.31% methane content and the control process ach- gene concentration in R2 increased from 8.24 (±0.09)  1010 to
ieved 1.00 ± 0.02 L/L/d biogas production rate with 1.02 (±0.07)  1012 copies/mL (~12-fold increase) in Run I and
63.10 ± 0.58% methane content. In Run II at steady state, the maintained higher population (~1012 copies/mL) throughout
combined process achieved 2.67 ± 0.04 L/L/d biogas produc- digestion than in both R1 and R3. This difference in bacterial
tion rate with 66.20 ± 0.48% methane content and the control populations might be due to the different growth character-
process achieved 2.00 ± 0.01 L/L/d biogas production rate with istics between aerobic and anaerobic bacteria. This result
59.42 ± 0.44%; in both cases, the biogas production was corresponds to previous findings that stable and high bacterial
higher, but the methane content lower, than in Run I at populations were maintained under thermophilic aerobic
steady state. conditions (Jang et al., 2014, 2013). Interestingly, R1 and R3
Methane production rate (MPR) and methane yield (MY) showed similar variation patterns of bacterial population, but
were calculated from the data. The combined process ach- R1 maintained higher bacteria population
ieved MPR ¼ 1.05 ± 0.01 (Run I at steady state) and 1.77 ± 0.02 L/ (2.21 (±0.07)  1011 copies/mL in Run I and
L/d (Run II at steady state) with stable MY ¼ 0.32 ± 0.01 m3 CH4/ 6.25 (±0.15)  1011 copies/mL in Run II) than did R3
kg CODremoved; these values were ~1.5 times higher than those (6.29 (±0.14)  1010 copies/mL in Run I and
of the control process (MPR ¼ 0.63 ± 0.01 (Run I at steady state) 2.15 (±0.11)  1011 copies/mL in Run II) throughout the
and 1.19 ± 0.01 L/L/d (Run II at steady state), MY ¼ 0.22e0.25 m3 experiment (Fig. 2).
CH4/kg CODremoved). These findings indicate that combined Similar to bacteria, archaea population in R1 and R3
process have potential advantages in terms of methane re- increased as OLR increased and R1 showed higher archaea
covery as compared to control process. Therefore, it can be population (2.79 (±0.25)  1010 copies/mL in Run I and
inferred that the additional digestion in R2 of highly- 7.69 (±0.33)  1010 copies/mL at Run II) than did R3
concentrated solid residue from R1 resulted in remarkable (6.90 (±0.06)  109 copies/mL in Run I and
degradation of organic matter and increased methane 2.35 (±0.07)  1010 copies/mL Run II) throughout digestion.
production. Additionally, the percentage of archaea to total microbes was
slightly higher in R1 (11 ± 0.58%) than in R3 (9.8 ± 0.12%).
3.2. Quantification of total bacteria and archaea Collectively, the qPCR results demonstrated that the com-
bined process provided more suitable environment for growth
Typically, microbial population (expressed as 16S rRNA gene of both bacteria and archaea, thereby resulting in higher MPR
concentration) in biological reactor is strongly related to the and methane yield as well as organic removal than did the
respond to environmental stress (Klappenbach et al., 2000). control process (Table 2).

Fig. 2 e Changes in 16S rRNA concentration of total bacteria, total archaea and ratio of archaea to total microbes (the sum of
bacteria and archaea) in different Runs I and II.
w a t e r r e s e a r c h 7 3 ( 2 0 1 5 ) 2 9 1 e3 0 3 299

Fig. 4 e Distribution and relative abundance of taxa in archaeal samples based on sequences derived from pyrosequencing.
Inner circle: composition at phylum level; outer circle: composition at order level. Sequences showing with percentage of
reads >1.0% in all samples were grouped into ‘Others’.

the higher concentration of 16S rRNA copies in both R1 and R2 reactors (Fig. 4). Similar to this finding, PCoA plot of archaeal
than that of R3 during the overall digestion (Fig. 2). Thus, the samples also indicated distinct regional separation (Fig. S2b).
results from this study confirmed the hypothesis that R1 and In R1, the relative abundance of the aceticlastic methanogen
R2 worked synergistically, but further investigation and of order Methanosarcinales increased from 79.29% (Anaerobic
characterization of uncultured and unclassified bacteria will seed) to 92.43% in Run I and to 95.26% in Run II. Meanwhile, in
be required to clarify their metabolic functions and activities R3, this order decreased to 62.07% in Run I and 55.51% in Run
in the proposed combined process. II, whereas the proportion of hydrogenotrophic methanogens
increased from 20.57% (Anaerobic seed) to 37.65% (order
3.5. Changes in methanogen species Methanobacteriales, 17.98%; order Methanomicrobiales, 19.67%)
in Run I and to 44.13% (order Methanobacteriales, 16.94%; order
During typical AD, complex organic matter can be degraded Methanomicrobiales, 27.19%) in Run II. This significant increase
and fermented by bacteria and converted finally into of the hydrogenotrophic methanogens strongly indicates that
methane, by methanogens as part of their energy metabolism the hydrogenotrophic methanogenesis pathway might
(Garcia et al., 2000). Understanding the taxonomic distribution contribute to methane production in R3, but that is not a
and properties of methanogens allows us to infer methano- predominant pathway in R1. Additionally, the high abun-
genic pathway in the reactor. 16S rRNA gene sequences ob- dance of hydrogenotrophic methanogens in R3 was supported
tained from pyrosequencing of archaeal samples were by the large proportions of syntrophic bacteria (i.e., genera
assigned to phylum Euryarchaota, which includes metha- Anaerobaculum and Clostridium) (Fig. 5a), which can produce
nogens (Fig. 4). Furthermore, >99.5% of sequences were H2, an important electron source for hydrogenotrophic
assigned to classified methanogen orders. This means that methanogenesis (Wirth et al., 2012).
most of archaea found in this study were involved in meth- The archaea sequences were also classified at the genus
anogenesis. All archaeal samples showed lower diversity and level (Fig. 5b). In anaerobic seed, the sequences were sub-
taxonomic distribution than those of bacterial samples; divided into 19 genera, but six of these genera (Unclassified
particularly, the Shannon-Weaver Index in R1 showed the Methanobacteriales, Methanosphaera, Methanobrevibacter, Meth-
lowest value (0.44) in Run II (Table S3). anolinea, Unclassified Methanomicrobiales incertae sedis and
The taxonomic distributions of the archaeal communities Unclassified Archaea) were never detected in R1 or R3. During
at the order level differed distinctly between the anaerobic Run I, Methanosaeta (42.93%) and Methanosarcina (44.54%)
300 w a t e r r e s e a r c h 7 3 ( 2 0 1 5 ) 2 9 1 e3 0 3

Fig. 5 e Heat map (constructed using R software with gplots package) of (a) top 25 bacterial genera and (b) top 20 archaeal
genera. The colour intensity of scale indicates relative abundance of each genus. (For interpretation of the references to
colour in this figure legend, the reader is referred to the web version of this article.)
w a t e r r e s e a r c h 7 3 ( 2 0 1 5 ) 2 9 1 e3 0 3 301

(belong to order Methanosarcinales) were the two main genera biology technologies (e.g., metagenomics, microarrays,
in R1. Interestingly, during Run II, the relative abundance of single cell genomics).
genus Methanosarcina reached up to 95.02%, whereas members
of the genus Methanosaeta were completely inhibited or
washed out in R1. In contrast, in R3, >50% of sequences was
assigned to genus Methanosaeta, whereas members of the
genus Methanosarcina were never detected. Also, Meth- Acknowledgements
anobacterium (belong to order Methanobacteriales; 17.58% in Run
I and 16.64% in Run II) and Methanoculleus (belong to order This work was conducted under the framework of Research
Methanomicrobiales; 17.11% in Run I and 24.64% in Run II) were and Development Program of the Korea Institute of Energy
the two main genera in R3. These genera are related to Research (KIER) (B4-2474-02) and supported by the Advanced
hydrogenotrophic methanogenesis and are predominant Biomass R&D Center (ABC) of Korea Grant funded by the
during AD of food-related wastes (Kim et al., 2014). Ministry of Education, Science, and Technology (ABC-
Typically, members of genus Methanosarcina can produce 2013059453). The research was partially supported by
methane by both aceticlastic and hydrogenotrophic meth- BK21 þ program through the National Research Foundation of
anogenesis pathways (Garcia et al., 2000). Furthermore, in AD Korea funded by the Ministry of Education, Science and
the predominant methanogenic genera change from Meth- Technology, the Manpower Development Program for Marine
anosaeta to Methanosarcina, as a result of changes in operating Energy funded by Ministry of Land, Transportation and Mari-
parameters, particularly by increase in VFAs (especially acetic time Affairs (MLTM) of Korean government. This research was
acid) and decrease in HRT (De Vrieze et al., 2012; McMahon also supported by POSCO and the Korea Institute of Energy
et al., 2004). The change occurs mainly because these genera Technology Evaluation and Planning (KETEP) grant funded by
have different growth characteristics. Members of genus the Korea Government Ministry of Knowledge Economy (No.
Methanosarcina can achieve stable growth at higher concen- 2012K130y). This research was a part of the project titled
tration of VFAs and have higher specific growth rates than ‘Technology Development of Marine Industrial Biomaterials’,
genus Methanosaeta (Conklin et al., 2006). Thus, the relatively funded by the Ministry of Oceans and Fisheries, Korea.
high concentration of TVFA (3.07 ± 0.01 g acetic acid/L) (Table
2) and short HRT (13.75 day) (Table S1) during Run II probably
contributed to the predominance of genus Methanosarcina in Appendix A. Supplementary data
R1. Given this information, the predominance of Meth-
anosarcina in the methanogenic community in R1 strongly Supplementary data related to this article can be found at
indicates that members of the genus probably have important http://dx.doi.org/10.1016/j.watres.2015.01.038.
functions in methanogenesis and may lead to a better per-
formance with stable conditions at low HRT, compared to R3.
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