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Ensiklopedi Manajemen Hati Jilid 2 Syaikh Muhammad Bin Ibrahim Bin Abdullah at Tuwaijiri Full Chapter Download PDF
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drilled the counterpoise and the column for the governor spindle. I
suppose the twist-drill had its origin in these Hartford works.
I never saw any twist-drills in England except at Mr. Whitworth’s,
and these I thought were the funniest things I ever did see. They
were twisted by the blacksmith out of square bars and with a uniform
quick twist, were left rough, and did not fill the hole, and the ends
were flattened out in the form of the common drill to scrape, and not
to cut.
When I returned from England in 1868 twist-drills were coming into
general use in this country. After 1876 the firm of Smith & Coventry
introduced them in England.
At that time almost everything in machine-shops was done in the
old-fashioned way, and accuracy depended entirely on the skill of the
workman. The tool work left much to be done by the fitter.
Interchangeability was unknown, even in screw-threads. For
example, when nuts were removed from a cylinder head, pains had
always to be taken that each nut was replaced on its own bolt, as no
two were exactly of a size. This condition developed a class of very
skillful all-round workmen; but my earliest observation showed me
that in manufacturing it was important that so far as possible the
personal factor should be eliminated. I adopted the rule that in
mechanical work there was only one way to insure that anything
should always be done right, and that was to make it impossible that
it should be done wrong. For example, in my governor gears their
true running required that the bore should be absolutely correct, both
in position and in direction. I had seen many gears bored. They were
held in the jaws of a chuck and trued by marking their projecting side
when running with a piece of chalk. It was evident that absolute truth
could hardly ever be reached in this way, and the approximation to it
depended wholly on the skill and pains of the workman. Besides,
much time was lost in setting each wheel. These objections were
much aggravated in the case of bevel-gears.
I met these difficulties in this way. In standardizing my governors I
found it necessary to make eight sizes, but managed to use only
three different pairs of gears. I made a separate chuck for each of
these six wheels, the faces of which were turned to fit the top and
inner ends of the teeth, the same surfaces to which I had seen the
chalk applied. When the castings were received from the foundry the
first operation on them was to bed them to their chucks, which were
covered with a thin coating of red lead for this purpose. The
workman was careful to remove only projecting imperfections without
touching the true surfaces of the teeth. After this the gears, being
held firmly to their chucks by means of a yoke, were bored rapidly
and always with absolute truth. Result: their running was practically
noiseless.
Mr. Freeland taught me the secret of producing true cylindrical
surfaces by grinding with a wheel. It was to let the swiftly revolving
wheel traverse the surface as it rotated, touching only the highest
points, and these very lightly. This avoided the danger of errors from
the springing of either the piece or the wheel, which under strong
pressure is sure to take place to some extent, even in the best
grinding-machines. I have found this delicacy of touch to be a most
difficult thing to teach the ordinary workmen. They often manage to
produce by grinding a surface more imperfect than it was before.
I took extreme pains to insure that the axes of the joint pins should
intersect the axis of the governor spindle and those of the governor
balls, and should be equidistant from the center of the counterpoise,
these parts of the joints having been turned to true spherical forms
by means of a circular tool-rest. For this purpose I employed a
feeling-gauge, consisting of a cylindrical stem fitting the hole as
drilled, with a curved arm projecting from this stem and terminating in
a point that would rub on the external surface of the balls. By this
means we almost always detected some slight inaccuracy, which
was remedied by the use of a round file. The joint holes were
afterwards finished with long reamers, the cutting portion of which
was in the middle of their length. The front end of the reamer fitted
the drilled hole and extended quite through the joint, so guiding the
cutting edges as they entered, and the back end of the reamer filled
the hole that had been reamed.
I finally tested their alignment by bringing the last of the five joints
together after the others had been united, when the forked link
should swing freely to the ball without the least tendency in either
direction from its exact place. This it always did.
Some time afterwards I adopted the plan of dispensing with heads
and washers on the joint pins, reaming the holes in the central
portions of the joint slightly smaller than those in the arms and
making the pin a hard fit in the former. There was never any
tendency for a pin to get loose in the running of the governor. I also
at a later date cut the counterpoise in two a short distance above the
joints, so that the mass of its weight did not need to be started and
stopped when the speed of the governor changed. I could not see,
however, that this was of any advantage, although when the
governor balls were pulled around by hand no motion was imparted
to the mass of the counterpoise. The action was apparently quite
perfect before.
CHAPTER III
Engineering conditions in 1860. I meet Mr. Allen. Mr. Allen’s inventions. Analysis of
the Allen link.