Code: CPA-L&D-POES-L-22

Page: 1 of 4
HE LAUGHS 7 STANDARD OPERATING PROCEDURE FOR CLEANING AND
DISINFECTION FOR THE AGRIONDUSTRIAL COMPLEX PASTEURIZER – Version: 003
BUGA AGRICULTURAL CENTER BUGA AGRICULTURAL CENTER Production date: 11-15-2012
Update Date: 05-08-2017

Updated by : Food Safety Group Reviewed and Approved by: VICTOR BELISARIO PAJAJOY MUÑOZ

YO. PRODUCTION UNIT: Dairy Processing Plant – Agroindustrial Complex – Buga Agricultural Center
Describe the cleaning and disinfection (L&) procedure of the pasteurization unit for its execution. Have the equipment in a sanitary
II. AIM:
condition suitable for the production of dairy products.

III. SCOPE: PIETRIBIASI Pasteurizer, Series 4-0022, Capacity 100 Liters, Pressure = 6 bars, Temperature = 109 °C

IV. FREQUENCY: It will be carried out before and after the production process of each batch.

Pasteurizer sanitized and disinfected according to GTC 85.

V. EXPECTED RESULTS: Reviewed by: Víctor Pajajaoy. Agroindustrial Instructor.
Approved by: Diego Bolaños, Mike, Hoover and Víctor Pajajoy. Agroindustrial Instructors.

ALKOS ECO: Biodegradable alkaline detergent with abundant foam (pH: 10.5)
SAW. DETERGENTS AND CIP K11: Alkaline detergent for CIP cleaning and areas with a high content of embedded grease (pH: 13 – Shock Plan)
DISINFECTANTS: PENTAMON: Disinfectant based on 10% fifth generation quaternary ammoniums (pH: 8)

VII. CONCENTRATION: 5% Alkos Eco – CIP K11 – 1.5% to 2.5% Pentamon

VIII. ACTION TIME: Pentamon: 10 to 20 minutes and remove

IX. SAFETY EQUIPMENT: Overalls Protective glasses Long-shank plastic gloves Plastic overalls
Plastic boots
Face mask/mask with filter

CIP equipment, Drinking water, 500 cc plastic cylinder, hose, hand brushes, medium abrasive plastic sponge, raised abrasive
x. MATERIALS AND EQUIPMENT: plastic sponge, graduated plastic buckets, Wypall cleaning cloths

XI. ASSOCIATED RECORDS: Checklist of cleaning and disinfection procedures and hygienic practices for the handler CPA-L&D-R-ALL.
 Code: CPA-L&D-POES-L-22
STANDARD OPERATING PROCEDURE FOR CLEANING AND
Page: 2 of 4
HE LAUGHS w DISINFECTION FOR THE AGRIONDUSTRIAL COMPLEX PASTEURIZER –
BUGA AGRICULTURAL CENTER Version: 003
BUGA AGRICULTURAL CENTER
Production date: 11-15-2012
Update Date: 05-08-2017

Updated by : Food Safety Group Reviewed and Approved by: VICTOR BELISARIO PAJAJOY MUÑOZ

XII. OPERATIONAL STANDARD: FLOW CHART

(tL \e>)

ANNEXED DOCUMENTS E
No. FLOW CHART ACTIVITY DESCRIPTION RESPONSIBLE
ADDITIONAL INFORMATION

1 Start

Organize pasteurizer cleaning and disinfection activities and

2 Q Planning Instructor or Monitor
delegate responsibilities

3 Q Enlistment Prepare L&D implements and chemicals Lead Trainee -

Instructor
-----,------
Turn off and disconnect the equipment to facilitate the
4 h Security normal development of the cleaning and disinfection activity. Lead Trainee
Cover the control board with a plastic bag.

See instructions Preparation of

Solution Prepare Alkos Eco or CIP K-11 detergent solution and detergent and/or disinfectant
5 h -----J.---- preparation disinfectant according to the concentration of item VII.
Apprentice
solutions CPA-L&D-POES-
ALL
Disassembly of
6 h Uncover the pasteurizer tank for complete cleaning Apprentice
equipment

Remove physically visible dirt that prevents or affects

7 h Solids removal Apprentice
washing
 Code: CPA-L&D-POES-L-22
STANDARD OPERATING PROCEDURE FOR CLEANING AND Page: 3 of 4
DISINFECTION FOR THE AGRIONDUSTRIAL COMPLEX PASTEURIZER – Version: 003
I WOULD BE BUGA AGRICULTURAL CENTER Production date: 11-15-2012
7/
BUGA AGRICULTURAL CENTER Update Date: 05-08-2017

Updated by : Food Safety Group Reviewed and Approved by: VICTOR BELISARIO PAJAJOY MUÑOZ

8 h
— Pre rinse Moisten the pasteurizer tank with plenty of water. Apprentice

Wet the external surfaces of the pasteurizer using the hose with
9 h Pre rinse Apprentice
pressurized water.

Apply the Alkos Eco or CIP K-11 solution evenly over the entire
10 h Application Apprentice
internal surface of the pasteurizer tank.

Rub the solution over the entire surface of the pasteurizer tank until
11 h rub Apprentice
abundant foam is obtained.

Apply disinfectant solution

12 h Application Apprentice

■ Let the disinfectant agent act according to item VIII

13 h Wait Apprentice

V Check the final state of cleaning and disinfection of the pasteurizer

YE NO Lead Trainee and
14 check tank, if it does not comply, repeat the procedure from number ten
AH 10 Monitor
TO (10).

15 h Drained Remove excess water applied Apprentice

Recirculate 50 liters of 5% Alkos Eco at 50°C for 30 minutes inside

16 h
CIP Cleaning the pasteurizer tubes. Frequency: daily

Apprentice - Monitor
 Code: CPA-L&D-POES-L-22
STANDARD OPERATING PROCEDURE FOR CLEANING AND Page: 4 of 4
DISINFECTION FOR THE AGRIONDUSTRIAL COMPLEX PASTEURIZER – Version: 003
HE LAUGHS 7
BUGA AGRICULTURAL CENTER Production date: 11-15-2012
BUGA AGRICULTURAL CENTER
Update Date: 05-08-2017

Updated by : Food Safety Group Reviewed and Approved by: VICTOR BELISARIO PAJAJOY MUÑOZ

Rinse the inside of the pasteurizer tubes with 50 liters

17 h CIP Cleaning Frequency: daily Apprentice
of clean water.

C.I.P. Recirculate 50 liters of 6% Pentamon at 25°C for 30

18 h Frequency: daily Apprentice
Disinfection minutes inside the pasteurizer tubes.

19 h CIP Disinfection Recirculate 50 liters of water at 25°C for 15 minutes Frequency: daily Apprentice

Verify the final state of cleaning and disinfection of the

V Y NO Lead trainee or
20 check CIP process, if it does not comply, repeat the procedure
TO EA 16 Monitor
H from section sixteen (16).

Complete checklist of cleaning and

disinfection procedures and hygienic
21 h Record Record the cleaning and disinfection of the pasteurizer Lead Trainee
practices for the handler CPA-L&D-
R-ALL

22
(End J