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Separation Processes
Separation Processes
Separation Processes
GENERALITIES. phase) that best suit the reaction needs. The second block is
the chemical transformation process, generally made up of a
Separation processes are of great importance in the chemical,
chemical reactor conditioned to carry out the transfer of mass
petrochemical, refining, food, polymers, energy, etc. industries.
and associated energy, in the most efficient way possible.
In them, products are obtained through concentration,
fractionation and/or purification to the required compositions Because no reaction is totally selective towards the product
and at reasonable prices. desired in the process. The effluent of the reaction system will
consist of: a) desired product, b) by-products of the reaction, c)
Frequently in industry it is necessary to separate the
raw materials that do not react, d) components inert to the
components of a mixture into individual fractions. The fractions
reaction. The above makes it necessary to have a third block
can be differentiated from each other by their state, by their
where the separation of the products contained in the reactor
chemical composition or by the size of the particles. Thus, a
effluent occurs, obtaining the quantity and quality of the
raw product can be purified by removing contaminating
products of interest, mainly the main product; some
impurities, a mixture of two or more components can be
byproducts that have commercial and economic value and
separated into the individual pure components, the stream
those byproducts that have no commercial value (residual
leaving a process can contain a mixture of the product and
products) that must be conditioned for the preservation of the
unconverted material, and it is necessary to separate and
environment.
recirculate the unconverted part to the reaction zone for its
conversion to product; Also a valuable substance, such as a The raw materials and some inert components, already isolated
metallic material, dispersed in an inert material, must be during the product separation stage, are generally recycled for
released in order to process it and discard the inert material. reprocessing, which gives rise to a fourth stage of the process,
(depa.fquim.unam.mx.pdf). made up of the recirculation stream(s), which depending of its
quantity and composition are integrated into the process at
From the point of view of Chemical Engineering, matter can be different points. In all stages of the process, energy exchanges
subjected to two types of basic industrial processes, separation with the outside are present, in order to incorporate the energy
and transformation. Separation processes refer to all those potential required for the preparation of the raw materials, the
activities that seek to separate and classify the different reaction, the separation of the products and the reprocessing
substances that constitute a feed or raw material flow, using an of the recirculation streams. carried out appropriately.
industrial or laboratory process to obtain specific products with
greater added value. Transformation processes refer to those With separation processes, it is desired to obtain changes in the
procedures and activities that modify matter from its chemical composition or physical changes in the material that is
substance, that is, new substances are obtained that are prepared, processed, separated or purified. To obtain:
completely different from the one that originates it. These 1. Pure materials for engineering applications
operations are carried out through chemical reactions, (semiconductors)
management and control of the kinetics of the reaction. The
2. Pure materials for processing
equipment used is chemical reactors.
3. Remove toxins or inactive compounds from a solution
In industrial processes, a combination of transformation and
separation processes is generally necessary to obtain desirable 4. High purity samples as references
products, as shown in Figure 1. 5. Analysis of components of a mixture (DNA)
6. The separation of raw material into its components
(petroleum)
These processes are carried out in specialized and
interconnected equipment that works as their own units and
with a specific function where the separation or transformation
of materials is achieved using scientific principles and common
Figure 1. Conceptual architecture of a chemical process. calculation techniques, and this is what defines unit operations.
Source: Aguilar R., E., 2007. These operations are based on complementary principles and
laws and use physical-mathematical instruments, as well as
Figure 1 shows a first block where the raw material is
certain calculation techniques that are mentioned below:
conditioned in order to make the reaction process that follows
more efficient. That is, limit the content of some component 1. Beginning
that could inhibit the behavior of the catalyst in a reaction or, a. Conservation Laws or changes to extensive properties
on the contrary, it is required to add some compound that
promotes or inhibits some of the reactions present in the • Matter (Lavoisier's Law)
process, also in this block, the raw materials They are brought • Energy (First Law of Thermodynamics)
to the thermodynamic conditions (pressure, temperature,
species in the mixture be obtained with any particular separation process and is
/ It is generally the component with the highest defined based on the compositions of the products:
concentration. ÍÜ ⁄
Xj1
Xi1 ⁄ Xj2
2. Energy separation agent.
/ Transfer of heat and/or work to or from the mixture The separation factor,
^ ÍJ , between components i and j is
being separated. the ratio of the mole fractions (mass fractions, mole flow rates
/ A second phase can be generated by reducing the or mass flow rates of the individual components) of the two
components in product 1 divided by the ratio in product 2.
pressure.
So, if:
Separation agents most used in unit operations:
1. Heat or cooling supply.
(I.1)
/ Evaporation (Heat)
/ Distillation (Heat)
/ Molecular distillation (Heat and vacuum)
/ Resublimation or condensation to the solid state (cooling)
/ Crystallization (Heat)
/ Drying (Heat)
2. Pressure reduction, pressure gradient (pressure gradient
plus membrane)
/ X2 ¡2 ⁄X K
Vapor-Liquid Systems (I.8)
For processes based on the equilibrium between the gas and
liquid phases α ij , K i and K j can be related to vapor pressures
(I.9)
and activity coefficients. If the components of the mixture obey
Raoult's and Dalton's laws,
Now, K i and α ij depend on the composition due to the
" either .. ..
Pí=p∗yí=Pí*X (I.4) composition dependence of ϒ i and ϒ j . However, it is still true
where y i and x i are the mole fractions of i in the gas and liquid that α ij is relatively insensitive to temperature, pressure and
phases, respectively, P is the total pressure, p i is the partial composition.
pressure of i, and P i is the vapor pressure of the pure liquid i.
°
In a binary mixture containing only i and j, making the
Thence, substitutions y j = 1 – y i and x j = 1 – x i in the definition of
separation factor, we obtain:
and
FACILITATOR: ING. ZORAIDA J. CARRASQUERO C. MSc. UNEFM INTENSIVE 2019
UNIT OPERATIONS II. UNIT I. SEPARATION PROCESSES.
%
Which can be reset as follows: (Pl Y-P2 Y20) ∗ ∗
(I.15)
xp,n2 = (10.5 kmol/h)/(21 kmol/h) = 0.50 P = 100 kmol/h – 66.67 kmol/h = 33.33 kmol/h
xr,o2 = (10.5 kmol/h)/(79 kmol/h) = 0.133 PN2 = 33.33 KMOL/H – 11.00 KMOL/H = 22.33 KMOL/H
xr,n2 = (68.5 kmol/h)/(79 kmol/h) = 0.867 RN2 = 66.67 KMOL/H – 10.00 KMOL/H = 56.67 KMOL/H
Case 3 : Data: xr,n2 = 0.85 and xp,o2 = 0.50 Mole fraction of O 2 and N 2 in P :
Mole fraction of O 2 in R : xr,o2 = 1 – 0.85 = 0.15 xp,o2 = (11.00 kmol/h)/(33.33 kmol/h) = 0.33
F*XF,O2 = P*XP,O2 + R*XR,O2 Total quantity, kmol/h 20,40 79,60 21,00 79,00 17,14 82,86 33,33 66,67