This document presents an operational risk analysis for welding and grinding activities that will be carried out in a workshop in Barranquilla. Describes the tasks to be performed, the work area and equipment, and identifies dangers such as COVID-19 contagion and musculoskeletal injuries. It recommends controls such as social distancing, use of personal protective equipment, warm-up exercises, and good posture to prevent risks.
Original Description:
This document presents an operational risk analysis for welding and grinding activities that will be carried out in a workshop in Barranquilla. Describes the tasks to be performed, the work area and equipment, and identifies dangers such as COVID-19 contagion and musculoskeletal injuries. It recommends controls such as social distancing, use of personal protective equipment, warm-up exercises, and good posture to prevent risks.
This document presents an operational risk analysis for welding and grinding activities that will be carried out in a workshop in Barranquilla. Describes the tasks to be performed, the work area and equipment, and identifies dangers such as COVID-19 contagion and musculoskeletal injuries. It recommends controls such as social distancing, use of personal protective equipment, warm-up exercises, and good posture to prevent risks.
This document presents an operational risk analysis for welding and grinding activities that will be carried out in a workshop in Barranquilla. Describes the tasks to be performed, the work area and equipment, and identifies dangers such as COVID-19 contagion and musculoskeletal injuries. It recommends controls such as social distancing, use of personal protective equipment, warm-up exercises, and good posture to prevent risks.
O s or R c OPERATIONAL RISK ANALYSIS FO-109 VERSION:
02 APPROVED: Location BARRANQUILLA 06/19/2020 Date of elaboration: Valid from: Until: The welder performs a series of tasks aimed at : Activity to joining metal elements of different thicknesses, Work be using SORC/PREFABRICATION AND welding installations, electric arc, as well as performed: metal cutting work, by grinders, with monitoring of area: WELDING WORKSHOP pipes which, through the plane, specify dimensions for cutting and welding. Hoses, Hoppers, nozzles),• Minor Tool,• Abrasive of baitMaterial (sand),• withScreen,• Anti-whip cable in hose joints,• Pallets.• Notices.• Short gloves and/or cloth vinyl dots ,• Painting Tools and/or Equipment (Airless),• Environmental Conditions Meter,• Anchor Profile Meter,• Gauges for wet film measurement,• Dry film meter,• Diving suit,• Basic PPE (cup-type hearing protection when equipment: applicable, Gloves, Boots, Face Masks), • Half Face Mask (Vapors and Particulate Material), • Tyvek Suits.
Hierarchy of controls Elimination •> Replacement Engineering controls Administrative
PPE => •> Ordered sequence of Associated Required controls Responsible for Consequences (according to the steps hazards hierarchy of controls) control 3. daily health condition report; WELDERS 4. Rais e awareness on the use PIPE ASSISTANT GRINDERS Biological (covid-19 of respiratory protectors QUALITY Dry cough, fever, sore and face masks; contagion between individuals, insect bites, throat, general malaise, respiratory conditions, 3. Soci INSPECTOR snake bites, canine al distancing during STORER attacks lack of oxygen lunch hours, maintain a safe distance of 2 meters HSEQ ENGINEER between individuals; 4. Appli OF cation and dissemination PROJECTS of general biosafety 1. Perf orm warm-up and stretching exercises; WELDERS 2. Main GRINDERS tain good postural ASSISTANTS Musculoskeletal Manual handling of loads injuries, maintained, loads; hygiene when lifting PIPE QUALITY 1, Perimeter closure (position rotation of INSPECTOR and signage of the area forced, repetitive 3. Ben WAREHOUSER to intervene (before security columns) postures d your knees and keep during, m after the the load close to your HSEQ tasks have been body; PROJEC completed) 4. Use T ENGINEER mechanical aids or ask another colleague for help Customer if facilities; lifting travel or through areas determined by the client. 2. Oper ate the vehicle at a WELDERS speed not exceeding 20 PIPE ASSISTANT GRINDERS Bumps, wounds, K/h; QUALITY Verif INSPECTOR bruises, miscellaneous 3. y that the vehicle STORER traffic accidents trauma, property documents are current damage (SOAT, mechanical HSEQ technical inspection); ENGINEER 4. Verif OF y that the driver has a PROJECTS valid property card and driver's license; 5. Carr y2. out pre-operational Res pect the existing WELDERS signage in the facilities; PIPE ASSISTANT 3. Rep GRINDERS ort identified unsafe QUALITY 2,Transfer of materials Locative (Falls at the Bumps, wounds, 4. conditions; INSPECTOR and tools to the work same level) bruises, sprains, the event of any event, In STORER area vehicular traffic sprains report immediately to provide first aid and, if HSEQ ENGINEER necessary, go to the OF nearest care center; PROJECTS 5. Kee p the MEDEVAC list and close to the body; 4. Use mechanical aids when transporting loads greater than 25 kg; TRUCK- Musculoskeletal DIFFERENTIALS (2) injuries, maintained tain 5. Main WELDERS postures, forced, updated emergency PIPE ASSISTANT GRINDERS repetitive, entrapments directory and MEDEVAC QUALITY Manual load handling between the load and list; INSPECTOR Mechanical cargo accessories, 6. Prov STORER overturning of the load, ide first aid in the event handling overturning of the of an event. HSEQ equipment, being hit by ENGINEER 7. To moving or fixed objects, REMNANTS transport OF property damage to an ecological point, do not PROJECTS exceed the stipulated 3,Unloading of weight of 25 kg. materials at the work 8. • site, lifting loads: Ensure that personnel are not located below suspended loads at any safety, safety boots, safety glasses, safety helmet); special attention to PPE for cutting WELDERS activities with a polisher (use of bib, safety visor, PIPE ASSISTANT GRINDERS Mechanical (Contact with safety guard and QUALITY materials, equipment and Blows, equipment-specific pre- INSPECTOR wounds, operational tools, projection of inspection) STORER particles bruises, sprains. 2. epp HSEQ inspection; 3. Rep ENGINEER ort of unsafe conditions; OF 4. Main PROJECTS tain an updated MEDEVAC list and emergency directory; 2. Insp WELDERS ect hearing protection PIPE ASSISTANT elements; GRINDERS 3. Give Noise due to use of Hearing disorders talks to staff about the QUALITY INSPECTOR polisher protection of the hearing system and appropriate STORER use of hearing protectors according to exposure HSEQ ENGINEER and noise level; 2. Take WELDERS active breaks; PIPE ASSISTANT 3. Insp GRINDERS ect equipment before QUALITY Vibration due to use of Alterations in the and during the INSPECTOR nervous system, development of activities; STORER polisher muscular alterations 4. Use personal protection HSEQ elements: Safety gloves - OF ENGINEER Know the symbols of danger and toxicity. PROJECTS 3 . Disclosure of possible risks that direct contact with this material may have. WELDERS (Safety data Sheet); PIPE ASSISTANT 4 . If GRINDERS Chemical (handling: you have contact with QUALITY electrode, gas inhalation, Respiratory and conditions the allergic skin safety product, follow the INSPECTOR 3,Execution of tasks: burns metal vapor fumes), reactions recommendations STORER Cutting, alignment, of the SDS; welding. 5 . In HSEQ ENGINEER the event of any event, report immediately to OF provide first aid and, if PROJECTS necessary, go to the nearest care center. 6 .Kno w the symbols of danger 1. Hydr PIPE ASSISTANT physical:High GRINDERS temperatures, non- Dehydration, fatigue, ation 2. with s ta n t e Tak QUALITY ionizing radiation, arc e scheduled breaks of 5- INSPECTOR radiation, heat stroke 10 minutes every two STORER complete, safety gloves d ); 2. PPE inspection ; 3. Rep WELDERS ort safety conditions to PIPE ASSISTANT GRINDERS substandards 4. Verif QUALITY Mechanical (Particle Projection), contact with Eye injuries, wounds y the proper use of the INSPECTOR sharp edges equipment (The position STORER of the guard must HSEQ prevent particles from ENGINEER being projected towards the operator 's body OF PROJECTS when in operation; 5. Verif y that the guard is installed , secured and covers more which go: one than to halftheof sand hopper, and another to the lung (to supply oxygen to the sandblaster). Check anti- Eye injuries, wounds, whip connections. Dehydration, fatigue, 5.Once the connections heatstroke, Respiratory are secured within the conditions and allergic safety parameters, the dust collector will turn on skin reactions, Hearing the compressor and Chemical: Use of paint, disorders, wounds, Bumps, bruises, regulate the outlet Sand blasting and inhalation of particles, pressure, which should painting activity: Biological (contagion of sprains,Musculoskeletal be in a range of 90 to Preoperational covid-19 between injuries, run over, 110 psi. 6.The inspection of equipment, individuals, insect bites, Progressive pain in sandblastero will hoppers, nozzles, hoses, snake bites, canine upper limbs: neck and regulate the air outlet SANDBLASTERO, hose nails and couplings attacks, physical: High lower back areas.-Eye pressure of the lung, HOPPER (gaskets and safety temperatures, safety damage -soft tissues which should be between AUXILIARY clips) and (safety valves, condition: vehicular due to projection of 40 to 60 psi. pressure gauges, traffic, ergonomic: particulate material in Every time the amount of operating valves) with maintained postures, precession,-Damage to sand in the hopper runs their respective pre- forced, repetitive, equipment due to out, the outlet valves are operational, adverse environmental improper handling,- closed and the conditions. Permanent or temporary damage to equipment is turned off. The dust collector will the ears due to high load sand into the decibels,-Fracture, blows due to hopper again, while the sandblaster hydrates and disconnection of hoses. rests. Verify that the work permit signed by the issuer and executor is present and that it corresponds to the activity and place of the task to be carried out. 1. Carr y out prior inspections of the places where you are going to travel, removing obstacles; 2. Respect the existing signage in the Locative (Falls at the facilities; WELDERS same level) sprains, ankle sprains, 3. Rep GRINDERS vehicular traffic, musculoskeletal ort identified unsafe ASSISTANTS biological conditions; PIPE QUALITY 4. order and (transmission injuries, skin allergies, 4. and contagion In INSPECTOR contagion of covid), and the event of any event, WAREHOUSER general cleanliness transmission biomechanical, due to coronavirus. of report immediately to prolonged and provide first aid and, if HSEQ maintained postures necessary , go to the PROJEC nearest care center; T ENGINEER 5. Kee p the MEDEVAC list and Emergency Directory up to date. 6. Atte ntion to the environment and self - care 7. forklift Identification of environmental aspects and impacts Environmental aspects Environmental impact Operational controls 1, recyclable solid wasteGeneration Waste of generation: similar 1 .Waste Plastic bags, plastic 1. Minimize the production to urban waste: packaging Paper, (plastic, glass,cardboard, containers, polishing metal), cardboard, merchandise packaging, discs, electrodes of waste and emissions. organic waste, rags and clothing. 2 .Depletion of 2. Correct management of the waste 2, Inert industrial resources generated, avoiding environmental damage. waste: Remains of metals, items, metal from 3 .Using 3. Comply with current regulations for the electricity activity tubes, miscellaneous coal or natural gas combustion and have all the permits and licenses electrodes,lenses plastics, necessary to carry out the activity. glasses screens. and old tools, 4 protective plants. most of the materials. .Not making the 4. Promote savings of materials, water and energy. 3, waste: Metallic Hazardous particles and 5metalpollution remains. .Not reusing 5. Use materials with powders, extraction hood certifications that prove adequate aerosols, toxic packaging, products batteries. and filters, their 6Air 7 from welding. .Emitting gases environmental management. 6. Correct environmental management. 4, Emissions into the atmosphere: 8 .With the ozone c. c. Name Post Signature 8,487,526 GERSON LOPEZ COOR. 1 1 Approval DC Name Post Signature 1,002,133951 Adalberto Altamar HSE c. c. DC Post