Kanoria Chemicals & Industries Limited

(Alco Chemicals Division , Visakhapatnam)

Identification of the Factory
Annexure - 1
Full Name & Address of the Factory Kanoria Chemicals & Industries Limited
Plot No : 32, JNPC, Parawada, Visakhapatnam - 531019
Phones : Factory / Office : 08924 - 236056, 236088, E Mail - ehs.vizag@kanoriachem.com
Full Name & Address of the Occupier Rajyavardhan Kanoria
Kanoria Chemicals & Industries Limited
Plot No : 32, JNPC, Parawada, Visakhapatnam - 531019
Full Name & Address of the Manager Balaji Venkataraman
Kanoria Chemicals & Industries Limited
Plot No : 32, JNPC, Parawada, Visakhapatnam - 531019
Manufacturing Process Product Process
Formaldehyde Oxidation
Hexamine Ammination
Phenol Formaldehyde Resins Polymerization
Maximum workers at a time Male Female
General (G) 60 11
First (A) 37 0
Second (B) 44 0
Third (C) 36 0
Total 177 11
 Kanoria Chemicals & Industries Limited, Vizag.
Approximate distance from the factory:
Annexure - 2
S.No Place Approximate Distance (in KM)
1 JNPC Office, Ramky Pharma city 2
2 Inspector of Factories office 35
3 Ramky Emergency Medical Center 1
4 Parawada Police Station 5
5 Duvvada Railway Station 15
6 Post Office 1
7 Ramky Fire Serivce Station 1
8 Lankalapalem Petrol Pump 6
9 Vizag steel plant 10
10 Office of the pollution control board 27
11 District Collectorate office 35
12 Fire Station Anakapalle 15
 Kanoria Chemicals & Industries Limited, Vizag.
Annexure - 3
Factory Layout
S.No Description Quantity (in Numbers)
1 Emergency Assembly Points 2
2 Emergency Control Center 1
3 Occupational Health Center 1
4 Security Gate 2
5 Production Blocks 4
6 Effluent treatment plant 1
7 Methanol Storage Tanks 3
8 Ammonia Storage Tanks 2
9 Formaldehyde Storage Tanks 3
10 Offices 2
 KANORIA CHEMICALS & INDUSTRIES LIMITED [Alco Chemicals Division, Vishakhapatnam]
STORAGE HAZARDS & CONTROLS
ANNEXURE-4
Quantity - MT
Name of the Incharge Person
hazardous
Max. Possibble type
S. substance Actual State & Control measures
storage Storage of hazards
No (mention storing Temperature provided
capacity associated Name &
concentration (MT) Contact number
, if any) (MT) designation

1 2 4 5 6 7 8 9 10 11
Flameproof Motor &
Fire hazard Elec. conn.,Eye
Formaldehyde
(As methanol fountain & shower
- 37% Normal Temp. & Mr. Rajesh
1 1750 1700 3 Tanks is added near Vent,Portable fire 9652225575
(Raw-material Pressure (Liquid) Madhogaria
tanks) extinguisher,fire
for Hexamine)
Spill hazard Hydrant Point Water
connection

Vent / LI
Water connection Mr.
Caustic Soda Normal Temp. & Spill hazard
2 40 35 1 Tank Eye fountaine & T.P.Mahapatr 9652225572
Lye-48% Pressure (Liquid) Corrosion
safety shower a
Dyke enclosure

Vent / LI
DM plant & Water connection Mr.
Hydrochloric Normal Temp. & Spill hazard
3 30 25 ETP stored Eye fountaine & T.P.Mahapatr 9652225572
Acid Pressure (Liquid) Corrosion
in tank safety shower a
Dyke enclosure

SRV/LI
Normal Temp.& Toxic release Mr. Rajesh
4 Ammonia 50 35 2 Bullets Cooling Water 9652225575
Pr.10 Kg./Cm2 explosion Madhogaria
Sprinkler

Normal Temp. & Fire hazard LI/Breather Valve Mr. Rajesh

5 Methanol 3160 2844 3 Tanks 9652225575
Pressure (Liquid) Explosion FLP Fitting, FFE Madhogaria

Vent / LI
Mr.
Sulphuric ETP stored Normal Temp. & Spill hazard Eye fountaine &
6 15 12 T.P.Mahapatr 9652225572
Acid in tank Pressure (Liquid) Corrosion safety shower
a
Dyke enclosure
Vent / LI
Normal Temp. & Spill hazard Eye fountaine & Mr.N.Nandesw
7 Phenol 200 180 2 Tanks 7993998933
Pressure (Liquid) Corrosion safety shower ar
Dyke enclosure
ANNEXURES - MSDS
 KANORIA CHEMICALS & INDUSTRIES LIMITED [Alco Chemicals Division, Vishakhapatnam]

PROCESS REACTION HAZARDS & CONTROLS

ANNEXURE - 6

Type of
hazards Incharge Person
Name of the Materials in the Operating possible run
S. Name of the
Plant/ Process / Name of Vessel & parameters, away, Pr. Control Measures
No hazardous Process
Department OR Operation with its location Pr. & Temp. Toxic release, provided
. & operation
Place their quantity etc. fire, Name &
explosion, Telephone Number
Designation
etc)

Methanol & Air 150 - 210 Temp. Controls alarms

6800 LPH MeOH Vaporiser GF to Deg.C & Fire & and subsequent
1 Vaporisation
1St floor Explosion
0.6 - 0.9 plant stoppage Rupture
24000 M3/hr. Air
Kg./Cm2 disc.

325 - 400 Deg.

Reactor a shell C Low/High level
Exothermic run
Methyl Alcohol Air and tube heat indicator & alarm high
away
exchanger 0.7 - 0..5 temperature
2 Oxidation Kg./Cm2
0.7 - 0..5 controls, alarms and
6800 LPH MeOH GF floor Fire Explosion
Kg./Cm2 subsequent plant

24000 M3/hr. Air stoppage Rupture discs

Methanol,
Max. Temp. 50 Level alarm and Mr.Rajesh
1 Formaldehyde Air,Formaldehyde Absorption Tower, - 70 Deg.C 9652225575
control temperatures Madhogaaria
water packed & tray
3 Absorption-I Fire hazard
carbon tower, ground
floor to 19 mtrs Max. Pr. 0.4 controls at various
dioxide,carbon
Kg./Cm2 heights
monoxide
Methanol,
Absorption Tower, Max. Temp. 30 Level alarm and
Air,Formaldehyde Fire hazard
packed & - 38 Deg.C control temperatures
water
4 Absorption-II
carbon
tray tower, ground Max. Pr. 0.3 controls at various
dioxide,carbon
floor to 21 Kg./Cm2 heights
monoxide
Water Steam & Dowtherm Condenser 300 Deg.C & Level controls and
Fire Explosion
Dowtherm Cum 1.5 Kg./Cm2 alarms temperature
HTF
5 controls & alarms
condensor/Steam Vaporiser 1st Boiler
safety valves,
floor Explosion
blowdown valves

48 - 55 Deg.C
Ammonia-340 Kg./hr Syn. Reactor on Cooling temp.
Synthesis & 0.5 Kg/Cm2 Fire Explosion Mr.Rajesh
2 Hexamine 9652225575
Section & hazards Madhogaaria
FD - 2384 Ltr./hr. ground floor control device

90-100 Deg.C
Addition
1 Atmospheric
Formaldehyde pressure Exothermic
Phenol Reactor Temperature controls Nandeswar 7993998933
runaway
Catalyst
Phenol
3 Formaldehyde
Resins
 Type of
hazards Incharge Person
Name of the Materials in the Operating possible run
S. Name of the
Plant/ Process / Name of Vessel & parameters, away, Pr. Control Measures
No hazardous Process
Department OR Operation with its location Pr. & Temp. Toxic release, provided
. & operation
Place their quantity etc. fire, Name &
explosion, Telephone Number
Designation
Formaldehyde etc)
Exothermic
Phenol Reactor Temperature controls Nandeswar 7993998933
45-200 Deg.C runaway
Catalyst
2 Distillation Atmospheric
Phenol pressure
3 Formaldehyde
Resins Atm pressure,
Temperature
Air Classifer less than 80
3 Milling Hexamine Dust Explosion Earthing and Bonding Nandeswar 7993998933
Mills - 2 nos. Deg C (Cooled
through Air
circulation)
 KANORIA CHEMICALS & INDUSTRIES LIMITED
[Alco Chemicals Division, Visakhapatnam]
OTHER HAZARDS & CONTROLS
ANNEXURE - 7
Incharge person at
Its effects on source (3)
S. Hazard or Its source & Control measures
persons, property Place of effect Name & Telephone
No. emergency reasons provided
& environment Designation Number
1 2 3 4 5 6 7 8

- Injury to person - High Pr. Switch

- Damage to Surrounding T P
1 Compressor Excess pressure - Safety Valve 9652225572
property area Mahapatra

- Flow Switch

Electrical shock
Surrounding Circuit Breaker
2 Transformer Electrical supply Gopal Dasari 9652222478
Damage to area with relay
equipment
Effect/Injury to - Proper clamping
Unloading of Material from person & connection Shift
3 Storage Area
material Tanker spillage Pool fire - Bonding Incharge
Material loss - Earthing

Effect/Injury to
Material Pipeline, valve
person Surrounding Proper maintenance Shift
4 spillage
Area and checking Incharge
leakage Pool fire
joint etc.
Material loss

Injury to person
From Sky Natural Surrounding Lightening
5 Lightening Gopal Dasari 9652222478
hazard Area Arrastor
Damage to property

Diesel Diesel Injury to person, Emergency shut off

Generator inflammibility damage to to Surroundering
6 (Internal Gopal Dasari 9652222478
property fire, area
combustion Circuit Breaker
Elect. shock explosion
engine) with relay
 KANORIA CHEMICALS & INDUSTRIES LIMITED
[Alco Chemicals Division,
Treatment Vishakhapatam]
TRADEmethod
WASTE of DISPOSALS
safe
disposal
ANNEXURE - 8 Alarm
(Treatment indicating Monitoring & Incharge person
S. Type & Name of Place of Place of
plant vent, Gas accidental control
No the Trade Generation its its safe Name & Telephone
Scrubber, Flare release in measures
. Waste generation disposal Designation Number
Incinerator, excessive provided
1 2 3 4 5 6
Water 7
proportion 8 9 10
SOLID : Blanketing,
Hazardous: ect)
Hexamine TSDF /
1 Process Dried 32 Kg/Day NA NA NA K.VenkataRao 6309008995
Plant Recyclers
Sludge
2 ETP Sludge 30 Kg/Day ETP TSDF NA NA NA K.VenkataRao 6309008995

Non Hazardous: BH. Ravi

3 50 Kg/Day Offices Scrap yard NA NA NA 9652220609
Solid waste Kumar

Soak Pit BH. Ravi

4 10 Kg/Day Soak pits Scrap yard NA NA NA 9652220609
Sludge Kumar
LIQUID :
5 Waster Water
Hexamine
23.1 KLD ETP Neutralisation NA NA K.VenkataRao 6309008995
Plant
a) High TDS
Biological
8.0 KLD Resin Plant Bio filters NA NA K.VenkataRao 6309008995
treatment

b) Low TDS 85.9KLD Utility ETP Neutralisation NA NA K.VenkataRao 6309008995

GASEOUS :
Nitrogen CO,
Rajesh
6 CO2 & FD Process In Air Scrubber NA YES 9652225575
Madhogaria
traces
Diesel
7 SPM In Air Stack NA YES Gopal Dasari 9652225574
Generator
 KANORIA CHEMICALS & INDUSTRIES LIMITED
[Alco Chemicals Division, Vishakhapatnam]
RECORDS OF PAST INCIDENTS
ANNEXURE-9

Persons
Date & No. of Persons Effects on the Subsequent Other details
S. Time affected
time of Its Durati workers died Safety if any (e.g.
No Type of incident required in
occuran place on working at Inside Outsid Inside
Outsid servicers measures antidotes used
. controlling the e the e the
ce that time the provided etc)
factor factor factor Immedia Delayed
factory te
y y y
1 NO NO NO NO NO No. of NO NO NO NO NO NO NO NO
There was no accident / incident till now
 KANORIA CHEMICALS & INDUSTRIES LIMITED
[Alco Chemicals Division, Visakhapatnam]
FIRE & EXPLOSION RISK
ANNEXURE-10
Radiant Radiant Radiant
effect effect effect
Max. HAZARD RANGE (K.M.)
S. Name of the (Heat) (Heat) (Heat)
Qty. kw/m2 kw/m2 kw/m2
No. substance
(Ton)
Case-I Case-II Case-III Case-I Case-II Case-III

1 Formaldehyde 1900 12 M 30 M 45 M 37.5 4.5 1.6

2 Methanol 3120 17 M 38 M 58 M 37.5 4.5 1.6
3 Ammonia 40 1.8 KM 6.3 KM 7.9 KM 300 PPM 35 PPM 25 PPM
4 HSD 12.5 12 M 31 M 53 M 19 4.5 1.6

Data Reference : Risk assessment and disater management plan

 KANORIA CHEMICALS & INDUSTRIES LIMITED
[Alco Chemicals Division, Vishakhapatnam]
ANNEXURE - 11
EVACUATION TABLE
EVACUATION TABLE BASED ON PREVAILING WIND OF 6-12 METER PER SECOND
Radius of immediate Danger Dimension of evacuated area
Material
(KM) Down wind (KM)
Formaldehyde 12 Meter 45 Meter
Methanol 17 Meter 58 Meter
Ammonia 1.8 KM 7.9 KM
 KANORIA CHEMICALS & INDUSTRIES LIMITED
[Alco Chemicals Division, Vishakhapatnam]
CHEMICAL SPILL CONTROL
ANNEXURE - 12
MATERIAL FREQUENCY SPILLAGE FORM CONTROL MEASURES
Solvents: Before disconnecting hose from connection,
Minor leakage incidents material is collected in bucket, carboys.
are very few, one in six Tanker hose pipe, drum filing
Overflow line is extended and carboys are for
months remaining materials from
emergency collections of materials, carboys &
containers, over flow lines,
Methanol, Phenol & pump is available for transfer of materials from
leakage from damage drums /
Formaldehyde leaky containers. Leaky containers transferring
carboys, pump gland, valve,
Major leakage no such are done by pump. Spilled material is absorbed
etc.
incident took place in dry sand and others absorbing materials,
regular maintenance of pump, bund wall provided.

Minor leakage incidents Emergency transfer arrangements available/ in

Tanker hose pipe, carboys active/ necessary neutralizing media is
are very few one in a
Acids/Alkalies removing materials from available in sufficient quantities.
year. It is controllable
Hydrochloric containers, overflowing the
major incident very rare Proper clamping of hose pipe and checking of
Acid,Caustic Soda Lye leakage, from damage
case. Not occurred till valve operation is done before
containers
date. loading/unloading.
Reactors/ Vessels during
Slurry type materials, Very rare due to damage of Transfering of material is done carefully
transfering charging &
solution Centrifuge Bag controlling now.
centrifuging, etc.
Solid Materials:
Charging by funnel and in small lot with
Minor spill very Dryers during removing
suitablecontainer. Spillage is collected by
common,major spillage materials, packing,filling,
Powders, lime suitable collection arrangement. Reprocessing,
incident not possible charging etc.
if possible and making in active.
 KANORIA CHEMICALS & INDUSTRIES LIMITED (Alco chemicals division,Vishakhapatnam )

Environment ENVIRONMENTAL IMPACT ASSESSMENT

(employees,hutm
ent, ANNEXURE - 13
neighbouringPopulation with Composition Type of control measures
Distan factory, Possible consequence & Assessment
Day Time Night Time necessary
ce residential
(radio courses, Risk Assessment
us) river, school,
Vulnerable

Vulnerable
No. of people Name Frequency of
Healthy

Healthy
S. No. from hospital, Required
Total

Total
the public place Type of risk and Duration & amount (Rs.) of the hazard Available in
Acceptable from out
Factor vegetable/food possible effect of risk property & other (i.e. one such the Factory
criteria side
y market, environment that incident in
crops, tall may be affected what time)
structure
flora, fauna Leakage Should not
etc.) Spillage Variable have any 1.Fire 1. Fire
People could be
1 345 Mt. Own premises 100 40 1/2 hr - 2 Very rare Fatal/Major extinguishers Brigade
Fire & explosion evacuated
hr Accidents in
Gas leakage the year 2.PPE 2.Hoses

Pollution due to 3.Trained

Neighbouring/ 3.Rescue Help
fire & explosion persons
2 1 K.M. Resident 1000 700 - -
Factory
Gas leakage
4.Fire Hydrant 4.Foam Tender
Neighbouring/ Pollution due to
3 2 K.M. Resident 1800 1200 fire & explosion - -
Factory
Gas leakage 5.ETP for
5.Foam
Neighbouring/ effluent
Pollution due to Monitor
4 3 K.M. Resident 2000 1500 - - treatment
fire & explosion
Factory
Wind Rose Diagram

Visakhapatn Visakhapatna Visakhapatn Visakhapatn Visakhapatn Visakhapat

location am m am am am nam
lat 17.68598 17.68598 17.68598 17.68598 17.68598 17.68598
lon 83.18411 83.18411 83.18411 83.18411 83.18411 83.18411
asl 42.6 42.6 42.6 42.6 42.6 42.6
variable Wind Speed Wind Speed Wind Speed Wind Speed Wind Speed Wind Speed
occurrence
unit occurrences occurrences occurrences occurrences occurrences s
level 10 m 10 m 10 m 10 m 10 m 10 m
resoluti
on none none none none none none
aggregat
ion None None None None None None
Visakhapatn Visakhapatna Visakhapatn Visakhapatn Visakhapatn Visakhapat
timestam am 0 to 5 m 5 to 10 am 10 to 15 am 15 to 20 am 20 to 25 nam 25 to
p km/h km/h km/h km/h km/h 30 km/h
N 0 0 0 0 0 0
NNE 0 0 0 0 0 0
NE 0 0 0 0 0 0
ENE 0 0 0 0 0 0
E 0 0 0 0 0 0
ESE 0 0 0 0 0 0
SE 0 0 0 0 0 0
SSE 0 1 0 0 0 0
S 0 2 5 17 6 0
SSW 2 15 17 23 15 7
SW 1 22 43 12 1 0
WSW 1 1 1 0 0 0
W 0 0 0 0 0 0
WNW 0 0 0 0 0 0
NW 0 0 0 0 0 0
NNW 0 0 0 0 0 0
 KANORIA CHEMICALS & INDUSTRIES LIMITED
[Alco Chemicals Division, Vishakhapatnam]
INCIDENT CONTROLLERS
ANNEXURE - 14
INCIDENT CONTROLLER'S
S.No. (Any
available
in
Place of Phone Nos. at
Shifts each shift Name Designation Qualification
Residence the Residence
&
on holiday
on call)
DCS DSC Control
A 3 Shift Incharge Engg/B.Sc. 9652234815
INCHARGE Room
DCS DSC Control
B 3 Shift Incharge Engg/B.Sc. 9652234815
INCHARGE Room
DCS DSC Control
C 3 Shift Incharge Engg/B.Sc. 9652234815
INCHARGE Room
Rajesh Engineering
Holidays 3 GM - Process B.Sc. 9652225575
Madhogaria Office
T.P. DGM - Engineering
B. Tech 9652225572
Mahapatra Mechanical Office
Gopal Sr.Manager - Engineering
B. Tech 9652222478
Dasari E&I Office
General
BH. Ravi AGM- HR &
MBA Admin Building 9652220609
Kumar Admin
Manager -
Nandu Post Diploma Resin Plant 7993998933
Resins
NOTE :
1. If incharge is not available for deputy incharge see Annexure-15
2. The shift may change but the person will be available against each shift.
 KANORIA CHEMICALS & INDUSTRIES LIMITED [Alco Chemicals Division,
Vishakhapatnam]
DEPUTY INCIDENT CONTROLLERS
ANNEXURE - 15
S.No. (Any
available DY. INCIDENT CONTROLLER'S
in
each shift Place of
Shifts Phone Nos.
& Qualifica avilability
on holiday Name Designation
tion Reside Reside
on call) In the In the
nce nce

DCS Shift DSC Control

A 3 Engg/B.Sc 9652234815
INCHARGE Incharge Room
.

DCS Shift DSC Control

B 3 Engg/B.Sc 9652234815
INCHARGE Incharge Room
.

DCS Shift DSC Control

C 3 Engg/B.Sc 9652234815
INCHARGE Incharge Room
.

Holida DCS Shift DSC Control

3 Engg/B.Sc 9652234815
ys INCHARGE Incharge Room
.
Dy.Manager - DCS Control
B. Murali B. Tech 9948548986
Process Room
B. Krishna Manager - Engineering
B. Tech 9652220604
Kanth Civil Office
General Manager - Engineering
Ashok Kumar B. Tech 9652773809
Mech Office

Sr. Officer
Rajulubabu MBA Admin Building 9390501430
- HR & Admin

NOTE :
1. If incharge is not available for deputy incharge see Annexure-15
2. The shift may change but the person will be available against each
shift.
 KANORIA CHEMICALS & INDUSTRIES LIMITED [Alco Chemicals Division,Vishakhapatnam]

SITE MAIN CONTROLLERS

ANNEXURE - 16
Place of
S. Phone No. Next Officiate
Name in Designatio Availability
No Residence
Priority n Factory Factory Residence Name & Designation Place of availability Phone Number
. Address
Plot no:32
JNPC,
V.Kishore Sr.GM Admin 08924 Rajesh Madhogaria
1 Parwada, 8790622300 Engineering Office 9652225575
Kumar WORKS Office 236056 GM - Process
Visakhapatnam
- 531 019

Plot no:32
Engineer JNPC,
Rajesh GM - 08924 T.P. Mahapatra DGM
2 ing Parwada, 9652225575 Engineering Office 9652225572
Madhagoria Process 236056 - Engineering
Office Visakhapatnam
- 531 019
 KANORIA CHEMICALS & INDUSTRIES LIMITED [Alco Chemicals Division, Vishakhapatnam]

OTHER KEY PERSONNEL

ANNEXURE - 17
NAME KEY PERSON'S Phone No.
S.No. Department He may be called at
anytime in case of any Designation Qualification Intercom Mobile No.
emergency
1 EHS EHS-HOD Dy. Manager MSc 8924236056 6309008995
2 Security Security Officer ASO - 8924236056 9121538059
Fire & Gas
3 Safety Officer Officer B. Tech 8924236056 7032655026
Control
Pollution
4 Safety Officer Officer B. Tech 8924236056 7032655026
Control
5 Medical HR-HOD AGM MBA 8924236056 9652220609
Engineering &
6 Engineering-HOD DGM B. Tech 8924236056 9652225572
Utility
7 Production Production-HOD GM M.Sc 8924236056 9652225575
Stores &
8 HOD-Materials Manager M.Sc 8924236056 9652222113
Purchase
9 Personnel HOD-HR & Admin AGM MBA 8924236056 9652220609
KANORIA CHEMICALS & INDUSTRIES LIMITED [Alco Chemicals Division,
Vishakhapatnam]

EMERGENCY RESPONSE TEAM

ANNEXURE - 18
Name of the
S. No. Name of the Person Designation
Department / Plant

1 Mechanical M. Sita Ramudu Fitter

2 Mechanical D. Lokesh Utility Operator

3 Mechanical Hari Shankar Yadav Fitter

4 Electrical B. Srinivas Rao Electrician

5 Electrical T.Srinivasa Rao Electrician

6 Instrumentation Satyanarayana Technician

7 Process K. Shankar FD Operator

8 Process I. Bhargav FD Operator

9 Process Ch.Venkata Ramana Hexamine Operator

10 Process V.Mutyala Rao Hexamine Operator

Operator - Loading
11 Process M.V.V.S.N. Raju
/ Unloading

12 Resin B. Sivadora Resin Operator

13 Resin P.Siva Naga Prasad Resin Operator

 KANORIA CHEMICALS & INDUSTRIES LIMITED [Alco Chemicals Division, Vishakhapatnam]

SAFE ASSEMBLY POINTS

ANNEXURE - 19

Identification S. At the time of Emergency

No. of the Location Accommodation Person In-Charge Name & Nearest Phone No.
Assembly Point Designation

1 Security Gate - 1 60 Security ASO / HR & Admin - 9121538059

2 Security Gate - 2 100 Security ASO / HR & Admin - 9121609823
 KANORIA CHEMICALS & INDUSTRIES LIMITED [Alco Chemicals Division, Visakhapatnam]

EMERGENCY CONTROL CENTRE

ANNEXURE - 20
Location of the Centre : Security Gate - 2
Telp. No. of the Centre: 08924 236056
S Its period of
Remarks
no Items Kept in the Centre Quantity operation
. Last Present
1 Telephone (External) 1 - -
2 Telephone (Internal) 1 - -
3 Plan of Factory 1 - -
4 Plan of surrounding area 1 - -
5 Stationery is kept ready Adequate - - In past no emergency
6 Copies of on-site & off-site plan 1 - - arised
7 Tourch, Umbrella, Rain-coat (PPE) Adequate - -
8 Vehicle Two - -
9 SCBA Set 2 - -
10 Compounder 1 - -
11 Strecher 1 - -
 KANORIA CHEMICALS & INDUSTRIES LIMITED [Alco Chemical Works Division, Visakhapatnam]
FIRE & TOXICITY CONTROL ARRANGEMENT
ANNEXURE - 21
No.
of Foam
Monit Dry Powder Water Jet Other Personal Protective
ors Type Type Prods. Extinguisher Eqip.
Fixed – 06 Portable 1 No.of s Non-
Nos Nos. Alterna No.of portable portable No. & Other Respiratory respiratory
Fire No. Of
No. Of No. Of Lift Press Liftin Pressu te Type Exti Tonne Type Exti Tonne size
water fire No. of
No. Of fire pump hose power jet Type Nos. Type Nos.
sources tenders ing ure g re CO₂ of ngu- rs of ngu rs of
hydrant types & reels & arrange
& & extingu - -
points capacitie total ment
capacit capacit heig ishers powder ishe foam ishe Blank Produ
s leanth (DG
ies ies ht height set) & rs & rs ets ct Type Quantit
y
total total Qty.
quanti quant
ty ity

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
32 7 Foam
Hydrants 30 Kg/cm 7 trol S.C.B. PVC
1200 m3 points 4 17 Nos. mt 2 30 mt Kg/cm2 860 KVA 40 DCP 60 - Foam 10 - - ley 1 A. 2 shuit

DG Pump
06 - – 273
Monitors M3/hr - 2 Cartid Ear Adeq
Fixed) nos of ge 10 Muffs -

Elec Pump
-273 Ear -
M3/hr. 30 mt. Mask 5 Plugs uate
Jockey
pump – 16 Air
M3/hr Line 2 Helmet
Respir
ator Apron

Total
Total Fire
AFFF 7500 Ltrs Extingu
capacity isher -
110

Note : All production blocks and materails storage areas are provide with automatic fire detection and extinguish systems suche as sprinklers, detectors, MCP, hooters ,
panels etc.
 KANORIA CHEMICALS & INDUSTRIES LIMITED [Alco Chemicals Division,Vishakhapatnam]
POLLUTION CONTROL ARRANGEMENTS
ANNEXURE - 22
FOR KEY PERSONNEL & ESSENTIAL WORKERS, See ANNEXURE 17 & 18 FOR TRADE WASTE DISPOSAL See ANNEXURE-8
WATER POLLUTION CONTROLS AIR MONITORING
Incharge Person's Name No. and placeType Parameters Wind InstrumentsLog Book Incharge
Type & Cap. Of Other Add. & Phones of sample & frequency of Direction Available & Person's Name
No. of Sample Monitoring Log Book
Sno. Effluent treatment Control
center & its frequency & Records monitoring Tests Available Records Add. & Phones
plant Measures
centres
FD, Hexa
& DG
1 Aerobic - Sample taken every PH Yes chinmey SPM, SO2 & Nox YES Outsourced Yes
Effluent Shift COD Monthly sampling
Treatment Plant - Centre -
Mr. K.VenkataRao & Mr.KVenkataRao
Dy. Manager EHS Dy.
Cap. 250 M3/day 1. Inlet
Mob: 6309008995 Manager EHS
(Chemical) Mob:
2. Primary setteling Tank 6309008995
Outlet

3. Outlet of ETP

4. Sample point (Final

outlet)
 KANORIA CHEMICALS & INDUSTRIES LIMITED [Alco Chemicals Division, Vishakhapatnam]
ALARMS & SIRENS
ANNEXURE-23
PLANT-WISE ALARM POINTS SOUND DIFFERENCE, IF ANY
PLANT / DEPT / LOCATION
No. Of Area of Its place of
Sr. Name & Location Type of the Its period The alarm Type of
Floors Each floor Sr.No. Of location
No Alarm and of (signal Type of (emergency) the alram Type of alram or siren
the Alarm (with floor
Siran checking heard at) or siran
No. If any)
Security Main
1. - -
Gate_1
1 Sub station Fire Siren Intermittant

Vertical Once in Heard from

mouting type every 0.8KM
2 Sub Station - - 1 Sub Station Fire Siren Intermittant
440v fortnight distance

Formaldehyde DCS 1
4 FD DCS
* ONE Siren on the top of Hexamine block is installed in premises, which can be operated from either above mentioned locations.
 KANORIA CHEMICALS & INDUSTRIES LIMITED [Alco Chemicals Division, Vishakhapatnam]
INTERNALS LINES
Name & Location of ANNEXURE - 24
the plant,internal Person Designation
available onOR this phone
Tel. No
r. No
emergency services) Duty under on-
(Internal)
department of area Name Designation site/off- site Phone No Address
(Including emergency plan,
1 Main Office 2101 if any 08924 236056 Plot No 32, JNPC,
V.Kishore Kumar Sr.GM WORKS Site Main Controller Parawada,
8790622300 Visakhapatam-531 019
08924 236056 Plot No 32, JNPC,
2 Material Office 2551 Eswar Manager Incident Controller Parawada,
9652222113 Visakhapatam-531 019
08924 236056 Plot No 32, JNPC,
3 MechanicalDepartment 2301 T.P. Mahapatra DGM Incident Controller Parawada,
96522 25572 Visakhapatam-531 019
08924 236056 Plot No 32, JNPC,
4 HR & Admin 2102 BH. Ravi Kumar AGM Incident Controller Parawada,Visakhapata
96522 20609 m-531 019JNPC,
2189 08924 236056 Plot No 32,
5 Security BH. Ravi Kumar AGM Incident Controller Parawada,Visakhapata
2199 96522 20609
08924 236056 Plotm-531
No 32,019
JNPC,
6 Hexamine Plant 2202 Rajesh Madhogaria GM Incident Controller Parawada,Visakhapata
9652225575
08924 236056 Plotm-531
No 32,019
JNPC,
7 Formaldehyde Plant 2202 Rajesh Madhogaria GM Incident Controller Parawada,Visakhapata
9652225575
08924 236056 Plotm-531 019JNPC,
No 32,
Phenol Formaldehyde
8 2251 Nandu Manager Incident Controller Parawada,Visakhapata
Resin Plant 7993998933 m-531 019
 KANORIA CHEMICALS & INDUSTRIES LIMITED
[Alco Chemicals Division, Vishakhapatnam]

EXTERNAL TELEPHONES
ANNEXURE - 25

Sr Name & Address of the

. Dept. Service/Person Tel. No. Person available on this phone
No (Including external (External) Service expected Residence
. emergency services) Name Designation under On-Site / Phone No.
Off-Site plan Address
(Internal
-
Fire Brigade, JNPC,
Extinguish Fire &
1 Parawada, 08924 236057 Incharge on Duty Fire Officer JNPC, Parawada, Visakhapatnam
Rescue works
Visakhapatnam

Emergency Medical
Factory
Center,JNPC, 08924 236067 Emergenct medical
2 Incharge on Duty Medical JNPC, Parawada, Visakhapatnam
Parawada, 8977800000 Services
Officer
Visakhapatnam

Fire Station, Station Fire Extinguish Fire &

3 08924 222299 Incharge on Duty 099637 28723 Anakapalle, Visakhapatnam
Anakapalli Officer Rescue works

Station Fire Extinguish Fire &

4 Fire Station , NTPC 08924 243573 Incharge on Duty NTPC, Parawada, Visakhapatnam
Officer Rescue works

Inspector of Joint Chief

Shri. J. Shiva
5 Factories, 0891-2550294 Inspect Emergency Aid 9848484305 Visakhapatnam
Shankar Reddy
Vishakapatnam Factories
Pollution Control Shri. T. Environmental
6 0891–2719481 Emergency Aid 9177301450 Visakhapatnam
Board, Visakhapatnam Rajendra Reddy Engineer
T/Sfty

KANORIA CHEMICALS & INDUSTRIES LIMITED [ Alco Chemicals Division, Vishakhapatnam ]

NOMINATED PERSONS TO DECLARE MAJOR EMERGENCY
ANNEXURE-26
Name &
designation of Duty of Designation
Name of the
S.N the nominated given, if any, under
Plant, Dept. Phone No. Address
O. persons to the On-Site/Off-Site
OR Location
declare major emergency plan
emergency

Plot No: 32 JNPC

V.Kishore Kumar Parawada
1 Whole Factory Site Main Controller 8790622300
Sr.GM WORKS Visakhapatnam-
531 019
Plot No: 32 JNPC
Rajesh Madhagoria Parawada
2 Whole Factory Site Main Controller 96522 25575
GM (Process) Visakhapatnam-
531 019

Sht-27
 KANORIA CHEMICALS & INDUSTRIES LIMITED
[ Alco Chemicals Division, Vishakhapatnam ]
Mutual Aid Scheme
ANNEXURE-27
Mutual Aid Scheme with Ramky Pharma City and
JNPC Mutually Aided Soceity
T/Sfty

KANORIA CHEMICALS & INDUSTRIES LIMITED

[Alco Chemicals Division,Vishakhapatnam]
STATUTORY COMMUNICATION
ANNEXURE-28
Date of
Periodicity of such Suggesti Last date of
Statutory last To how
S information to be ons implementation of
information to informat many
no. given (Statutory or receive, useful
be given to ion persons
self decided) (if any) suggestions
given
Information
All
1 The Workers provided through - - -
Workers
training programme
The General
Public &
2 Provided - - - -
Neighbouring
District
Firms
3 Emergency Provided - - - -
Authority
4 Factory Inspecto Provided - - - -

Sht-28
 KANORIA CHEMICALS & INDUSTRIES LIMITED
[Alco Chemicals Division, Vishakhapatnam]
SEPARATION DISTANCES
ANNEXURE-29
Tanks Separation Distance (M)
S.No Substance
Cap.(MT) Type Nos. As Suggested At Present
1 Formaldehyde 37% 1750 Toxic & irritant 3 2 2
2 Ammonia 44 Toxic 2 2 2
3 Methanol 3120 Flammable 3 8 8
4 Phenol 200 Corrosive 2 2 2