PROJECT PROFILE FOR MANUFACTURING OF

ELECTRICAL PANEL BOARDS

Manufacturing PRODUCT SPECIFICATIONS:

TYPE:

Totally enclosed, dust and vermin proof, cubicle fixed Type free standing, single/double front, air-insulated type
for use in 600 Volts, 50Hz, and Three Phase with neutral system. Fault level 50 kA RMS/1 Sec.

GENERAL CONSTRUCTION:

The panels will be designed, manufactured and tested in accordance with the latest versions of the related
applicable standards and as per the drawings / specifications.
The panels will be of modular design with a horizontal bus bar chamber running at the top and the cable entry
will be from the bottom. Individual vertical bus bars will be provided for feeding to the feeder modules at the
rear side of the feeder chamber. Complete metallic partition sheets will be provided between any two adjacent
vertical panels or horizontal feeders.

The incomer chamber will be located at the extreme end. All feeders’ chambers and the cable chamber will be
provided with hinged doors. For the bus bar chamber, the inspection covers will be of bolted type. All of the
electrical accessories will be mounted on the front side of the panels. Suitable cable core clamping arrangement
will be provided in the cable alley / chamber. Each feeder compartment will be provided with suitable
nameplate showing the panel details like SFU/MCCB rating and the Starter rating along with the nomenclature
of the equipment connected.

FABRICATION DETAILS:

An integral metal base channel of requested size will be provided. All of the Gland plates will be of requested
SWG CR sheet. The gland plates will be suitable for fixing Siemens type single compression glands as per the

--------------------------------------------------------KNBC TECHNOLOGIES PRIVATE LIMITED--------------------------------------------------------

Office: Flat No.301 A Block GC STBL LN Gardens STBL Visakhapatnam -50049

Phone: +91 9505327946, +91 8499996478
Email: info@knbctech.com, suppot@knbctech.com, knbctechnologies@gmail.com.
Website: www.knbctech.com, www. knbctech.business.site.
CIN No. U31904AP2020PTC115179.
 cable schedule. The doors will be provided with neoprene gaskets. Requested SWG CR will be used for
compartments partitions inside the panel board. Suitable ventilation louvers will be provided onto the vertical
and horizontal bus bar chambers to facilitate free circulation of air.

PAINTING:

All sheet steel parts will be subjected to a finishing process known as “7 TANK PROCESS” consisting of chemical
degreasing, pickling, phosphate by Chemical Washing and finally finished with powder coating and baked in
oven. The finishing will be elegant and enduring.

BUS BARS :

Three phase and neutral requested bus bars will be provided. They will be of uniform cross section throughout
the panel with continuous current rating of 0.8 Amps/Sq mm for aluminium ,1.2 Amps/Sq mm for copper. The
bus bar conductors will be supported by tough, non-hygroscopic, resin bonded self extinguishing fire retardant
insulators of SMC / DMC type firmly fitted to the framework of the panel. Cadmium coated fasteners will be
used for the bus bar joints.Suitable heat shrinking sleeves will be provided for the bus bar conductors with
colour coding. All live parts will be shrouded with non-deteriorating insulating barrier to prevent against
accidental contact. Provision for expansion with necessary hardware and fishplates will be provided onto the
Horizontal bus bar chamber at the top. Suitable ventilating louvers will be provided in the bus bar chamber.
These louvers will be provided with brass mesh to prevent entry of vermin.

EARTHING :

AL. Earth Bus bars of required size will be provided throughout the length of the panel. Within the panel board,
all the switchgear bodies will be duly connected to the earth bus bars. Provision for connection to the plant
earth grid will be provided at both the ends of the panel. All hinged doors with electrical accessories will be
provided with flexible copper earth connections.

WIRING :

--------------------------------------------------------KNBC TECHNOLOGIES PRIVATE LIMITED--------------------------------------------------------

Office: Flat No.301 A Block GC STBL LN Gardens STBL Visakhapatnam -50049

Phone: +91 9505327946, +91 8499996478
Email: info@knbctech.com, suppot@knbctech.com, knbctechnologies@gmail.com.
Website: www.knbctech.com, www. knbctech.business.site.
CIN No. U31904AP2020PTC115179.
 Wiring of the control circuits will be carried out with 1.5 Sq mm size of 660/1100V grade multi strand single core
copper flexible wires. All CT wiring will be carried out with 2.5 Sq mm wires. Inter connections in the starter and
SDF feeders’ up to 63 Amps rating will be carried out with suitable rated copper conductor multi strand wires.
Above 63 Amps rating, Al. bus bars will be provided for interconnections.

All the control wires at the terminal block will be identified properly by providing suitable number / letter
ferrules. All the power wires will be identified properly by providing suitable PVC color-coded sleeves.

PROCESS:

Cutting section:
All the loaded CI sheets are sheared as per requirement in cutting section for channels doors and closures as per
the dimensions and sizes of the work jobs

Bending section:
All the sheared sheets are made into channels and doors, partitions as per the given work job.

Powder coating section:

Bended channels, doors, partitions are washed in 7 processes consisting of chemical degreasing, pickling,
phosphate by Chemical Washing and finally finished with powder coating.

Fixing section:
After baked in oven all materials come into fixing section where all channels, doors, partitions are fixed and final
switchgear fixing is completed and sent to packing section.

Packing section:
All panels are packed for safe transportation

--------------------------------------------------------KNBC TECHNOLOGIES PRIVATE LIMITED--------------------------------------------------------

Office: Flat No.301 A Block GC STBL LN Gardens STBL Visakhapatnam -50049

Phone: +91 9505327946, +91 8499996478
Email: info@knbctech.com, suppot@knbctech.com, knbctechnologies@gmail.com.
Website: www.knbctech.com, www. knbctech.business.site.
CIN No. U31904AP2020PTC115179.