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ANNEXURE - 3(MCC DS)

Technical Datasheet for Motor Control Center


Sr. No. Description Project requirement Seller details / confirmations
A GENERAL
1 Seller's Name, Address & Contact Person Details: Seller to Specify
2 Manufacturer’s name Seller to specify
3 Quotation No. and Date Seller to Specify
4 Reference List of Similar Projects Seller to submit
5 Reference standard IEC 61439
6 Supply system & variation
6.1 Voltage 415V ± 10 %
6.2 Phase 3-Phase, 3-Wire
6.3 Frequency 50 Hz ± 5 %
6.4 Neutral system Solidly grounded
6.5 System Fault level 50 kA (RMS) for 1 second
6.6 Rated Insulation Voltage 3.0 kV for 1 min
7 Ambient Temperature 50°C
B CONSTRUCTION
1 Type of board Single Front, Compartmentalized
2 Construction Single Incomer
3 Enclosure class of protection IP- 42
4 Installation Indoor
Cold Rolled sheet steel, 2 mm for non-load bearing and load
5 Sheet steel thickness
bearing members
6 Gland Plate Thickness 3 mm
7 Tier formation Two tier for ACB feeders & multi-tier for other feeders
8 Design
8.1 Separate side cable alley Seller to confirm
8.2 Each module to have covering at bottom Seller to confirm
ACB cubicle door shall close when the ACB is in isolated
8.3 Seller to confirm
position
9 Interlocking & Protection
9.1 Module door interlocked with main power isolating devices Module door interlocked with main power isolating devices
Seller to confirm the lockout tag out (padlocking) facility for all Seller to confirm the lockout tag out (padlocking) facility for all
9.2 the feeders such that the feeder can neither be switched ON the feeders such that the feeder can neither be switched ON
and nor be opened when padlocking is provided and nor be opened when padlocking is provided
10 Operating height
10.1 Minimum - 300mm
10.2 Maximum – 1800mm
11 Labelling
Clear legible identification labels ( anodized aluminium with
white letters engraved on black background ) with letter sizes
11.1 of:- Seller to confirm
25 – 50mm for MCC panel
5mm for components & module name plates

11.2 Danger board on front & rear side in English Danger board on front & rear side in English & Local Language
12 Earthing
12.1 Two separate earthing terminals shall be provided. Two separate earthing terminals shall be provided.
12.2 Bolted joints with both spring washers for good earth continuity Bolted joints with both spring washers for good earth continuity
12.3 Earth Bus to run in all cable alley of the panel Earth Bus to run in all cable alley of the panel
13 Cable Entry
13.1 Incoming Bottom
13.2 Outgoing Bottom
14 Draw out module positions
14.1 Service Both power & control circuit connections to be made
Power circuit shall be off while control circuit shall remain
14.2 Test
connected & can be tested by means of “ Test Push Buttons “
14.3 Isolated Both power & control circuit off
15 Control supply 110V AC, 1 phase
16 Auxiliary supply for space heater 240V AC, 1 phase
17 Minimum clearances in air
17.1 Between phases 25 mm
17.2 Between phase & ground 25 mm
18 Operating clearances (mm)
18.1 Rear Seller to specify
18.2 Front Seller to specify
18.3 Side Seller to specify
19 Panel space heater In each panel with thermostat, fuse, switch
20 Paint shade Light grey 7035
21 Miscellaneous
Neoprene gasket shall be provided for all the doors, Neoprene gasket shall be provided for all the doors,
21.1
removable covers & between adjacent covers. removable covers & between adjacent covers.
21.2 Lifting hooks for all the shipping sections Lifting hooks for all the shipping sections
21.3 Doors shall have concealed hinges Doors shall have concealed hinges
22 Approximate dimensions (LXBXH) Seller to specify
23 Approximate weight (kg) Seller to specify
C BUSBARS
1 Main horizontal busbar 3 Phase (R-Y-B)
2 Busbar arrangement Top horizontal
3 Material for phase & neutral busbars Copper
4 Material of Aux busbar Copper
5 Continuous rating at specified design ambient (Amp) Seller to specify
6 Cross section of main bus bar Seller to specify
7 Cross section of aux bus bar Seller to specify
Rated to carry continuously the maximum demand current plus
8 Rating of main busbars
a 20% margin or incomer breaker rating whichever is higher.
9 Rating of bus connections to circuit breakers As per rated currents of circuit breakers
10 Power feed to outgoing module Sleeved busbar dropper
11 Busbars insulation
11.1 Heat shrinkable PVC Seller to confirm
11.2 R,Y,B coloured sleeves for phases Seller to confirm
11.3 Black for neutral Seller to confirm

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ANNEXURE - 3(MCC DS)
Technical Datasheet for Motor Control Center
Sr. No. Description Project requirement Seller details / confirmations
Non hygroscopic, Flame retardant, Track resistant, High
12 Busbar supporting insulators strength, Sheet moulded compound or equivalent polyster
fibre glass moulded type.
13 Rated insulation voltage for busbar sleeves 1.1kV
Final temperature at rated continuous current of busbars in
14 Maximum 90°C
busbar chambers
15 Colour coding As per IS Standards
16 Joints & tap off points
Busbar joints & tap off points shall be shrouded & bolted ( with
16.1 Seller to confirm
cadmium coated bolts with plain & spring washers & locknuts )

16.2 Bimetallic connectors for connection between dissimilar metals Seller to confirm
16.3 Antioxide grease for all busbar connections Seller to confirm
17 Material & size of earth busbar Seller to specify
18 Material & size of control busbar Seller to specify
19 Short time withstand current of Neutral Bus 50 kA (RMS) for 1 sec
20 Short time withstand current of earth bus 50 kA (RMS) for 1 sec
D AIR CIRCUIT BREAKER
1 Make Seller to specify
1. Incomer feeder shall be ACB only.
2 Type of breaker
2. Rating Above and equal 630A for outgoing feeder.
3 Type of breaker Motor operated fully draw out, air break provision for manual
4 Number of poles 3
5 Rated current at specified ambient temperature As per feeder list
6 In panel breaker rating As per bus bar rating
7 Rated ultimate short circuit breaking capacity 50kA
8 Rated short circuit making capacity 105kA ( Peak )
9 Rated service short circuit breaking capacity Rated service short circuit breaking capacity
10 Rated short time withstand current (1 sec) 50kA
11 Utilisation category B
12 Pollution degree Seller to specify
13 Release
Microprocessor based short circuit, overload and earth fault
13.1 Type of release
release shall be provided
13.2 Over current YES, inverse time type
13.3 Short circuit YES, with options for both inverse time & definite time
13.4 Earth fault YES, with options for both inverse time & definite time
Under voltage release with independently adjustable voltage
14 Preferable
range & time setting range
15 If U/V release provided, then
15.1 Voltage setting range Seller to specify
15.2 Time setting range Seller to specify
16 If U/V relay provided, then Relay type Seller to specify
17 Function blocking selection To be provided
18 Individual fault visual indication To be provided
19 Individual signaling contact for each type To be provided
20 Self test facility with breaker in isolated position To be provided
21 Visual indication for self check To be provided
Site selectable inverse / definite time characteristic for E/F &
22 To be provided
S/C
23 Trip free design To be confirmed
24 Stored Energy type To be confirmed
25 Electrical & Mechanical anti-pumping feature provided To be provided
26 Contact configuration Seller to specify
27 Operating mechanism Motorized / manual
28 Mechanical indicator to be provided for
28.1 Spring charged / discharged Seller to confirm
28.2 Breaker status (ON / OFF / TRIP) Seller to confirm
28.3 Position (Service / Isolated) Seller to confirm
29 Auxiliary voltages for
29.1 Closing coil 110V, AC range : 80% - 110%
29.2 Trip coil 110V, AC range : 50% - 110%
29.3 Spring charging motor 110V, AC range : 80% - 110%
E MCCB & MPCB BREAKER
1 Selection Creteria
For motor feeders rated below 11kW and below, MPCB shall
1.1 Seller to confirm
be provided.
For motor feeders rated 11kW and above, MCCB shall be
1.2 Seller to confirm
provided.
2 Make Seller to specify
3 Type Air break, current limiting type
4 Number of poles 3
5 Utilisation category A
6 Rated ultimate short circuit breaking capacity 50kA
7 Rated service short circuit breaking capacity 105kA
Short circuit and overload release for MPCB.
Short circuit protection for MCCB.
8 Type of release All motor feeder rated 11kW and above shall be provided OLR
with CBCT and E/F protection.

9 O/L & S/C releases or Rating Seller to specify


10 Auxiliaries provided
10.1 Door interlock To be provided
10.2 Fault signalling contact 1 NO + 1NC
10.3 Shunt trip To be provided
10.4 U/V release To be provided
10.5 Status indication (ON / OFF / TRIP) To be provided
F VFD
1 Rated Voltage 415V
2 Rated current Equal to or greater than motor current
3 Type of earthing Earthed
4 Impulse withstand voltage 8KV

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ANNEXURE - 3(MCC DS)
Technical Datasheet for Motor Control Center
Sr. No. Description Project requirement Seller details / confirmations
5 Short time current rating for 1sec. 50KA for 1 sec
6 Momentary current rating 105KA (peak)
7 Control type Sensorless Vector Control / DTC
8 Controlling logic Hardwire/ Communication
9 No. of starts / hour 4
10 Duty cycle 150% for 1minutes in every 10 minutes
11 Starting ramp time Programmable
12 Ramp down time Programmable
14 INVERTER
14.2 Type of Power Semiconductor Switching devices IGBT
15 RECTIFIER
15.1 Type of Power Semiconductor Switching devices Diode
G Lighting and Small Power Transformer
1 Rating Bidder to specify
2 Primary Side Voltage 415V
3 Secondary Side Voltage 240V
4 No. of phases 3 Phase
5 Connection Delta-Star
6 Winding matrial Copper
7 Insulation matrial cast resin
8 Tapping -5% to +5% in stamps of 2.5%
H CONTACTORS
1 Make Seller to specify
2 Type Electromechanical, double air break
3 Number of poles 3
4 Utilisation category
4.1 AC – 3 for non-reversible feeders
4.2 AC - 4 for reversible feeders
5 Rated current 150% of motor rated current with 16A minimum at AC-3 duty
6 Coil voltages
6.1 Rated voltage VR 110V AC
6.2 Pick - up 85 – 110% VR
6.3 Drop - off 50% VR
7 Auxiliary Contacts & rating 2 NO + 2 NC, 10A, 230V AC.
G CURRENT TRANSFORMER
1 Make Seller to specify
2 Type cast resin, bar primary type
3 CT secondary & Accuracy class
3.1 secondary current 5A
3.2 Protection CT 5P20
3.3 Metering CT 1.0 class
4 Burden Seller to specify
5 One minute power frequency withstand voltage 3kV (RMS)
H INDICATING METERS
1 Make Seller to specify
For incomer - Analog Ammeters, Analog voltmeters,
2 Type of meters multifunction meter
For outgoing - Analog Ammeter
3 Mounting Flush mounting
4 Accuracy class 1.0
I AUXILIARY EQUIPMENTS
Motor Protection relays shall be provided for the outgoing
1 Protection relays
motor feeders
2 Control switches
2.1 Control supply will be 110V AC
quick make, quick break, flush mounted, stayput / spring
2.2
return.
3 Push buttons
3.1 Control supply will be 110V AC
3.2 2NO + 2NC, Flush mounted.
Cluster LED type suitable for flush mounting. Assembly for
4 Indicating lamps
bulb is from the front.
4.2 Control circuit protection By MCB’s

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